机械设计外文翻译
机械毕业设计英文外文翻译144发动机工作原理 - 副本
Engine Operating PrinciplesMost automobile engines are internal combustion,reciprocating 4-stroke gasoline engines,but other types have been used,including the diesel,the rotary(wankel),the 2-srtoke,and stratified charge.Reciprocating means up and dowm or banck and forth ,It is the up and down action of a piston in the cylinder blick,or engine block.The bilck is an iron or aluminum casting that contains engine cylinders and passges called water jackets for coolant circulation.The top of the block is convered with the cylinder head.Which forms the combustion chanber.The bottom of the block is covered with an oil pan or oil sump.Power ia produced by the linear motion of a piston in a cylinder.However,this linear motion must be changed into rotary motion to turn the wheels of cars of trucks.The piston is attached to the top of a connecting rod by a pin ,called a piston pin or wrist pin.The bottom of the connecting rod is attached to the crankshaft.The connecting rod transmits the up-and-down motion of the piston to the crankshaft,which changes it into rotary motion.Term: stroke is used to indicate the movement within thecylinder piston, piston stroke is the distance from the engine type according to need two-stroke or four-stroke cycle to finish a job and four stroke engines are also called otto engine, in order to commemorate German engineers otto, he is the first application in 1876, the principle of in four stroke engines, cylinder piston required to complete a four-stroke cycle, each stroke work according to their behavior named respectively: intake stroke, compression stroke, function and exhaust stroke.1. Intake strokeWhen the piston moves down, spray the mixture through open after entering the inlet valve, in order to achieve maximum cylinder amount of inlet in Detroit, arrive before BDC 10 °, open and exhaust has 20 ° to open the inlet valve overlap, has been opened to the pistons to come fully into the mixture after about 50 °.2. Compression strokeThe piston start moving up huge inlet valve closed, and the mixture in the combustion chamber, according to the different factors including compression compression ratio, the throttle valve, pressure revs up to about 1 mpa, close to the top, the spark plug stroke produces the spark gap in the breakdown ignition mixture lighting.3. Doing workBurning gas pressure of inflation rose to 3.5 mpa, promote the piston moves to the cylinder, and exhaust door open.4 gas strokeWith exhaust before more open about 50 °, piston, make up in the air pressure drops in exhaust stroke, reduce backpressure, discharge waste piston stroke, for the next intake, normally, inlet in exhaust before opening.Only the engine keep running, each cylinder within four four-stroke cycle continuously.Two stroke engine also through the four-stroke cycle to complete a job but intake stroke, compression stroke for a stroke, do work schedule another stroke, the four-stroke cycle and two terms two travel itinerary is called the term two-cycle but actually not so accurate. However,the intake and the compression actions are combined in one seroke,and the power and exhaust actions are combined in the other stroke.The term 2-stroke cyde or 2-stroke is preferred to the term 2-cyde,which is really not accurate.In automobile engines,all pistons are attached to a single crankshaft.the more cylinders an engine has,the more power strokes produced for cach revolution.This means that an 8-cylinder engine runs more smoothly bacause the poweratrokes are closer togther in time and in degrees of engine rotation.The cylinders of multi-cylinder automotive engines arranged in one of three ways.1.Inline engines use a single block of cylinder.Most 4-cylinder and any 6-cylinder engines are of this design.The cylinders do not have to be vertical.They can be inclined either side.2.V-type engines use two equal bands of cylinders,usually inclined 60 degrees or 90 degrees from the cach other.Most V-type engines have 6 or 8 cylinders,although v-4 and v-12 engines have been built.3.Horizontally opposed,or pancake engines have two equal banks of cylinders 180 degrees apart.These space saving engine designs are often air-cooled,and are found in the Chevrolet Carvair,Porsches,Subaus,and Volkswagens.Subaus design is liquid cooled.are often air-cooled,and are found in the Chevrolet Carvair,Porsches,Subaus,and Volkswagens.Subaus design is liquid te-model Volkswagen vans use a liquid-cooled version of the air cooled VWhorizontally opposed engine.发动机工作原理大多数汽车的发动机是内燃机，往复四冲程汽油机，但是也有使用其它类型的发动机，包括柴油机，转子发动机，二冲程发动机和分成燃烧发动机。
机械设计外文翻译--车床和铣床
中文4285字附录1LATHES & MILLINGA shop that is equipped with a milling machine and an engine lathe can machine almost any type of product of suitable size.The basic machines that are designed primarily to do turning，facing and boring are called lathes. Very little turning is done on other types of machine tools，and none can do it with equal facility. Because lathe can do boring，facing，drilling，and reaming in addition to turning，their versatility permits several operations to be performed with a single setup of the workpiece. This accounts for the fact that lathes of various types are more widely used in manufacturing than any other machine tool.Lathes in various forms have existed for more than two thousand years. Modern lathes date from about 1797，when Henry Maudsley developed one with a leads crew. It provided controlled，mechanical feed of the tool. This ingenious Englishman also developed a change gear system that could connect the motions of the spindle and leadscrew and thus enable threads to be cut.Lathe Construction.The essential components of a lathe are depicted in the block diagram of picture. These are the bed，headstock assembly，tailstock assembly，carriage assembly，quick-change gearbox，and the leadscrew and feed rod.The bed is the back bone of a lathe. It usually is made of well-normalized or aged gray or nodular cast iron and provides a heavy，rigid frame on which all the other basic components are mounted. Two sets of parallel，longitudinal ways，inner and outer，are contained on the bed，usually on the upper side. Some makers use an inverted V-shape for all four ways，whereas others utilize one inverted V and one flat way in one or both sets. Because several other components are mounted and/or move on the ways they must be made with precision to assure accuracy of alignment. Similarly，proper precaution should betaken in operating a lathe to assure that the ways are not damaged. Any inaccuracy in them usually means that the accuracy of the entire lathe is destroyed. The ways on most modern lathes are surface hardened tooffer greater resistance to wear and abrasion.The headstock is mounted in a fixed position on the inner ways at one end of the lathe bed. It provides a powered means of rotating the work at various speeds. It consists，essentially，of a hollow spindle，mounted in accurate bearings，and a set of transmission gears——similar to a truck transmission——through which the spindle can be rotated at a number of speeds. Most lathes provide from eight to eighteen speeds，usually in a geometric ratio，and on modern lathes all the speeds can be obtained merely by moving from two to four levers. An increasing trend is to provide a continuously variable speed range through electrical or mechanical drives.Because the accuracy of a lathe is greatly dependent on the spindle，it is of heavy construction and mounted in heavy bearings，usually preloaded tapered roller or ball types. Along- itudinal hole extends through the spindle so that long bar stock can be fed through it. The size of this hole is an important size dimension of a lathe because it determines the maximum size of bar stock that can be machined when the material must be fed through the spindle.The inner end of the spindle protrudes from the gear box and contains a means for mounting various types of chucks，face plates，and dog plates on it. Whereas small lathes often employ a threaded section to which the chucks are screwed，most large lathes utilize either cam-lock or key-drive taper noses. These provide a large-diameter taper that assures the accurate alignment of the chuck，and a mechanism that permits the chuck or face plate to be locked or unlocked in position without the necessity of having to rotate these heavy attachments.Power is supplied to the spindle by means of an electric motor through a V-belt or silent-chain drive. Most modern lathes have motors of from 5 to15 horsepower to provide adequate power for carbide and ceramic tools at their high cutting speeds.The tailstock assembly consists，essentially，of three parts. A lower casting fits on the inner ways of the bed and can slide longitudinally thereon，with a means for clamping the entire assembly in any desired location. An upper casting fits on the lower one and can be moved transversely upon it on some type of keyed ways. Thistransverse motion permits aligning the tailstock and headstock spindles and provides a method of turning tapers. The third major component of the assembly is the tailstock quill. This is a hollow steel cylinder，usually about2 to3 inches in diameter，that can be moved several inches longitudinally in and out of the upper casting by means of a hand wheel and screw. The open end of the quill hole terminates in a Morse taper in which a lathe center，or various tools such as drills，can be held. A graduated scale，several inches in length，usually is engraved on the outside of the quill to aid in controlling its motion in and out of the upper casting. A locking device permits clamping the quill in any desired position.The carriage assembly provides the means for mounting and moving cutting tools. The carriage is a relatively flat H-shaped casting that rests and moves on the outer set of ways on the bed. The transverse bar of the carriage contains ways on which the cross slide is mounted and can be moved by means of a feed screw that is controlled by a small hand wheel and a graduated dial. Through the cross slide a means is provided for moving the lathe tool in the direction normal to the axis of rotation of the work.On most lathes the tool post actually is mounted on a compound rest. This consists of abase，which is mounted on the cross slide so that it can be pivoted about a vertical axis，and an upper casting. The upper casting is mounted on ways on this base so that it can be moved back and forth and controlled by means of a short lead screw operated by a hand wheel and a calibrated dial.Manual and powered motion for the carriage，and powered motion for the cross slide，is provided by mechanisms within the apron，attached to the front of the carriage. Manual movement of the carriage along the bed is effected by turning a hand wheel on the front of the apron，which is geared to a pinion on the back side. This pinion engages a rack that is attached beneath the upper front edge of the bed in an inverted position.To impart powered movement to the carriage and cross slide，a rotating feed rod is provided. The feed rod，which contains a keyway through out most of its length，passes through the two reversing bevel pinions and is keyed to them . Either pinioncam be brought into mesh with amating bevel gear by means of the reversing lever on the front of the apron and thus provide “forward” or “reverse” power to the carriage. Suitable clutches connect either the rack pinion orthe cross-slide screw to provide longitudinal motion of the carriage or transverse motion of cross slide.For cutting threads，a second means of longitudinal drive is provided by a lead screw. Whereas motion of the carriage when driven by the feed-rod mechanism takes place through a friction clutch in which slippage is possible，motion through the lead screw is by a direct，mechanical connection between the apron and the lead screw. This is achieved by a split nut. By means of a clamping lever on the front of the apron，the split nut can be closed around the lead screw. With the split nut closed，the carriage is moved along the lead screw by direct drive without possibility of slippage.Modern lathes have a quick-change gear box. The input end of this gearbox is driven from the lathe spindle by means of suitable gearing. The out put end of the gear box is connected to the feed rod and lead screw. Thus，through this gear train，leading from the spindle to the quick-change gearbox，thence to the lead screw and feed rod，and then to the carriage，the cutting tool can be made to move a specific distance，either longitudinally or transversely，for each revolution of the spindle. A typical lathe provides，through the feed rod，forty-eight feeds ranging from 0.002 inch to0.118 inch per revolution of the spindle，and，through the lead screw，leads for cutting forty-eight different threads from 1.5 to 92perinch.On some older and some cheaper lathes，one or two gears in the gear train between the spindle and the change gear box must be changed in order to obtain a full range of threads and feeds.Milling is a basic machining process in which the surface is generated by the progressive formation and removal of chips of material from the workpiece as it is fed to a rotating cutter in a direction perpendicular to the axis of the cutter. .In some cases the workpiece is stationary and the cutter is fed to the work. In most instances a multiple-tooth cutter is used so that the metal removal rate is high，and frequently the desired surface is obtained in a single pass of the work.The tool used in milling is known as a milling cutter. It usually consists of a cylindrical body which rotates on its axis and contains equally spaced peripheral teeth that intermittently engage and cut the workpiece. In some cases the teeth extend part way across one or both ends of the cylinder.Because the milling principle provides rapid metal removal and can produce good surface finish，it is particularly well-suited for mass-production work，and excellent milling machines have been developed for this purpose. However，very accurate and versatile milling machines of a general-purpose nature also have been developed that are widely used in job-shop and tool and die work. A shop that is equipped with a milling machine and an engine lathe can machine almost any type of product of suitable size.Types of Milling Operations. Milling operations can be classified into two broad categories，each of which has several variations：1.In peripheral milling a surface is generated by teeth located in the periphery of the cutter body；the surface is parallel with the axis of rotation of the cutter. Both flat and formed surfaces can be produced by this method. The cross section of the resulting surface corresponds to the axial contour of the cutter. This procedure often is called slab milling.1.In face milling the generated flat surface is at right angles to the cutteraxis and is thecombined result of the actions of the portions of the teeth located on both the periphery and thewith the face portions providing a finishing action.The basic concepts of peripheral and face milling are illustrated in Fig. Peripheral milling operations usually are performed on machines having horizontal spindles，whereas face milling is done on both horizontal-and vertical-spindle machines.Surface Generation in Milling. Surfaces can be generated in milling by two distinctly different methods depicted in Fig. Note that in up milling the cutter rotatesagainst the direction of feed the workpiece，whereas in down milling the rotation is in the same direction as the feed .As shown in Fig., the method of chip formation is quite different in the two cases. In up milling the c hip is very thin at the beginning, where the tooth first contacts the work，and increases in thickness, be-coming a maximum where the tooth leaves the work. The cutter tends to push the work along and lift it upward from the table. This action tends to eliminate any effect of looseness in the feed screw and nut of the milling machine table and results in a smooth cut. However, the action also tends to loosen the work from the clamping device so that greater clamping forcers must be employed. In addition, the smoothness of the generated surface depends greatly on the sharpness of the cutting edges.In down milling，maximum chip thickness occurs close to the point at which the tooth contacts the work. Because the relative motion tends to pull the workpiece into the cutter，all possibility of looseness in the table feed screw must be eliminated if down milling is to be used. It should never be attempted on machines that are not designed for this type of milling. In as mush as the material yields in approximately a tangential direction at the end of the tooth engagement，there is much less tendency for the machined surface to show tooth marks than when up milling is used. Another consider able advantage of down milling is that the cutting force tends to hold the work against the machine table，permitting lower clamping force to be employed. This is particularly advantageous when milling thin workpiece or when taking heavy cuts.Sometimes a disadvantage of down milling is that the cutter teeth strike against the surface of the work at the beginning of each chip. When the workpiece has a hard surface，such as castings do，this may cause the teeth to dull rapidly.Milling Cutters. Milling cutters can be classified several ways. One method is to group them into two broad classes，based on tooth relief，as follows：1. Profile-cutters have relief provided on each tooth by grinding a small land back of the cutting edge. The cutting edge may be straight or curved.2.In form or cam-relieved cutters the cross section of each tooth is an eccentric curve behind the cutting edge，thus providing relief. All sections of the eccentric relief，parallel with the cutting edge，must have the same contour as the cutting edge. Cutters of this type are sharpened by grinding only the face of the teeth，with the contour of the cutting edge thus remaining unchanged.Another useful method of classification is according to the method of mounting the cutter. Arbor cutters are those that have a center hole so they can be mounted on an arbor. Shank cutters have either tapered or straight integral shank. Those with tapered shanks can be mounted directly in the milling machine spindle，whereas straight-shank cutters are held in a chuck. Facing cuttersusually are bolted to the end of a stub arbor.Types of Milling Cutters. Plain milling cutters are cylindrical or disk-shaped，having straight or helical teeth on the periphery. They are used for milling flat surfaces. This type of operation is called plain or slab milling. Each tooth in a helical cutter engages the work gradually，and usually more than one tooth cuts at a given time. This reduces shock and chattering tendencies and promotes a smoother surface. Consequently，this type of cutter usually is preferred over one with straight teeth. Side milling cutters are similar to plain milling cutters except that the teeth extend radially part way across one or both ends of the cylinder toward the center. The teeth may be either straight or helical. Frequently these cutters are relatively narrow，being disklike in shape. Two or more side milling cutters often are spaced on an arbor to make simultaneous，parallel cuts，in an operation called straddle milling.Interlocking slotting cutters consist of two cutters similar to side mills，but made to operate as a unit for milling slots. The two cutters are adjusted to the desired width by inserting shims between them.Staggered-tooth milling cutters are narrow cylindrical cutters having staggered teeth，and with alternate teeth having opposite helix angles. They are ground to cut only on the periphery，but each tooth also has chip clearance ground on the protruding side. These cutters have a free cutting action that makes them particularly effective in milling deep slots. Metal-slitting saws are thin，plain milling cutters，usually from 1/32 to 3/16 inch thick，which have their sides slightly“dished”to provide clearance and prevent binding. They usually have more teeth per inch of diameter than ordinaryplain milling cutters and are used for milling deep，narrow slots and for cutting-off operations.附录2车床和铣床车间里拥有一台车床和一台普通铣床就能加工出具有适合尺寸的各种产品。
机械专业毕业设计外文翻译12
Development of a high-performance laser-guided deep-holeboring tool: optimal determination of reference origin for precise guidingAbstractA laser-guided deep-hole boring tool using piezoelectric actuators was developed to prevent hole deviation. To extend the depth o controll able boring further, the following were improved. The tool’s guiding error, caused by misalignment of the corner cube prism and the mirror in the optical head from the spindle axis, was eliminated using an adjustment jig that determined the reference origins of the two position-sensitive detectors (PSDs) precisely. A single-edge counter-boring head is used instead of the double-edge head used up to now The former was thought to be better in attitude control than the latter. A new boring bar, which was lower in rigidity and better in Controllability of tool attitude, was used. Experiments were conducted to examine the performance of the new tool in detail and to determin its practical application, using duralumin (A2017-T4) workpieces with a prebored 108-mm diameter hole. The experiments were performed with a rotating tool–stationary workpiece system. Rotational speed was 270 rpm and feed was 0.125 mm/rev. Tool diameter was 110 mm Asaresult,controlled boring becomes possible up to a depth of 700 mm under the stated experimental conditions.700 mm is the maximum machinable length of the machine tool. The tool can be put to practical use.Keywords: Deep hole-boring; Adaptive control; Laser application1.IntroductionTo bore a precise straight hole, a deep-hole boring tool should be guided toward a target. From this point of view, the laser-guided deep-hole boring tool was developed [1–6]. The latest tool using piezoelectric actuators could be guided to go straight toward the target,despitedisturbances up to a depth of 388 mm [6].In the present paper, before the performance of the tool is examined, the following points are improved to extend the depth. The tool’s guiding error, caused by misalignment of the corner cube prism and the mirror in the optical head from the spindle axis, is eliminated using a jig that deter- mines the reference origins of the two position-sensitive detectors (PSDs) precisely. A single-edge counter-boring head is used instead of the double-edge head used up to now. The former is thought to be better in attitude control than the latter. A new boring bar, which is 15% lower in both bending and torsional rigidity and which is better in controllability of tool attitude, is used.2. Experimental apparatusFigs. 1 and 2 show the tool head and the experimental apparatus, respectively [6]. The head is the same as that used in experiments up to now. One cutting edge of the double-edge counter-boring head is replaced by a guide pad,And six guide pads are removed[4].By removal of the guide pads, cutting oil is supplied better between the other guide pads and hole wall. The tool head consists of an optical head, a counter-boring head, piezoelectric actuators, and an actuator holder (Fig. 1). The optical head is attached to the front surface of the counter-boring head through an adjust- ment jig. The actuator holder is connected to a rotation stopper 14 behind the tool head by two parallel plates of phosphor bronze 6 (Fig. 2). A laser source 11, and PSDs 9, 10 are set in front of the tool. The rectangular coordinates XAnd Y are set on a plane perpendicular to the spindle rotation axis(Z-axis).The optical distancebetween a dichroic mirror in the optical head and PSD 10 for measuring tool inclina- tion is 2,040 mm [2].3. Method for detection of tool position and its inclinationFig. 3 shows the method used for measuring the tool position and its inclination. The laser beam, radiated from an argon laser, reaches the dichroic mirror 6 through the beam expander 5 and the half mirror 1. The dichroic mirror separates the two beams of wavelengths 514 nm (green) and 488 nm (blue). The green beam for measuring tool position passes through the dichroic mirror 6 and reachesthe corner cube prism 8. The reflected beam passes again through 6 and is deflected by the half mirror 1 toward dichroic mirror 2. By passing through the dichroic mirror 2, it reaches the PSD 9 used for measuring tool position. The blue beam for measuring tool inclination reaches the dichroic mirror 7 with an angle of incidence equal to 0°. The dichroic mirror 7 reflects the blue beam and trans- mits parts of the green beam, which are not completelyseparated by the dichroic mirror 6. The returning beam from the dichroic mirror 7 is deflected by the mirrors 6, 1, and 2, then passing through the dichroic mirror 4, and reaches the PSD 10 for measuring tool inclination. Re- flective characteristics of dichroic mirror 4 differs from that of dichroic mirror 7.4. Acquisition of data for controlling the toolData for tool attitude control are acquired from the two PSDs for tool position and its inclination every rotation of the counter-boring head. Until now, outputs of the two PSDs (measuring tool position and its inclination) some- times did not correspond well to the measured hole devia- tion. To determine what causes this, the following is exam- ined. The tool head with the optical head is supported by two V-blocks and is aligned on the Z-axis at the same longitudinal position as in the experiment. Then, the laser beam is radiated, and the optical head is rotated manually.Fig. 4 shows variations of outputs of two PSDs with encoder pulse during one rotation of the optical head fixed on the counter-boring head. Theoretically, outputs of two PSDs are constant during one rotation of the optical head corresponding to a 1,400 pulse of output of an encoder. Changes of X- and Y-outputs of tool position are caused by change of darkness of the laser spot because of interference and polarization of the laser beam. Changes of X- and Y- outputs of tool inclination are caused by inclination of the reflecting mirror in the optical head from the Z-axis. From the last experiment [6] on, tool position and its inclination are measured at rotational pulse position 700, where the brightness of the two PSDs are preferable at the same time.5. Misalignment of the optical parts in the optical headEven if the laser source and the PSDs for tool position and its inclination are aligned on Z-axis, hole deviation appeared. To discover its cause, the misalignment of the corner cube prism and inclination of reflecting mirror in the optical head from the Z-axis are examined.Fig. 5 shows all cases of alignment errors. Fig. 5(a) shows that the corner cube prism and the reflecting mirror are precisely aligned on the Z-axis. Figs. 5(b) and 5(c) are, the cases in which the corner cube prism is displaced by and the reflecting mirror is inclined byfrom the Z-axis, respectively.IncaseofFig.5(d),errorsofFigs.5(b)and(c) occur together. Fig. 5(e) shows the case when the optical head is inclined byduring the setup of the counter-boring head. Fig. 5(f) is the worst case, when all errors occur together. These errors cannot be eliminated by conventional adjustment. Therefore a new guiding strategy is developed to ensure that the tool can be guided straight, even if errors should occur.6. Optimal setup of reference origin for precise guidingFig. 6 shows the optimal setup method of reference origins. The laser source is aligned on the Z-axis [Fig. 6(a)] [6]. The optical head is fixed to the front surface of a cylindrical alignment jig through an adjustment jig. The alignment jig is inserted into the guide bush, which is fixed on a machine table, and the centers of both alignment jig and the optical head are aligned on Z-axis. Then the laser beam is radiated. Reflected beams reach the PSDs for tool position and its inclination. When the cylinder is rotated by hand, the rotational position, at which the output is most reliable, can be found. Next, the PSDs are moved until the spots lie at their centers. This position corresponds to the pulse position 700 of the encoder. The centers are reference origins for tool position and its inclination.At this rotational position,the optical head is fixed to the counter-boring head using the adjustment jig [Fig.6(b)].When the control starts, the tool head follows the alignment jig’s axis.7. Mechanism of tool displacementFig. 7 shows the mechanism of tool displacement. Fig. 7(a) shows the normal cutting condition [7]. The cutting force P is acting on the cutting edge and is counterbalanced by the guide pads. Fig. 7(b) shows the case where the tool is to correct for a deviation. A chain double-dashed line shows the hole wall before correction of hole deviation. A Directed line shows the direction of the correction.When the tool is controlled to incline toward the direction of the directed line, a cutting edge set ahead of the guide pads overcuts the hole wall. When the guide pad on the opposite side comes to the position of the overcutting zone, the cutting edge leaves a noncutting zone on the hole wall Opposite the overcutting zone.As a result,tool shifts toward the direction of the directed line.In the case of double-edge counter-boring head, the cut- ting force acting on one cutting edge is balanced by the force that acts on the other cutting edge [7]. As a result, the head is easy to vibrate, and the mechanism of tool displace- ment does not function well.Form: Precision Engineering 24 (2000) 9–14 开发高性能的激光制导deep-holeboring工具：最佳测定参考来源精确指导摘要激光制导深孔钻具使用压电致动器是防止孔偏差。
机械专业毕业设计外文翻译10
