拷炉生产品质保证

1.0PURPOSETo define the procedures used to assess the compliance of Finished Goods to product andcustomer specifications prior to delivery of product to customer. This procedure provides aguide and logical sequence of activities that when conducted individually, and / or in combination, provides assurance that finished goods shipped from our grill factories in Asia meet the required Char-Broil, customer and third party certification requirements.2.0SCOPE2.1This procedure applies to all factories in Asia currently supplying Finished Goods toChar-Broil.2.2This procedure applies to any products developed by CB New Product DevelopmentTeams (NPDT) and produced by factories in Asia.2.3This procedure is applicable to the following conditions, but not limited to:2.3.1All finished good grills produced in support of Core Line, Premium andSpecialty Products.2.3.2All finished good grills produced for customers whether through customer directimport programs or shipped via Char-Broil logistical operations.3.0REFERENCES❑Engineering / Product Specification❑Assembly Manual❑Bills of Material❑Workmanship Standards / Criteria for Rejection – CFR❑Prints and Metrology❑Graphic Art / Carton Art / Point of Purchased labels❑EP Pilot Compliance Report – CP 0003❑Cross Build Procedure – CP 0004❑Production Pilot Procedure – CP 0002❑Factory IQC, IPQC and OQC procedures4.0RESPONSIBILITIES4.1Operations – Asia Operations – Lead Organization for Control of Product Quality:4.1.1Assign overall responsibilities to Operation Managers by Director, Operations -Asia Operations.4.1.2Provides overall coordination and efforts to assure products meet the Char-Broil, Customer and Certification Requirements prior to shipments to thecustomer.4.1.3Exercises the authority to oversee product and procedures directly impactingthe quality of the products produced at supplier factories.4.2Product Engineering, Asia Operations –4.2.1Insures that the Product Development Teams and Customer specifications andexpectations are transmitted and communicated in the form of prints andspecifications for the components and products produced.4.2.2Insures all products satisfy Certification Test Requirements, as applicable.4.3Joint Responsibilities – Product Engineering & Operations – Asia Operations4.3.1Product Engineering and Operations Team – Asia Operations and Factory /Supplier to determine understanding of critical relationship of processesrequired to manufacture product.4.3.2Compare EP units to CFR / Workmanship Standards.4.3.3Perform functional test (Use as a consumer would).4.3.4Review and comment on final engineering prototype models. Report any notedissues or recommendations.4.3.5Conduct a cross-build of EP units to confirm fit and function and processcapability of processes to produce components from tooling. Report any issuesor recommendations.4.3.6Submit certification (third party) test samples as required and requested.4.4 Factory/Supplier4.4.1To provide quality control plans for the manufacturing of production units toinclude purchased components, processed components and final assembly andtesting.4.4.2To conduct internal review of model and provide comments to ProductEngineering – Asia Operations and US NPDT.4.4.3For all off tool components complete metrology reports and provide First PieceInspection (FPI) documentation to Product Engineering – Asia Operations andOperations Team – Asia Operations.4.4.4To provide manufacturing processes that demonstrate capability to producecomponents that meet required specification on a routine basis.4.4.5Provide a quality system with demonstrated capabilities to identify, segregateand control discrepant components and products.4.5Product Data System4.5.1Complete the product BOM’s and any revisions prior to the Production PilotRun.4.5.2Complete the product instruction manual prior to EP.4.5.3Release component prints and model files prior to and in support of toolingrelease and initial production.4.6NPD Team - Provide the following in support of EP.4.6.1Product Description Statement (PDS)4.6.2Product Specification Document (PSD)4.6.3Complete Pro E 3-D files (when applicable).4.6.4Complete Product Workmanship Standards and Criteria for Rejection.5.0Procedure5.1Pre-Production Quality Assurance Activities –5.1.1Product Description Statement ( PDS ) Preparation and Issuance – CB – NPDTeam.5.1.2Product Specifications – CB - NPD Team.5.1.3Workmanship Standards – Acceptable Quality Standards – CB - NPD Team.5.1.4Tier 1 Factory Qualification and Audits - Operations – Asia Operations.5.1.4.1Capacity Verification.5.1.4.2Customer Factory Audit – as required / requested.5.1.5Engineering Pilot – Compliance Report – Product Engineering – AsiaOperations.5.1.6Production Pilot – Operations – Asia Operations.5.1.6.1Quality Plans5.1.6.2Gage and Fixtures for Process Control5.1.7Certification Testing and Approval – Product Engineering – Asia Operations.5.1.8First Article Review and Approval – Operations – Asia Operations.5.1.9Customer Required Testing – Operations – Asia Operations.5.1.9.1FDA Test of components – as required. Example – Cooking GrateFinish and coatings.5.1.9.2Corrosion Testing – components as required and specified.5.1.9.3Level 2 Third party Testing – ISTA, Performance and Packaging.5.1.10Warranty verification to BOM structure – Operations – Asia Operations.5.1.11Gas component evaluation and approval processes – CP – 4701, CP – 4702and CP – 4703 – Quality Systems – Asia Operations.5.1.12Support 2nd and 3rd tier supplier factory qualification and audit as requested orrequired in support of Tier 1 suppliers and / or Global Sourcing – Operations –Asia Operations.5.2Production and post-production quality assurance activities:5.2.1Effective implementation and use of Quality Plans – Factory QC.5.2.1.1Incoming Quality Control – IQC.5.2.1.2Internal Process Quality Control – IPQC.5.2.1.3Outgoing Quality Control – OQC.5.2.2Lot release testing for gas components – Quality Systems – Asia Operations.5.2.3Third party or customer quality team product inspections – pre-shipment auditsand product release for shipment – Operations – Asia Operations and CBLogistics.5.2.4Effective use of workmanship standards - Factory QC and Operations – AsiaOperations.5.2.5Effective use of process / factory work instruction – Factory QC andOperations – Asia Operations.5.2.6Routine factory process audits – Operations – Asia Operations.5.2.7Traceability Procedures and audit verification of system effectiveness – QualitySystems – Asia Operations.。