企业电子厂客户稽核改善报告范本PPT
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1. Each trip: approx. 3 min 2. 1200 PNL each trip
1. Each trip: approx. 3 min 2. 600 PNL each trip
Input cost
Maintenance cost: RMB2,400 per annum
One off input cost: RMB2,600,000
Key message: The W wheel will use twice elevator in handling process,and the height of 4 factories is different with each other,the safety is not good;In the process of load and unload W wheel,There is a high scratch risk for damage on WIP.
Transporting trolley
ForkLift
Work efficiency
1. Each trip: approx. 5 min 2. 300PNL each trip
1. Each trip: approx. 10 min 2. 300PNL each trip
1. Each trip: approx. 5 min 2. 300PNL each trip
Sealed completely, thermal insulation material inner surface.
parisontuation
Air piazza
Current situation improvement
3. Handling model A model
Air piazza
elevator
Handling model B model
Key message: Use the improved W wheel which decrease vibration effectively and wear-resistant move the WIP between the factories.
Low vibration, less surface scratches, no guarantee on temperature and humidity.
Less temperature and humidity effect, less vibration, low surface quality defect.
Key message: 1. Use W carriers to move the WIP now, 300pnl(250kg) each time; 2.In order to prevent products from falling and rain ,We use the PE film to wrap products and W carriers. 3. The model has no protection of temperature and humidity,seriously be affected by vibration,and has a potential risk for damage on WIP.
Less temperature and humidity effect, less vibration, low surface quality defect.
Security
Average security
Low security
Average security
Higher security
Higher security
Low efficiency; Heavy cost
Handling model D model
D model:First, lay the L rack on the special pallet, then we move the special pallet from A2 plant to A3/A6 plant with forklift.
Current-Light
Improvement-Heavy duty
W wheel
Less vibration No protection of temperature and humidity
Handling model C model
C model use truck carrier to move the WIP between the factories, use the rear board which power is hydraulic pressure in order to push or pull the carrier conveniently,and we will redesign the protected products lay out in carrier.
Total rating
Bad
Bad
Bad
Average
Good
5.Schedule
Key message: Before we buy the rack to take D model,we will take the B model.
THE END Thank you!
1. Background and Objective
Importance to build ASAP protected transportation routes between the factories is emphasized.Now there is a potential risk for damage on WIP.
Quality Assurance
Big vibration, causing increase probability of surface scratches, restrict temperature an humidity control
Less vibration, Low temperature and humidity effect, causing increase probability of surface scratches.
Effectively protect WIP from demage of tempreture and humidity Avoid vibration. Fulfill requirement of quality.
A2->A3/A6,about 200m,deliver about 2min.
One off input cost: RMB12,000
One off input cost: RMB80 thousand approx. Annual petrol and maintenance cost: RMB6,000
One off input cost: (shelf RMB:40 thousand), Annual petrol and maintenance cost: RMB6,000
logistics
Analysis of the current logistics in factory
A1
A3
A2
A6
Air compressor station
A5
Buffer
Entrance
2.Analysis of the current A2 or A3/A6 carriage method.
1. Each trip: approx. 3 min 2. 600 PNL each trip
Input cost
Maintenance cost: RMB2,400 per annum
One off input cost: RMB2,600,000
Key message: The W wheel will use twice elevator in handling process,and the height of 4 factories is different with each other,the safety is not good;In the process of load and unload W wheel,There is a high scratch risk for damage on WIP.
Transporting trolley
ForkLift
Work efficiency
1. Each trip: approx. 5 min 2. 300PNL each trip
1. Each trip: approx. 10 min 2. 300PNL each trip
1. Each trip: approx. 5 min 2. 300PNL each trip
Sealed completely, thermal insulation material inner surface.
parisontuation
Air piazza
Current situation improvement
3. Handling model A model
Air piazza
elevator
Handling model B model
Key message: Use the improved W wheel which decrease vibration effectively and wear-resistant move the WIP between the factories.
Low vibration, less surface scratches, no guarantee on temperature and humidity.
Less temperature and humidity effect, less vibration, low surface quality defect.
Key message: 1. Use W carriers to move the WIP now, 300pnl(250kg) each time; 2.In order to prevent products from falling and rain ,We use the PE film to wrap products and W carriers. 3. The model has no protection of temperature and humidity,seriously be affected by vibration,and has a potential risk for damage on WIP.
Less temperature and humidity effect, less vibration, low surface quality defect.
Security
Average security
Low security
Average security
Higher security
Higher security
Low efficiency; Heavy cost
Handling model D model
D model:First, lay the L rack on the special pallet, then we move the special pallet from A2 plant to A3/A6 plant with forklift.
Current-Light
Improvement-Heavy duty
W wheel
Less vibration No protection of temperature and humidity
Handling model C model
C model use truck carrier to move the WIP between the factories, use the rear board which power is hydraulic pressure in order to push or pull the carrier conveniently,and we will redesign the protected products lay out in carrier.
Total rating
Bad
Bad
Bad
Average
Good
5.Schedule
Key message: Before we buy the rack to take D model,we will take the B model.
THE END Thank you!
1. Background and Objective
Importance to build ASAP protected transportation routes between the factories is emphasized.Now there is a potential risk for damage on WIP.
Quality Assurance
Big vibration, causing increase probability of surface scratches, restrict temperature an humidity control
Less vibration, Low temperature and humidity effect, causing increase probability of surface scratches.
Effectively protect WIP from demage of tempreture and humidity Avoid vibration. Fulfill requirement of quality.
A2->A3/A6,about 200m,deliver about 2min.
One off input cost: RMB12,000
One off input cost: RMB80 thousand approx. Annual petrol and maintenance cost: RMB6,000
One off input cost: (shelf RMB:40 thousand), Annual petrol and maintenance cost: RMB6,000
logistics
Analysis of the current logistics in factory
A1
A3
A2
A6
Air compressor station
A5
Buffer
Entrance
2.Analysis of the current A2 or A3/A6 carriage method.