PFMEA2

1
Suppier's storage doesn't meet reqirement. Be affected with damp in the storage which reduce the material performance. Materail less than the quantity in the PO. （B） Failed to receive the products timely and affect the production. （C）1. Affect the normal production and disturb the production plan. 2. Be claimed by the customer because of failed to provide the products on time. 3. Increase the extended freight. （B） Failed to receive the products timely and affect the production. （C）1. Affect the normal production and disturb the production plan. 2. Be claimed by the customer because of failed to provide the products on time. 3. Increase the extended freight. Incorrect dimension unable to assembly (C) Dimension incorrect unable to assembly performance reduced and hard to (A)Product be discovered. (B) Receive the ineligible products.The performance reduced and hard to be discovered. (C) 1.Product performance reduced and hard to be discovered. 2.Send the ineligible products to custome. Rejected or be claimed by customer. 3.Purchase again and affect the normal production. 5 Deficient supplier production capacity.PoteΒιβλιοθήκη tial Failure Mode
S e v
6
O c c u r
1
Current Process Controls Prevention
Current Process Controls Detection
100% visual inspection Check the PO more than two people. Visual inspect the label 100% Review supplier quality systerm regularly. Check the package whether affected by damp . Review customer package way and appraise regularly. Supplier provide the quality warranty Test every lot. Check the SPC data according to the annual test data. Have a third party test annually. Audit the supplier quality regularly. Audit the supplier quality regularly.
transportation Move the matrial to the right position by Process effectively and Function/ safely.
Rev Level: Process Responsibility MODEL S Key Date
Rev date:
5
7
168 N/A
5 Audit the moving. Inspect and transit.200% visual inspect.
7
140 N/A
5
7
140 N/A
4
Page 1 of 12
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA) Print #: Part name: Model Year(s) / Vehicle(s) Core Team Material
D e t e c
8
R. P. N.
Recommended Responsibility Action Results Actions & Target Actions S O D R. Date Taken e c e P. v c t N.
48 N/A
1
8
48 N/A
1
8
48 N/A
6
72 N/A
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA) Print #: Part name: Model Year(s) / Vehicle(s) Core Team MODEL S Rev Level: Process Responsibility Key Date Rev date: Supplier name: FMEA Number Page Prepared By FMEA Date (Orig) 11/18/2010 Potential Effect(s) of Failure C l a s s Potential Cause(s)/ Mechanism(s) of Failure
5
Unreaonale arrangement of the production. Delayed because of traffic or weather. Tools not PM regulation in time Poor package and easy to be damaged. Unreasonalbe method to put the package during transiton and damage the package. Workers don't move the material according to the WI and drop the material from the truck.
Jinyi Automotive Parts Co.,Ltd. QS/NBJY-D-FM-1106 of 12 Page
Mike Yang、Alice Mu、Feng Liping、Jacky Jiang、Gordon Liu
(Rev.) 12/02/2010
No.
Process Function/ Requirements
Note: (A) = End User, (B) = TESLA (C) = JINYI Material performance failed Products easy to distort and aging： to meet customer （A） Customer can't open the car door. requirement. （B）1.Products performance failed to meet the requirement and difficult to be discovered. Send to cusomer as eligible one. 2.Ineligible products send to customer and affect company reputation. 3. Increase the cost （C）1.Customer complaint and affect company reputation. 2.Customer claim and increase the cost.
3 Carry out the security 1 storage.
9
135 N/A
Material failed to arrive on time.
Deficient supplier production capacity.
Audit supplier production capacity regularly. 9 Follow the PO production regularly. Follow the PO transportation regularly. 100% Inspection at time of Material Pick and Material Load at Line (Double verification) Audit the supplier packaging method and appraise it regularly. Inspect and transit.200% visual inspect. Inspect and transit.200% visual inspect. 45 N/A
Wrong materil PO and cause the supplier provide the wrong material. Supplier stick the wrong the label cause they send the wrong material. Material packaging way don't meet the requirement.Because of affecting with damp in the transportation make the material performance changing. Material performance provided by the supplier is not stable. Material receive and inspection. Receive and inspect the mateial according to the PO. Ensure the right quantity and performance. Materail: PC/PBT 553 2