欧规灯具检验标准[1]
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Visual
23
2.5
Major
Check cable lengths against Premier Product Specification Sheet
Visual
24
2.5
Major
Check for correct cable label including correct batch code i.e. month and year.
Visual/
Physical
Refer to Premier Product Specification sheet
12
0
Critical
Fuse Bulbs
Check the bulb tip color in whiteor matches as per the instruction sheet and cable label
b) Ensure no strands protrude out of terminals and that both terminals are screwed tightly onto the wire.
c) Ensure terminals are not soldered.
Visual
Premier Specification No. PD/303
Visual/ Physical
EN60598-1 5.2.10.3
14
0
Critical
Control Box (if fitted)
Conduct a drop test from a height of 1M on a sample of 10%.
Visual/
Physical
15
0
Critical
Conduct a pull test of cable with 60N (round 6kg weight), 25 times, 1s each time. The wire movement should not exceed 2mm.
Visual/
Physical
Premier Specification No.PD/304
Visual/
Physical
Premier Specification No. PD/303.
EN60598-1 5.2.10.3
4
2.5
Major
Check 10% of sample for the following:
a) Open plug and check for correct wiring.
YES
NO
N/A
1
0
Critical
Mains Plug
Check for correct symbols and their authenticity.Check if there is foreign metal object within the plug.
Visual
Premier Specification: PD/303 and BS 1363.
Check the directions of plug/socket: Socket part (without open pin) should be connected to mains.
18
0
Critical
Earthing
Check the correct earthing. Earthing resistance should be less than 0.5Ω
Test
21
0
Critical
Cable
Ensure cable is in compliance with specification.
Visual
Refer to Premier Product Specification sheet
22
0
Critical
On silhouettes, ensure cable does not touch bulbs
Visual/
Physical
EN60598-2-20 20.6.13
11
2.5
Major
Spare Bulbs
Check spare bulbs, supplied with the lightest, for fit and function. Check they are correctly labelled with bulb rating
28
0
Critical
For Edison screw lampholder
Check to ensure central contact to be live and outer contact to be neutral. Also gap between lampholder and bulb should be less than 3 mm
INSPECTION OPERATION SHEET
IOS NO.
DESCRIPTION
XM-14-REV0
Mains VoltageClass I Lights
NO.
AQL
CLASS
INSPECTION/TEST
PARAMEΒιβλιοθήκη ERMEASMETHOD
SPECIAL INSTRUCTIONS
CONFROMANCE
Visual/
Physical
EN60598-1 13.3.1
10
2.5
Major
Replacing bulbs:
The bulb should not be pull out with force less than 3N (0.3kg).
If the bulb need more than 10 N to pull out, a bulb mover is required.
Visual
Visual
25
0
Critical
If the frame or shade is made of non fire retardment material (can’t pass glow wire test). It should be at least 30mm fm the bulbs
Visual/
This check to be reported as found on FRI report.
2
0
Critical
Pull test for terminals:
20 N for 1 min. Terminal should not detach fm the wire.
Visual/
Physical
EN60598-1 7.2
19
0
Critical
To be conducted on complete sample size at minimum voltage of1500V for3secondbetween Live/Neutral and outer surface/earthing
Test
5
0
Critical
Check for correct fuse (3 Amp) and it’s authenticity.
Visual
Fuse to meet BS specification BS 1362
6
0
Critical
Security of Bulbholders
a)Check for Premier approved bulb and bulb holder against Premier Product Specification Sheet.
Only use calibrated test equipment.
20
2.5
Major
To be conducted on 10% of sample size.Do a life test on the samples for full duration of the FRI or min 3 hours.
Visual/
Physical
specification PD/304.
EN60598-2-20 20.11.3
8
0
Critical
Conduct a pull teston bulbholder with a force of 30N (3kg) to each wire for 50 times. After test, the wires should not move more than 2 mm
Visual/ Physical
To be done in OLI
27
2.5
Major
LED Assembly
Check to ensure LED bulb is firmly secure in the cable sleeveif sleeve structure is used.
Visual
Conduct a push teston bulb holder with a force of 15N (1.5kg) to each wire then 30N (3kgs) to 2 wires together. All for 1min. After test, the wires should not move more than 0.8 mm
b)Check 10% of sample size to ensure bulb glass does not rotate when subjected to a torque of 0.025Nm
Visual
Any other bulb holder isunacceptable.
7
0
Critical
(b)Creepage and clearance between mains leads – this should be 2mm minimum.
(c)If there is foreign object within the box
Visual/
Physical
17
0
Critical
Light Chain connectors
Physical
EN60598-1 4.15
26
2.5
Major
LEDStatic Prevention
CheckLEDproduction line to ensure work benches, floor and operatives are adequately equipped to prevent static
EN 60598-1 15.5.2
3
0
Critical
Check cable anchorage by pulling the wires with 60N (round 6kg weight), 25 times, 1S each time. The wire movement should not exceed 2mm.
Visual/ Physical
Refer to Premier Porduct Specification sheet
13
0
Critical
For rope light, do the pull test on the connector of cable with rope and end cap with60N (round 6kg weight), 25 times, 1s each time. The wire or rope movement fm the connector should not exceed 2mm.
Visual/
Physical
specification PD/304.
EN60598-2-20 20.10.2
9
0
Critical
Fire Retardant of Bulb holder:
Put the bulbholder in needle flame for 10 s. After removal of flame, the holder burning shall not exceed 30 s and burning drops fm holder shall not ignite tissue 200 mm below
EN60598-1 5.2.10.3
16
0
Critical
Conduct a destructive test on 2% of the boxes by removing the cover and examining for:
(a)damage to the insulation at the point where the cable is anchored.
