QA-Profile

SPC for significant production parameters.SPC is performed by trained operators.
SBO is 100% testing of final products.
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Reliability Test Equipment
•Produce Standardly
•Perfect Quality
•Service Heartily
•Customer Confidently
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4
Quality Control Diagram
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5
Quality Control Diagram
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IQA Flow Diagram
Quality Department Quality Improving
Other Department
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11
Quality training for All personnel including production,development,marketing and sales departments Zero defect mindset
QA Profile
INDEX
1.QA Organization 2.Quality Policy 3.Quality Control Diagram 4.Continuous Improvement Activities 5.Tools for continuous Improvement 6.Reliability Test Equipment 7.Equipment for Defect Analysis 8.Reliability Test Items
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Reliability Test Equipment
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Reliability Test Equipment
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17
Reliability Test Equipment
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Reliability Test Equipment
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Check&Accept Sheet Sampling Inspection by attributes Pass Accept Special Accept OR Reject Complain Supply
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NG
IPQA Flow Diagram
Produce Start IPQA Check List Go Sampling Inspection by attributes Go Manufacture Continued
19
Equipment for Defect Analysis
No. 1 2 3 4 5 Equipment Name DSC Analysis Instrument Testing System (LED BURN-IN SYSTEM) Curve Tracer Grinder/polisher Microscope digital camera Q'ty 1 1 1 1 1
No Go No Go
Improveing
Rework Stop Line Sheet
or
CAR Sheet
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8
FQA Flow Diagram
F/T Product Sampling Inspection by attributes Pass Accept Special Accept OR Reject Complain PD
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NG
OQA Flow Diagram
Waiting Shipment Sampling Inspection by attributes Pass Accept Special Accept OR Reject Complain Warehouseman
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NG
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Reliability Test Items
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Equipment for Defect Analysis
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Reliability Test Items
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Reliability Test Items
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Reliability Test Items
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Reliability Test Items
14
Temp.&Humidity w/ Bias Tester Temp. Cycling Tester Oven Refrigerator Life Tester (Constant Current) Life Tester ( On / Off ) IR Reflow Solder Pot
Reliability Test Equipment
CQE Flow Diagram
Customer yes Sales Department no yes Marketing Planner Department no yes no no Customer yes Sales Department yes no Marketing Planner Department no yes
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Tools for Continuous Improvement
Qualifies materials,processes,machine,operators and process changes
Process FMEA for all processes,Process and machine capability as well as Gage R&R are proven
Improvement Activities
Permanent quality improvement process
Total Quality Management(TQM)
5S(Seiri,Seiton,Seiso,Seiketsu,Shituke)
Quality system certified per QS9000 on July 24 2002(SGS Quality System)
No. 1 2 3 4 5 6 7 8 Equipment Name Q'ty 1 1 3 1 1 1 1 1
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Equipment Capability .-40℃ ~150℃ ;20%~98%RH .-65℃ ~200℃ 200℃ .-85℃ If = Imax If = Imax 4 Zone 400℃
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2
QA OrgLeabharlann Baidunization
General Manager Manager Assistant Manager Assistant Director DCC QS IPQA IQA Lead FQA OQA Super Visor QRA
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MSA
CQE
3
Quality Policy