翻译部分英文部分ADV ANCED MACHINING PROCESSESAs the hardware of an advanced technology becomes more complex, new and visionary approaches to the processing of materials into useful products come into common use. This has been the trend in machining processes in recent years.. Advanced methods of machine control as well as completely different methods of shaping materials have permitted the mechanical designer to proceed in directions that would have been totally impossible only a few years ago.Parallel development in other technologies such as electronics and computers have made available to the machine tool designer methods and processes that can permit a machine tool to far exceed the capabilities of the most experienced machinist.In this section we will look at CNC machining using chip-making cutting tools. CNC controllers are used to drive and control a great variety of machines and mechanisms, Some examples would be routers in wood working; lasers, plasma-arc, flame cutting, and waterjets for cutting of steel plate; and controlling of robots in manufacturing and assembly. This section is only an overview and cannot take the place of a programming manual for a specific machine tool. Because of the tremendous growth in numbers and capability of comp uters ,changes in machine controls are rapidly and constantly taking place. The exciting part of this evolution in machine controls is that programming becomeseasier with each new advanced in this technology.Advantages of Numerical ControlA manually operated machine tool may have the same physical characteristics as a CNC machine, such as size and horsepower. The principles of metal removal are the same. The big gain comes from the computer controlling the machining axes movements. CNC-controlled machine tools can be as simple as a 2-axis drilling machining center (Figure O-1). With a dual spindle machining center, the low RPM, high horsepower spindle gives high metal removal rates. The high RPM spindle allows the efficient use of high cutting speed tools such as diamonds and small diameter cutters (Figure O-2). The cutting tools that remove materials are standard tools such as milling cutters, drills, boring tools, or lathe tools depending on the type of machine used. Cutting speeds and feeds need to be correct as in any other machining operation. The greatest advantage in CNC machining comes from the unerring and rapid positioning movements possible. A CNC machine does dot stop at the end of a cut to plan its next move; it does not get fatigued; it is capable of uninterrupted machining error free, hour after hour. A machine tool is productive only while it is making chips.Since the chip-making process is controlled by the proper feeds and speeds, time savings can be achieved by faster rapid feed rates. Rapid feeds have increased from 60 to 200 to 400 and are now often approaching 1000 inches per minute (IPM). These high feed rates can pose a safety hazard to anyone within the working envelope of the machine tool.Complex contoured shapes were extremely difficult to product prior to CNC machining .CNC has made the machining of these shapes economically feasible. Design changes on a part are relatively easy to make by changing the program that directs the machine tool.A CNC machine produces parts with high dimensional accuracy and close tolerances without taking extra time or special precautions, CNC machines generally need less complex work-holding fixtures, which saves time by getting the parts machined sooner. Once a program is ready and production parts, each part will take exactly the same amount of time as the previous one. This repeatability allows for a very precise control of production costs. Another advantage of CNC machining is the elimination of large inventories; parts can be machined as needs .In conventional production often a great number of parts must be made at the same time to be cost effective. With CNC even one piece can be machined economically .In many instances, a CNC machine can perform in one setup the same operations that would require several conventional machines.With modern CNC machine tools a trained machinist can program and product even a single part economically .CNC machine tools are used in small and large machining facilities and range in size from tabletop models to huge machining centers. In a facility with many CNC tools, programming is usually done by CNC programmers away from the CNC tools. The machine control unit (MCU) on the machine is then used mostly for small program changes or corrections. Manufacturing with CNC tools usually requires three categories of persons. The first is the programmer, who is responsible for developing machine-ready code. The next person involved is the setup person, who loads the raw stork into the MCU, checks that the co rrect tools are loaded, and makes the first part. The third person is the machine and unloads the finished parts. In a small company, one person is expected to perform all three of these tasks.CNC controls are generally divided into two basic categories. One uses a ward address format with coded inputs such as G and M codes. The other users a conversational input; conversational input is also called user-friendly or prompted input. Later in this section examples of each of these programming formats in machining applications will be describes.CAM and CNCCAM systems have changed the job of the CNC programmer from one manually producing CNC code to one maximizing the output of CNC machines. Since CNC machine tools are made by a great number of manufacturers, many different CNC control units are in use. Control units from different manufacturers use a variety of program formats and codes. Many CNC code words are identical for different controllers, but a great number vary from one to another.To produce an identical part on CNC machine tools with different controllers such as one by FANCU, OKUMA or DYNAPATH, would require completely different CNC codes. Each manufacturer is constantly improving and updating its CNC controllers. These improvements often include additional code words plus changes in how the existing code works.A CAM systems allows the CNC programmer to concentrate on the creation of an efficient machining process, rather then relearning changed code formats. A CNC programmer looks atthe print of a part and then plans the sequence of machining operations necessary to make it (Figure O-3). This plan includes everything, from the selection of possible CNC machine tools, to which tooling to use, to how the part is held while machining takes place. The CNC programmer has to have a thorough understanding of all the capacities and limitations of the CNC machine tools that a program is to be made for. Machine specifications such as horsepower, maximum spindle speeds, workpiece weight and size limitations, and tool changer capacity are just some of the considerations that affect programming.Another area of major importance to the programmer is the knowledge of machining processes. An example would be the selection of the surface finish requirement specified in the part print. The sequence of machining processes is critical to obtain acceptable results. Cutting tool limitations have to be considered and this requires knowledge of cutting tool materials, tool types, and application recommendations.A good programmer will spend a considerable amount of time in researching the rapidly growing volume of new and improved tools and tool materials. Often the tool that was on the cutting edge of technology just two years ago is now obsolete. Information on new tools can come from catalogs or tool manufacturers' tooling engineers. Help in tool selection or optimum tool working conditions can also be obtained from tool manufacturer software. Examples would be Kennametal's "TOOLPRO", software designed to help select the best tool grade, speed, and feed rates for different work materials in turning application. Another very important feature of "TOOLPRO" is the display of the horsepower requirement for each machining selection. This allow the programmer to select a combination of cutting speed, feed rate, and depth of cut that equals the machine's maximum horsepower for roughing cuts. For a finishing cut, the smallest diameter of the part being machined is selected and then the cutting speed varied until the RPM is equal to the maximum RPM of the machine. This helps in maximizing machining efficiency. Knowing the horsepower requirement for a cut is critical if more than one tool is cutting at the same time.Software for a machining center application would be Ingersoll Tool Company's "Actual Chip Thickness", a program used to calculate the chip thickness in relation to feed-per-tooth for a milling cutter, especially during a shallow finishing cut. Ingersoll's "Rigidity Analysis" software ealculates tool deflection for end mills as a function of tool stiffness and tool force.To this point we looked at some general qualifications that a programmer should possess. Now we examine how a CAM system works. Point Control Company's SmartCam system uses the following approach. First, the programmer makes a mental model of the part to be machined. This includes the kind of machining to be performed-turning or milling. Then the part print is studied to develop a machining sequence, roughing and finishing cuts, drilling, tapping, and boring operations. What work-holding device is to be used, a vise or fixture or clamps? After these considerations, computer input can be started. First comes the creation of a JOBPLAN. This JOBPLAN consists of entries such as inch or metric units, machine type, part ID, type of workpiece material, setup notes, and a description of the required tools.This line of information describes the tool by number, type, and size and includes theappropriate cutting speed and feed rate. After all the selected tools are entered, the file is saved.The second programming step is the making of the part. This represents a graphic modeling of the projected machining operation. After selecting a tool from the prepared JOBPLAN, parameters for the cutting operation are entered. For a drill, once the coordinate location of the hole and the depth are given, a circle appears on that spot. If the location is incorrect, the UNDO command erases this entry and allows you to give new values for this operation. When an end mill is being used, cutting movements (toolpath) are usually defined as lines and arcs. As a line is programmed, the toolpath is graphically displayed and errors can be corrected instantly.At any time during programming, the command SHOWPATH will show the actual toolpath for each of the programmed tools. The tools will be displayed in the sequence in which they will be used during actual machining. If the sequence of a tool movement needs to be changed, a few keystrokes will to that.Sometimes in CAM the programming sequence is different from the actual machining order. An example would be the machining of a pocket in a part. With CAM, the finished pocket outline is programmed first, then this outline is used to define the ro ughing cuts to machine the pocket. The roughing cuts are computer generated from inputs such as depth and width of cut and how much material to leave for the finish cut. Different roughing patterns can be tried out to allow the programmer to select the most efllcient one for the actual machining cuts. Since each tool is represented by a different color, it is easy to observe the toolpath made by each one.A CAM system lets the programmer view the graphics model from varying angles, such as a top, front, side, or isometric view. A toolpath that looks correct from a top view, may show from a front view that the depth of the cutting tool is incorrect. Changes can easily be made and seen immediately.When the toolpath and the sequence of operations are satisfactory, machine ready code has to be made. This is as easy as specifying the CNC machine that is to be used to machine the part. The code generator for that specific CNC machin e during processing accesses four different files. The JOBPLAN file for the tool information and the GRAPHICE file for the toolpath and cutting sequence. It also uses the MACHINE DEFINE file which defines the CNC code words for that specific machine. This file also supplies data for maximum feed rates, RPM, toolchange times, and so on. The fourth file taking part in the code generating process is the TEMPLATE file. This file acts like a ruler that produces the CNC code with all of its parts in the right place and sequence. When the code generation is complete, a projected machining time is displayed. This time is calculated from values such as feed rates and distances traveled, noncutting movements at maximum feed rates between points, tool change times, and so on. The projected machining time can be revised by changing tooling to allow for higher metal removal rates or creating a more efficient toolpath. This display of total time required can also be used to estimate production costs. If more then one CNC machine tool is available to machine this part, making code and comparing the machining time may show that one machine is more efficient than the others.CAD/CAMAnother method of creating toolpath is with the use of a Computer-aided Drafting (CAD) file. Most machine drawings are created using computers with the description and part geometry stored in the computer database. SmartCAM, though its CAM CONNECTION, will read a CAD file and transfer its geometry represents the part profile, holes, and so on. The programmer still needs to prepare a JOBPLAN with all the necessary tools, but instead of programming a profile line by line, now only a tool has to be assigned to an existing profile. Again, using the SHOWPA TH function will display the toolpath for each tool and their sequence. Constant research and developments in CAD/CAM interaction will change how they work with each other. Some CAD and CAM programs, if loaded on the same computer, make it possible to switch between the two with a few keystrokes, designing and programming at the same time.The work area around the machine needs to be kept clean and clear of obstructions to prevent slipping or tripping. Machine surfaces should not be used as worktables. Use proper lifting methods to handle heavy workpieces, fixtures, or heavy cutting tools. Make measurements only when the spindle has come to a complete standstill. Chips should never be handled with bare hands.Before starting the machine make sure that the work-holding device and the workpiece are securely fastened. When changing cutting tools, protect the workpiece being machined from damage, and protect your hands from sharp cutting edges. Use only sharp cutting tools. Check that cutting tools are installed correctly and securely.Do not operate any machine controls unless you understand their function and what the y will do.The Early Development Of Numerically Controlled Machine ToolsThe highly sophisticated CNC machine tools of today, in the vast and diverse range found throughout the field of manufacturing processing, started from very humble beginnings in a number of the major industrialized countries. Some of the earliest research and development work in this field was completed in USA and a mention will be made of the UK's contribution to this numerical control development.A major problem occurred just after the Second World War, in that progress in all areas of military and commercial development had been so rapid that the levels of automation and accuracy required by the modern industrialized world could not be attained from the lab our intensive machines in use at that time. The question was how to overcome the disadvantages of conventional plant and current manning levels. It is generally ackonwledged that the earliest work into numerical control was the study commissioned in 1947 by the US governme nt. The study's conclusion was that the metal cutting industry throughout the entire country could not copy with the demands of the American Air Force, let alone the rest of industry! As a direct result of the survey, the US Air Force contracted the Persons Corporation to see if they could develop a flexible, dynamic, manufacturing system which would maximize productivity. TheMassachusetts Institute of Technology (MIT) was sub-contracted into this research and development by the Parsons Corporation, during the period 1949-1951,and jointly they developed the first control system which could be adapted to a wide range of machine tools. The Cincinnati Machine Tool Company converted one of their standard 28 inch "Hydro-Tel" milling machines or a three-axis automatic milling made use of a servo-mechanism for the drive system on the axes. This machine made use of a servomechanism for the drive system on the axes, which controlled the table positioning, cross-slide and spindle head. The machine cab be classified as the first truly three axis continuous path machine tool and it was able to generate a required shape, or curve, by simultaneous slide way motions, if necessary.At about the same times as these American advances in machine tool control were taking Place, Alfred Herbert Limited in the United Kingdom had their first Mutinous path control system which became available in 1956.Over the next few years in both the USA and Europe, further development work occurred. These early numerical control developments were principally for the aerospace industry, where it was necessary to cut complex geometric shapes such as airframe components and turbine blades. In parallel with this development of sophisticated control systems for aerospace requirements, a point-to-point controller was developed for more general machining applications. These less sophisticated point-to-point machines were considerably cheaper than their more complex continuous path cousins and were used when only positional accuracy was necessary. As an example of point-to-point motion on a machine tool for drilling operations, the typical movement might be fast traverse of the work piece under the drill's position-after drilling the hole, anther rapid move takes place to the next hole's position-after retraction of the drill. Of course, the rapid motion of the slideways could be achieved by each axis in a sequential and independent manner, or simultaneously. If a separate control was utilisec for each axis, the former method of table travel was less esse ntial to avoid any backlash in the system to obtain the required degree of positional accuracy and so it was necessary that the approach direction to the next point was always the same.The earliest examples of these cheaper point-to-point machines usually did not use recalculating ball screws; this meant that the motions would be sluggish, and sliderways would inevitably suffer from backlash, but more will be said about this topic later in the chapter.The early NC machines were, in the main, based upon a modified milling machine with this concept of control being utilized on turning, punching, grinding and a whole host of other machine tools later. Towards the end of the 1950s,hydrostatic slideways were often incorporated for machine tools of highly precision, which to sonic extent overcame the section problem associated with conventional slideway response, whiles averaging-out slideway inaccuracy brought about a much increased preasion in the machine tool and improved their control characteristics allows "concept of the machining center" was the product of this early work, as it allowed the machine to manufacture a range of components using a wide variety of machining processes at a single set-up, without transfer of workpieces to other variety machine tools. A machining center differed conceptually in its design from that of a milling machine, In that thecutting tools could be changed automatically by the transfer machanism, or selector, from the magazine to spindle, or vice versa.In this ductively and the automatic tool changing feature enabled the machining center to productively and efficiently machine a range of components, by replacing old tools for new, or reselecting the next cutter whilst the current machining process is in cycle.In the mid 1960s,a UK company, Molins, introduced their unique "System 24" which was meant represent the ability of a system to machine for 24 hours per day. It could be thought of as a "machining complex" which allowed a series of NC single purpose machine tools to be linked by a computerized conveyor system. This conveyor allowed the work pieces to be palletized and then directed to as machine tool as necessary. This was an early, but admirable, attempt at a form of Flexible manufacturing System concept, but was unfortunately doomed to failure. Its principal weakness was that only a small proportion of component varieties could be machine at any instant and that even fewer work pieces required the same operations to be performed on them. These factors meant that the utilization level was low, coupled to the fact that the machine tools were expensive and allowed frequent production bottlenecks of work-in-progress to arise, which further slowed down the whole operation.The early to mid-1970s was a time of revolutionary in the area of machine tool controller development, when the term computerized numerical control (CNC) became a reality. This new breed of controllers gave a company the ability to change work piece geometries, together with programs, easily with the minimum of development and lead time, allowing it to be economically viable to machine small batches, or even one-off successfully. The dream of allowing a computerized numerical controller the flexibility and ease of program editing in a production environment became a reality when two ralated factors occurred.These were:the development of integrated circuits, which reduces electronics circuit size, giving better maintenance and allowing more standardization of desing; that general purpose computers were reduced in size coupled to the fact that their cost of production had fallen considerably.The multipie benefits of cheaper electorics with greater reliability have result in the CNC fitted to the machine tools today, with the power and sophistication progtessing considerably in the last few years, allowing an almost artificial intelligence(AI) to the latest systems. Over the years, the machine tools builders have produced a large diversity in the range of applications of CNC and just some of those development will be reviewed in V olume Ⅲ。
机械毕业设计英文外文翻译407驱动桥微分
附录(1)外文文献Drive axle/differentialAll vehicles have some type of drive axle/differential assembly incorporated into the driveline. Whether it is front, rear or four wheel drive, differentials are necessary for the smooth application of engine power to the road.PowerflowSee Figure 1The drive axle must transmit power through a 90°angle. The flow of power in conventional front engine/rear wheel drive vehicles moves from the engine to the drive axle in approximately a straight line. However, at the drive axle, the power must be turned at right angles (from the line of the driveshaft) and directed to the drive wheels.This is accomplished by a pinion drive gear, which turns a circular ring gear. The ring gear is attached to a differential housing, containing a set of smaller gears that are splined to the inner end of each axle shaft. As the housing is rotated, the internal differential gears turn the axle shafts, which are also attached to the drive wheels.Figure 1 Component parts of a typical driven axleassemblyDifferential operationSee Figure 2The differential is an arrangement of gears with two functions: to permit the rear wheels to turn at different speeds when cornering and to divide the power flow between both rear wheels.The accompanying illustration has been provided to help understand how this occurs. The drive pinion, which is turned by the driveshaft, turns the ring gear (1).The ring gear, which is attached to the differential case, turns the case (2).The pinion shaft, located in a bore in the differential case, is at right angles to the axle shafts and turns with the case (3).The differential pinion (drive) gears are mounted on the pinion shaft and rotate with the shaft (4).Differential side gears (driven gears) are meshed with the pinion gears and turn with the differential housing and ring gear as a unit (5).The side gears are splined to the inner ends of the axle shafts and rotate the shafts as the housing turns (6).When both wheels have equal traction, the pinion gears do not rotate on the pinion shaft, since the input force of the pinion gears is divided equally between the two side gears (7).When it is necessary to turn a corner, the differential gearing becomes effective and allows the axle shafts to rotate at different speeds (8).As the inner wheel slows down, the side gear splined to the inner wheel axle shaft also slows. The pinion gears act as balancing levers by maintaining equal tooth loads to both gears, while allowing unequal speeds of rotation at the axle shafts. If the vehicle speed remains constant, and the inner wheel slows down to 90 percent of vehicle speed, the outer wheel will speed up to 110 percent. However, because this system isknown as an open differential, if one wheel should become stuck (as in mud or snow), all of the engine power can be transferred to only one wheel.Figure 2 Overview of differential gear operatingprinciples.Limited-slip and locking differential operationSee Figure 3Limited-slip and locking differentials provide the driving force to the wheel with the best traction before the other wheel begins to spin. This is accomplished through clutch plates, cones or locking pawls.The clutch plates or cones are located between the side gears and the inner walls of the differential case. When they are squeezed togetherthrough spring tension and outward force from the side gears, three reactions occur. Resistance on the side gears causes more torque to be exerted on the clutch packs or clutch cones. Rapid one wheel spin cannot occur, because the side gear is forced to turn at the same speed as the case. So most importantly, with the side gear and the differential case turning at the same speed, the other wheel is forced to rotate in the same direction and at the same speed as the differential case. Thus, driving force is applied to the wheel with the better traction.Locking differentials work nearly the same as the clutch and cone type of limited slip, except that when tire speed differential occurs, the unit will physically lock both axles together and spin them as if they were a solid shaft.Figure 3 Limited-slip differentials transmit powerthrough the clutches or cones to drive the wheelhaving the best traction.Identifying a limited-slip drive axleMetal tags are normally attached to the axle assembly at the filler plug or to a bolt on the cover. During the life of the vehicle, these tags can become lost and other means must be used to identify the drive axle.To determine whether a vehicle has a limited-slip or a conventional drive axle by tire movement, raise the rear wheels off the ground. Place the transmission in PARK (automatic) or LOW (manual), and attempt to turn a drive wheel by hand. If the drive axle is a limited-slip type, it will be very difficult (or impossible) to turn the wheel. If the drive axle is the conventional (open) type, the wheel will turn easily, and the opposing wheel will rotate in the reverse direction.Place the transmission in neutral and again rotate a rear wheel. If the axle is a limited-slip type, the opposite wheel will rotate in the same direction. If the axle is a conventional type, the opposite wheel will rotate in the opposite direction, if it rotates at all.Gear ratioSee Figure 4The drive axle of a vehicle is said to have a certain axle ratio. This number (usually a whole number and a decimal fraction) is actually a comparison of the number of gear teeth on the ring gear and the pinion gear. For example, a 4.11 rear means that theoretically, there are 4.11 teeth on the ring gear for each tooth on the pinion gear or, put another way, the driveshaft must turn 4.11 times to turn the wheels once. Actually, with a 4.11 ratio, there might be 37 teeth on the ring gear and 9 teeth on the pinion gear. By dividing the number of teeth on the pinion gear into the number of teeth on the ring gear, the numerical axle ratio (4.11) is obtained. This also provides a good method of ascertaining exactly which axle ratio one is dealing with.Another method of determining gear ratio is to jack up and support the vehicle so that both drive wheels are off the ground. Make a chalk mark on the drive wheel and the driveshaft. Put the transmission in neutral. Turn the wheel one complete turn and count the number of turns that the driveshaft/halfshaft makes. The number of turns that the driveshaft makes in one complete revolution of the drive wheel approximates the axle ratio.Figure 4 The numerical ratio of the drive axle is the number of the teeth on the ring gear divided by the number of the teeth on the pinion gear.(2)文献翻译驱动桥/微分所有车辆有某种类型的驱动桥/微分装配纳入动力传动系统。
机械设计外文翻译--机器人
Robotthe industrial robot is a tool that is used in the manufacturing environment to increase productivity.It can perform jobs that mights be hazardous to the human worker.One of the first industrial robots was used to replace the nuclear power plants.The industrial robot can also operate on the assembly line such as placing electronic components on a printed circuit board .Thus ,the human worker can be relieved of the routine operation of this tedious task .Robots can also be programmed to defuse bombs,to serve the handicapped ,and to perform functions in numerous applications in our society.A robot is a reprogrammable,multifunctional manipulator designed to more parts,materials tools or special devices through variable pregrammed locations for the performance of a variety of different tasks.Preprogrammed locations are paths that the robot must follow to accomplish work.At some of these locations ,the robot will stop and perform some operation,such as assembly of parts,spray painting,or welding.These ppreprogrammed locations are stored in the robot’s memory and are recalled later for continous operation.Furthermore,these preprogrammed locations,as well as other program data,can be changed later as the work requirements change .Thus ,with regard to this programming feature,an industrial robot is very much like a computer.The robotic system can also control the work cell of the operating robot.The work cell of the robot is the total enviroment in which the robot must perform its task.Included within this cell may be the robot manipulator,controller,a work table ,safety features,or a conveyor.In addition, signals from outside device can communicate with the robot.The manipulator,which does the physical work of the robotic system,consists of two sections:the mechanical section and the attached appendage.The manipulator also has a base to which the appendages are attached.The base of the manipulator is usually fixed to the floor of the work area.Sometimes,through,the base may be movable.In this case,the base is attached to either a rail or a track,allowing the manipulator to be moved from one location to another.the manipulator is mainly composed of the hand and the motion. The hand is uses for to grasp holds the work piece (or tool) the part, according to is grasped holds the thing shape, the size, the weight, the material and the work request has many kinds of structural styles, like the clamp, therequest hold and the adsorption and so on. The motion, causes the hand to complete each kind of rotation (swinging), the migration or the compound motion realizes the stipulation movement, changes is grasped holds the thing position and the posture. Motion's fluctuation, the expansion, revolving and so on independence movement way, is called manipulator's degree-of-freedom. In order to capture in the space the optional position and the position object, must have 6 degrees-of-freedom. The degree-of-freedom is the key parameter which the manipulator designs. The degree-of-freedom are more, manipulator's flexibility is bigger, the versatility is broader, its structure is also more complex. Generally the special-purpose manipulator has 2~3 degrees-of-freedom.The appendage is the arm of the robot.It can be either a straight,movable arm or a jointed arm and gives the manipulator its various axes of motion.The jointed arm is also known as an articulated arm.At the end of the arm,a wrist is connected.The wrist is made up of additional axes and a wrist flange.The wrist flange allows therobot user to connectdifferent tooling to the wrist for different jobs.The manipulator’saxes allow it to perform work within acertain area.This area is called the work cell of the robot,and its size corresponds to the size of the manipulator.As the robot’physical size increases,the size of the work cell must also increase.The movement of the manipulator is controlled by actuators, or drive system can use electric,hydraulic,or pneumatic power.The energy developed by the drive system is convered to mechanical power by various mechanical drive systems.The drive systems are coupled through mechanical linkages.These linkages,in turn,drive the different axes of the robot. The mechanical linkages may be composed of chains,geas,and ball screws.The controller is used to control the robot manipulator’movements as well as to control peripheral components within the work cell.The user can program themovements of the manipulator into the controller through the use of a hand-held teach pendant.This information is stored in the memory of the controller for later recall.The controller is also required to communicate with peripheral equipment within the work cell.For example,a controller has an input line.When the machine cycle is completed,the input line turns on ,telling the controller to position the manipulator so that it can pick up the finished part.Then ,a new part is picked up by the manipulator and placed into the machine.Next,the controller signals the machine to start operation.The controller can be made from mechanically operated drums that step through a sequence of events.This type of controller operates with simple robotic system.The controllers found on the majority of robotic systems are more complex devices and represent state-of-the-art electronics.That is,they are microprocessor-operated.This power allows the controller to be very flexible in its operation.The controller can send electric signals over communication lines.This two- way communication between the robot manipulator and the controller maintains a constant update of the location and the operation of the system.The controller also has the job of communicating with the different plant computer.The communication link establishes the robot as part of a computer-assisted manufacturing(CAM)system.The microprocessor-based systems operate in conjunction with solid-state memory devices.These memory devices may be magnetic bubbles,random-access memory,floppy disk,or magnetic tape.The power supply is the unit that supplies power to the controller and the manipulator.Two types of power are delived to the robotic system.One type of power is the Acpower for operation of the controller.The other type of power is used for driving the various axes of the manipulator.For example,if the robot manipulator is controlled by hydraulic or pneumatic drives,control signals are sent to these devices,causing motion of the robot.Industrial robots vary widely in size ，shape，number of axes，degrees of freedom，and design configuration .Each factor influences the dimensions of the robot’s working envelop or the volume of space within which it can move and perform its designated task.A broader classification of robots can been described as below.Fixed-and Variable-Sequence Robots .The fixed-sequence robot(also called a pick-and place robot)is programmed for a specific sequence of operqtions.Its movements are from point to point ,and the cycle is repeated continuously.The variable-sequence robot can be programmed for a specific sequence of operations but can be reprogrammed to perform another sequence of operation.Playback Robot.An operator leads or walks the playback robot and its end effector through the deired path .The robot memorizes and records the path and sequence of motions and can repeat them continually without any further action or guidance by the operator.Numerically Controlled Robot.The numerically cantrolled robot is programmed and operatedmuch like a numerically controlled machine .The robot is servocontrolled by digital data ,and its sequence of movements can be changed with relative ease.Intelligent Robot.[3]The intelligent robot is capable of performing some of the functions and tasks carried out by human beings .It is equipped with a variety of sensors with visual and tactile capabilities.机器人工业机器人是一种提高制造业生产力的工具，它可以承担那些对人类可能有危险的工作。
