文献翻译-数控技术和装备发展趋势及对策

附录Numerical control technology and equipment trend of development and countermeasureThe equipment industry technical level and the modernized degree were deciding the entire national economy level and the modernized degree, the numerical control technology and the equipment are the development emerging high technology and new technology industry and the state-of-art industry (for example defense industry industries and so on information technology and industry, biological technology and industry, aviation, astronautics) enables the technology and the most basic equipment. Marx had said “each kind of economical time difference, does not lie in produces any, but how lies in produces, with any means of labor production”. The technique of manufacture and the equipment is the humanity produces active the most basic producer goods, but the numerical control technology also is advanced now the technique of manufacture and the equipment most core technology. Now the various countries manufacturing industry widely uses the numerical control technology, sharpens the manufacturing capacity and the level, enhances to the dynamic changeable market adaptiveness and competitive ability. In addition in the world various industries developed country also lists as the national strategic resources the numerical control technology and the numerical control equipment, not only takes the significant measure to develop own numerical control technology and the industry, moreover implements the blockade and the limit policy in “pre cise and advanced” the numerical control key technologies and the equipment aspect to our country. In brief, develops vigorously take the numerical control technology has become the world each developed country acceleration economy development as the core advanced technique of manufacture, enhances the comprehensive national strength and the national status important way.The numerical control technology is carries on the control with the numerical information to the mechanical movement and the work process the technology, the numerical control equipment is take the numerical control technology as representative's new technology the integration of machinery product which forms to the traditionalmanufacture industry and the emerging manufacturing industry seepage, namely so-called digitized equipment, its technical scope cover very many domains: (1) machine manufacture technology; (2) information processing, processing, transmission technology;(3) automatic control technology; (4) servo actuates the technology; (5) sensor technology;(6) software technology and so on.1Development trend of a numerical control technologyThe application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technology and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood of his plays a more and more important role, because the digitization that these trades needed to equip has already been the main trend of modern development. Numerical control technology in the world at present and equiping the development trend to see, there is the following several respect [1- ] in its main research focus .A high-speed , high finish machining technology and new trend equippedThe efficiency , quality are subjavanufacturing technology. High-speed , high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP ) to confirm it as the centre in the 21st century and study one of the directions in international production engineering.In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles , walls . Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screwand other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equiping the demand which has proposed high-speed , high precise and high flexibility.1.2 Link and process and compound to process the fast development of the lathe in 5 axesAdopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged , the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds , is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds.At present because of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks . So promoted 5 axle gear beds of head of complex main shaft and compound to process the development of the lathe (process the lathe including 5 ).At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt complex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle , make 5 times process and 5 axles are processed and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls . Germany DMG Company exhibits the DMUV oution series machining center, but put and insert and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly.1.2 Become the main trend of systematic development of contemporary numerical control intelligently , openly , networkedlilyThe numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It isintelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feed forward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically automatically; The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , diagnosis convenient to be systematic and maintaining ,etc..1.4 Pay attention to the new technical standard , normal setting-up1.4.1 Design the norm of developing about the numerical control systemAs noted previously, there are better common ability , flexibility , adaptability , expanding in the open numerical control system, such countries as U.S.A. , European Community and Japan ,etc. implement the strategic development plan one after another , carry on the research and formulation of the systematic norm (OMAC , OSACA , OSEC ) of numerical control of the open system structure, 3 biggest economies in the world have carried on the formulation that nearly the same science planned and standardized in a short time, have indicated a new arrival of period of change of numerical control technology. Our country started the research and formulation of standardizing the frame of ONC numerical control system of China too in 2000.1.4.2 About the numerical control standardThe numerical control standard is a kind of trend of information-based development of manufacturing industry. Information exchange among 50 years after numerical control technology was born was all because of ISO6983 standard, namely adopt G, M code describes how processes, its essential