23
2.5
Major
Check cable lengths against Premier Product Specification Sheet
Visual
24
2.5
Major
Check for correct cable label including correct batch code i.e. month and year.
Visual/
Physical
Refer to Premier Product Specification sheet
12
0
Critical
Fuse Bulbs
Check the bulb tip color in whiteor matches as per the instruction sheet and cable label
b) Ensure no strands protrude out of terminals and that both terminals are screwed tightly onto the wire.
c) Ensure terminals are not soldered.
Visual
Premier Specification No. PD/303
Visual/ Physical
EN60598-1 5.2.10.3
14
0
Critical
Control Box (if fitted)
Conduct a drop test from a height of 1M on a sample of 10%.
Visual/
Physical
15
0
Critical
Conduct a pull test of cable with 60N (round 6kg weight), 25 times, 1s each time. The wire movement should not exceed 2mm.
Visual/
Physical
Premier Specification No.PD/304
Visual/
Physical
Premier Specification No. PD/303.
EN60598-1 5.2.10.3
4
2.5
Major
Check 10% of sample for the following:
a) Open plug and check for correct wiring.
YES
NO
N/A
1
0
Critical
Mains Plug
Check for correct symbols and their authenticity.Check if there is foreign metal object within the plug.
Visual
Premier Specification: PD/303 and BS 1363.
Check the directions of plug/socket: Socket part (without open pin) should be connected to mains.
18
0
Critical
Earthing
Check the correct earthing. Earthing resistance should be less than 0.5Ω
Test
21
0
Critical
Cable
Ensure cable is in compliance with specification.
Visual
Refer to Premier Product Specification sheet
22
0
Critical
On silhouettes, ensure cable does not touch bulbs
Visual/
Physical
EN60598-2-20 20.6.13
11
2.5
Major
Spare Bulbs
Check spare bulbs, supplied with the lightest, for fit and function. Check they are correctly labelled with bulb rating
28
0
Critical
For Edison screw lampholder
Check to ensure central contact to be live and outer contact to be neutral. Also gap between lampholder and bulb should be less than 3 mm
INSPECTION OPERATION SHEET
IOS NO.
DESCRIPTION
XM-14-REV0
Mains VoltageClass I Lights
NO.
AQL
CLASS
INSPECTION/TEST
PARAMEΒιβλιοθήκη ERMEASMETHOD
SPECIAL INSTRUCTIONS
CONFROMANCE
Visual/
Physical
EN60598-1 13.3.1
10
2.5
Major
Replacing bulbs:
The bulb should not be pull out with force less than 3N (0.3kg).
If the bulb need more than 10 N to pull out, a bulb mover is required.
Visual
Visual
25
0
Critical
If the frame or shade is made of non fire retardment material (can’t pass glow wire test). It should be at least 30mm fm the bulbs
Visual/
This check to be reported as found on FRI report.
2
0
Critical
Pull test for terminals:
20 N for 1 min. Terminal should not detach fm the wire.
Visual/
Physical
EN60598-1 7.2
19
0
Critical
To be conducted on complete sample size at minimum voltage of1500V for3secondbetween Live/Neutral and outer surface/earthing
Test
5
0
Critical
Check for correct fuse (3 Amp) and it’s authenticity.
Visual
Fuse to meet BS specification BS 1362
6
0
Critical
Security of Bulbholders
a)Check for Premier approved bulb and bulb holder against Premier Product Specification Sheet.
Only use calibrated test equipment.
20
2.5
Major
To be conducted on 10% of sample size.Do a life test on the samples for full duration of the FRI or min 3 hours.
Visual/
Physical
specification PD/304.
EN60598-2-20 20.11.3
8
0
Critical
Conduct a pull teston bulbholder with a force of 30N (3kg) to each wire for 50 times. After test, the wires should not move more than 2 mm
Visual/ Physical
To be done in OLI
27
2.5
Major
LED Assembly
Check to ensure LED bulb is firmly secure in the cable sleeveif sleeve structure is used.
Visual
Conduct a push teston bulb holder with a force of 15N (1.5kg) to each wire then 30N (3kgs) to 2 wires together. All for 1min. After test, the wires should not move more than 0.8 mm
b)Check 10% of sample size to ensure bulb glass does not rotate when subjected to a torque of 0.025Nm
Visual
Any other bulb holder isunacceptable.
7
0
Critical
(b)Creepage and clearance between mains leads – this should be 2mm minimum.
(c)If there is foreign object within the box
Visual/
Physical
17
0
Critical
Light Chain connectors
Physical
EN60598-1 4.15
26
2.5
Major
LEDStatic Prevention
CheckLEDproduction line to ensure work benches, floor and operatives are adequately equipped to prevent static
EN 60598-1 15.5.2
3
0
Critical
Check cable anchorage by pulling the wires with 60N (round 6kg weight), 25 times, 1S each time. The wire movement should not exceed 2mm.
Visual/ Physical
Refer to Premier Porduct Specification sheet
13
0
Critical
For rope light, do the pull test on the connector of cable with rope and end cap with60N (round 6kg weight), 25 times, 1s each time. The wire or rope movement fm the connector should not exceed 2mm.
Visual/
Physical
specification PD/304.
EN60598-2-20 20.10.2
9
0
Critical
Fire Retardant of Bulb holder:
Put the bulbholder in needle flame for 10 s. After removal of flame, the holder burning shall not exceed 30 s and burning drops fm holder shall not ignite tissue 200 mm below
EN60598-1 5.2.10.3
16
0
Critical
Conduct a destructive test on 2% of the boxes by removing the cover and examining for:
(a)damage to the insulation at the point where the cable is anchored.