机械专业毕业设计外文翻译1
本科毕业设计（本科毕业论文）外文文献及译文文献、资料题目：High-rise Tower Crane designed文献、资料来源：期刊（著作、网络等）文献、资料发表（出版）日期：2000.3.25院（部）：机电工程学院专业：机电工程及自动化High-rise Tower Crane designed under Turbulent Winds At present, construction of tower cranes is an important transport operations lifting equipment, tower crane accident the people's livelihood, major hazards, and is currently a large number of tower crane drivers although there are job permits, due to the lack of means to monitor and review the actual work of a serious violation . Strengthen the inspection and assessment is very important. Tower crane tipping the cause of the accident can be divided into two aspects: on the one hand, as a result of the management of tower cranes in place, illegal operation, illegal overloading inclined cable-stayed suspended widespread phenomenon; Second, because of the tower crane safety can not be found in time For example,Took place in the tower crane foundation tilt, micro-cracks appear critical weld, bolts loosening the case of failure to make timely inspection, maintenance, resulting in the continued use of tower cranes in the process of further deterioration of the potential defect, eventually leading to the tower crane tipping. The current limit of tower crane and the black box and can not be found to connect slewing tower and high-strength bolts loosening tightened after the phenomenon is not timely, not tower verticality of the axis line of the lateral-line real-time measurement, do not have to fight the anti-rotation vehicles, lifting bodies plummeted Meng Fang, hook hoists inclined cable is a timely reminder and record of the function, the wind can not be contained in the state of suspended operation to prevent tipping on the necessary tips on site there is a general phenomenon of the overloaded overturning of the whole security risks can not be accurately given a reminder and so on, all of which the lease on the tower crane, use, management problems,Through the use of tower crane anti-tipping monitor to be resolved. Tower crane anti-tipping Monitor is a new high-tech security monitoring equipment, and its principle for the use of machine vision technology and image processing technology to achieve the measurement of the tilt tower, tower crane on the work of state or non-working state of a variety of reasons angle of the tower caused by the critical state to achieve the alarm, prompt drivers to stop illegal operation, a computer chip at the same time on the work of the state of tower crane be recorded. Tower crane at least 1 day overload condition occurs, a maximum number of days to reach 23 overloading, the driver to operate the process of playing the anti-car, stop hanging urgency, such as cable-stayed suspended oblique phenomenon often, after verification and education, to avoid the possible occurrence of fatal accidents. Wind conditions in the anti-tipping is particularly important, tower cranes sometimes connected with the pin hole and pin do not meet design requirements, to connect high-strength bolts are not loose in time after the tightening of the phenomenon, through timely maintenance in time after the tightening of the phenomenon, through timely maintenance and remedial measures to ensure that the safe and reliable construction progress. Reduced lateral line tower vertical axis measuring the number of degrees,Observation tower angle driver to go to work and organize the data once a month to ensure that the lateral body axis vertical line to meet the requirements, do not have to every time and professionals must be completed by Theodolite tower vertical axismeasuring the lateral line, simplified the management link. Data logging function to ensure that responsibility for the accident that the scientific nature to improve the management of data records for the tower crane tower crane life prediction and diagnosis of steel structures intact state data provides a basis for scientific management and proactive prevention of possible accidents, the most important thing is, if the joint use of the black box can be easily and realistically meet the current provisions of the country's related industries. Tower crane safety management at the scene of great importance occurred in the construction process should be to repair damaged steel, usually have to do a good job in the steel tower crane maintenance work and found that damage to steel structures, we must rule out potential causes of accidents, to ensure safety in production carried out smoothly. Tower crane in the building construction has become essential to the construction of mechanical equipment, tower crane at the construction site in the management of safety in production is extremely important. A long time, people in the maintenance of tower crane, only to drive attention to the conservation and electrical equipment at the expense of inspection and repair of steel structures, to bring all kinds of construction accidents.Conclusion: The tower crane anti-tipping trial monitor to eliminate potential causes of accidents to provide accurate and timely information, the tower crane to ensure the smooth development of the leasing business, the decision is correct, and should further strengthen and standardize the use of the environment (including new staff training and development of data processing system, etc.).The first construction cranes were probably invented by the Ancient Greeks and were powered by men or beasts of burden, such as donkeys. These cranes were used for the construction of tall buildings. Larger cranes were later developed, employing the use of human treadwheels, permitting the lifting of heavier weights. In the High Middle Ages, harbour cranes were introduced to load and unload ships and assist with their construction – some were built into stone towers for extra strength and stability. The earliest cranes were constructed from wood, but cast iron and steel took over with the coming of the Industrial Revolution.For many centuries, power was supplied by the physical exertion of men or animals, although hoists in watermills and windmills could be driven by the harnessed natural power. The first 'mechanical' power was provided by steam engines, the earliest steam crane being introduced in the 18th or 19th century, with many remaining in use well into the late 20th century. Modern cranes usually use internal combustion engines or electric motors and hydraulic systems to provide a much greater lifting capability than was previously possible, although manual cranes are still utilised where the provision of power would be uneconomic.Cranes exist in an enormous variety of forms – each tailored to a specific use. Sizes range from the smallest jib cranes, used inside workshops, to the tallest tower cranes,used for constructing high buildings, and the largest floating cranes, used to build oil rigs and salvage sunken ships.This article also covers lifting machines that do not strictly fit the above definition of a crane, but are generally known as cranes, such as stacker cranes and loader cranes.The crane for lifting heavy loads was invented by the Ancient Greeks in the late 6th century BC. The archaeological record shows that no later than c.515 BC distinctive cuttings for both lifting tongs and lewis irons begin to appear on stone blocks of Greek temples. Since these holes point at the use of a lifting device, and since they are to be found either above the center of gravity of the block, or in pairs equidistant from a point over the center of gravity, they are regarded by archaeologists as the positive evidence required for the existence of the crane.The introduction of the winch and pulley hoist soon lead to a widespread replacement of ramps as the main means of vertical motion. For the next two hundred years, Greek building sites witnessed a sharp drop in the weights handled, as the new lifting technique made the use of several smaller stones more practical than of fewer larger ones. In contrast to the archaic period with its tendency to ever-increasing block sizes, Greek temples of the classical age like the Parthenon invariably featured stone blocks weighing less than 15-20 tons. Also, the practice of erecting large monolithic columns was practically abandoned in favour of using several column drums.Although the exact circumstances of the shift from the ramp to the crane technology remain unclear, it has been argued that the volatile social and political conditions of Greece were more suitable to the employment of small, professional construction teams than of large bodies of unskilled labour, making the crane more preferable to the Greek polis than the more labour-intensive ramp which had been the norm in the autocratic societies of Egypt or Assyria.The first unequivocal literary evidence for the existence of the compound pulley system appears in the Mechanical Problems (Mech. 18, 853a32-853b13) attributed to Aristotle (384-322 BC), but perhaps composed at a slightly later date. Around the same time, block sizes at Greek temples began to match their archaic predecessors again, indicating that the more sophisticated compound pulley must have found its way to Greek construction sites by then.During the High Middle Ages, the treadwheel crane was reintroduced on a large scale after the technology had fallen into disuse in western Europe with the demise of the Western Roman Empire. The earliest reference to a treadwheel (magna rota) reappears in archival literature in France about 1225, followed by an illuminated depiction in a manuscript of probably also French origin dating to 1240. In navigation, the earliest uses of harbor cranes are documented for Utrecht in 1244, Antwerp in 1263, Brugge in 1288 and Hamburg in 1291, while in England the treadwheel is not recorded before 1331.Generally, vertical transport could be done more safely and inexpensively by cranes than by customary methods. Typical areas of application were harbors, mines, and, in particular, building sites where the treadwheel crane played a pivotal role in the construction of the lofty Gothic cathedrals. Nevertheless, both archival and pictorial sources of the time suggest that newly introduced machines like treadwheels or wheelbarrows did not completely replace more labor-intensive methods like ladders, hods and handbarrows. Rather, old and new machinery continued to coexist on medieval construction sites and harbors.Apart from treadwheels, medieval depictions also show cranes to be powered manually by windlasses with radiating spokes, cranks and by the 15th century also by windlasses shaped like a ship's wheel. To smooth out irregularities of impulse and get over 'dead-spots' in the lifting process flywheels are known to be in use as early as 1123.The exact process by which the treadwheel crane was reintroduced is not recorded, although its return to construction sites has undoubtedly to be viewed in close connection with the simultaneous rise of Gothic architecture. The reappearance of the treadwheel crane may have resulted from a technological development of the windlass from which the treadwheel structurally and mechanically evolved. Alternatively, the medieval treadwheel may represent a deliberate reinvention of its Roman counterpart drawn from Vitruvius' De architectura which was available in many monastic libraries. Its reintroduction may have been inspired, as well, by the observation of the labor-saving qualities of the waterwheel with which early treadwheels shared many structural similarities.In contrast to modern cranes, medieval cranes and hoists - much like their counterparts in Greece and Rome - were primarily capable of a vertical lift, and not used to move loads for a considerable distance horizontally as well. Accordingly, lifting work was organized at the workplace in a different way than today. In building construction, for example, it is assumed that the crane lifted the stone blocks either from the bottom directly into place, or from a place opposite the centre of the wall from where it could deliver the blocks for two teams working at each end of the wall. Additionally, the crane master who usually gave orders at the treadwheel workers from outside the crane was able to manipulate the movement laterally by a small rope attached to the load. Slewing cranes which allowed a rotation of the load and were thus particularly suited for dockside work appeared as early as 1340. While ashlar blocks were directly lifted by sling, lewis or devil's clamp (German Teufelskralle), other objects were placed before in containers like pallets, baskets, wooden boxes or barrels.It is noteworthy that medieval cranes rarely featured ratchets or brakes to forestall the load from running backward.[25] This curious absence is explained by the high friction force exercised by medieval treadwheels which normally prevented the wheel from accelerating beyond control.目前，塔式起重机是建筑工程进行起重运输作业的重要设备，塔机事故关系国计民生、危害重大，而目前众多的塔机司机虽然有上岗证，由于缺少监督和复核手段，实际工作中违规严重。
机械设计 外文翻译
Numerical control technology and equipping development trend and countermeasure Equip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technolo gy is it develop new developing new high-tech industry and most advanced industr y to equip (such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry) last technology and get ting more basic most equipment. Marx has ever said "the differences of different e conomic times, do not lie in what is produced, and lie in how to produce, produce with some means of labor ". Manufacturing technology and equipping the most ba sic means of production that are that the mankind produced the activity, and nume rical control technology is nowadays advanced manufacturing technology and equips the most central technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufact uring capacity and level, improve the adaptive capacity and competitive power to th e changeable market of the trends. In addition every industrially developed country in the world also classifies the technology and numerical control equipment of num erical control as the strategic materials of the country, not merely take the great m easure to develop one's own numerical control technology and industry, and imple ment blockading and restrictive policy to our country in view of " high-grade, precisi on and advanced key technology of numerical control " and equipping. In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate ec onomic development in a more cost-effective manner, important way to improve the overall national strength and national position.Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numeri cal control technology forms to the manufacture industry of the tradition and infiltrati on of the new developing manufacturing industry, namely the so-called digitization i s equipped, its technological range covers a lot of fields: (1)Mechanical manufacturi ng technology; (2)Information processing, processing, transmission technology; (3)Au tomatic control technology; (4)Servo drive technology; (5)Technology of the sensor;(6)Software engineering ,etc..Development trend of a numerical control technologyThe application of numerical control technology has not only brought the revolutiona ry change to manufacturing industry of the tradition, make the manufacturing industr y become the industrialized symbol , and with the constant development of numeric al control technology and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the n ational economy and the people's livelihood of his plays a more and more importan t role, because the digitization that these trades needed to equip has already been the main trend of modern development. Numerical control technology in the worldat present and equipping the development trend to see, there is the following sever al respect [1- ] in its main research focus.1 A high-speed, high finish machining technology and new trend equippedThe efficiency, quality are subjavanufacturing technology. High-speed, high finish ma chining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive powe r. Japan carries the technological research association first to classify it as one of t he 5 great modern manufacturing technologies for this, learn (CIRP) to confirm it a s the centre in the 21st century and study one of the directions in international pro duction engineering.In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key probl em that must be solved one of; In the fields of aviation and aerospace industry, sp are parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles, walls. Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of p arts to assemble through numerous rivet , screw and other connection way, make t he intensity , rigidity and dependability of the component improved. All these, to pr ocessing and equipping the demand which has proposed high-speed, high precise and high flexibility.According to EMO2001 exhibition situation, high-speed machining center is it give s peed can reach 80m/min is even high , air transport competent speed can up to 1 00m/min to be about to enter. A lot of automobile factories in the world at present, including Shanghai General Motors Corporation of our country, have already adopt ed and substituted and made the lathe up with the production line part that the hig h-speed machining center makes up. HyperMach lathe of U.S.A. CINCINNATI Com pany enters to nearly biggest 60m/min of speed, it is 100m/min to be fast, the acc eleration reaches 2g, the rotational speed of the main shaft has already reached 6 0 000r/min. Processing a thin wall of plane parts, spend 30min only, and same par t general at a high speed milling machine process and take 3h, the ordinary milling machine is being processed to need 8h; The speed and acceleration of main shaf t of dual main shaft lathes of Germany DMG Company are up to 120000r/mm and 1g.In machining accuracy, the past 10 years, ordinary progression accuse of machinin g accuracy of lathe bring 5μm up to from 10μm already, accurate grades of machi ning center from 3～5μm, rise to 1～1.5μm, and ultraprecision machining accuracy i s it enter nanometer grade to begin already (0.01μm).In dependability, MTBF value of the foreign numerical control device has already re ached above 6 000h, MTBF value of the servo system reaches above 30000h, de monstrate very high dependability .In order to realize high-speed, high finish machining, if the part of function related t o it is electric main shaft, straight line electrical machinery get fast development, the application is expanded further .1.2 Link and process and compound to process the fast development of the lathe i n 5 axesAdopt 5 axles to link the processing of the three-dimensional curved surface part, c an cut with the best geometry form of the cutter , not only highly polished, but als o efficiency improves by a large margin . It is generally acknowledged, the efficienc y of an 5 axle gear beds can equal 2 3 axle gear beds, is it wait for to use the c ubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 const ant axles to link and process and give play to higher benefit. Because such reason s as complicated that 5 axles link the numerical control system , host computer str ucture that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of progr amming is relatively great, have restricted the development of 5 axle gear beds.At present because of electric appearance of main shaft, is it realize 5 axle compl ex main shaft hair structure processed to link greatly simplify to make, it makes de gree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks. So promoted 5 axle gear beds of head of co mplex main shaft and compound to process the development of the lathe (process the lathe including 5).At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt co mplex main shaft hair, can realize the processing of 4 vertical planes and processi ng of the wanton angle, make 5 times process and 5 axles are processed and ca n be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls. Germany DMG Company exhibits the DMUVoution series machining center, but put and insert and put processing and 5 axles 5 time s to link and process in once, can be controlled by CNC system or CAD/CAM is c ontrolled directly or indirectly.1.3 Become the main trend of systematic development of contemporary numerical c ontrol intelligently, openly, networkedly.The numerical control equipment in the 21st century will be sure the intelligent syst em, the intelligent content includes all respects in the numerical control system: It i s intelligent in order to pursue the efficiency of processing and process quality, con trol such as the self-adaptation of the processing course, the craft parameter is pro duced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. a utomatically; The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , di agnosis convenient to be systematic and maintaining ,etc..Produce the existing problem for the industrialization of solving the traditional nume rical control system sealing and numerical control application software. A lot of cou ntries carry on research to the open numerical control system at present, such asNGC of U.S.A. (The Next Generation Work-Station/Machine Control), OSACA of Eu ropean Community (Open System Architecture for Control within Automation System s), OSEC (Open System Environment for Controller) of Japan, ONC (Open Numeri cal Control System) of China, etc.. The numerical control system melts to become the future way of the numerical control system open. The so-called open numerical control system is the development of the numerical control system can be on unifi ed operation platform, face the lathe producer and end user, through changing, incr easing or cutting out the structure target(numerical control function), form the serrati on, and can use users specially conveniently and the technical know-how is integra ted in the control system, realize the open numerical control system of different var iety , different grade fast, form leading brand products with distinct distinction. Syst em structure norm of the open numerical control system at present, communication norm , disposing norm , operation platform , numerical control systematic function storehouse and numerical control systematic function software development ,etc. are the core of present research.The networked numerical control equipment is a new light spot of the fair of the in ternationally famous lathe in the past two years. Meeting production line , manufact ure system , demand for the information integration of manufacturing company netw orkedly greatly of numerical control equipment, realize new manufacture mode such as quick make , fictitious enterprise , basic Entrance that the whole world make t oo. Some domestic and international famous numerical control lathes and systemati c manufacturing companies of numerical control have all introduced relevant new c oncepts and protons of a machine in the past two years, if in EMO2001 exhibition, " Cyber Production Center " that the company exhibits of mountain rugged campst ool gram in Japan (Mazak) (intellectual central production control unit, abbreviated as CPC); The lathe company of Japanese big Wei (Okuma ) exhibits " IT plaza " (the information technology square , is abbreviated as IT square ); Open Manufactu ring Environment that the company exhibits of German Siemens (Siemens ) (open t he manufacturing environment, abbreviated as OME),etc., have reflected numerical control machine tooling to the development trend of networked direction.1.4 Pay attention to the new technical standard, normal setting-up1.4.1 Design the norm of developing about the numerical control systemAs noted previously, there are better common ability, flexibility, adaptability, expandi ng in the open numerical control system, such countries as U.S.A. ,European Com munity and Japan ,etc. implement the strategic development plan one after another , carry on the research and formulation of the systematic norm (OMAC , OSACA , OSEC ) of numerical control of the open system structure, 3 biggest economies in the world have carried on the formulation that nearly the same science planned a nd standardized in a short time, have indicated a new arrival of period of change of numerical control technology. Our country started the research and formulation of standardizing the frame of ONC numerical control system of China too in 2000. 1.4.2 About the numerical control standardThe numerical control standard is a kind of trend of information-based development of manufacturing industry. Information exchange among 50 years after numerical control technology was born was all because of ISO6983 standard, namely adopt G, M code describes how processes, its essential characteristic faces the processing course, obviously, he can't meet high-speed development of modern numerical cont rol technology's needs more and more already. For this reason, studying and maki ng a kind of new CNC system standard ISO14649 (STEP-NC) in the world, its pur pose is to offer a kind of neutral mechanism not depending on the concrete syste m, can describe the unified data model in cycle of whole life of the products, thus realize the whole manufacture process, standardization of and even each industrial field product information.The appearance of STEP-NC may be a revolution of the technological field of the numerical control, on the development and even the whole manufacturing industry of numerical control technology, will exert a far-reaching influence. First of all, STE P-NC puts forward a kind of brand-new manufacture idea, in the traditional manufa cture idea, NC processes the procedures to all concentrate on individual computer. Under the new standard, NC procedure can be dispersed on Internet, this is exac tly a direction of open , networked development of numerical control technology. Se condly, STEP-NC numerical control system can also reduce and process the drawi ng (about 75%), process the procedure to work out the time (about 35%) and proc ess the time (about 50%) greatly.At present, American-European countries pay much attention to the research of ST EP-NC, Europe initiates IMS plan (1999.1.1-2001.12.3) of STEP-NC. 20 CAD/CAM/ CAPP/CNC users, manufacturers and academic organizations from Europe and Jap an participated in this plan. STEP Tools Company of U.S.A. is a developer of the data interchange software of manufacturing industry in the global range, he has alr eady developed the super model (Super Model ) which accuses of information exc hange of machine tooling by counting, its goal is to describe all processing courses with the unified norm. Such new data interchange form has already been verified i n allocating the SIEMENS, FIDIA and European OSACA-NC numerical control at pr esent.2 pairs of basic estimations of technology and industry development of numerical c ontrol of our countryThe technology of numerical control of our country started in 1958, the developmen t course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, namely closed developing stage. In this stages, because te chnology of foreign countries blockade and basic restriction of terms of our country, the development of numerical control technology is comparatively slow. During "Six th Five-Year Plan Period" , " the Seventh Five-Year Plan Period " of the country in second stage and earlier stage in " the Eighth Five-Year Plan Period ", namely in troduce technology, digest and assimilate, the stage of establishing the system of p roduction domesticization arisesing tentatively. At this stage , because of reform an d opening-up and national attention , and study the improvement of the developme nt environment and international environment, research , development and all makin g considerable progress in production domesticization of the products of the technol ogy of numerical control of our country. The third stage is and during the "Ninth Five-Year Plan Period" on the later stage in "the Eighth Five-Year Plan Period" of th e country, namely implement the research of industrialization, enter market competit ion stage. At this stage, made substantive progress in industrialization of the dome stic numerical control equipment of our country. In latter stage for "the Ninth Five-Y ear Plan ", the domestic occupation rate of market of the domestic numerical contr ol lathe is up to 50%, it is up to 10% too to mix the domestic numerical control s ystem (popular).Make a general survey of the development course in the past 50 years of technolo gy of numerical control of our country, especially through tackling key problems of4 Five-Year Plans, all in all has made following achievements.a. Have established the foundation of the technical development of numerical contr ol, has mastered modern numerical control technology basically. Our country has al ready, the numerical control host computer, basic technology of special plane and f ittings grasped and driven from the numerical control system and survey basically n ow, among them most technology have already possessed and commercialized the foundation developed, some technology has already, industrialization commercialize d.b. Have formed the industrial base of numerical control tentatively. In tackling key problems the foundation that the achievement and some technology commercialize, set up the systematic factories of numerical control with production capacity in batc hes such as numerical control in Central China, numerical control of the spaceflight etc.. Electrical machinery plant of Lanzhou, such factory and the first machine tool plant of Beijing , the first machine tool plant of Jinan ,etc. several numerical contr ol host computer factories of a batch of servo systems and servo electrical machin eries as the numerical control in Central China, etc.. These factories have formed t he numerical control industrial base of our country basically.c. Have set up a numerical control research, development, managerial talent's basic team.Though has made considerable progress in research and development and industri alization of numerical control technology, but we will realize soberly, the research a nd development of the technology of advanced numerical control of our country, es pecially there is greater disparity in current situation and current demand of our co untry of engineering level in industrialization. Though very fast from watching the d evelopment of our country vertically, have disparity horizontally more than (compare foreign countries with) not merely engineering level, there is disparity too in develo pment speed in some aspects, namely the engineering level disparity between som e high-grade , precision and advanced numerical control equipment has the tenden cy to expand . Watch from world, estimate roughly as follows about the engineerin g level of numerical control of our country and industrialization level.a. On the engineering level, in probably backward 10-1 years with the advanced le vel in foreign countries, it is bigger in high-quality precision and sophisticated techn ology.b. On the industrialization level, the occupation rate of market is low, the variety co verage rate is little, have not formed the large-scale production yet; The specializedlevel of production of function part and ability of forming a complete set are relati vely low; Appearance quality is relatively poor; Dependability is not high, the comm ercialized degree is insufficient; One's own brand effect that the domestic numerical control system has not been set up yet, users have insufficient confidence.c. On the ability of sustainable development, research and development of numeric al control technology, project ability is relatively