铝合金板带材生产车间设计的毕业设计论文

本设计为年产4.6万吨铝合金板带材生产车间的设计。采用带式法来生产各种规格的铝合金板带材产品。可以生产多种合金牌号的产品，主要有PS版基卷材、飞机蒙皮板、汽车车身板，幕墙板、制罐料等多种产品。本设计的主要内容有：车间工艺设计、厂房设计和辅助设施设计，即产品的牌号、状态、规格的选择和工艺流程的制定；主辅设备的选择；计算产品的工艺计算、电机及轧辊强度校核；工艺卡片和金属平衡表的制定及设备负荷计算；车间平面布置和立面尺寸的确定等等。本设计选取的四个计算产品牌号为:LY6LY7、LD10、LM6、LF3。生产方案主要是热轧和冷轧。主要设备有,可逆热轧机，可逆冷轧机，其他设备还有加热炉、退火炉、淬火炉、剪切机、卷取机、矫直机以及吊车等。

关键字：铝合金；板带材；热轧；冷轧；工艺计算；平面布置

Yearly produces 46000 tons aluminum alloy board

strip Production workshop design

his design is about to yearly produce46000 tons aluminum alloy board strip Production workshop design. Uses the belt law to produce each kind of specification

the aluminum alloy board strip product. Many kinds of alloy trademarks the product

can be producted in workshop desingn, the PS version base volume material, the

airplane Mongolia fur plates, the car body panels，just as the curtain wall plate, the

system pot material and so on .This design's primary coverage includes: Workshop technological design, workshop design and ancillary facilities design, namely product trademark, condition, specification choice and technical process formulation; Advocates the auxiliary equipment's choice; Counting yield process design, electrical machinery and roll strength examination; Process chart and metal balance formulation

and machine utilization computation; The workshop plane layout and sets up the

surface size the determination and so on.This design annual output is 46000 tons, the selection four counting yield trademark is: LY6LY7, LD10, LM6, LF3. The production decision is mainly hot rolling and the cold rolling. The major installation

has reversible hot-rolling mill, reversible cold-rolling mill，other equipment also

have the heating furnace, the annealing furnace, the alligator shears, the crimping machine, the straightening machine as well as the crane and so on.

Key words: aluminum alloy；Sheet；Strip；Hot rolling；Cold rolling；Process calculation ；layou t

目录

1 车间设计总论 (6)

1.1车间设计的基本内容 (6)

1.2车间设计的依据 (6)

1.3车间设计的基本程序 (6)

2 产品方案与生产方案制定 (8)

2.1产品方案的编制 (8)

2.2生产方案的选择 (8)

3 生产工艺流程 (10)

3.1生产工艺流程 (10)

3.2计算产品的生产工艺流程 (10)

3.3锭坯的选择 (12)

4 热轧 (14)

4.1热轧工艺 (14)

4.2热轧设备的选择 (15)

4.3热轧工艺计算 (18)

5 冷轧 (24)

5.1冷轧工艺 (24)

5.2冷轧设备选择 (26)

5.3冷轧工艺计算 (29)

6 生产工艺流程定额卡与金属平衡 (34)

6.1生产工艺流程定额卡的编制 (34)

6.2编制金属平衡表 (34)

7 设备负荷计算 (36)

7.1工作制度和年工作台时确定 (36)

7.2设备负荷能力的计算 (36)

8 车间平面布置 (38)

8.1车间布置应遵循的原则 (38)

8.2金属流程线的确定 (38)

8.3设备布置 (38)

8.4确定仓库面积的原则 (39)

8.5其它设施的布置 (39)

8.6车间工艺平面布置图 (41)

9 车间劳动组织和经济指标 (42)

9.1车间劳动组织 (42)

9.2投资概算 (44)

9.3流动资金定额的概算 (46)

9.4能源及动力 (46)

9.5产品成本概算 (52)

9.6 投资回收期估算 (53)

9.7技术经济效果评论 (53)

参考文献

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