焊接工艺认可试验报告

附件4B
FORM：WPQR-1/4
焊接工艺认可试验报告(WPQR)
Welding Procedure Qualification Record
工作控制号：
No.
焊接工艺名称及编号
Name and serial number
制造厂名称及地址
Manufacture’s Name and address
材料及焊接工艺
Material and Welding process 焊接工艺试验日期：
Date of welding procedure test
焊接方法：Welding process 单道焊☐
Single pass
单面焊☐
One side
坡口设计(草图)
Test joint details(sketch with dimensions)
of weld preparation
接头型式：Joint type 多道焊☐
Multi pass
双面焊☐
Double side
焊接位置：Welding position 组合焊☐
Multi process
背面清根☐
Back gouging
母材(等级/厚度/交货状态)：
Parent metal(grade/thickness/delivery condition)焊接材料(型号/规格/等级)：
Filler material(type/size/grade)
衬垫材料：Backing 保护气体(种类/纯度)
Shielding gas(type/purity)焊道布置和焊接顺序(草图)
Bead sequence details(sketch)
管子外径尺寸：Pipe outside diameter 焊剂：Flux
预热及热处理
Preheat and Post weld heat treatment
焊前预热温度Preheat temperature
道间温度Interpass temperature
最低值
Min.℃最低值
Min.℃
最高值
Max.℃
焊后热处理
Post weld heat treatment 其它说明：
Other information
施焊细节
Welding details
焊道Run 焊接方法
Process
焊材直径
Size of filler
material(mm)
电流种类和极性
Type of Current
Polarity
焊接电流
Current
[A]
电弧电压
Voltage
[V]
焊接速度
Travel speed
[cm/min]
热输入
Heat input
[kJ/cm]
气体流量
Gas flow
rate(l/min)
焊工姓名Welder’s name 环境温度℃
Temperature
相对湿度%
Humidity
FORM：WPQR-2/4
焊接工艺认可试验报告(续)
Welding Procedure Qualification Record(continued)
试验项目及结果Test items and results
1.非破坏性试验Non-destructive examination
目检Visual ☐射线探伤Radiography ☐超声波探伤Ultrasonic ☐磁粉探伤Magnetic particle ☐渗透探伤
Liquid penetrate ☐2.破坏性试验Destructive examination 拉伸试验Tensile tests 试样Test piece 抗拉强度Tensile strength (N/mm ²)
屈服强度Yield point (N/mm ²)伸长率Elongation %断面收缩率Reduction of area %断裂位置Location of rupture 试验温度Test temperature
℃
横向拉伸1Transverse 1横向拉伸2Transverse 2纵向拉伸Longitudinal
弯曲试验Bend tests 角接焊破断试验Fillet weld fracture
试样Test piece 压头直径/弯曲角度Former /angle 结果
Result 1.
正弯/反弯/侧弯
Face /root /side 2.
正弯/反弯/侧弯
Face /root /side 3.
正弯/反弯/侧弯Face /root /side 焊缝断面宏观检验照片和结果Macro examination 正弯/反弯/侧弯Face /root /side 纵向弯曲Longitudinal
冲击试验Impact tests 试验温度Temp.℃
要求：
Requirement
尺寸：
Size 类型：Type 缺口位置Notch location 试验值Values (J)123平均值Average (J)备注Remarks 缺口位置Notch location 试验值Values (J)123平均值Average (J)备注Remarks 复试Retest
硬度测试Hardness test 测试形式和载荷：Type and load 测试位置示意图
Location of hardness measurements(sketch)
区域Area 硬度范围
Hardness range
母材
Parent material 热影响区H.A.Z 焊缝Weld
FORM：WPQR-3/4
焊接工艺认可试验报告(续)
Welding Procedure Qualification Record(continued)
附加试验(规范 3.2.4.3款要求):
Additional test(s)and result(s)(According to3.2.4.3of Rules for Material and Welding)
注：
Remarks:
1、如焊条/焊丝最大摆动宽度、焊道清洁方式等
e.g.Weaving(max.Width of run),Method of interpass cleaning,etc.
2、如有必要时
If required
⌧————适用Applicable☐————不适用Inapplicable
下列缩写可用于表格填写：
The following abbreviation may be used in this form.
焊接方法：
Welding process:
手工电弧焊SMAW，埋弧焊:SAW，金属极气体保护焊GMAW，钨极气体保护焊GTAW，药芯焊丝气体保护焊FCAW，气电立焊EGW
平焊：F；立焊(上行)V(up)；立焊(下行)V(down)；横焊H；仰焊O
电流种类和极性：Type of current&Polarity：
交流AC；直流正接DCEN；直流反接DCEP；脉冲电流Pulsed
兹证明本焊接工艺认可过程和试验结果，符合中国船级社《材料与焊接规范》的要求。

THIS is certify that the test process and results were found to be in compliance with the relevant requirements of“Rules for Material and Welding”promulgated by China
Classification Society.
签名：
Signature
制造厂代表日期
Manufacturer Date
CCS验船师日期
CCS Surveyor Date
附件
Appendix
为了保证焊接工艺认可试验的质量，并使其具有可追溯性，应提交下列文件的复印件(必要时也可进行增减)。

In order to insure the quality of welding procedure test and make it traceable, copies of the documents listed below are to be submitted.(Items in the list may be added or deleted as necessary).
文件清单
List of Documents
序号No.文件名称
Document name备注Remarks
1母材质量证明书
Certification of base material
☐
2焊接材料质量证明书
Certification of filler material
☐
3无损检测报告
NDT reports
☐
4试验报告(包括拉伸、弯曲、冲击、硬度等)
Test reports
(Tensile tests,Bend tests,impact tests,Hardness test,etc.)
☐
5焊缝断面宏观检验报告(照片和结果)
Macro examination reports(Photo and result)
☐
6外观检查照片
Photos of weld surface
☐
7力学性能试样照片
Photos of test pieces
☐
8施焊焊工CCS资格证书(如有时)
Welder’Certificate issued by CCS(if any)
☐9
10。