weak to the competition; It is not st rong that the technological application of numerical control expands dynamics; Rese arch, formulation that relevant standards are normal lag behind.It is analyzed that the main reason for having above-mentioned disparity has the fo llowing several respect.a. Realize the respect. Know to industry's process arduousness , complexity and lo ng-term characteristic of domestic numerical control insufficiently; It is difficult to un derestimate to add strangling, system, etc. to the unstandard, foreign blockade of t he market; It is not enough to analyse to the technological application level and ab ility of numerical control of our country.b. System. Pay close attention to numerical control industrialization many in the iss ue, consider numerical control industrialization little in the issue synthetically in term s of the systematic one, industry chain in terms of technology; Have not set up rel ated system, perfect training , service network of intact high quality ,etc. and suppo rted the system.c. Mechanism. It causes the brain drain, restraining technology and technological ro ute from innovating again, products innovation that the bad machine is made, and has restricted the effective implementation of planning, has often planned the ideal, implement the difficulty.d. Technology. The autonomous innovation in technology of enterprises is indifferen t; the project of key technology is indifferent. The standard of the lathe lags behind, the level is relatively low, it is not enough for new standard of the numerical contr ol system to study.3 pairs of strategic thinking of technology and industrialized development of numeri cal control of our country3.1 Strategic considerationOur country make big country, industry is it is it accept front instead of transformati on of back end to try one's best to want in shifting in world, namely should master and make key technology advanced, otherwise in a new round of international ind ustrial structure adjustment, the manufacturing industry of our country will step forw ard and " leave the core spaces ". We regard resource, environment , market as t he cost, it is only an international " machining center " in the new economic patter n of the world to exchange the possibility got and " assemble the centre ", but not master the position of the manufacturing center of key technology , will so influen ce the development process of the modern manufacturing industry of our country s eriously.We should stand in the height of national security strategy paying attention to num erical control technology and industry's question , at first seen from social safety, b ecause manufacturing industry whether our country obtain employment most populous trade, the development of manufacturing industry not only can improve the peop le's living standard but also can alleviate the pressure of employment of our countr y , ensure the stability of the society; Secondly seen from national defense security, the western developed country has classified all the high-grade , precision and ad vanced numerical control products as the strategic materials of the country, realizin g the embargo and restriction to our country, " Toshiba incident " and " Cox Repor t " is the best illustration.3.2 Development tacticsProceed from the angles of the fundamental realities of the country of our country, regard the strategic demand of the country and market demand of national econo my as the direction, regard improving our country and making the comprehensive c ompetitive power of equipping industry and industrialization level as the goal, use t he systematic method , be able to choose to make key technology upgraded in de velopment of equipping industry and support technology supporting the development of industrialization in our country in initial stage of 21st century in leading factor, t he ability to supply the necessary technology realizes making the jump developmen t of the equipping industry as the content of research and development . Emphasize market demand is a direction, namely take terminal products of numeric al control as the core, with the complete machine (Such as the numerical control l athe having a large capacity and a wide range, milling machine, high speed high p recise high-performance numerical control lathe, digitized machinery of model, key i ndustry key equipment, etc.) drive the development of the numerical control industr y. Solve the numerical control system and relevant functions part especially The de pendability that (digitized servo system and electrical machinery, high speed electric main shaft system and new-enclosure that equip, etc.) and production scale questi on. There are no products that scale will not have high dependability; Will not have cheap and products rich in the competitiveness without scale; Certainly, it is diffic ult to have day holding up one's head finally that there is no scale Chinese numeri cal control equipment.In equiping researching and developing high-grade , precision and advancedly , sho uld emphasize the production, learning and research and close combination of the end user, regard " drawing, using, selling " as the goal, tackle key problems accor ding to the national will, in order to solve the needing badly of the country. Numerical control technology, emphasized innovation, put emphasis on researching and developing the technology and products with independent intellectual property ri ght before the competition, establish the foundation for the industry of numerical co ntrol of our country, sustainable development of equipment manufacture and even t he whole manufacturing industry.数控技术和装备发展趋势及对策装备工业的技术水平和现代化程度决定着整个国民经济的水平和现代化程度，数控技术及装备是发展新兴高新技术产业和尖端工业（如信息技术及其产业、生物技术及其产业、航空、航天等国防工业产业）的使能技术和最基本的装备。
机械工程毕业设计外文翻译
毕业设计论文外文资料原文及译文学院：机电工程学院专业：机械设计制造及其自动化班级：学号：姓名：Mechanical engineering1.The porfile of mechanical engineeringEngingeering is a branch of mechanical engineerig,it studies mechanical and power generation especially power and movement.2.The history of mechanical engineering18th century later periods,the steam engine invention has provided a main power fountainhead for the industrial revolution,enormously impelled each kind of mechznical biting.Thus,an important branch of a new Engineering – separated from the civil engineering tools and machines on the branch-developed together with Birmingham and the establishment of the Associantion of Mechanical Engineers in 1847 had been officially recognized.The mechanical engineering already mainly used in by trial and error method mechanic application technological development into professional engineer the scientific method of which in the research,the design and the realm of production used .From the most broad perspective,the demend continuously to enhance the efficiencey of mechanical engineers improve the quality ofwork,and asked him to accept the history of the high degree of education and training.Machine operation to stress not only economic but also infrastructure costs to an absolute minimun.3.The field of mechanical engineeringThe commodity machinery development in the develop country,in the high level material life very great degree is decided each kind of which can realize in the mechanical engineering.Mechanical engineers unceasingly will invent the machine next life to produce the commodity,unceasingly will develop the accuracy and the complexity more and more high machine tools produces the machine.The main clues of the mechanical development is:In order to enhance the excellent in quality and reasonable in price produce to increase the precision as well as to reduce the production cost.This three requirements promoted the complex control system development.The most successful machine manufacture is its machine and the control system close fusion,whether such control system is essentially mechanical or electronic.The modernized car engin production transmission line(conveyer belt)is a series of complex productions craft mechanizationvery good example.The people are in the process of development in order to enable further automation of the production machinery ,the use of a computer to store and handle large volumes of data,the data is a multifunctional machine tools necessary for the production of spare parts.One of the objectives is to fully automated production workshop,three rotation,but only one officer per day to operate.The development of production for mechanical machinery must have adequate power supply.Steam engine first provided the heat to generate power using practical methods in the old human,wind and hydropower,an increase of engin .New mechanical engineering industry is one of the challenges faced by the initial increase thermal effciency and power,which is as big steam turbine and the development of joint steam boilers basically achieved.20th century,turbine generators to provide impetus has been sustained and rapid growth,while thermal efficiency is steady growth,and large power plants per kW capital consumption is also declining.Finally,mechanical engineers have nuclear energy.This requires the application of nuclear energy particularly high reliability and security,which requires solving many new rge power plants and the nuclear power plant control systems have become highly complex electroonics,fluid,electricity,water and mechanical parts networks All in all areas related to the mechanical engineers.Small internal combustion engine,both to the type (petrol and diesel machines)or rotary-type(gas turbines and Mong Kerr machine),as well as their broad application in the field of transport should also due to mechanical enginerrs.Throughout the transport,both in the air and space,or in the terrestrial and marine,mechanial engineers created a variety of equipment and power devices to their increasing cooperation with electrical engineers,especially in the development of appropration control systems.Mechanical engineers in the development of military weapons technology and civil war ,needs a similar,though its purpose is to enhance rather than destroy their productivity.However.War needs a lot of resources to make the area of techonlogy,many have a far-reaching development in peacetime efficiency.Jet aircraft and nuclear reactors are well known examples.The Biological engineering,mechanical engineering biotechnology is a relatively new and different areas,it provides for the replacement of the machine or increase thebody functions as well as for medical equipment.Artficial limbs have been developed and have such a strong movement and touch response function of the human body.In the development of artificial organ transplant is rapid,complex cardiac machines and similar equipment to enable increasingly complex surgery,and injuries and ill patients life functions can be sustained.Some enviromental control mechanical engineers through the initial efforts to drainage or irrigation pumping to the land and to mine and ventilation to control the human environment.Modern refrigeration and air-conditioning plant commonaly used reverse heat engine,where the heat from the engine from cold places to more external heat.Many mechanical engineering products,as well as other leading technology development city have side effects on the environment,producing noise,water and air pollution caused,destroyed land and landscape.Improve productivity and diver too fast in the commodity,that the renewable naturalforces keep pace.For mechanical engineers and others,environmental control is rapidly developing area,which includes a possible development and production of small quantities of pollutants machine sequnce,and the development of new equipment and teachnology has been to reduce and eliminate pollution.4.The role of mechanical engineeringThere are four generic mechanical engineers in common to the above all domains function.The 1st function is the understanding and the research mechanical science foundation.It includes the power and movement of the relationship dynamics For example,in the vibration and movement of the relationship;Automatic control;Study of the various forms of heart,energy,power relations between the thermodynamic;Fluidflows; Heat transfer; Lubricant;And material properties.The 2nd function will be conducts the research,the desing and the development,this function in turn attempts to carry on the essential change to satisfy current and the future needs.This not only calls for a clear understanding of mechanical science,and have to breakdown into basic elements of a complex system capacity.But also the need for synthetic and innovative inventions.The 3rd function is produces the product and the power,include plan,operation and maintenance.Its goal lies in the maintenance eitherenhances the enterprise or the organization longer-tern and survivabilaty prestige at the same time,produces the greatest value by the least investments and the consumption.The 4th function is mechanical engineer’s coordinated function,including the management,the consultation,as well as carries on the market marking in certain situation.In all these function,one kind unceasingly to use the science for a long time the method,but is not traditional or the intuition method tendency,this is a mechanical engineering skill aspect which unceasingly grows.These new rationalization means typical names include:The operations research,the engineering economics,the logical law problem analysis(is called PABLA) However,creativity is not rationalization.As in other areas,in mechanical engineering,to take unexpected and important way to bring about a new capacity,still has a personal,marked characteristice.5.The design of mechanical engineeringThe design of mechanical is the design has the mechanical property the thing or the system,such as:the instrument and the measuring appliance in very many situations,the machine design must use the knowledge of discipline the and so on mathematics,materials science and mechanics.Mechanical engineering desgin includeing all mechanical desgin,but it was a study,because it also includes all the branches of mechsnical engineering,such as thermodynamics all hydrodynamics in the basic disciplines needed,in the mechanical engineering design of the initial stude or mechanical design.Design stages.The entire desgin process from start to finish,in the process,a demand that is designed for it and decided to do the start.After a lot of repetition,the final meet this demand by the end of the design procees and the plan.Design considerations.Sometimes in a system is to decide which parts needs intensity parts of geometric shapesand size an important factor in this context that we must consider that the intensity is an important factor in the design.When we use expression design considerations,we design parts that may affect the entire system design features.In the circumstances specified in the design,usually for a series of such functions must be taken into account.Howeever,to correct purposes,we should recognize that,in many cases thedesign of important design considerations are not calculated or test can determine the components or systems.Especially students,wheen in need to make important decisions in the design and conduct of any operation that can not be the case,they are often confused.These are not special,they occur every day,imagine,for example,a medical laboratory in the mechanical design,from marketing perspective,people have high expectations from the strength and relevance of impression.Thick,and heavy parts installed together:to produce a solid impression machines.And sometimes machinery and spare parts from the design style is the point and not the other point of view.Our purpose is to make those you do not be misled to believe that every design decision will needreasonable mathematical methods.Manufacturing refers to the raw meterials into finished products in the enterprise.Create three distinct phases.They are:input,processing exprot.The first phase includes the production of all products in line with market needs essential.First there must be the demand for the product,the necessary materials,while also needs such as energy,time,human knowledge and technology resourcess .Finall,the need for funds to obtain all the other resources. Lose one stage after the second phase of the resources of the processes to be distributed.Processing of raw materials into finished products of these processes.To complete the design,based on the design,and then develop plans.Plan implemented through various production processes.Management of resources and processes to ensure efficiency and productivity.For example,we must carefully manage resources to ensure proper use of funds.Finally,people are talking about the product market was cast.Stage is the final stage of exporting finished or stage.Once finished just purchased,it must be delivered to the users.According to product performance,installation and may have to conduct further debugging in addition,some products,especially those very complex products User training is necessary.6.The processes of materials and maunfacturingHere said engineering materials into two main categories:metals and non-ferrous,high-performance alloys and power metals.Non-metallic futher divided into plastice,synthetic rubber,composite materials and ceramics.It said the productionproccess is divided into several major process,includingshape,forging,casting/ founding,heat treatment,fixed/connections ,measurement/ quality control and materal cutting.These processes can be further divide into each other’s craft.Various stages of the development of the manufacturing industry Over the years,the manufacturing process has four distinct stages of development, despite the overlap.These stages are:The first phase is artisanal,the second Phase is mechanization.The third phase is automation the forth Phase is integrated.When mankind initial processing of raw materials into finished products will be,they use manual processes.Each with their hands and what are the tools manuslly produced.This is totally integrated production take shape.A person needs indentification,collection materials,the design of a product to meet that demand,the production of such products and use it.From beginning to end,everything is focused on doing the work of the human ter in the industrial revolution introduced mechanized production process,people began to use machines to complete the work accomplished previously manual. This led to the specialization.Specialization in turn reduce the manufacture of integrated factors.In this stage of development,manufacturing workers can see their production as a whole represent a specific piece of the part of the production process.One can not say that their work is how to cope with the entire production process,or how they were loaded onto a production of parts finished.Development of manufacting processes is the next phase of the selection process automation.This is a computer-controlled machinery and processes.At this stage,automation island began to emerge in the workshop lane.Each island represents a clear production process or a group of processes.Although these automated isolated island within the island did raise the productivity of indivdual processes,but the overall productivity are often not change.This is because the island is not caught in other automated production process middle,but not synchronous with them .The ultimate result is the efficient working fast parked through automated processes,but is part of the stagnation in wages down,causing bottlenecks.To better understand this problem,you can imagine the traffic in the peak driving a red light from the red Service Department to the next scene. Occasionally you will find a lot less cars,more than being slow-moving vehicles,but the results can be found by thenext red light Brance.In short you real effect was to accelerate the speed of a red Department obstruction offset.If you and other drivers can change your speed and red light simultaneously.Will advance faster.Then,all cars will be consistent,sommth operation,the final everyone forward faster.In the workshop where the demand for stable synchronization of streamlined production,and promoted integration of manufacturing development.This is a still evolving technology.Fully integrated in the circumstances,is a computer-controllrd machinery and processing.integrated is completed through computer.For example in the preceding paragraph simulation problems,the computer will allow all road vehicles compatible with the change in red.So that everyone can steady traffic.Scientific analysis of movement,timing and mechanics of the disciplines is that it is composed of two pater:statics and dynamics.Statics analyzed static system that is in the system,the time is not taken into account,research and analysis over time and dynamics of the system change.Dynameics from the two componets.Euler in 1775 will be the first time two different branches: Rigid body movement studies can conveniently divided into two parts:geometric and mechanics.The first part is without taking into account the reasons for the downward movement study rigid body from a designated location to another point of the movement,and must use the formula to reflect the actual,the formula would determine the rigid body every point position. Therefore,this study only on the geometry and,more specifically,on the entities from excision.Obviously,the first part of the school and was part of a mechanical separation from the principles of dynamics to study movement,which is more than the two parts together into a lot easier.Dynamics of the two parts are subsequently divided into two separate disciplines,kinematic and dynamics,a study of movement and the movement strength.Therefore,the primary issue is the design of mechanical systems understand its kinematic.Kinematic studies movement,rather than a study of its impact.In a more precise kinematic studies position,displacement,rotation, speed,velocity and acceleration of disciplines,for esample,or planets orbiting research campaing is a paradigm.In the above quotation content should be pay attention that the content of the Euler dynamics into kinematic and rigid body dynamics is based on the assumptionthat they are based on research.In this very important basis to allow for the treatment of two separate disciplines.For soft body,soft body shape and even their own soft objects in the campaign depends on the role of power in their possession.In such cases,should also study the power and movement,and therefore to a large extent the analysis of the increased complexity.Fortunately, despite the real machine parts may be involved are more or less the design of machines,usually with heavy material designed to bend down to the lowest parts.Therefore,when the kinematic analysis of the performance of machines,it is often assumed that bend is negligible,spare parts are hard,but when the load is known,in the end analysis engine,re-engineering parts to confirm this assnmption.机械工程1.机械工程简介机械工程是工程学的一个分支，它研究机械和动力的产，尤其是力和动力。
机械毕业设计英文外文翻译279锯削
[英文资料].SawingSawing is the parting of material by using metal disks, blades, bands, or abrasive disks as the cutting tools. Sawing a piece from stock for further machining is called cutoff sawing, while shaping of forming a piece is referred to as contour sawing.Machine sawing of metal is performed by five types of saws or processes: hacksawing, babd sawing, cold sawing, friction sawing, and abrasive sawing.Hacksaws are used principally as cutoff tools. The toothed blade, held in tension, is reciprocated across the workpiece. A vise holds the stock in position. The blade is fed into the work by gravity or spring. Sometimes a mechanical or hydraulic feed is used. Automatic machines, handling bar-length stock, are used for continuous production.Band saws cut rapidly and are suited for either cutoff or contour sawing. The plane in which the blade operates classifies the machine as being either vertical or horizontal. Band saws are basically a flexible endless band of steel running over pulleys or wheels. The band has teeth on one side and is operated under tension. Guides keep it running true. The frame of the horizontal type is pivoted to allow positioning of the workpiece in the vise. Horizontal machines are used for either straight or angular cuts. A table that supports the workpiece and the wide throat between the upright portions of the blade makes the vertical band saw ideal for contour work. Band saws operating at high speed are frequently used as friction saws.Cold sawing is principally a cutoff operation. The blade is a circular disk with cutting teeth on its periphery. Blades range in size from a few inches to several feet in diameter. The cutting teeth may be cut into the periphery of the disk or they may be inserts of a harder material. The blade moves into the stock witha positive feed. Stock is positioned manually in some cold-sawing machines, while other models are equipped for automatic cycle sawing.Friction sawing is a rapid process used to cut steel as well as certain plastics. This process is not satisfactory for cast iron and nonferrous metals. Cutting is done as the high-speed blade wipes the metal from the kerf after softening it with frictional heat. Circular alloy-steel blades perform cutoff work, thile frictional band saws do both cutoff and contour sawing. Circular blades are frequently cooled by water or air. Circular blades are adcanced into the work, thile thick work-pieces require power-table feed then friction-cut on a band saw.Abrasive sawing is a cutoff process using thin rubber or bakelite bonded abrasive disks. In addition to steel, other materials such as nonferrous metals, ceramics, glass, certain plastics, and hard rubber are cut by this method. Cutting is done by the abrasive action of the grit in the disk.Abrasive disks are operated either wet or dry. For heavy cutting a cooling agent is generally used. The workpiece is firmly held while the wheel traverses through it. Machines are made in manually operated and automatic models.DrillingHoles are one of the most common features in products manufactured today. There-fore, drilling and other related processes and tools are extremely important. Holes as small as 0.005in.may be drilled using special techniques. On the other hand , holes larger than 2 to 1in.in diameter are seldom drilled, because other 22processes and techniques are less expensive.The twist drill (shown in Fig.12-3) is the most common type of drill. The shank of the drill is held by the machine tool, which in turn imparts an rotary motion. This shank of the drill is held by the machine tool. Which in turn imparts a rotary motion. This shank may be straight or tapered. The body of the drill is typically made up of two spiral grooves known as flutes, which are defined by a helix angle that is generally about 30ºbut can vary depending on the material properties of the workpiece. The point of the drill (see Fig.12-3) generally form a118ºangle and includes a 10 clearance angle and chisel edge. The chisel edge is flat with a web thickness of approximately 0.015 * drill diameter. This edge can cause problems in hole location owing to its ability to “walk”on a surface before engaging the workpiece. In the case of brittle materials, drill point angles of less than 118º are used, while ductile materials use larger points angles and smaller clearance angles.Complex hole configurations may often be called for; these include multiple diameters, chamfers, countersinks, and combinations of these, as illustrated in Fig.12-4.In each of these cases in is possible to make special combination drills that can produce the configurations shown in a single operation. Although expensive, they can be economically justified for sufficient volume.The flat chisel edge, which can “walk”on the surface of the workpiece, and the long , slender shaft and body of the twist drill, which can deflect, make it difficult to machine holes to tight tolerances. A combination center drill and countersink can be used to accurately start a hole, owing to its small web thickness and its tendency to deflect only very small amounts (because of a relatively large diameter-to-length ratio) . Truing of the hole to make it straight is accomplished by boring. Reaming the hole provides a better finish as well as more accurate sizing.The feed rate of a drill is normally proportional to its diameter, because it depends on the volume of chips the flutes can handle. However the feed is independent of the cutting speed, which is a function of the tool-work combination. A rule of thumb would give a feed rate as approximately d/65,so that a 3/4-in.-diameter drill would have a feed rate of about 0.012 in. /rev. Although the hole wall tends to support the drill when the hole depth exceeds three times the drill diameter, there is a tendency for buckling to occur and the feed rate should be reduced.Most drills are made from high –speed steel because of its relatively low cost and ease of manufacture. Some types of carbide drills are now available commercially.The demands of numerically controlled machine tools have led to the development of drills that will produce pore precise holes and that will originate a hole in line with the centerline of the drill-press spindle. Drills that have heavier webs, less stickout, double margins, and are ground with a spiral point help meet these new demands.ReamingReaming is a machining process for enlarging, smoothing and/ or accurately sizing existing holes by means of means of multiedge fluted cutting tools (reamers) . As the reamers and / or workpiece is rotated and advanced relative to each other, chips are produced to remove relatively small amounts of material from the hole wall. Reaming may be performed on the same type of machines used for drilling.Accuracy of the hole and quality of finish produced by reaming depends primarily upon the condition of the starting bole, rigidity of the machine and fixture, correct speeds and feeds, a suitable and properly applied cutting fluid, and precise resharpening of dull tools.Since stock removal is small and must be uniform in reaming , the starting holes (drilled or otherwise produced) must have relatively good roundness, straightness, and finish. Reamers tend to follow the existing centerline of the hole being reamed, and in limited instances it may be necessary to bore the holes prior to reaming to maintain required tolerances. With the proper conditions and operating parameters, reaming can produce close tolerances and smooth finishes.ReamersAreamer is a rotary cutting tool, generally of cylindrical or conical shape, intended for enlarging and finishing holes to accurate dimensions. It is usually equipped with two or more peripheral channels or flutes, either parallel to its axis or in a right– or left-hand helix as required. Those with helical flutes provide smooth shear cutting, are less subject to chatter, and produce a better finish. The flutes form cutting teethand provide channels for removing the chips.Kinds of ReamersReamers are made in many different forms, including solid and inserted-blade types, adjustable and nonadjustable; they are available for either manual operation (hand reamers) or for machine use (chucking reamers). Materials from which cutting elements of most production reamers are made include high-speed steeland cemented carbides. of most production reamers are made include high-speed steel and cemented carbides.Carbide reamers These tools are being used increasingly because of their linger life, improved accuracy, and resistance.Bore reamers These tools combine boring and reaming in a single operation to minimize problems with respect to hole size, straightness, and finish. Single-point bore reamers, for use in applications for which guide bushings can be used, have a single-point cutting edge on the end of the tool, followed by a reaming section. Multipoint bore reamers are available for applications for applications for which bushings cannot be used.Coolant-fed reamers These tools, having means (usually internal passages) for directing coolant to the cutting edges, offer advantages for some applications, particularly when reaming blind holes. In such applications, reduced friction and temperatures at the reamer /workpiece interface decrease wear and lengthen tool life. In some cases, feeds and speeds can be increased and improved accuracies and smoother finishes obtained. The initial cost of coolant-fed reamers is higher , but increased productivity and improved quality often make them economically desirable.Reamer Holders/ DriversReamers are commonly held and driven by three-jaw chucks, straight sleeves and setscrews, and, for taper shanks, sleeves or sockets. Reamers with adapters for quick-change chucks are used for productionapplications.When reamers must guide themselves into previously made holes, they require gloating holders to maintain alignment. There are several types of floating holders. Some permit angular float, others permit a parallel (axial) float, and still others permit both angular and parallel float.Floating holders have some limitations. If the reamer axis is vertical, floating reamer drives often do a good job of correcting for small amounts of misalignment. When the workpieces rotate, however, as is the case on screw machines, lathes, and some other machine tools, floating holders are sometimes inadequate. This is because relatively large amounts of misalignment are often found on these machines and because the weight of the reamer and holder tend to push the tool into an off-center position.Some full floating holders, which compensate for both angular and parallel misalignment, are equipped with springs or other components to counterbalance the mass of the holder. A floating holder cannot generally operate both vertically and horizontally and still correct for both angular and parallel misalignment. Application details (vertical or horizontal operation and rotating or stationary tool) should be specified when a floating holder is ordered.Workholding for ReamingJig design and the use of bushings for reaming are essentially the same as for drilling. Major functions of the jigs and bushings are accurate locating, supporting, and securing of the workpieces, and precise guiding of the tools. A difference for reaming is that closer tolerances are generally required on both the jigs and bushings.Operating Parameters for ReamingFactors that must be established for efficient and economical reaming include the proper cutting speed, feed rate, and cutting fluid to be used Other importantconsiderations are resharpening the reamers and troubleshooting the operations.[ 译文如下 ]锯削锯削是利用金属圆锯、锯条、带锯或砂轮作为切削工具将材料分开。
