英格索兰无油空压机SM250保养维护要求

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油 & 油过滤器 • 只要更换油，必须同时更换油过滤器. • IR 使用Ultra Coolant超级冷却剂
• 最初的油在150小时更换
• 以后每运行 8000 小时或 12 个月，无论哪个先到
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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止逆阀检查
• 每8000小时或一年一次检查/更换 • 更换止逆阀维修组件、图号为22383053 • 垫片为耐高温专用材料
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
空气过滤器
• 每运行4000小时/6个月或现场条件需要时进行更换
• 禁止在机组运行时更换
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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每8000 小时
• • 在 4000 小时内容上增加 更换油和油过滤器
•
• • • • • • •
检查 / 清洗油泵滤网
检查交流接触器 检查所有电器接线 检查联结器螺栓 检查 / 调整进气真空 更换放气阀维修组件 更换止逆阀维修组件 更换液压缸维修组件
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
IR Global Service Education Team Ingersห้องสมุดไป่ตู้ll-Rand Proprietary Information. Rev – March 2004
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IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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冷凝水排放
• 在正常运行时每8小时或每天 需检查冷凝水排放装置. • 冷凝水排放管的Y形过滤器在 开机后150必须清洗,以后每 8000小时或一年进行检查,或 者当排放阀打开后没有溢出时 ,应该进行检查. • 一、二级排水电磁阀没有维修 组件，若损坏必须更换排水电 磁阀总成、必须保障排冷凝水 正常、否则会造成二级主机积 水损坏。 • 一、二级排水电磁阀订货图号 为42590083
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每天检查
• 油箱液位 • 油过滤器压差 • 空气过滤器压差 • 冷凝水排放动作 • 检查所有运行参数 & 运行记录
• 温度 / 压力
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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冷却器
• 冷却器应使用对铜没有腐蚀性的的清洗剂进行
清洗
• 清洗时应盖好空气过滤器、主电机、风扇电机
防止它们被污染
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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进气阀维护周期
每分钟循环数 3 2 1 Over 1 Minute
维护小时 4000 6000 12000 16000
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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英格索兰SM250无油机 维护 & 保养
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
进气控制阀
放气阀
进气蝶阀
液压缸
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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电机维护
• • • • • • • • • 每个轴承油脂添加量如下: (胶卷盒 = 2立方英寸) 机架号 1800 3600 182 - 215 0.5 0.5立方英寸 254 – 286 1.0 1.0立方英寸 324 - 365 1.5 1.5立方英寸 404 - 449 2.5 1.0立方英寸 在塞上塞头之前运行电机约30 分钟 使用注定的电机专用油脂 所使用的油脂必须保持一致! 矿物和合成的不能混合使用 !!!! 变质的油脂将成为果冻状
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齿轮箱呼吸器
• 每运行4000小时或6个月清洁齿轮箱呼吸器， 无论哪个先到
• 正常齿轮箱静态压力

<.5” 水柱高
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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新机组初次 运行150 小时 首次保养 • 更换油和油过滤器 • 检查 / 清洗冷凝水排放装置
• 检查运行参数和所有温度/压力记录
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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主机
• 主机没有维修零件。
因此当确认主机内部 发生问题时，该主机 将被替换
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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电机维护
• 电机加注油脂:3600 RPM 电机每三个月一次, 1800 RPM电机每 6个月一次. • 重载情况下,间隔时间缩短一半. • 机组断电的情况下才能加注油脂. • 拔掉塞头.
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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• 用专用油枪在壳体上的每个油嘴加注油脂.
• 润滑脂图号为38034914
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
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控制阀维修
• 三个主要构件 液压缸 液压缸维修组件、图号54386552 放气阀 放气阀维修组件、图号54386586 止逆阀 止逆阀维修组件、图号22383053
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每4000 小时
• 清洗油箱呼吸器总成
•
• • • • •
检查 / 清洗冷凝水排放滤网
更换空气过滤器 检查 / 清洁冷却器 校准所有传感器 / 电阻式温度检测器 检查放气阀动作 检查电器接线
油泵
• 油泵没有维修备件，因此
运行中如果碰到油泵和/ 或油泵连接器中的任何一
个有问题必须进行替换
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
Industrial Air Solutions
IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004
Industrial Air Solutions
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Industrial Air Solutions
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IR Global Service Education Team Ingersoll-Rand Proprietary Information. Rev – March 2004