SAP APO Setup_Matrix introduce

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PLANT
Group number
Counter
XXXXXXXXXX
Resource
EXP: ZV0201K001 PL Plant Zvolen
Code
K=Key
02 Resource 02
01 Group number 01 K Key
001 Key number 001
Step 1 creation of Setup Matrix in Exel
Set Up Keys Location 00105
SET UP TIME 00105
Set Up Matrix Predecessor
Pre-requisites for Set up Matrix
All products with the same setup time must be grouped together/counted as one (1) Setup Group. Setup time varies from Group to Group
the product is to be assigned to the Routing with the Set up group category & the Set up
group keys previously maintained in the above transaction.
General Steps:
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Relevant Step for Set up Matrix in R/3
Maintain Setup Group Category and Setup Key Change Routing
Relevant Set up matrix in APO
Maintain Setup Group and Setup Key Maintain Setup Matrix Maintain Set up transition Reference Resource Master Data
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Set Up Group ZV02G01 ZV02G01 ZV02G02 ZV02G02
Set Up Keys ZV0201K001 ZV0201K002 ZV0202K001 ZV0202K002
Short Description 11-3541-0033-3-09 11-3541-0033-3-45 11-3541-0034-3-45 11-3541-0034-3-09
Overview
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The use of Setup Matrix is an option of the Plant. The Plant decides if the advantages of setup reduction are important for them or not. The maintenance of the setup time and setup groups is maintained in both R/3 and APO. For APO release 4.1 the setup key is necessary for every material and a setup group contains all the keys that make sense to have as a
Example:
Set Up Matrix Passive Sensor Line 1
Location 00105 Set Up Group Location 00105
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Assembly line 1
Set Up Matrix Short Description RU01_01 ???? Set Up Group RU01G01 RU01G02 RU01G03 … Set Up Group RU01G01 RU01G02 RU01G03 … RU01_01 Short Description AT AB BT … Set Up Keys RU0101K001 RU0102K001 RU0103K001 … RU01G01 RU01G01 RU01G01 RU01G02 RU01G02 RU01G02 RU01G03 RU01G03 RU01G03 … Predecessor E RU0101K001 E RU0102K001 E RU0103K001 Material number A2C53373113CT A2C53373113CB A2C53373112CT … Successor RU01G01 RU01G02 RU01G03 RU01G01 RU01G02 RU01G03 RU01G01 RU01G02 RU01G03 … Successor RU0101K001 RU0102K001 RU0103K001 … Set Up Time 0 0 0 Short Description ???? ???? ???? … Set Up Time 10 20 20 20 10 20 20 20 10 Unit MIN MIN MIN MIN MIN MIN MIN MIN MIN … Unit SEC SEC SEC Resource ????
group; usually because they have no change over times between them. The maintenance of
the Setup Matrix should be maintained and checked for accuracy BEFORE the P3 Roll out.
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Old System to create a Setup Matrix Example Plant 0023 Assembly line
NOT USEABLE FOR APO !
Pre-requisites for Set up Matrix
Set Up Matrix Line 2
Location 0034 Set Up Group Location 0034 Set Up Keys Location 0034
General Steps:
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There are 5-Steps to be achieved in the setting up of the Set Up Matrix, namely:
SAP System: SAP R/3 Step-1: Transaction Code: ZP340055 –Maintenance of Set Up Group Category &
Naming convention Setup groups
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Resource Counter
XXXXXXX
PLANT
EXP: CW01G01 CW 01 G 01 Plant Cheongwon Resource 01 Group Group number 1
Code
G=Group
Naming convention Setup Keys
Global TO BE Presentation
Setup Matrix
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Set up Matrix
Set up Matrix Description
Overview Naming convention setup group and key Pre-requisites for Set up Matrix Steps for the Set up matrix
Set up Matrix Set up Group Category Set up key Setup time varies from Group to Group Except set up transition
SET UP TIME 0034
Set Up Matrix Predecessor ZV02 ZV02G01 ZV02G01 ZV02G02 ZV02G02 Predecessor ZV0201K001 ZV0201K002 ZV0202K001 ZV0202K002
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"E": Exception Setup Transition is maintained for all same key to key relationship. Setup key pertains to Product/Model. If we fail to maintain this the system will use the setup time for the setup group .
Set Up Group Keys. This transaction has the option to Create and Display the Set Up
Group and Keys for specific plant. Step-2: Transaction Code: CA02/CA22- Change Routing. Through this transaction,
Set Up Time 60 240 240 60 Set Up Time 0 8 1 5
Unit MIN MIN MIN MIN Unit S MIN MIN MIN
E E E E
Pre-requisites for Set up Matrix
Set-up Matrix is maintained per resource/line. For the our example we have ZV02 as the Setup Matrix for Line 2 and two (2) Setup Groups: ZV02G01 and ZV02G02. Under each setup group we have several setup keys. Setup key refer to a certain Model/Product .