机械设计外文翻译(中英文)
Machine design theoryThe machine design is through designs the new product or improves the old product to meet the human need the application technical science. It involves the project technology each domain, mainly studies the product the size, the shape and the detailed structure basic idea, but also must study the product the personnel which in aspect the and so on manufacture, sale and use question.Carries on each kind of machine design work to be usually called designs the personnel or machine design engineer. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge.If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly not necessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of productMust regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly.A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spendsthe time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea.Newly designs itself can have the question occurrence which many flaws and has not been able to expect, only has after these flaws and the question are solved, can manifest new goods come into the market the product superiority. Therefore, a performance superior product is born at the same time, also is following a higher risk. Should emphasize, if designs itself does not request to use the brand-new method, is not unnecessary merely for the goal which transform to use the new method.In the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts.How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnel''s basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process.Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on. In order to carry on the effective exchange, needs to solve the following problem:(1) designs whether this product truly does need for the people? Whether there is competitive ability(2) does this product compare with other companies'' existing similar products?(3) produces this kind of product is whether economical?(4) product service is whether convenient?(5) product whether there is sale? Whether may gain?Only has the time to be able to produce the correct answer to above question. But, the product design, the manufacture and the sale only can in carry on to the above question preliminary affirmation answer foundation in. Project engineer also should through the detail drawing and the assembly drawing, carries on the consultation together with the branch of manufacture to the finally design proposal.Usually, can have some problem in the manufacture process. Possibly can request to some components size or the common difference makes some changes, causes the components the production to change easily. But, in the project change must have to pass through designs the personnel to authorize, guaranteed cannot damage the product the function. Sometimes, when in front of product assembly or in the packing foreign shipment experiment only then discovers in the design some kind of flaw. These instances exactly showed the design is a dynamic process. Always has a better method to complete the design work, designs the personnel to be supposed unceasingly diligently, seeks these better method.Recent year, the engineerig material choice already appeared importantly. In addition, the choice process should be to the material continuously the unceasing again appraisal process. The new material unceasingly appears, but some original materials can obtain the quantity possibly can reduce. The environmental pollution, material recycling aspect and so on use, worker''s health and security frequently can attach the new limiting condition to the choice of material. In order to reduce the weight or saves the energy, possibly can request the use different material. Comes from domestic and international competition, to product service maintenance convenience request enhancement and customer''s aspect the and so on feedback pressure, can urge the people to carry on to the material reappraises. Because the material does not select when created the product responsibility lawsuit, has already had the profoundinfluence. In addition, the material and between the material processing interdependence is already known by the people clearly. Therefore, in order to can and guarantees the quality in the reasonable cost under the premise to obtain satisfaction the result, project engineer makes engineers all to have earnestly carefully to choose, the determination and the use material.Makes any product the first step of work all is designs. Designs usually may divide into several explicit stages: (a) preliminary design; (b) functional design; (c) production design. In the preliminary design stage, the designer emphatically considered the product should have function. Usually must conceive and consider several plans, then decided this kind of thought is whether feasible; If is feasible, then should makes the further improvement to or several plans. In this stage, the question which only must consider about the choice of material is: Whether has the performance to conform to the request material to be possible to supply the choice; If no, whether has a bigger assurance all permits in the cost and the time in the limit develops one kind of new material.In the functional design and the engineering design stage, needs to make a practical feasible design. Must draw up the quite complete blueprint in this stage, chooses and determines each kind of components the material. Usually must make the prototype or the working model, and carries on the experiment to it, the appraisal product function, the reliability, the outward appearance and the service maintenance and so on. Although this kind of experiment possibly can indicate, enters in the product to the production base in front of, should replace certain materials, but, absolutely cannot this point take not earnestly chooses the material the excuse. Should unify the product the function, earnestly carefully considers the product the outward appearance, the cost and the reliability. Has the achievement very much the company when manufacture all prototypes, selects the material should the material which uses with its production in be same, and uses the similar manufacture technology as far as possible. Like this has the advantage very much to the company. The function complete prototype if cannot act according to the anticipated sales volume economically to make, or is prototypical and the official production installment has in the quality and the reliable aspect is very greatly different, then this kind of prototypedoes not have the great value. Project engineer is best can completely complete the material in this stage the analysis, the choice and the determination work, but is not remains it to the production design stage does. Because, is carries on in the production design stage material replacement by other people, these people are inferior to project engineer to the product all functions understanding. In the production design stage, is should completely determine with the material related main question the material, causes them to adapt with the existing equipment, can use the existing equipment economically to carry on the processing, moreover the material quantity can quite be easy to guarantee the supply.In the manufacture process, inevitably can appear to uses the material to make some changes the situation. The experience indicated that, may use certain cheap materials to take the substitute. However, in the majority situation, in will carry on the production later to change the material to have in to start before the production to change the price which the material will spend to have to be higher than. Completes the choice of material work in the design stage, may avoid the most such situations. Started after the production manufacture to appear has been possible to supply the use the new material is replaces the material the most common reason. Certainly, these new materials possibly reduce the cost, the improvement product performance. But, must carry on the earnest appraisal to the new material, guarantees its all performance all to answer the purpose. Must remember that, the new material performance and the reliable very few pictures materials on hand such understood for the people. The majority of products expiration and the product accident caused by negligence case is because in selects the new material to take in front of substitution material, not truly understood their long-term operational performance causes.The product responsibility lawsuit forces designs the personnel and the company when the choice material, uses the best procedure. In the material process, five most common questions are: (a) did not understand or cannot use about the material application aspect most newly the best information paper; (b) has not been able to foresee and to consider the dusk year possible reasonable use (for example to have the possibility, designs the personnel also to be supposed further to forecast and the consideration because product application method not when creates consequence.ecent years many products responsibilities lawsuit case, because wrongly uses theplaintiff which the product receives the injury to accuse produces the factory, and wins the decision); (c) uses the material data not entire perhaps some data are indefinite, works as its long-term performance data is the like this time in particular;(d) the quality control method is not suitable and not after the confirmation; (e) the personnel which completely is not competent for the post by some chooses the material.Through to the above five questions analysis, may obtain these questions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity.May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and thebasic understanding.翻译：机械设计理论机械设计，通过设计新产品或改进老产品，以满足人类需要的应用技术科学。
机械毕业设计英文外文翻译84传动轴简介
附录A 外文文献A shaft assembly, profileThe shaft axis in two different, even in its working process and relative position between the two shafts changing. According to the important components - shaft, can have the different universal classification. If the direction in reverse universal elastic, whether can be divided into the rigid universal shaft transmission and flexible joints. The former is the hinged on parts of the power transmission link, the latter by elastic parts, and has passed dynamic buffer reduced. Rigid gimbal and can be divided into different speed universal shaft type (such as cross gimbal) and patterned (such as double type gimbal, three pin shaft type gimbal) and patterned (such as ball cage gimbal, fork type gimbal). Patterned constant, and refers to the driven shaft rotation in driving shaft with the rotation Angle, whether of equal velocity, of course, driving shaft and driven shafts is equal to the speed of the average.Lord, the driven shaft axis in two angular change when the Angle between the universal and equal still called patterned or DengJiao velocity universal. They mainly used to drive axles, breaking the wheel transmission device etc, and is mainly used in the power of the car. When the car for a rear wheel drive, often using the universal shaft, on the part of high-grade car, have adopted theisokinetic ball head, When the car for front wheel drive, often USES patterned constant - universal shaft, but also a kind of different appellation.In front of a rear wheel drive motor (or all round the bus driver), due to the automobile suspension in athletic process, main reducer drive shaft transmission (or input shaft and FenDongXiang) output shaft is relative motion between often, in addition to avoid certain institutions or device (not) line, there must be a device to realize the dynamic transfer, then the normal appeared gimbal transmission. Universal must have the following characteristics: the transmission and ensure that the relative position of the two shafts in expected range changes, can reliably transfer power, B, ensure that connects the two shafts could even operation. Due to the universal and additional load Angle, the vibration and noise should be allowed in, C, high transmission efficiency, long service life, simple structure, easy fabrication, easy maintenance. For automobile, due to a cross gimbal output shaft relative to the input shaft (have) is not constant rotation Angle, therefore, must adopt double gimbal (or more), and the universal shaft driving connected with the two cardan arrangement in the same plane and make two equal to the Angle. It is very important. In the design to minimize the Angle.Shaft assembly imbalance is the transmission of the bendingvibration. The cause of the vibration noise is obvious. In addition, the universal joint cardan shaft kiln, axial clearance, the sliding spline shaft assembly precision, peeling ends when high-speed rotary shaft transmission and the elastic deformation of a hot spot balance affecting factors can change the imbalance of shaft assembly. Reducing the imbalance, shaft for cars, especially the high-speed car like (car) is extremely important, otherwise it will cause a lot of relevant fault or damage.The universal shaft rigidity of vehicle drivetrain is in the most widely used, and the long history. Usually say the shaft is generally refers to the universal shaft rigidity type. The axial rigidity of universal is mainly used in the transmission Angle of CAM flange, generally, the shaft needle bearing assembly, cardan joint or sliding fork, fork or spline fork, needle bearing axial fixation. Ashdod, with the gearbox commonly margin fork shaft drive or other such links. Tu margin with a fork is the flange, generally USES the fork form part of the carbon steel or medium-carbon steel forging, also have adopted the ductile iron castings and sand carbon steel or medium-carbon steel high precision castings. Tu margin with a flat binary general, also have brought a flanged end flange of trapezoid tooth. The shaft needle bearing assembly includes four needle bearing, a cross axis, a grease. Roller bearings are generally consistsof several needle roller bearings, a bowl, a blade rubber seal (more than with partial skeleton). In some needle bearing, and a belt round bearings, nylon, gasket also adopts copper or other materials, mainly for the decrease of universal shaft axial clearance, improve the quality of dynamic balance. A binary form cardan parts, generally USES medium-carbon steel or carbon steel forging parts, also have adopted the precision casting medium-carbon steel. Needle bearing axial fixation thing is generally holes (or axis) with elastic ring (internal and external), or bearing the cassette, bolt locking plate, etc.Another shaft is an important part of the spline is sliding, internal and external spline (rectangular), and the involute used to convey length change.The universal shaft and sliding swinging Angle of slip is biggest spline is decorated, according to the vehicle shaft and beat the check.Transmission of low carbon steel tube generally made of steel wire coiling of big norms, the tube, also have adopted the cold drawn seamless tube. The tube diameter and wall thickness (or diameter) is based on the maximum transmission torque, highest speed conditions of work. Hollow shaft tube has smaller quality and can deliver large torque, and the same diameter than the solid shaft possesses higher critical speed characteristics.Normally, two gimbal centre distance is not more than 1.5 m. When the distance is close, generally by two universal and a slidingspline shaft, no vice. When the distance and make more than 1.5 m shaft length, often divided into two or three roots, using three or four joints, and finally a belt, the rest of the spline vice sliding bearing structure among belt.Typical middle by a supporting general cylindrical ball bearing, a housing, two seal, a rubber pad, a grease mouth. By supporting bracket among middle shaft connecting to the frame beams, transmission line and the middle axis required support among perpendicular to the plane. General layout in supporting shaft transmission system among the first-order critical speed nodes.In use process, generally need timely maintenance. In the joints, sliding bearing etc, among the spline is fat mouth place, want to periodically according to related regulations prescribed grease filling. Also have adopted in maintenance free universal shaft bearings and support in the reserve, need not regular grease filling grease.Second, the universal descriptionUniversal joint is a key component of the car transmission. In front of the rear wheel drive motor vehicle, universal shaft installed in transmission and the output shaft drive between input shaft gear reducer, And lead the front wheel drive motor vehicle omitted, universal shaft driving is responsible for installation in the front axle and be responsible for steering wheels and half shaft.Automobile is a movement of objects. The bus driver, engine, clutch and transmission as a whole, and installed in the frame by elastic suspension frame and drive connections between a distance, the need for connection. The car runs in rough pavement produces change, load or two assembly location, will make the output shaft transmission with the reducer drive shaft Angle between input and the distance change, therefore, to use a "in changing" devices to solve this question, it is the universal.In between, off-road vehicle transmission and the front drive thansfer can turn with half shaft drive between the universal, need to do ". The structure and function of a bit like human limbs, it is allowed to connect the Angle between the parts. But it and body joints and different forms of activities, it only allows the Angle of the change in a certain range.Universal shaft type is the universal, rigid patterned (double axle and three pin shaft type), patterned (ball fork and ball cage), cross gimbal sex. After the car at the most widely used a cross gimbal.Single gimbal cannot make the output shaft and the instantaneous velocity of axle shaft vibration, easy to cause the equal parts, aggravate the damage, produce a lot of noise. Therefore, after the car driver using universal form of transmission shaft double gimbal, is a universal at each end, its function is equal to the transmission Angle, both the output shaft and theinstantaneous velocity of axle shaft always equal.In order to satisfy the power transmission, steering and auto operation generated by beating down before the Angle, drive the car drive shaft and the wheel, and also used between universal connected. Due to the limit, the axial dimensions of landform and bigger, request to do, so common universal widely adopted various patterned. In general, the former drive car every half shaft with two patterned, near the speed of universal joint is a half drive axle shaft inside, near the universal shaft lateral velocity is half. In various patterned, common ball cage is universal, it with six steel ball force, driving shaft and driven shafts intersect in any of the circumstances, the ball is located on the intersection of two in two axis, namely the equally intersect, thus ensure the driven shaft, equal angles speed transmission.附录B 外文文献翻译传动轴简介传动轴，在不同轴心的两轴间甚至在工作过程中相对位置不断变化的两轴间传递动力。
机械设计制造及其自动化毕业论文中英文资料外文翻译
机械设计创造及其自动化毕业论文外文文献翻译INTEGRATION OF MACHINERY译文题目专业机械设计创造及其自动化外文资料翻译INTEGRATION OF MACHINERY（From ELECTRICAL AND MACHINERY INDUSTRY）ABSTRACTMachinery was the modern science and technology development inevitable result, this article has summarized the integration of machinery technology basic outline and the development background .Summarized the domestic and foreign integration of machinery technology present situation, has analyzed the integration of machinery technology trend of development.Key word： integration of machinery ，technology， present situation ，product t，echnique of manufacture ，trend of development0. Introduction modern science and technology unceasing development, impelled different discipline intersecting enormously with the seepage, has caused the project domain technological revolution and the transformation .In mechanical engineering domain, because the microelectronic technology and the computer technology rapid development and forms to the mechanical industry seepage the integration of machinery, caused the mechanical industry the technical structure, the product organization, the function and the constitution, the production method and the management systemof by machinery for the characteristic integration ofdevelopment phase.1. Integration of machinery outline integration of machinery is refers in the organization new owner function, the power function, in the information processing function and the control function introduces the electronic technology, unifies the system the mechanism and the computerization design and the software which constitutes always to call. The integration of machinery development also has become one to have until now own system new discipline, not only develops along with the science and technology, but also entrusts with the new content .But its basic characteristic may summarize is: The integration of machinery is embarks from the system viewpoint, synthesis community technologies and so on utilization mechanical technology, microelectronic technology, automatic control technology, computer technology, information technology, sensing observation and control technology, electric power electronic technology, connection technology, information conversion technology as well as software programming technology, according to the system function goal and the optimized organization goal, reasonable disposition and the layout various functions unit, in multi-purpose, high grade, redundant reliable, in the low energy consumption significance realize the specific function value, and causes the overall system optimization the systems engineering technology .From this produces functional system, then becomes an integration of machinery systematic or the integration of machinery product. Therefore, of coveringtechnology is based on the above community technology organic fusion one kind of comprehensive technology, but is not mechanical technical, the microelectronic technology as well as other new technical simple combination, pieces together .This is the integration of machinery and the machinery adds the machinery electrification which the electricity forms in the concept basic difference .The mechanical engineering technology has the merely technical to develop the machinery electrification, still was the traditional machinery, its main function still was replaces with the enlargement physical strength .But after develops the integration of machinery, micro electron installment besides may substitute for certain mechanical parts the original function, but also can entrust with many new functions,like the automatic detection, the automatic reduction information, demonstrate the record, the automatic control and the control automatic diagnosis and the protection automatically and so on .Not only namely the integration of machinery product is human's hand and body extending, human's sense organ and the brains look, has the intellectualized characteristic is the integration of machinery and the machinery electrification distinguishes in the function essence.2. Integration of machinery development condition integration of machinery development may divide into 3 stages roughly.20th century 60's before for the first stage, this stage is called the initial stage .In this time, the people determination not on own initiative uses the electronic technology the preliminary achievement to consummate the mechanical product the performance .Specially in Second World War period, the war has stimulated the mechanical product and the electronic technology union, these mechanical and electrical union military technology, postwar transfers civilly, to postwar economical restoration positive function .Developed and the development at that time generally speaking also is at the spontaneouscondition .Because at that time the electronic technology development not yet achieved certain level, mechanical technical and electronic technology union also not impossible widespread and thorough development, already developed the product was also unable to promote massively. The 20th century 70~80 ages for the second stage, may be called the vigorous development stage .This time, the computer technology, the control technology, the communication development, has laid the technology base for the integration of machinery development . Large-scale, ultra large scale integrated circuit and microcomputer swift and violent development, has provided the full material base for the integration of machinery development .This time characteristic is :①A mechatronics word first generally is accepted in Japan, probably obtains the quite widespread acknowledgment to 1980s last stages in the worldwide scale ;②The integration of machinery technology and the product obtained the enormous development ;③The various countries start to the integration of machinery technology and the product give the very big attention and the support. 1990s later periods, started the integration of machinery technology the new stagewhich makes great strides forward to the intellectualized direction, the integration of machinery enters the thorough development time .At the same time, optics, the communication and so on entered the integration of machinery, processes the technology also zhan to appear tiny in the integration of machinery the foot, appeared the light integration of machinery and the micro integration of machinery and so on the new branch; On the other hand to the integration of machinery system modeling design, the analysis and the integrated method, the integration of machinery discipline system and the trend of development has all conducted the thorough research .At the same time, because the hugeprogress which domains and so on artificial intelligence technology, neural network technology and optical fiber technology obtain, opened the development vast world for the integration of machinery technology .These research, will urge the integration of machinery further to establish the integrity the foundation and forms the integrity gradually the scientific system. Our country is only then starts from the beginning of 1980s in this aspect to study with the application .The State Councilsummary had considered fully on international the influence which and possibly brought from this about the integration of machinery technology developmenttrend .Many universities, colleges and institutes, the development facility and some large and middle scale enterprises have done the massive work to this technical development and the application, does not yield certain result, but and so on the advanced countries compared with Japan still has the suitable disparity.3. Integration of machinery trend of development integrations of machinery are the collection machinery, the electron, optics, the control, the computer, the information and so on the multi-disciplinary overlapping syntheses, its development and the progress rely on and promote the correlation technology development and the progress .Therefore, the integration of machinery main development direction is as follows:3.1 Intellectualized intellectualizations are 21st century integration of machinery technological development important development directions .Theartificial intelligence obtains day by day in the integration of machinery constructor's research takes, the robot and the numerical control engine bedis to the machine behavior description, is in the control theory foundation, the absorption artificial intelligence, the operations research, the computer science, the fuzzy mathematics, the psychology, the physiology and the chaos dynamics and so on the new thought, the new method, simulate the human intelligence, enable it to have abilities and so on judgment inference, logical thinking, independent decision-making, obtains the higher control goal in order to .Indeed, enable the integration of machinery product to have with the human identical intelligence, is not impossible, also is nonessential .But, the high performance, the high speed microprocessor enable the integration of machinery product to have preliminary intelligent or human's partial intelligences, then is completely possible and essential.In the modern manufacture process, the information has become the control manufacture industry the determining factor, moreover is the most active actuation factor .Enhances the manufacture system information-handling capacity to become the modern manufacture science development a key point .As a result of the manufacture system information organization and structure multi-level, makes the information the gain, the integration and the fusion presents draws up the character, information measure multi-dimensional, as well as information organization's multi-level .In the manufacture information structural model, manufacture information uniform restraint, dissemination processing and magnanimous data aspects and so on manufacture knowledge library management, all also wait for further break through.Each kind of artificial intelligence tool and the computation intelligence method promoted the manufacture intelligence development in the manufacture widespread application .A kind based on the biological evolution algorithm computation intelligent agent, in includes thescheduling problem in the combination optimization solution area of technology, receives the more and more universal attention, hopefully completes the combination optimization question when the manufacture the solution speed and the solution precision aspect breaks through the question scale in pairs the restriction .The manufacture intelligence also displays in: The intelligent dispatch, the intelligent design, the intelligent processing, the robot study, the intelligent control, the intelligent craft plan, the intelligent diagnosis and so on are various These question key breakthrough, may form the product innovation the basic research system. Between 2 modern mechanical engineering front science different science overlapping fusion will have the new science accumulation, the economical development and society's progress has had the new request and the expectation to the science and technology, thus will form the front science .The front science also has solved and between the solution scientific question border area .The front science has the obvious time domain, the domain and the dynamic characteristic .The project front science distinguished in the general basic science important characteristic is it has covered the key science and technology question which the project actual appeared.Manufacture system is a complex large-scale system, for satisfies the manufacture system agility, the fast response and fast reorganization ability, must profit from the information science, the life sciences and the social sciences and so on the multi-disciplinary research results, the exploration manufacture system new architecture, the manufacture pattern and the manufacture system effective operational mechanism .Makes the system optimization the organizational structure and the good movement condition is makes the system modeling , the simulation and the optimized essential target .Not only the manufacture system new architecture to makes the enterprise the agility and may reorganize ability to the demand response ability to have the vital significance, moreover to made the enterprise first floor production equipment the flexibility and may dynamic reorganization ability set a higher request .The biological manufacture view more and more many is introduced the manufacture system, satisfies the manufacture system new request.The study organizes and circulates method and technique of complicated system from the biological phenomenon, is a valid exit which will solve many hard nut to cracks that manufacturing industry face from now on currently .Imitating to living what manufacturing point is mimicry living creature organ of from the organization, from match more, from growth with from evolution etc. function structure and circulate mode of a kind of manufacturing system and manufacturing process.The manufacturing drives in the mechanism under, continuously by one's own perfect raise on organizing structure and circulating mode and thus to adapt the process of[with] ability for the environment .For from descend but the last product proceed together a design and make a craft rules the auto of the distance born, produce system of dynamic state reorganization and product and manufacturing the system tend automatically excellent provided theories foundation and carry out acondition .Imitate to living a manufacturing to belong to manufacturing science and life science of"the far good luck is miscellaneous to hand over", it will produce to the manufacturing industry for 21 centuries huge of influence .机电一体化摘要机电一体化是现代科学技术发展的必然结果,本文简述了机电一体化技术的基本概要和发展背景。