characteristic faces the processing course, obviously, he can't meet high-speed development of modern numerical control technology's needs more and more already. For this reason, studying and making a kind of new CNC system standard ISO14649 (STEP-NC) in the world, its purpose is to offer a kind of neutral mechanism not depending on the concrete system , can describe the unified data model in cycle of whole life of the products , thus realize the whole manufacture process, standardization of and even each industrial field product information.2 pairs of basic estimations of technology and industry development ofnumerical control of our countryThe technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, namely closed developing stage. In this stages, because technology of foreign countries blockade and basic restriction of terms of our country, the development of numerical control technology is comparatively slow. During "Sixth Five-Year Plan Period " , " the Seventh Five-Year Plan Period " of the country in second stage and earlier stage in " the Eighth Five-Year Plan Period ", namely introduce technology, digest and assimilate, the stage of establishing the system of production domestration arising tentatively. At this stage , because of reform and opening-up and national attention , and study the improvement of the development environment and international environment, research , development and all making considerable progress in production domesticization of the products of the technology of numerical control of our country. The third stage is and during the " Ninth Five-Year Plan Period " on the later stage in " the Eighth Five-Year Plan Period " of the country, namely implement the research of industrialization, enter market competition stage. At this stage , made substantive progress in industrialization of the domestic numerical control equipment of our country. In latter stage for " the Ninth Five-Year Plan ", the domestic occupation rate of market of the domestic numerical control lathe is up to 50%, it is up to 10% too to mix the domestic numerical control system (popular ).3 pairs of strategic thinking of technology and industrialized development of numerical control of our country3.1 Strategic considerationOur country make big country, industry is it is it accept front instead of transformation of back end to try one's best to want in shifting in world, namely should master and make key technology advancedly, otherwise in a new round of international industrial structure adjustment, the manufacturing industry of our country will step forward and " leave the core spaces ". We regard resource, environment, market as the cost, it is only an international " machining center " in the new economic pattern of the world to exchange the possibility got and " assemble the centre ", but not master the position of the manufacturing center of key technology , will so influence the development process of the modern manufacturing industry of our country seriously.We should stand in the height of national security strategy paying attention to numerical control technology and industry's question , at first seen from social safety, because manufacturing industry whether our country obtain employment most populous trade, the development of manufacturing industry not only can improve the people's living standard but also can alleviate the pressure of employment of our country , ensure the stability of the society; Secondly seen from national defence security, the western developed country has classified all the high-grade , precision and advanced numerical control products as the strategic materials of the country, realizing the embargo and restriction to our country, " Toshiba incident " and " Cox Report " is the best illustration. 3.2 Development tacticsProceed from the angles of the fundamental realities of the country of our country, regard the strategic demand of the country and market demand of national economy as the direction, regard improving our country and making the comprehensive competitive power of equiping industry and industrialization level as the goal, use the systematic method , be able to choose to make key technology upgraded in development of equiping industry and support technology supporting the development of industrialization in our country in initial stage of 21st century in leading factor, the ability to supply the necessary technology realizes making the jump development of the equiping industry as the content of research and development.Emphasize market demand is a direction, namely take terminal products of numerical control as the core, with the complete machine (Such as the numerical control lathe having a large capacity and a wide range, milling machine , high speed high precise high-performance numerical control lathe , digitized machinery of model , key industry key equipment ,etc.) drive the development of the numerical control industry. Solve the numerical control system and relevant functions part especially The dependability that (digitized servo system and electrical machinery , high speed electric main shaft system and new-enclosure that equip ,etc. ) and production scale question. There are no products that scale will not have high dependability ; Will not have cheap and products rich in the competitiveness without scale ; Certainly, it is difficult to have day holding up one's head finally that there is no scale Chinese numerical control equipment.In equiping researching and developing high-grade , precision and advancedly , should emphasize the production, learning and research and close combination of the enduser, regard " drawing, using, selling " as the goal, tackle key problems according to the national will, in order to solve the needing badly of the country.Numerical control technology, emphasized innovation, put emphasis on researching and developing the technology and products with independent intellectual property right before the competition, establish the foundation for the industry of numerical control of our country , sustainable development of equipment manufacture and even the whole manufacturing industry.数控技术和装备发展趋势及对策装备工业的技术水平和现代化程度决定着整个国民经济的水平和现代化程度，数控技术及装备是发展新兴高新技术产业和尖端工业（如信息技术及其产业、生物技术及其产业、航空、航天等国防工业产业）的使能技术和最基本的装备。