越库操作

Handling Reductions搬运次数的 减少
WITHOUT CROSSDOCKING非 越库操作
Food Products are handled some 30 times between Production and Consumer食品在生产到消费者手中 被搬运了差不多30次 “Good” D.C.’s handle Products 5 times:”好”的配送中心要搬运5次
Warehouse Design and Operations for 2002 & Beyond
Session 5.1 Cross Docking as an Aid to Operational Efficiency 作为提高运作效率的一 种方法-越库操作
“From Dock to Dock without a Block”从 平台到平台，而没有阻碍“
实时配货系统
越库操作
设计标准
接收中转调货
自动贴标
按客户出货
大批量放入货架
CROSS DOCKING CASE STUDY越库
操作案例分析
Fedex = 90 Seconds “Dock to Dock”
Receiving (Unload)收货（卸货）
Smalls Sorting 小件分捡 (Lower Level下 层)
Internal & External Communications (preferably EDI)内部及 外部的沟通（建议用电子数据交换EDI) Equipment, Layout & Processes设备，平面设计及程序 Management & Staff管理及员工 I.T. / WMS Systems信息系统/仓库管理系统 WMS
Cross-Docking Implementation (1)越 库操作的实施(1)
Select Partners选择合作伙伴 Select Products选择产品 Develop Internal & External teams成立内部及外部团队 Agree standards (Accuracy, EDI, Labels, Barcodes) and concepts, and processes, e.g. ‘scan pack’.同意采用的标准 （准确度，EDI,标签， 条码，以及概念 和流程， 如“扫描包装” Agree freight strategy for each stage (who pays).同意每个阶段的货运策略（谁付） Agree Price changes for products, services and freight rates with the Partners (need to agree what costs need to be disclosed to other partners)与合作伙伴在产 品，服务及运费的价格变化上达成一致（需要同意哪些费用需要向合作伙伴公开） Develop and Publish Plan for Pilot制定及公布试行计划 Develop & Publish Implementation Schedule制定及公布实施时间表
Costs that can be impacted by the introduction of crossdocking include:越库操作的介入会影响成本，包括：
Production Schedule changes生产计划的改变
Assembly of Orders订单的组合 Labels for Products, Cartons & Pallets产品，纸箱和台 板的标签 Vehicle & Pallet Loading Techniques车辆及台板装卸 的技术 Sorting to Final destination最终目的地的理货
What is “Cross-docking”?什么是 “越库操作”
The full definition can depend on what dock you are standing on, i.e. docks belonging to:完整的定义因你所处的平台不同 而不同，如平台可能属于： Manufacturer - receiving Raw Materials for manufacture, or receiving stock from manufacturing for despatch instead of storage生产商-接收生产所需的原材料，或从生产部门收取 货物用以发货而非储存 Supplier / Distributor receiving deliveries already sold to a Retailer供应商/分销商-接收已经出售给零售商的货物 Retailer accepting deliveries for multiple stores, or 零售商接收不同门店的货物，或 Transport Companies accepting deliveries between each of the above stages 运输公司 –接收介于以上不同阶段之间的 货物
Provide a global and multisector solution for business efficiency提供了全球性的以 及全方位的方案用以提高商业 效益 Integrate the whole supply chain整合整个供应链 Provide a common language for world-wide trade为全球贸 易提供共同语言 EAN Standards are internationally recognised国 际通用符号标准时全球都能是 别的
Receive收货
Putaway放上货架
Replenish取下货架 Pick提货 Despatch发货
Partnering & Credit Where Credit is Due精诚合作及信 用
Partnering – Cross-docking impacts upon other functions and other Supply Chain links合作-越库操作会影响其他部门 和供应链的其他环节
WITH CROSSDOCKING 越库操作
Good D.C. handles products twice:好的配送中心搬运2次
Receive收货 Despatch发运
Similar reductions at each stage in the Supply Chain在 供应链的每个环节都有类似的减 少
Product and consignment marking (Auto ID)产品及转驳标示
（自动标示系统 Auto ID)
A Simple concept, but:一个简 单的概念，但
Complex 复杂
Planning & Coordination计划及协调
Information Systems &Data Integration信息系统及数据整合 Controls控制
Cross docking can be in either direction: From Many to 1越库可以是： 多到一
S o r t a t i o n 理 货
Outwards Freight 出货
Receive from many and sort for despatch on 1从多 个收货平台收货，理 货后在一个平台出货
Implementation执行
Management管理
Requires total confidence in the product (quality and availability) and the Supplier需要对产品（质量和供应）和供应商充满信心 Requires facility Changes - converting from storage warehouse to flow-through D.C.需要对设备作改变-由储存型仓库改成穿过型配送中 心 Role & Procedure Changes for ALL所有的角色及程序要改变 Requires culture change需要观念的改变
Cross-docking - Changes the Picture 越库操作 – 改变状况
Putaway放上货架 Receiving收货
Inwards Freight进货
Storage存储
Picking提货
Hale Waihona Puke Despatch发货FROM THIS 从那样
Cross-docking is “Bi-directional”越 库操作是双向的
The common Cross Dock features越 库操作的共同特征
Always ‘Bypasses’ storage通常越过储存区 Timed for JIT at final destination在终点力求准时 Needs a Partnership approach (including transport)合作各方的精 诚合作 （包括运输方） Must have dependable accuracy / quality control 必须要有相对的 准确性/质量控制 Operational Control depends on effective / correct:运作的控制依 赖于有效性及准确性
Outbound (load)出货（装货）
Outbound (load)出货（装货）
Primary Sort 初步分捡
Secondary Sort二次 分捡 Outbound (load)
Do you take the opportunity?你能利 用这些机会吗？
Benefits of Using EAN Standards用国 际通用符号体系标准的好处
They provide automatic counting and sorting during production or processing of the material在生产和处理材料 的过程中，提供自动计数和排 序 They are used for sorting, storage and despatch在理货， 存储和出货中都能利用 They are of major importance as the identifier in EDI & e-Business在电子苏 据交换和电子商务中做为重要 的识别标记
Unconveyables Brush 不可传送 Secondary Sort二次分捡
SWAK
Metro
Upper Level 上层
Outbound
Outbound (load)出货（装货） Outbound (load)出货（装货） Secondary Sort二次分捡
Alignment & Indexing排列 Scan Tunnel 扫描通道 Metro Outbound
Be prepared to “share” costs as well as the savings to create a strong partnership.建立合作伙伴关系，并准备共同 承担费用，享受利益
“Opportunity” Cross-docking越 库操作的机会
Every receipt with existing back-orders is an opportunity for Crossdocking!每一批收货存在未分订单就是 越库操作的机会 Can your WMS Identify them?你能用 仓库管理系统WMS确定它们