机械毕业设计英文外文翻译563展望未来
外文资料（一）A look into the futureWith a little imagination, it is not difficult to conjure up visions of future developments in high technology, in whatever direction one cares to look. The following two examples illustrate how advances may take place both by novel applications and refinements of old technologies and by development of new ones.(1) Molecular electronicsLithography and thin-film technology are the key technologies that have made possible the continuing and relentless reduction in the size of integrated circuits, to increase both packing density and operational speed. Miniaturization has been achieved by engineering downwards from the macro to the micro scale. By simple extrapolation it will take approximately two decades for electronic switches to be reduced to molecular dimensions. The impact of molecular biology and genetic engineering has thus provided a stimulus to attempt to engineer upwards, starting with the concept that singlemolecules, each acting as an electronic device in their own right, might be assembled using biotechnology, to form molecular electronic devices or even biochip computers.Advances in molecular electronics by downward engineering from the macro to the micro scale are taking place over a wide front. One fruitful approach is by way of the Langmure-Biodgett(LB) film using a method first described by Blodgett(1935). A multi-layer LB structure consists of a sequence of organic monolayers made by repeatedly dipping a substrate into a trough containing the monolayer floating on a liquid (usually water), one layer being added at a time. The classical film forming materials were the fatty acids such as stearic acid and their salts. The late 1950s saw the first widespread and commercially important application of LB films in the field of X-ray spectroscopy (e.g,Henke 1964,1965). The important properties of the films that were exploited in this application were the uniform thickness of each film, i.e. one molecule thick, and the range of thickness, say from 5to 15nm, which were available by changing thecomposition of the film material. Stacks of fifty or more films were formed on plane of curved substrates to form two-dimensional diffraction gratings for measuring the characteristic X-ray wavelengths of the elements of low atomic number for analytical purposes in instruments such as the electron probe of X-ray micro-analyzer.(2) Scanning tunneling engineeringIt was stated that observational techniques such as microscopy do mot, at least for the purposes of this article, fall within the domain of nanotechnology. However,it is now becoming apparent that scanning tunneling microscopy(STM) may provide the basis of a new technology, which we shall call scanning tunneling engineering.In the STM, a sharp stylus is positioned within a nanometre of the surface of the sample under investigation. A small voltage applied between the sample and the stylus will cause a current to foow through the thin intervening insulating medium(e.g.air,vacum, oxide layer). This is the tunneling electron current which is exponentiallydependent on the sample-tip gap. If the sample is scanned in a planr parallel to ies surface and if the tunneling current is kept cnstant by adjusting the height of the stylus to maintain a constant gap, then the displacement of the stylus provides an accurate representation of the surface topographyu of the sample. It is relevant to the applications that will be discussed that individual atoms are easily resolved by the STM,that the stylus tip may be as small as a single atom and that the tip can be positioned with sub-atomic dimensional accuracy with the aid of a piezoelectric transducer.The STM tip has demonstrated its ability to draw fine lines, which exhibit nanometre-sized struture, and hence may provide a new tool for nanometre lithography.The mode of action was not properly understood,but it was suspected that under the influence of the tip a conducting carbon line had been drawn as the result of polymerizing a hydrocarbon film, the process being assisted by the catalytic activity of the tungsten tip. By extrapolating their results the authors believed that it would be possible to depositfine conducting lines on an insulating film. The tip would operate in a gaseous environment that contained the metal atoms in such a form that they could either be pre-adsorbed on the film and then be liberated from their ligands or they would form free radicals at the location of the tip and be transferred to the film by appropriate adjustment of the tip voltage.Feynman proposed that machine tools be used to make smaller machine tools which in turn would make still smaller ones, and so on all the way down to the atomic level. These machine tools would then operate via computer control in the nanometre domain, using high resolution electron microscopy for observation and control. STM technology has short-cricuired this rather cumbrous concept,but the potential applications and benefits remain.展望未来不论在什么方面展望，想象未来高科技发展是很容易的。
机械设计中英文外文翻译文献
(文档含英文原文和中文翻译)中英文资料外文翻译Fundamentals Of Machinery DesignThis introductory chapter is a general survey of machinery design．First it presents the definition and major role of machinery design，the relationship between machineryand its components．Then it gives an overview of machinery design as a fundamental course and outlines a general procedure of machinery design followed by all the engineers．Finally, it lists the contents of the course and the primary goals to be achieved．1．1 The role of machinery designMachinery design is to formulate all engineering plan．Engineering in essence is to utilize the existing resources and natural law to benefit humanity．As a major segment of engineerin，machinery design involves a range of disciplines in materials，mechanics，heat，flow，control，electronics and production．Although many hightechnologies are computerized and automated，and are rapidly merged into Our daily life，machines are indispensable for various special work that is difficult or impracticable to be carried out by human．Moreover，machinery can significantly improve efficiency and quality of production，which is crucial in current competitive global market．In the modern industrialized world，the wealth and living standards of a nation are closely linked with their capabilities to design and manufacture engineering products．It can be claimed that the advancement of machinery design and manufacturing can remarkable promote the overall level of a country’s industrialization．Those nations，who do not perform well in design and manufacture fields，are not competitive in world markets．It is evident that several countries that used to be leaders in the design and manufacturing sectors until the l 960s and the1 970s had，by the l990s，slipped back and lost their leadership．On the contrary, our Country is rapidly picking up her position in manufacturing industry since the l 9 80s and is playing a more and more vital role in the global market．To accelerate such an industrializing process of our country, highly skilled design engineers having extensiveknowledge and expertise are needed．That is why the course of machinery design is of great significance for students of engineering．The course of machinery design is considerable different from those background subjects in science and mathematics．For many students，it is perhaps one of their basic professional engineering courses concerned with obtaining solutions to practical problem s．Definitely these solutions must clearly represent an understanding of the underlying science，usually such an understanding may not be sufficient，empirical knowledge or engineering judgement has to be also involved．Furthermore，due to be professional nature of this subject，most design problems may not have one right solution．Nevertheless it is achievable to determine a better design from all feasible solutions．1．2 Machinery and componentsA state-of-the-art machine may encompass all or part of mechanical，electrical，control，sensor，monitoring and lubricating sub—systems．Intermsof the functions of those parts，the machine can also be viewed to be comprised of power，transmission，execution and control／manipulation parts．Regardless of the complexity, however，the major functional part may be still the mechanical system．Forconvenience of analysis，the mechanical system can be decomposed int0．mechanisms that are designed to execute some specific tasks．And the mechanism can be further decomposed into mechanical components．In this sense，the mechanical components are the fundamental elements of machinery．On the whole，mechanical components can be classified as universal and special components．Bolts，gear and chains are the typical examples of the universal components which can be used extensively in different machines across various industrial sectors．Turbine blades，crankshaft and aircraft propeller are the examples ofthe special components，which Can be used extensively in different machines across various industrial sectors．turbine blades，crankshaft and aircraft propeller arethe examples of the special components，which are designed for some specific purposes．In addition to this，if a number of components are manufactured，assembled and even equipped as an individual system，e．g．leaf spring setin a vehicle，it is also termed as a mechanical part．A good machine definitely requires quality individual components．Thus，the design of components is very important．When designing a machine，on the otherhand，engineers invariably find that requirements and constraints of its components areinterrelated．As a local portion，the component is expected to play a certain role on the machine and therefore must be appropriately restrained by the whole system．The design of a gear drive in a speed—reducer，for instance，depends upon not only the strength and stiffness，but also the space available for the gears in the shaft and relation with other transmission drive．This means that the design of the mechanical components inevitably requires a whole view in the whole system．Due to relationship between a machine and its components，the process of machinery design usually covers interconnected designs of machine，parts，and components．Any modification and adjustment in one component may considerably affect the designs of other components or parts．To present the best possible design solution，the iteration of evaluation，analysis and optimization across all the process seem indispensable．1．3 Overview of machinery designThis course is primarily concerned with the design of specific components of machines or mechanical systems．Competence in this area is basic to the consideration and synthesis of complete machines and systems in subsequent courses and professional practice．It Can be seen that even the design of a single bolt or spring needs the designer’s thorough understanding of the principles and methods ofmachinery design together with empirical information，good judgment and even a degre3e of ingenuity in order to produce the best product for the society today．It is natural that designing engineers give first consideration to the functional and economic aspects of new products or devices．Machinery design needs to ensure safetyand reliability in a prescribed lifetime．To address such a problem conventionally，the technical consideration of the mechanical component design is largely centered around two main areas of concerns：(1) strength-stiffness-stability criteria involving the bulk of a solid member and (2) surface phenomena including friction，lubrication，weal7，and environmental deterioration．However，in comparison with such relatively straightforward computations as stress and deflection，the design determination of safety and reliability is likely to be an elusive and indefinite matter，complicated by psychological and sociological factors．It must be kept in mind that safety and reliability are inherently relative to each other，and the value judgmentsmust be made with regard to trade—offs between safety，reliability，cost，weight，and soforth．On the other hand，a practical design needs to reflect clearly manufacturability and economy to make sure of the lowest cost as well as the least consumption of energy and materials．Otherwise，the products or devices designed will be of no further engineering or commercial interests．Nowadays，the simultaneous considerations of manufacturing and assembly factors phases including design，manufacturing，inspection，asassembly and other is considered in such a parallel fashion that the quality and cost arebest satisfied concurrently．In addition to these traditionally technological and economic considerations fundamental to the design and development of mechanical components and systems，the modern engineers have become increasingly concerned with the broader considerations of sustainability，ecology，aesthetics，ergonomics，maintainability，andoverall quality of life．It is clear that a greater than ever engineering effort is being recently devoted to broader considerations relating to the influences of engineered products on people as well as on the environment．The following is a list of general factors for engineers to consider in the design process，which from a different viewpoint shows us a panoramic picture with regard to the design-related activities and tasks．(1) Cost of manufacturing．Will the selling price be competitive? Are there cheaper ways of manufacturing the machine? Could other materials be used? Are any special tools，dies, jigs，or fixtures needed? Can it easily be inspected? Can the workshop produce it? Is heat treatment necessary? Can parts be easily welded?第4页Cost of operation．Are power requirements too large? What type of fuelwill be used? Will operation cost be less expensive?(3) Cost of maintenance．Are all parts easily accessible? Are access panels needed? Can common tools be used? Can replacement parts be available?(4) Safety features．Is a suitable factor of safety used? Does the safety factor meet existing codes? Are fuses，guards，and／or safety valves used? Are shear pins needed? Is there any radiation hazard? Any overlooked ”stress raiser”? Are there any dangerous fumes?(5) Packaging and transportation．Can the machine be readily packaged for shipping without breakage? Is its size suitable to parcel post regulations, freight car dimensions，or trailer truck size? Are shipping bolts necessary? Is its center of gravity in a desirable location?(6) Lubrication．Does the system need periodic checking? Is it automatic? Isit a sealed system?(7) Materials．Are chemical，physical，and mechanical properties suitable to its use? Is corrosion a factor? Will the materials withstand impact? Is thermal or electrical conductivity important? Will high or low temperatures present any problem? Will design stress keep parts reasonable in size?(8) Strength．Have dimensions of components been carefully calculated? Have all the load cases be taken into account? Have the stress concentrations been carefully considered? Has the fatigue effect be computed?(9) Kinematics．Does it provide necessary motion for moving parts? Are rotational speeds reasonable? Could linkages replace cams? What will be the best choice，the belts，chains or gears? Is intermittent motion needed?(10) Styling．Does the color have eye appeal? Is the sharp desirable? Is the machine well proportioned? Are the calibrations on dials easily read? Are the controls easy to operate?(11) Drawings．Are standardized parts used? Are the tolerances realistic? Is the surface finish over-specified? Must the design conform to any standards?(12) Ergonomics．Has the operator of the equipment been considered? Are the controls conveniently located to avoid operator fatigue? Are knobs，grab bars，hand wheels，levers，and dial calibrations of proper size to fit the average operator?1．4 A general procedure of machinery designWhatever design tasks the designers are expected to complete，theyalways，consciously or unconsciously，follow the similar process which goes as follows：(1)Studies of feasibilityAfter understanding the product functions，operational conditions，manufacturing constraints and key technologies，go on to uncover existing solutions to some similar problems so as to clarify the design tasks，understand the needs，present the major functional parameters and evaluate design tasks，proposal of design aims，and feasibility analysis．(2) Conceptual design of configurationAccording to the design of tasks and functional parameter，designs need to extensively search for various feasible configurations and alternatives．Forconvenience，usually，the system can be analyzed comprehensively by decomposing itinto power sources，transmission and work mechanisms．A great effort needs to be devoted to the analysis and synthesis of these different parts．For example，the power source may be selected from motor，engine and turbine．Each power source may have a range of power and kinematical parameters ．Similarly, power trains may have numerous optionsavailable，e．g．belts，chains，gears，worm gears and many other drives．Obviously selecting an appropriate configuration would guarantee the Success of the whole design and the quality of the products．To make a best possible decision，an iterative process is normally required to select，analyze，compare and evaluate different configurations．At this stage，the goals involve sketching of configuration，determination of kinematical mechanisms，and evaluation of functional parameter(power and kinematics)．(3)Detailed technical designBased on the design of configuration and parameters，a number ofassembly and component drawings will be completed to reflect the detaileddesign including kinematics，power，strength，stiffness，dynamics，stability，fatigue and SO on．Consideration should also be given to manufacturingfactors by presenting structural details，materials，and both geometricand dimensional tolerances．This part of work will also be carried out ina repeated process in drawings，calculation，evaluation and modificationuntil a best possible design is achieved．The goal at this stage is tocomplete assembly and component drawings，structural details，design calculations and detailed technical documentations．(4)Modification of designAfter the design is completed，a prototype is usually made for a more realistic physical assessment of the design quality．This will help correct any drawback or fault that may be overlooked or neglected during the design process．At this stage，the goal is to correct the design imperfection，test the potential manufacturing or assembly flaws and refine /improve design．1．5 Contents and tasks of the courseThe course Machinery Design will cover the following contents：(1)Preliminaries．the fundamental principles of machinery andComponents design，design theory，selection of materials，structure，friction，wear and lubrication．(2)Connection．sand．joints．thread．fasteners，keys，rivets，welds，bonds ．and adhesive and interference joints．(3)Transmission．screws，chains，belts，gears，worms，bevel．gearsAnd helical gears．(4)Shaft．system．rolling—contact．bearings，slidingbearings，clutches，couplings，shafts，axles and spindles．(5)Other part s．springs，housings and frame s．The course centers on engineering design of mechanical components andis in a category of fundamental methodology and procedure．It is notfeasible or realistic for the students to become involved in the detaileddesign considerations associated with all machine components．Instead，the textbook has its main focus on some typical components and parts．However，the methodologies and procedures to be developed in this course can beextended to more design cases．For this reason，an emphasis will be laidon the methods and procedure s over the course so that the student s willgain a certain competence in applying these skills and knowledge todesigning more mechanical components．As a professional fundamental course，it will help students to acquirea sol id knowledge of mechanical design and engineering awareness．More specifically，the course will help to develop the students’ competence inthe following facets：Competence of creative design and solving practical problem；Competence of team work as well as professional presentation and communications：Competence of apprehending the design principles andregulations，synthesizing the knowledge to develop new designs：Competence of engineering research as well as using designcode s，handbooks，standards and references：Competence of doing experiments to solve problem in the design oftypical components：Competence of understanding newly introduced technological as well aseconomic codes to update the knowledge of machinery design．It is worth noticing that the course will also integrate a number ofpreceding relevant subjects at the university—level ，including mathematics ，physics，electronics，chemistry，solid mechanics，fluid mechanics，heat transfer，thermodynamics，computin9，and so forth．It will combine the knowledge about science and professional skills to solve some practical engineering problems，which will significantly advance students’ competence and enlarge their vision to the professional engineers．It should be pointed out that skills and experience could beacquired only by a great deal of practice——hour after monotonous hour ofit．It is acknowledged universally that nothing worthwhile in life canbe achieved without hard work，often tedious，dull and monotonous，and engineering is no exception．机械设计的基本原则这个导言章节是对机械设计的一个纵览。
机械专业毕业设计外文翻译--选择最佳工具,几何形状和切削条件
附录附录1：英文原文Selection of optimum tool geometry and cutting conditionsusing a surface roughness prediction model for end milling Abstract Influence of tool geometry on the quality of surface produced is well known and hence any attempt to assess the performance of end milling should include the tool geometry. In the present work, experimental studies have been conducted to see the effect of tool geometry (radial rake angle and nose radius) and cutting conditions (cutting speed and feed rate) on the machining performance during end milling of medium carbon steel. The first and second order mathematical models, in terms of machining parameters, were developed for surface roughness prediction using response surface methodology (RSM) on the basis of experimental results. The model selected for optimization has been validated with the Chi square test. The significance of these parameters on surface roughness has been established with analysis of variance. An attempt has also been made to optimize the surface roughness prediction model using genetic algorithms (GA). The GA program gives minimum values of surface roughness and their respective optimal conditions.1 IntroductionEnd milling is one of the most commonly used metal removal operations in industry because of its ability to remove material faster giving reasonably good surface quality. It is used in a variety of manufacturing industries including aerospace and automotive sectors, where quality is an important factor in the production of slots, pockets, precision moulds and dies. Greater attention is given to dimensional accuracy and surface roughness of products by the industry these days. Moreover, surface finish influences mechanical properties such as fatigue behaviour, wear, corrosion, lubrication and electrical conductivity. Thus, measuring and characterizing surface finish can be considered for predicting machining performance.Surface finish resulting from turning operations has traditionally received considerable research attention, where as that of machining processes using multipoint cutters, requires attention by researchers. As these processes involve large number of parameters, it would be difficult to correlate surface finish with other parameters just by conducting experiments. Modelling helps to understand this kind of process better. Though some amount of work has been carried out to develop surface finish prediction models in the past, the effect of tool geometry has received little attention. However, the radial rake angle has a major affect on the powerconsumption apart from tangential and radial forces. It also influences chip curling and modifies chip flow direction. In addition to this, researchers [1] have also observed that the nose radius plays a significant role in affecting the surface finish. Therefore the development of a good model should involve the radial rake angle and nose radius along with other relevant factors.Establishment of efficient machining parameters has been a problem that has confronted manufacturing industries for nearly a century, and is still the subject of many studies. Obtaining optimum machining parameters is of great concern in manufacturing industries, where the economy of machining operation plays a key role in the competitive market. In material removal processes, an improper selection of cutting conditions cause surfaces with high roughness and dimensional errors, and it is even possible that dynamic phenomena due to auto excited vibrations may set in [2]. In view of the significant role that the milling operation plays in today‟s manufacturing world, there is a need to optimize the machining parameters for this operation. So, an effort has been made in this paper to see the influence of tool geometry(radial rake angle and nose radius) and cutting conditions(cutting speed and feed rate) on the surface finish produced during end milling of medium carbon steel. The experimental results of this work will be used to relate cutting speed, feed rate, radial rake angle and nose radius with the machining response i.e. surface roughness by modelling. The mathematical models thus developed are further utilized to find the optimum process parameters using genetic algorithms.2 ReviewProcess modelling and optimization are two important issues in manufacturing. The manufacturing processes are characterized by a multiplicity of dynamically interacting process variables. Surface finish has been an important factor of machining in predicting performance of any machining operation. In order to develop and optimize a surface roughness model, it is essential to understand the current status of work in this area.Davis et al. [3] have investigated the cutting performance of five end mills having various helix angles. Cutting tests were performed on aluminium alloy L 65 for three milling processes (face, slot and side), in which cutting force, surface roughness and concavity of a machined plane surface were measured. The central composite design was used to decide on the number of experiments to be conducted. The cutting performance of the end mills was assessed using variance analysis. The affects of spindle speed, depth of cut and feed rate on the cutting force and surface roughness were studied. The investigation showed that end mills with left hand helix angles are generally less cost effective than those with right hand helix angles. There is no significant difference between up milling and down milling with regard tothe cutting force, although the difference between them regarding the surface roughness was large. Bayoumi et al. [4]have studied the affect of the tool rotation angle, feed rate and cutting speed on the mechanistic process parameters (pressure, friction parameter) for end milling operation with three commercially available workpiece materials, 11 L 17 free machining steel, 62- 35-3 free machining brass and 2024 aluminium using a single fluted HSS milling cutter. It has been found that pressure and friction act on the chip – tool interface decrease with the increase of feed rate and with the decrease of the flow angle, while the cutting speed has a negligible effect on some of the material dependent parameters. Process parameters are summarized into empirical equations as functions of feed rate and tool rotation angle for each work material. However, researchers have not taken into account the effects of cutting conditions and tool geometry simultaneously; besides these studies have not considered the optimization of the cutting process.As end milling is a process which involves a large number f parameters, combined influence of the significant parameters an only be obtained by modelling. Mansour and Abdallaet al. [5] have developed a surface roughness model for the end milling of EN32M (a semi-free cutting carbon case hardening steel with improved merchantability). The mathematical model has been developed in terms of cutting speed, feed rate and axial depth of cut. The affect of these parameters on the surface roughness has been carried out using response surface methodology (RSM). A first order equation covering the speed range of 30–35 m/min and a second order equation covering the speed range of 24–38 m/min were developed under dry machining conditions. Alauddin et al. [6] developed a surface roughness model using RSM for the end milling of 190 BHN steel. First and second order models were constructed along with contour graphs for the selection of the proper combination of cutting speed and feed to increase the metal removal rate without sacrificing surface quality. Hasmi et al. [7] also used the RSM model for assessing the influence of the workpiece material on the surface roughness of the machined surfaces. The model was developed for milling operation by conducting experiments on steel specimens. The expression shows, the relationship between the surface roughness and the various parameters; namely, the cutting speed, feed and depth of cut. The above models have not considered the affect of tool geometry on surface roughness.Since the turn of the century quite a large number of attempts have been made to find optimum values of machining parameters. Uses of many methods have been reported in the literature to solve optimization problems for machining parameters. Jain and Jain [8] have used neural networks for modeling and optimizing the machining conditions. The results have been validated by comparing the optimized machining conditions obtained using genetic algorithms. Suresh et al. [9] have developed a surface roughness prediction model for turning mild steel using a response surface methodology to produce the factor affects of the individual process parameters. They have also optimized the turning process using the surface roughness prediction model as theobjective function. Considering the above, an attempt has been made in this work to develop a surface roughness model with tool geometry and cutting conditions on the basis of experimental results and then optimize it for the selection of these parameters within the given constraints in the end milling operation.3 MethodologyIn this work, mathematical models have been developed using experimental results with the help of response surface methodolog y. The purpose of developing