工艺安全管理Process Safety Management

In Salah
Thunderhorse
bpTrinidad
BTC
The Baker Panel Report
Baker小组报告
● Panel’s assessment and report are unique in breadth and depth ● 小组的评估和报告在广度和深度上都是比较独特的
● Everyone expected to intervene to execute PSM 期望每个人参与执行PSM；
● Underpinned by Control of Work and Integrity Management Stds 得到工作控制和完整性管理标准的支持；
49吨液化气遍布6公里，在Fushun形成30,000 m³的蒸汽
Some Recent BP Incidents
BP近期发生的事故
Temsah Ignited
Blowout
Temsah井喷燃烧
Whiting Pipe Still
Mardi Gras
Mersin tank fire
Texas City Texas City Ultraformer
Process Safety Definition 工艺安全定义
Process Safety is a disciplined framework for managing the integrity of hazardous operating systems and processes by applying good design principles, engineering and operating practices. 工艺安全是一种专业框架，通过实施优秀的设计原则、设计和操作惯 例，来管理危险的操作系统和过程的完整性。
● Tie back t o Te xas Cit y 德 克 萨 斯 事 故
● Mogford Report
● Mogford报告
Process Safety Mentioned
● Baker Report main learnings
● Baker报告主要教训 ● CSB Report
提及的工艺安全
工艺安全和其他商业要求的自然协作，如个人安全，质量管理，环境保护，以及收益率
What is Process Safety? 什么是工艺安全？
Process Safety 工艺安全
Short-hand description 简要描述 “Keeping it in the pipes” or “Keeping it under control at all times” “把它控制在管道内”或“永远在你的控制之下”
Process Safety Management 工艺安全管理
List目录
工艺安全管理介绍 Process Safety Introduction
工艺安全管理的要素 Process safety management
工艺安全指标 Process safety indicator
Process Safety
● 255 page report has many insights and recommendations ● 255页的报告见解深刻，并提供了诸多建议
● Contains 32 findings under the following categories:
● 包括32项发现，分类如下：
● Corporate Safety Culture 公司安全文化 ● Process Safety Management Systems 工艺安全管理系统 ● Performance Evaluation, Corrective Action and Corporate
Business Case for Process Safety 工艺安全案例
Process Safety 工艺安全
●Process Safety focuses on preventing all incidents like fires, explosions, and toxic and other types of major energy releases.
Rigorous Application of Process Safety 严格应用工艺安全
Benefits 好处 ● Corporate Responsibility 共同责任 ● Business Flexibility 业务弹性 ● Risk Reduction 减少风险 ● Sustained Value 价值持续
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如报告所说，它“主要着重于一些可识别的缺陷，这些缺陷可以通过执行 他 性们。的建议予以矫正，而不是小组在审核过程中观察到的一些 BP的正面特
● detail about the components of PS management within OMS ● OMS中PS管理的详细构成 ● Fundamental principles of Process Safety 工艺安全的基本准则
● emphasis on Risk Management 强调风险管理 ● What do I need to do? 我需要做什么？
● PSM, and its ability to reduce risk, is a first consideration for operating. Its integration within OMS supports good practice. PSM及其降低风险的能力是操作的首要考虑。它置于OMS的一体化中，一起支持优秀 惯例；
● As stated in the report, it “…focuses primarily on identified
deficiencies that might be corrected through the impnel
ommenda observed
● Line Operations in each business unit is accountable for process safety. 每个业务单元的运作条线，负责工艺安全；
● Other functions support the line: Safety, Engineering, HR, PSCM, C&EA, etc. 其它功能机构也支持工厂：安全、设计、 HR, PSCM, C&EA 等；
● Definition is independent of jurisdiction and in compliance with local regulations 定义与权限无关，而且要符合当地法规；
● One management system for Process Safety, and it will be embedded in OMS 一种用于工艺安全的管理系统，置于OMS体系之中；
Introduction 工艺安全介绍
Session Objectives 会议目的
To o ff e r a b a s i c u n d e r s t a n d i n g o f P r o c e s s S a f e t y i n c l u d i n g :
对工艺安全有一个基本的了解，包括：
● h持oPwStMo 的s e执t u行p y o u r o p e r a t i o n t o s u p p o r t P S M i m p l e m e n t a t i o n 你 如 何 调 整 自 己 来 支 ● To h e ar wh a t yo u h a ve t o s a y 倾 听 你 必 须 说 的话
Oversight ● 业绩评估，矫正措施和共同监督 ● The Panel views these issues as not being unique to BP
● 小组认为这些问题并非BP独有
Business Case 案例
What Separates the Top-Performing Companies in our Industry from the Rest? 在我们的行业里，用什么来区分顶级公司和其他的公司？
Buncefield, UK December 11, 2005 2005年11月11号英国Buncefield
Fushun LPG Leak - December 4, 2006 Fushun 液化气泄漏-2006年12月4号
49 tons LPG spread over 6 km and formed 30,000 m³ vapor in Fushun
(CCPS with BP additions in blue) (CCPS中使用的定义，BP添加的蓝色的词)
Principles for Consideration around Process Safety 工艺安全的考虑原则
● Adopt a definition common to the industry 采纳工业通用的定义；
Process Safety Management 工艺安全管理
Process Safety Management is a multidisciplinary system focused on the prevention of, control of, mitigation of, response to, or restoration from both the minor and catastrophic episodic releases of chemicals or energy from a facility. 工艺安全管理是一个涉及多方面的综合系统，着重于防止、控制、减 少小型或灾难性的设备化学品或能源泄漏，并对此作出反应或修复。
● 工艺安全着重于防止各类事故的发生，如火灾、爆炸、毒气以及其他主要 能源的泄漏。
December 3, 1984 1984年12月3号
Flixborough, UK 1974
1974年英国Flixborough
Phillips Pasadena, TX 1989 1989年德克萨斯州Phillips Pasadena
● CSB报告
● Process Safety: What is it ：什么是工艺安全
● a working definition of process safety and PS management ● 工艺安全的实际定义和工艺安全管理PSM ● Process Safety as part of OMS 工艺安全是OMS的一部分
It deals with the prevention and control of incidents that have the potential to release hazardous materials or energy. 它处理事件的预防和控制，这些事件可能出释放危险物质或能量。
Such incidents can cause toxic effects, fire or explosion and could ultimately result in serious injuries, property damage, lost production and environmental impact. 这种事件能造成中毒效应、火灾或爆炸，并能最终导致严重的伤害、 财产损失、生产损失和环境影响。
Natural synergy between Process Safety and other business requirements, such as personal safety, quality management, environmental performance, and profitability