mathematical models relating the machining responses and their factors is to facilitate the optimization of the machining process. This mathematical model has been used as an objective function and the optimization was carried out with the help of genetic algorithms.3.1 Mathematical formulationResponse surface methodology(RSM) is a combination of mathematical and statistical techniques useful for modelling and analyzing the problems in which several independent variables influence a dependent variable or response. The mathematical models commonly used are represented by:where Y is the machining response, ϕ is the response function and S, f , α, r are milling variables and ∈ is the error which is normally distributed about the observed response Y with zero mean.The relationship between surface roughness and other independent variables can be represented as follows，where C is a constant and a, b, c and d are exponents.To facilitate the determination of constants and exponents, this mathematical model will have to be linearized by performing a logarithmic transformation as follows:The constants and exponents C, a, b, c and d can be determined by the method of least squares. The first order linear model, developed from the above functional relationship using least squares method, can be represented as follows:where Y1 is the estimated response based on the first-order equation, Y is the measured surface roughness on a logarithmic scale, x0 = 1 (dummy variable), x1, x2, x3 and x4 are logarithmic transformations of cutting speed, feed rate, radial rake angle and nose radius respectively, ∈is the experimental error and b values are the estimates of corresponding parameters.The general second order polynomial response is as given below:where Y2 is the estimated response based on the second order equation. The parameters, i.e. b0, b1, b2, b3, b4, b12, b23, b14, etc. are to be estimated by the method of least squares. Validity ofthe selected model used for optimizing the process parameters has been tested with the help of statistical tests, such as F-test, chi square test, etc. [10].3.2 Optimization using genetic algorithmsMost of the researchers have used traditional optimization techniques for solving machining problems. The traditional methods of optimization and search do not fare well over a broad spectrum of problem domains. Traditional techniques are not efficient when the practical search space is too large. These algorithms are not robust. They are inclined to obtain a local optimal solution. Numerous constraints and number of passes make the machining optimization problem more complicated. So, it was decided to employ genetic algorithms as an optimization technique. GA come under the class of non-traditional search and optimization techniques. GA are different from traditional optimization techniques in the following ways:1.GA work with a coding of the parameter set, not the parameter themselves.2.GA search from a population of points and not a single point.3.GA use information of fitness function, not derivatives or other auxiliary knowledge.4.GA use probabilistic transition rules not deterministic rules.5.It is very likely that the expected GA solution will be the global solution.Genetic algorithms (GA) form a class of adaptive heuristics based on principles derived from the dynamics of natural population genetics. The searching process simulates the natural evaluation of biological creatures and turns out to be an intelligent exploitation of a random search. The mechanics of a GA is simple, involving copying of binary strings. Simplicity of operation and computational efficiency are the two main attractions of the genetic algorithmic approach. The computations are carried out in three stages to get a result in one generation or iteration. The three stages are reproduction, crossover and mutation.In order to use GA to solve any problem, the variable is typically encoded into a string (binary coding) or chromosome structure which represents a possible solution to the given problem. GA begin with a population of strings (individuals) created at random. The fitness of each individual string is evaluated with respect to the given objective function. Then this initial population is operated on by three main operators – reproduction cross over and mutation– to create, hopefully, a better population. Highly fit individuals or solutions are given the opportunity to reproduce by exchanging pieces of their genetic information, in the crossover procedure, with other highly fit individuals. This produces new “offspring” solutions, which share some characteristics taken from both the parents. Mutation is often applied after crossover by altering some genes (i.e. bits) in the offspring. The offspring can either replace the whole population (generational approach) or replace less fit individuals (steady state approach). This new population is further evaluated andtested for some termination criteria. The reproduction-cross over mutation- evaluation cycle is repeated until the termination criteria are met.4 Experimental detailsFor developing models on the basis of experimental data, careful planning of experimentation is essential. The factors considered for experimentation and analysis were cutting speed, feed rate, radial rake angle and nose radius.4.1 Experimental designThe design of experimentation has a major affect on the number of experiments needed. Therefore it is essential to have a well designed set of experiments. The range of values of each factor was set at three different levels, namely low, medium and high as shown in Table 1. Based on this, a total number of 81 experiments (full factorial design), each having a combination of different levels of factors, as shown in Table 2, were carried out.The variables were coded by taking into account the capacity and limiting cutting conditions of the milling machine. The coded values of variables, to be used in Eqs. 3 and 4, were obtained from the following transforming equations:where x1 is the coded value of cutting speed (S), x2 is the coded value of the feed rate ( f ), x3 is the coded value of radial rake angle(α) and x4 is the coded value of nose radius (r).4.2 ExperimentationA high precision …Rambaudi Rammatic 500‟ CNC milling machine, with a vertical milling head, was used for experimentation. The control system is a CNC FIDIA-12 compact. The cutting tools, used for the experimentation, were solid coated carbide end mill cutters of different radial rake angles and nose radii (WIDIA: DIA20 X FL38 X OAL 102 MM). The tools are coated with TiAlN coating. The hardness, density and transverse rupture strength are 1570 HV 30, 14.5 gm/cm3 and 3800 N/mm2 respectively.AISI 1045 steel specimens of 100×75 mm and 20 mm thickness were used in the present study. All the specimens were annealed, by holding them at 850 ◦C for one hour and then cooling them in a furnace. The chemical analysis of specimens is presented in Table 3. The hardness of the workpiece material is 170 BHN. All the experiments were carried out at a constant axial depth of cut of 20 mm and a radial depth of cut of 1 mm. The surface roughness (response) was measured with Talysurf-6 at a 0.8 mm cut-off value. An average of four measurements was used as a response value.5 Results and discussionThe influences of cutting speed, feed rate, radial rake angle and nose radius have been assessed by conducting experiments. The variation of machining response with respect to the variables was shown graphically in Fig. 1. It is seen from these figures that of the four dependent parameters, radial rake angle has definite influence on the roughness of the surface machined using an end mill cutter. It is felt that the prominent influence of radial rake angle on the surface generation could be due to the fact that any change in the radial rake angle changes the sharpness of the cutting edge on the periphery, i.e changes the contact length between the chip and workpiece surface. Also it is evident from the plots that as the radial rake angle changes from 4◦to 16◦, the surface roughness decreases and then increases. Therefore, it may be concluded here that the radial rake angle in the range of 4◦to 10◦would give a better surface finish. Figure 1 also shows that the surface roughness decreases first and then increases with the increase in the nose radius. This shows that there is a scope for finding the optimum value of the radial rake angle and nose radius for obtaining the best possible quality of the surface. It was also found that the surface roughness decreases with an increase in cutting speed and increases as feed rate increases. It could also be observed that the surface roughness was a minimum at the 250 m/min speed, 200 mm/min feed rate, 10◦radial rake angle and 0.8 mm nose radius. In order to understand the process better, the experimental results can be used to develop mathematical models using RSM. In this work, a commercially available mathematical software package (MATLAB) was used for the computation of the regression of constants and exponents.5.1 The roughness modelUsing experimental results, empirical equations have been obtained to estimate surface roughness with the significant parameters considered for the experimentation i.e. cutting speed, feed rate, radial rake angle and nose radius. The first order model obtained from the above functional relationship using the RSM method is as follows:The transformed equation of surface roughness prediction is as follows:Equation 10 is derived from Eq. 9 by substituting the coded values of x1, x2, x3 and x4 in terms of ln s, ln f , lnαand ln r. The analysis of the variance (ANOVA) and the F-ratio test have been performed to justify the accuracy of the fit for the mathematical model. Since the calculated values of the F-ratio are less than the standard values of the F-ratio for surface roughness as shown in Table 4, the model is adequate at 99% confidence level to represent the relationship between the machining response and the considered machining parameters of the end milling process.The multiple regression coefficient of the first order model was found to be 0.5839. This shows that the first order model can explain the variation in surface roughness to the extent of58.39%. As the first order model has low predictability, the second order model has been developed to see whether it can represent better or not.The second order surface roughness model thus developed is as given below:where Y2 is the estimated response of the surface roughness on a logarithmic scale, x1, x2, x3 and x4 are the logarithmic transformation of speed, feed, radial rake angle and nose radius. The data of analysis of variance for the second order surface roughness model is shown in Table 5.Since F cal is greater than F0.01, there is a definite relationship between the response variable and independent variable at 99% confidence level. The multiple regression coefficient of the second order model was found to be 0.9596. On the basis of the multiple regression coefficient (R2), it can be concluded that the second order model was adequate to represent this process. Hence the second order model was considered as an objective function for optimization using genetic algorithms. This second order model was also validated using the chi square test. The calculated chi square value of the model was 0.1493 and them tabulated value at χ2 0.005 is 52.34, as shown in Table 6, which indicates that 99.5% of the variability in surface roughness was explained by this model.Using the second order model, the surface roughness of the components produced by end milling can be estimated with reasonable accuracy. This model would be optimized using genetic algorithms (GA).5.2 The optimization of end millingOptimization of machining parameters not only increases the utility for machining economics, but also the product quality toa great extent. In this context an effort has been made to estimate the optimum tool geometry and machining conditions to produce the best possible surface quality within the constraints.The constrained optimization problem is stated as follows: Minimize Ra using the model given here:where xil and xiu are the upper and lower bounds of process variables xi and x1, x2, x3, x4 are logarithmic transformation of cutting speed, feed, radial rake angle and nose radius.The GA code was developed using MATLAB. This approach makes a binary coding system to represent the variables cutting speed (S), feed rate ( f ), radial rake angle (α) and nose radius (r), i.e. each of these variables is represented by a ten bit binary equivalent, limiting the total string length to 40. It is known as a chromosome. The variables are represented as genes (substrings) in the chromosome. The randomly generated 20 such chromosomes (population size is 20), fulfillingthe constraints on the variables, are taken in each generation. The first generation is called the initial population. Once the coding of the variables has been done, then the actual decoded values for the variables are estimated using the following formula:where xi is the actual decoded value of the cutting speed, feed rate, radial rake angle and nose radius, x(L) i is the lower limit and x(U) i is the upper limit and li is the substring length, which is equal to ten in this case.Using the present generation of 20 chromosomes, fitness values are calculated by the following transformation:where f(x) is the fitness function and Ra is the objective function.Out of these 20 fitness values, four are chosen using the roulette-wheel selection scheme. The chromosomes corresponding to these four fitness values are taken as parents. Then the crossover and mutation reproduction methods are applied to generate 20 new chromosomes for the next generation. This processof generating the new population from the old population is called one generation. Many such generations are run till the maximum number of generations is met or the average of four selected fitness values in each generation becomes steady. This ensures that the optimization of all the variables (cutting speed, feed rate, radial rake angle and nose radius) is carried out simultaneously. The final statistics are displayed at the end of all iterations. In order to optimize the present problem using GA, the following parameters have been selected to obtain the best possible solution with the least computational effort:Table 7 shows some of the minimum values of the surface roughness predicted by the GA program with respect to input machining ranges, and Table 8 shows the optimum machining conditions for the corresponding minimum values of the surface roughness shown in Table 7. The MRR given in Table 8 was calculated bywhere f is the table feed (mm/min), aa is the axial depth of cut (20 mm) and ar is the radial depth of cut (1 mm).It can be concluded from the optimization results of the GA program that it is possible to select a combination of cutting speed, feed rate, radial rake angle and nose radius for achieving the best possible surface finish giving a reasonably good material removal rate. This GA program provides optimum machining conditions for the corresponding given minimum values of the surface roughness. The application of the genetic algorithmic approach to obtain optimal machining conditions will be quite useful at the computer aided process planning (CAPP) stage in the production of high quality goods with tight tolerances by a variety of machining operations, and in the adaptive control of automated machine tools. With the known boundaries of surface roughness and machining conditions, machining could be performed with a relatively high rate of success with the selected machining conditions.6 ConclusionsThe investigations of this study indicate that the parameters cutting speed, feed, radial rake angle and nose radius are the primary actors influencing the surface roughness of medium carbon steel uring end milling. The approach presented in this paper provides n impetus to develop analytical models, based on experimental results for obtaining a surface roughness model using the response surface methodology. By incorporating the cutter geometry in the model, the validity of the model has been enhanced. The optimization of this model using genetic algorithms has resulted in a fairly useful method of obtaining machining parameters in order to obtain the best possible surface quality.中文翻译选择最佳工具，几何形状和切削条件利用表面粗糙度预测模型端铣摘要：刀具几何形状对工件表面质量产生的影响是人所共知的，因此，任何成型面端铣设计应包括刀具的几何形状。
机械毕业设计英文外文翻译75齿轮
附录GEARSGears transmit power and motion between moving pasts. Positive transmission of power is accomplished by projections or teeth on the circumference of the gear . There is no slippage as with friction and belt drives , a feature most machinery requires ,because exact speed ratios are essential .Friction drives are used in industry ,where high speeds and light loads are required and where loads subject to impact are transmitted.When the teeth are built up on the circumference of two rolling disks in contact, recesses must be Provided between the teeth are developed is known as the pitch circle .It is an imaginary circle with the same diameter as a disk that would cause the same relative motion as the gear. All gear design calculations are based on the diameter of the pitch circle. A portion of a gear is shown in Figure 22.13.Gear NomenclatureThe system of gearing used in the United States is known as the involutes system, because the profile of a gear tooth is principally an involutes curve. An involutes is a curve generated on the circle, the normal of which are all tangent to this circle. The method of generating involutes is shown in Figure 22.14. Assume that a string having a pencil on its end is wrapped around a cylinder. The curve described by pencil as the string is unwound is an involutes, and the cylinder on which it is wound is known as the base circle. The portion of the gear tooth from the base at point a in the figure to the outside diameter at point c is an involutes curve and is the portion that contacts other teeth.. From point b topoint the profile of the base circle on which the involutes is described is inside the pitch circle and is dependent on the angle of thrust of the dear teeth. The relationship existing between the diameter of the pitch circle, D, is Db = Dcosθwhere Db = diameter of base circle θ=Angle of thrust between gear tooth.The two commonsystems have their thrust angles or lines of action at 141/2︒and 20︒.Figure 22.13 Nomencla ture for Involute spur gearOther angles are possible, but with larger angles the radial force component tending to force the gears apart becomes greater. If a common tangent is drawn to the pitch circles of two meshing gears. The base circle on which the involutes are drawn are tangent to the line of action.Most gears transmitting power use the 200, full-deep, involutes tooth form. These gears have the same tooth proportion as the 141/20 full–depth involutes but are stronger at their base because of greater thickness. The 200, fine –pitch involutes gears are-similar to the regular 200 involutes and are made in sizes ranging from 20 to 200 diametral pitch. These gears are used primarily for transmitting motion rather the power. The 200 stub tooth gear has smaller tooth depth than the 200. Full –depth gear and is consequently stronger. Involutes gears fulfill all laws of gearing and have the advantage over some other curves in that the contact action is affected by slight variation of gear center distance.Figure 22.14 Mothod of genera an Involute tooth surfaceThe nomenclature of a gear tooth is illustrated in Figure 22.13. the principal definitions and tooth parts for standard 141/20 and 200 involutes gears are discussed here.The addendum of a tooth is the radial distance from the pitch circle to the outside diameter of addendum circle. Numerically, it is equal to 1 divided by the diametral pitch P.The addendum is the radial distance from the pitch circle to the root or addendum circle. It is equal to the addendum plus the tooth clearance.Tooth thickness is the thickness of the tooth measure on the pitch circle. For cut gears the tooth thickness and tooth space are equal. Cast gears are provided with some backlash, the difference between the tooth thickness and tooth space measured on the pitch circle.The face of a gear tooth is that surface lying between the pitch circle and the addendum circle.The flank of a gear tooth is that surface lying between the pitch circle and the root circle.Clearance is a small distance provided so that the top of a meshing tooth will not touch the bottom land of the other gear as it passes the line of centers.Table 22.2gives the proportions of standard 141/200 involutes gears expressed in term of diametral pitch P and number of teeth N.Table 22.2 American Gear Manufactures Association Standard for Involute GearingPitch of GearsThe circuit pitch p is the distance from a point on one tooth to the corresponding point on an adjacent tooth, and is measured on the pitch circle. Expressed as an equation.Metrical gearing is based on the module(mod) instead of the diametral pitch p, as in the English system. The basic metric module formula is mod =D/N=amount of pitch diameter per tooth =millimeters per tooth measured on the pitch diameter. Also, mod=1/p is expressed in millimeters. Also, mod p=25.4.P = πD/N where D = diameter of the pitch circleN = number of teethThe diametral pitch p, often referred to as the pitch of a gear is the ratio of the number of teeth to the pitch diameter. It may be expressed by the following equation: P = N/DUpon multiplying these two equations the following relationship between circular and diametral pitch results.Hence,knowing the value of either pitch we may obtail the other by dividing into π.Gears and gear cutters are standardized according to diametral pitch. This pitch can be expressed in even figures or fractions. Circular pitch, being an actual distance,it is expressed in inches and fractions of an inch. A 6-inth gear (6diametral pitch) is one that has 6teeth per inch of pitch diameter . If the pitch diameter is 3 inch, the number of teeth is 3 x 6 or 18.The outside diameter of the gear is equal to the pitch diameter plus twice the addendum distance or 3 in.+2 x 1/6,which is 3.333in.Any involutes gear of a given diametral pitch will mesh properly with a gear of any other size of the same diametral pitch. However, in cutting gears of various diameters a slight difference in the cutter is necessary to allow for the change in curvature of the involutes as the diameter increases. The extreme case would be a rack tooth ,which would have a straight line as the theoretical tooth profile. For practical reasons the number of teeth in an involutes gear should not be less than 12.Gear speedThe speeds in rooms ,s and S, of two meshing gears vary inversely with both the pitch diameter and the number of teeth .This may be expressed as follows:Figure 22.15 Nomenclature for meshing gear and pinons/S = D/d =T/twhere Dand d represent pitch diameter as included as indicated in Figure 22.15.T and t represent number of teeth on the gear and pinion.Center distance : L = (D+d)/2The speed ratio for a worm gear set depends on the number of teeth on the gear and the lead of the worm. For a single=threaded worm the ratio isRpm worm/rpm gear = T/tKinds of gearsThe gears most commonly used are those that transmission power between two parallel shafts. Such gears having their tooth elements parallel to the ratating shaftsare known as spur gears, the smaller of the two being known as a pinion (Figure 22.15).If the elements of the teeth are twisted or helical,as known in figure 22.16B,they are known as helical gears. These gears amay be for connecting shafts that are at an angle in the same or different planes. Helical gears are smooth acting because there is always more than one tooth in contact. Some power is lost because of end thrust, and provision must be made to compensate for this thrust in the bearings. The herringbone gear is equivalent to two helical gears, one having right-hand and the other a left-hand helix.Figre 22.17 All elements of straight bevel converge at the one opex of the gears Usually, when two shafts are in the same plane but at an angle with one another, a bevel gear is used. Such a gear is similar in appearance to the frustum of a cone having all the elements of the teeth intersecting at a point, as shown in Figure 22.17. Bevel gears are made with either straight or spiral teeth. When the shafts are at right angles and the two bevel gears are the same size, they are known as miter gears (figure 22.16A). Hypoid gears, an interesting modification of bevel gears shown as Figure 22.16F, have their shaft at right angles by they do not intersect as do the shaft for bevel gears. Correct teeth for these gears are difficult to construct, although a generating process has been developed that produces satisfactory teeth. Zero gears (Figure 22.16D)have curved teeth but have a zero helical angle. They are produced on machines that cut spiral bevels and hypoids. Worm gearing is used where a large speed reduction is desired. The small driving gear is called a worm and the driving gear is called a worm and the driven gear a wheel. The worm resembles a large screw and is set in close to the wheel circumference, the teeth of the wheel being curving toconform to the diameter of the worm. The shafts for such gears are at right angles but not in the same plane. These gears are similar to helical gears in their application, but differ considerably in appearance and method of manufacture. A worm gear set is shown in Figure 22.16C.Rack gears, which are straight and have no curvature, represent a gear of infinite radius and are used in feeding mechanisms and for reciprocating. They may have either straight or helical teeth. If the rack is bent in the form of a circle, it becomes a bevel gear having a cone apex angle of 180ºknown as crown gear. the teeth all converge at the center of the disk and mesh properly with a bevel gear of the same pitch. A gear with internal teeth, known as an annular gear, can be cut to mesh with either a spur or bevel gear, depending on whether the shafts are parallel or intersecting.Methods of Making GearsMost gears are produced by some machining process. Accurate machine work is essential for high-speed, long-wearing, quite-operating gears. Die and investment casting of gears has proved satisfactory, but the materials are limited to low-temperature-melting metals and alloys. Consequently, these gears do not have the wearing qualities of heat-treated steel gears. Stamping though reasonably accurate, can be used only in making thin gears from sheet metal.Commercial methods employed in producing gears are summarized as follows: A: Casting 1.sand casting 2.Die casting 3.Precision and investment castingB: StampingC: Machining 1.Formed-tooth process a. From cutter in milling machine b. From cutter in broaching machine c. From cutter in shaper 2.Template process 3.Cutter generating process a. cutter gear b. Hobbing c. Rotary cutter d. Reciprocating cutters simulating a rackD: Power metallurgyE: ExtrudingF: RollingG: GrindingH: Plastic moldingForm Tooth ProcessA formed milling cutter, as shown in Figure22.18,is commonly used for cutting a spur gear. Such a cutter used on a milling machine is formed according to the shape of the tooth space to de removed. Theoretically, there should be a different-shape cutter for each size gear of a given pitch as there is a slight change in the curvature of the involutes. However, one cutter can be used for several gears having different numbers of teeth without much sacrifice in their operation. Each pitch cutter is made in eight slightly varying shapes to compensate for this change.They vary from no.1, which is used to cut gears from 135 teeth to a rack, to no.8, which cuts gears having 12 or 13 teeth. The eight standard involutes cutters are listed in Table 22.3.Setup of a milling machine to cut spur gears are illustrated in Figure 22.18. A discussion of this process is given the chapter on milling is an accurate process for cutting spur, helical, and worm gears. Although sometimes used for bevel gears, the process is not accurate because of the gradual change in tooth thickness. When used for bevel gears at least two cuts are necessary for each tooth space. The usual practice is to take one center cut of proper depth and about equal to the space at the small end of the tooth. Two shaving cuts are then on each side of the tooth space to give the tooth its proper shape.Figure 22.18 Setup for cutting a spir gear on a milling machineTable 22.3 Standard Involute cuttersNo.1135 teeth to a rackNo.255 to 134 teethNo.335 to 54 teethNo.426 to 34 teethNo.521 to 25 teethNo.617 to 20 teethNo.714 to 16 teethNo.812 to 13 teethThe formed-tooth principle may also be utilized in a broaching machine by making the broaching tool conform to the teeth space. Small internal gears can be completely cut in one pass by having a round broaching tool made with the same number of cutters as the gear has teeth. Broaching tool is limited to large-scale production because of the cost of cutters.齿轮运动部件之间的能量和运动由齿轮来传递。
外文翻译--机械设计简介
外文原文Introduction to Mechanical DesignMechanical design is the application of science and technology to devise new or improved products for the purpose of satisfying human needs. It is a vast field of engineering technology which not only concerns itself with the original conception of the product in terms of its size, shape and construction details, but also considers the various factors involved in the manufacture, marketing and use of the product.People who perform the various functions of mechanical design are typically called designers, or design engineers. Mechanical design is basically a creative activity. However, in addition to being innovative, a design engineer must also have a solid background in the areas of mechanical drawing, kinematics, dynamics, materials engineering, strength of materials and manufacturing processes.As stated previously, the purpose of mechanical design is to produce a product which will serve a need for man. Inventions, discoveries and scientific knowledge by themselves do not necessarily benefit people; only if they are incorporated into a designed product will a benefit be derived. It should be recognized, therefore, that a human need must be identified before a particular product is designed.Mechanical design should be considered to be an opportunity to use innovative talents to envision a design of a product, to analyze the system and then make sound judgments on how the product is to be manufactured. It is important to understand the fundamentals of engineering rather than memorize mere facts and equations. There are no facts or equations which alone can be used to provide all the correct decisions required to produce a good design. On the other hand, any calculation made must be done with the utmost care and precision. For example, if a decimal point is misplaced, a otherwise acceptable design may mot function.Good designs require trying mew ideas and being willing to take a certain amount of risk, knowing that if the mew idea does not work the existing method can bereinstated. Thus a designer must have patience, since there is no assurance of success for the time and effort expended. Creating a completely new design generally requires that many old and well-established methods be thrust aside. This is not easy since many people cling to familiar ideas, techniques and attitudes. A design engineer should constantly search for ways to improve an existing product and must decide what old, proven concepts should be used and what new, untried ideas should be incorporated.New designs generally have “bugs” or unforeseen which must be worked out before the superior characteristics of the new designs can be enjoyed. Thus there is a chance for a superior product, but only at higher risk. It should be emphasized that, if a design does not warrant radical new methods, such methods should not be applied merely for the sake of change.During the beginning stages of design, creativity should be allowed to flourish without a great number of constraints. Even though many impractical ideas may arise, it is usually easy to eliminate then in the early stages of design before firm details are required by manufacturing. In this way, Innovative ideas are not inhibited. Quite often, more than one design is developed, up to the point where they can be compared against each other. It is entirely possible that the design which is ultimately accepted will use ideas existing in one of the rejected designs that did not show as much overall promise.Psychologists frequently talk about trying to fit people to the machines they operate. It is essentially the responsibility of the engineer to strive to fit machines to people. This is not an easy task, since there is really no average person for which certain operating dimensions and procedures are optimum.Another important point which should be recognized is that a design engineer must be able to communicate ideas to other people if they ate to be incorporated. Communicating the design to others is the final, vital step in the design process. Undoubtedly many great designs, inventions, and creative works have been lost to mankind simply because the originators were unable or unable or unwilling to explain their accomplishments to others. Presentation is a selling job. The engineer whenpresenting a new solution to administrative, management, or supervisory persons, is attempting to sell or to prove to them that this solution is a better one. Unless this can be done successfully, the time and effort spent on obtaining the solution have been largely wasted.Basically, there ate only three means of communication available to us. These are the written, the oral, and the graphical forms. Therefore the successful engineer will be technically competent and versatile in all three forms of communication. A technically competent person who lacks ability in any one of these forms is severely handicapped. If ability in all three forms is lacking, no one will ever know how competent that person is!The competent engineer should not be afraid of the possibility of not succeeding in a presentation. In fact, occasional failure should be expected because failure or criticism seems to accompany every really creative idea. There is a great deal to learn from a failure, and the greatest gains ate obtained by those wiling to risk defeat. In the final analysis, the real failure would lie in decoding not to make the presentation at all. To communicate effectively, the following questions must be answered:1、Does the design really serve a human need?2、Will it be competitive with existing products of rival companies?3、It is economical to profit?4、Can it be readily maintained?5、Will it sell and make a profit?Only time will provide the true answers to the preceding questions, but the product should be designed, manufactured and marketed only with initial affirmative answers. The design engineer also must communicate the finalized design to manufacturing through the use of detail and assembly drawings.Quite often, a problem will occur during the manufacturing cycle. It may be that a exchange is required in the dimensioning or tolerancing of a part so that it can be more readily produced. This falls in the category of engineering changes which must be approved by the design engineer so that the product function will not be adversely affected. In other cases, a deficiency in the design may appear during assembly ortesting just prior to shipping.Engineering design is a systematic process by which solutions to the needs of humankind are obtained. The process is applied to problems (needs) of varying complexity. For example, mechanical engineers will use the design process to find an effective, efficient method to convert reciprocating motion to circular motion for the drive train in an internal combustion engine; electrical engineers will use the process to design electrical generating systems using falling water as the power source; and materials engineers use the process to design ablative materials which enable astronauts to safely the earth’s atmosphere.The va st majority of complex problems in today’s high technology society depend for solution not on a single engineering discipline, but on teams of engineers, scientists, environmentalists, economists, sociologists, and legal personnel. Solutions are not only dependent upon the appropriate applications of technology but also upon public sentiment, government regulations and political influence. As engineers we are empowered with the technical expertise to develop new and improved products and systems, but at the same time we must be increasingly aware of the impact of our actions on society and the environment in general and work conscientiously toward the best solution in view of all relevant factors.Design is the culmination of the engineering educational process; it is the salient feature that distinguishes engineering from other professions.A formal definition of engineering design is found in the curriculum guidelines of the Accreditation Board for Engineering and Technology (AENT). ABEN accredits curricula in engineering schools and derives its membership from the various engineering professional societies. Each accredited curriculum has a well-deigned design component which falls within the ABEN guideline. The ABEN statement on design reads as follows:Engineering design is the process of devising a system, component, or process to meet desired needs. It is a decision making process (often iterative ), in which the basic sciences, mathematic, and engineering sciences are applied to convert resources optimally to meet a stated objective. Among the fundamental elements of the designprocess are the establishment of objectives and criteria, synthesis, analysis, construction, testing, and evaluation. The engineering design component of a curriculum must include most of the following features: development of student creativity, use of open-ended problems, development and use of modern design theory mad methodology, formulation of design problem statements and specifications, consideration of alternative solutions, feasibility considerations, production processes, concurrent engineering design, and detailed system descriptions. Further, it is essential to include a variety of realistic constraints such as economic factors, safety, reliability, aesthetics, ethics, and social impact.If anything can be said about the last half of the twentieth century, it is that we have had an explosion of information. The amount of data that can be uncovered on most subjects is overwhelming. People in the upper levels of most organizations have assistants who condense most of the things that they must read, hear, or watch. When you begin a search for information, be prepared to scan many of your sources and document their location so that you can find them easily if the date subsequently appear to be important.Some of the sources that are available include the following:1、Exiting solutions. Much can be learned from the current status of solutions toa specific need if actual products can be located, studied and, in some cases, purchased for detailed analysis. An improved solution or an innovative new solution new solution cannot be found unless the existing solutions are thoroughly understood.2、Your library. Many universities have courses that teach you how to use your library. Such courses are easy when you compare them with those in chemistry and calculus, but their importance should not be underestimated. There are many sources in the library that can lead you to the information that you are seeking. You may find what you need in an index such as the Engineering Index. There are many other indexes that provide specialized information. The nature of your problem will direct which ones may be helpful to you. Don’t hesitate to ask for assistance from the librarian. You should use to advantage the computer databases found in libraries and often available through CD-ROM technology.3、Professional organizations. The American Society of Mechanical Engineers isa technical society that will be of interest to students majoring in mechanical engineering. Each major in your college is associated with not one but often several such societies. The National Society of Professional Engineers is an organization that most engineering students well eventually join, as well as at least one technical society such as the society of manufacturing engineers, the American Society of civil engineers (ASCE), or any one of dozens that serve the technical interests of the host of specialties with which professional practices seem most closely associated. May engineers are members of several associations and societies.4、Trade journals. They are published by the hundreds, usually specializing in certain classes of products and services. Money and economics are part of engineering design and decision making. We live in a society that is based on economics and competition. It is no doubt true that many good ideas never get tried because they are deemed to be economically infeasible. Most of us have been aware of this condition in our daily lives. We started with our parents explaining why we could not have some item that we wanted because it cost too much. Likewise, we will not put some very desirable component into our designs because the value gained will not return enough profit in relation to its cost.Industry is continually looking for new products of all types. Some are desired because the current product is not competing well in the marketplace. Others are tried simply because it appears that people will buy them. How do manufacturers know that a new product will be popular? They seldom know with certainty. Statistics is an important consideration in market analysis. Most of you will find that probability and statistics are an integral part of your chosen engineering curriculum. The techniques of this area of mathematics allow us to make inferences about how large groups of people react based on the reactions of a few.中文译文机械设计简介机械设计是为了满足人类需要而制定出的新产品或者改进旧产品时对科学与技术的应用。
精密机械加工工艺设计外文文献翻译
精密机械加工工艺设计外文文献翻译In the process of machining。
the XXX cutting force。
centrifugal force。
inertia force。
etc。
In order to ensure that the workpiece XXX external forces。
XXX displacement。
XXX workpiece.XXX Clamping DeviceThere are many types of clamping devices。
but their XXX.1.Power DeviceThe source of clamping force XXX force。
The device that can generate force is called the power device of the XXX used power devices include pneumatic devices。
hydraulic devices。
electric devices。
ic devices。
gas-liquid linkage devices。
XXX。
it does not have a power device.2.Clamping PartThe part that accepts and transfers the original force and transforms it into clamping force and performs XXX consists of the following mechanisms:1) Mechanisms that accept the original force。
such as handles。
nuts。
and mechanisms used to connect the XXX.2) Intermediate force transfer mechanisms。
机械毕业设计英文外文翻译213机械设计基础
附录(外文翻译——原文)Fundamentals of Mechanical DesignMechanical design means the design of things and systems of a mechanical nature—machines, products, structures, devices, and instruments. For the most part mechanical design utilizes mathematics, the materials sciences, and the engineering-mechanics sciences.The total design process is of interest to us. How does it begin? Does the engineer simply sit down at his desk with a blank sheet of paper? And, as he jots down some ideas, what happens next? What factors influence or control the decisions which have to be made? Finally, then, how does this design process end?Sometimes, but not always, design begins when an engineer recognizes a need and decides to do something about it. Recognition of the need and phrasing it in so many words often constitute a highly creative act because the need may be only a vague discontent, a feeling of uneasiness, of a sensing that something is not right.The need is usually not evident at all. For example, the need to do something about a food-packaging machine may be indicated by the noise level, by the variations in package weight, and by slight but perceptible variations in the quality of the packaging or wrap.There is a distinct difference between the statement of the need and the identification of the problem. which follows this statement. The problem is more specific. If the need is for cleaner air, the problem might be that of reducing the dust discharge from power-plant stacks, or reducing the quantity of irritants from automotive exhausts.Definition of the problem must include all the specifications for the thing that is to be designed. The specifications are the input and output quantities, the characteristics of the space the thing must occupy and all the limitations on these quantities. We can regard the thing to be designed as something in a black box. In this case we must specify the inputs and outputs of the box together with their characteristics and limitations. The specifications define the cost, the number to be manufactured, the expected life, the range, the operating temperature, and the reliability.There are many implied specifications which result either from the designer's particular environment or from the nature of the problem itself. The manufacturing processes which are available, together with the facilities of a certain plant, constitute restrictions on a designer's freedom, and hence are a part of the implied specifications. A small plant, for instance, may not own cold-working machinery. Knowing this, the designer selects other metal-processing methods which can be performed in the plant. The labor skills available and the competitive situation also constitute implied specifications.After the problem has been defined and a set of written and implied specifications has been obtained, the next step in design is the synthesis of an optimum solution. Now synthesis cannot take place without both analysis and optimization because the system under design must be analyzed to determine whether the performance complies with the specifications.The design is an iterative process in which we proceed through several steps, evaluate theresults, and then return to an earlier phase of the procedure. Thus we may synthesize several components of a system, analyze and optimize them, and return to synthesis to see what effect this has on the remaining parts of the system. Both analysis and optimization require that we construct or devise abstract models of the system which will admit some form of mathematical analysis. We call these models mathematical models. In creating them it is our hope that we can find one which will simulate the real physical system very well.Evaluation is a significant phase of the total design process. Evaluation is the final proof of a successful design, which usually involves the testing of a prototype in the laboratory. Here we wish to discover if the design really satisfies the need or needs. Is it reliable? Will it compete successfully with similar products? Is it economical to manufacture and to use? Is it easily maintained and adjusted? Can a profit be made from its sale or use?Communicating the design to others is the final, vital step in the design process. Undoubtedly many great designs, inventions, and creative works have been lost to mankind simply because the originators were unable or unwilling to explain their accomplishments to others. Presentation is a selling job. The engineer, when presenting a new solution to administrative, management, or supervisory persons, is attempting to sell or to prove to them that this solution is a better one. Unless this can be done successfully, the time and effort spent on obtaining the solution have been largely wasted.Basically, there are only three means of communication available to us. There are the written, the oral, and the graphical forms. Therefore the successful engineer will be technically competent and versatile in all three forms of communication. A technically competent person who lacks ability in any one of these forms is severely handicapped. If ability in all three forms is lacking, no one will ever know how competent that person is!The competent engineer should not be afraid of the possibility of not succeeding in a presentation. In fact, occasional failure should be expected because failure or criticism seems to accompany every really creative idea. There is a great to be learned from a failure, and the greatest gains are obtained by those willing to risk defeat. In the find analysis, the real failure would lie in deciding not to make the presentation at all.Introduction to Machine DesignMachine design is the application of science and technology to devise new or improved products for the purpose of satisfying human needs. It is a vast field of engineering technology which not only concerns itself with the original conception of the product in terms of its size, shape and construction details, but also considers the various factors involved in the manufacture, marketing and use of the product.People who perform the various functions of machine design are typically called designers, or design engineers. Machine design is basically a creative activity. However, in addition to being innovative, a design engineer must also have a solid background in the areas of mechanical drawing, kinematics, dynamics, materials engineering, strength of materials and manufacturing processes.As stated previously, the purpose of machine design is to produce a product which will serve a need for man. Inventions, discoveries and scientific knowledge by themselves do not necessarily benefit people; only if they are incorporated into a designed product will a benefit be derived. It should be recognized, therefore, that a human need must be identified before a particular product is designed.Machine design should be considered to be an opportunity to use innovative talents to envision a design of a product is to be manufactured. It is important to understand the fundamentals of engineering rather than memorize mere facts and equations. There are no facts or equations which alone can be used to provide all the correct decisions to produce a good design. On the other hand, any calculations made must be done with the utmost care and precision. For example, if a decimal point is misplaced, an otherwise acceptable design may not function.Good designs require trying new ideas and being willing to take a certain amount of risk, knowing that is the new idea does not work the existing method can be reinstated. Thus a designer must have patience, since there is no assurance of success for the time and effort expended. Creating a completely new design generally requires that many old and well-established methods be thrust aside. This is not easy since many people cling to familiar ideas, techniques and attitudes. A design engineer should constantly search for ways to improve an existing product and must decide what old, proven concepts should be used and what new, untried ideas should be incorporated.New designs generally have “bugs” or unforeseen problems which mu st be worked out before the superior characteristics of the new designs can be enjoyed. Thus there is a chance for a superior product, but only at higher risk. It should be emphasized that, if a design does not warrant radical new methods, such methods should not be applied merely for the sake of change.During the beginning stages of design, creativity should be allowed to flourish without a great number of constraints. Even though many impractical ideas may arise, it is usually easy to eliminate them in the early stages of design before firm details are required by manufacturing. In this way, innovative ideas are not inhibited. Quite often, more than one design is developed, up to the point where they can be compared against each other. It is entirely possible that the design which ultimately accepted will use ideas existing in one of the rejected designs that did not show as much overall promise.Psychologists frequently talk about trying to fit people to the machines they operate. It is essentially the responsibility of the design engineer to strive to fit machines to people. This is not an easy task, since there is really no average person for which certain operating dimensions and procedures are optimum.Another important point which should be recognized is that a design engineer must be able to communicate ideas to other people if they are to be incorporated. Initially the designer must communicate a preliminary design to get management approval. This is usually done by verbal discussions in conjunction with drawing layouts and written material. To communicate effectively, the following questions must be answered:(1)Does the design really serve a human need?(2)Will it be competitive with existing products of rival companies?(3)Is it economical to produce?(4)Can it be readily maintained?(5)Will it sell and make a profit?Only time will provide the true answers to the preceding questions, but the product should be designed, manufactured and marketed only with initial affirmative answers. The design engineer also must communicate the finalized design to manufacturing through the use of detailand assembly drawings.Quite often, a problem well occur during the manufacturing cycle. It may be that a change is required in the dimensioning or tolerancing of a part so that it can be more readily produced. This falls in the category of engineering changes which must be approved by the design engineer so that the product function will not be adversely affected. In other cases, a deficiency in the design may appear during assembly or testing just prior to shipping. These realities simply bear out the fact that design is a living process. There is always a better way to do it and the designer should constantly strive towards finding that better way.MachiningTurning The engine lathe, one of the oldest metal removal machines, has a number of useful and highly desirable attributes. Today these lathes are used primarily in small shops where smaller quantities rather than large production runs are encountered.The engine lathe has been replaced in today's production shops by a wide variety of automatic lathes such as automatic of single-point tooling for maximum metal removal, and the use of form tools for finish and accuracy, are now at the designer's fingertips with production speeds on a par with the fastest processing equipment on the scene today.Tolerances for the engine lathe depend primarily on the skill of the operator. The design engineer must be careful in using tolerances of an experimental part that has been produced on the engine lathe by a skilled operator. In redesigning an experimental part for production, economical tolerances should be used.Turret Lathes Production machining equipment must be evaluated now, more than ever before, in terms of ability to repeat accurately and rapidly. Applying this criterion for establishing the production qualification of a specific method, the turret lathe merits a high rating.In designing for low quantities such as 100 or 200 parts, it is most economical to use the turret lathe. In achieving the optimum tolerances possible on the turret lathe, the designer should strive for a minimum of operations.Automatic Screw Machines Generally, automatic screw machines fall into several categories; single-spindle automatics, multiple-spindle automatics and automatic chucking machines. Originally designed for rapid, automatic production of screws and similar threaded parts, the automatic screw machine has long since exceeded the confines of this narrow field, and today plays a vital role in the mass production of a variety of precision parts. Quantities play an important part in the economy of the parts machined on the automatic to set up on the turret lathe than on the automatic screw machine. Quantities less than 1000 parts may be more economical to set up on the turret lathe than on the automatic screw machine. The cost of the parts machined can be reduced if the minimum economical lot size is calculated and the proper machine is selected for these quantities.Automatic Tracer Lathes Since surface roughness depends greatly upon material turned, tooling ,and fees and speeds employed, minimum tolerances that can be held on automatic tracer lathes are not necessarily the most economical tolerances.Is some case, tolerances of ±0.05mm are held in continuous production using but one cut. Groove width can be held to ±0.125mm on some parts. Bores and single-point finishes can be held to ±0.0125mm. On high-production runs where maximum output is desirable, a minimum tolerance of ±0.125mm is economical on both diameter and length of turn.Milling With the exceptions of turning and drilling, milling is undoubtedly the most widely used method of removing metal. Well suited and readily adapted to the economical production of any quantity of parts, the almost unlimited versatility of the milling process merits the attention and consideration of designers seriously concerned with the manufacture of their product.As in any other process, parts that have to be milled should be designed with economical tolerances that can be achieved in production milling. If the part is designed with tolerances finer than necessary, additional operations will have to be added to achieve these tolerances——and this will increase the cost of the part.Grinding Grinding is one of the most widely used methods of finishing parts to extremely close tolerances and low surface roughness. Currently, there are grinders for almost for almost every type of grinding operation. Particular design features of a part dictate to a large degree the type of grinding machine required. Where processing costs are excessive, parts redesigned to utilize a less expensive, higher output grinding method may be well worthwhile. For example, wherever possible the production economy of centerless grinding should be taken advantage of by proper design consideration.Although grinding is usually considered a finishing operation, it is often employed as a complete machining process on work which can be ground down from rough condition without being turned or otherwise machined. Thus many types of forgings and other parts are finished completely with the grinding wheel at appreciable savings of time and expense.Classes of grinding machines include the following: cylindrical grinders, centerless grinders, internal grinders, surface grinders, and tool and cutter grinders.The cylindrical and centerless grinders are for straight cylindrical or taper work; thus splines, shafts, and similar parts are ground on cylindrical machines either of the common-center type or the centerless machine.Thread grinders are used for grinding precision threads for thread gages, and threads on precision parts where the concentricity between the diameter of the shaft and the pitch diameter of the thread must be held to close tolerances.The internal grinders are used for grinding of precision holes, cylinder bores, and similar operations where bores of all kinds are to be finished.The surface grinders are for finishing all kinds of flat work, or work with plain surfaces which may be operated upon either by the edge of a wheel or by the face of a grinding wheel. These machines may have reciprocating or rotating tables.(外文翻译——汉文)机械设计基础机械设计基础是指机械装置和机械系统——机器、产品、结构、设备和仪器的设计。
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A knowledge-based system for materials selection in mechanical engineering designS.M. SapuanAbstractThis paper studies various work on the development of computerized material selection system. The importance of Knowledge-based system (KBS) in the context of concurrent engineering is explained. The study of KBS in material selection in an engineering design process is described. The development in materials databases, which sometimes serve as material selection packages, is also discussed. The use of KBS in material selection and the application in the domain of polymeric-based composite are chosen as typical examples. 2001 Published by Elsevier Science Ltd.1. IntroductionMaterials selection is a task normally carried out by design and materials engineers. Gutteridge and Water- man [1] described the aim of materials selection as the identification of materials, which after appropriate manufacturing operations, will have the dimensions, shape and properties necessary for the product or component to demonstrate its required function at the lowest cost. For the purpose of material selection, thousands of data would be needed to characterize all the grades ofmaterials. Many selection systems are available to help design engineers to choose the most suitable materials. At the most basic level, design engineers could use tables of material properties in data books. However, data sheets are incomplete and once published, they are difficult to update. Dodd and Fairfull [2] described how information about engineering materials, can be divided into two main categories, i.e. data and knowledge. Data is defined as the results of measurements, whereas knowledge represents the connections between items of data, the source of this knowledge, which contributes to an understanding of the results. Both the computerized database and the KBS of material selection will be described in the following sections.2. The material database for materials selection2.1. Supporting data and rigorous logic for the hypothesis and obseruationIn recent years, attention is being made to the use of computer systems to store and process data regarding the properties of materials. It enables the designers to achieve large capacity and rapid retrieval from a computer database to provide easy access to the materials data. According to Prasad [3], materials are the common elements enumerating parts in a product realization process. Nowadays, design engineers normally rely on the materials that they are familiar with. However, when design requirementsexceed the constraints of such materials or exceed the constraints on material properties, concurrent engineering teams must consider alternative materials. With direct online access to a materials database, the concurrent engineering teams could select materials that are lighter, stronger and lower in cost. Assuming that the impact of such substitutions can be analyzed or simulated, the teams could easily make an optimum selection of materials for the available processes, conserve materials for each process and thus, reduce material waste.White [4] emphasized the importance of computer aided materials selection as books have several drawbacks as they are often outdated before reaching the bookshelves. It is very difficult to index them to find answers or to sort data in the manner of your choice.A computerized system, which provides access to materials data, is not necessarily a materials selection system, although access to data is essential to facilitate selection.2.2. Critical reviewThis section reviews the development of computerized materials databases that enabled designers to select the materials in mechanical engineering design application. The development of material databases has been reported by Harmer [5] , Breuer et al [6-10], Baur [11-12] , Michaeli [13] , Ashby [14-15] and Cebon and Ashby [16-17] .Harmer [5] reported that various database systems have been developed for plastics, elastomers and rubbers such as the Cambridge Materials Selector (CMS) , CAMPUS, Selector II, Plaspec, CenBASE/Materials, Mat. DB, Plastics Design Library .Engineered Materials Abstracts, FUNDUS, Prospector Plus, Polymat, SPAO, Pro-Concept, Explorer, Platt’s Polymerscan, Standards Infodisk, Pira Abstracts, Packaging Science and Technology Abstracts, Chem-Intell and Weldasearch. Computer-aided material pre-selection by uniform standards (CAMPUS) is a widely used materials database for plastics [6-10]. A product similar to that of CAMPUS is a database concerned with the selection of long fiber reinforced plastics. This system is called FUNDUS and it allows the distribution of material information from the producer to the designer end-user [11-13]. As such, it is of interest to all who work with sheet molding compound (SMC) , bulk molding compound ?.BMC or glass-mat thermoplastic (GMT) materials as reported by Baur [11-12] and Michaeli et al. [13] . CAMPUS and FUNDUS have features, which allow the user to view all properties for any listed product, print the data for any product search the database for products satisfying specific property requirements, select and view properties for comparison, and sort according to specific requirement in ascending or descending order. Ashby [14, 15] and Cebon and Ashby [16-17] developed a computerized materials selection system called Cambridge Materials Selector (CMS).The system uses materials selection charts, which are a way of displaying material property data through the use of optimization procedures. The selection process depends on implementing performance indices, a combination of material properties, which if maximized, optimizes performance. The charts are developed to present the materials, and the performance indices, so that the most suitable selection of materials and shape can be carried out.机械工程设计选材基础知识S.M. Sapuan摘要本文致力于研究对各种材料选择的电脑化系统发展。