PFO Setup SOP
软水器操作手册
Sensotrol III SG03 Operating InstructionsVersionSoftware/update Date Author RemarksLastCompleted 18.12.08Jm1 20.03.09JmadditionsSomestart-uptoAdditions2 29.04.09Jm345Contents1Introduction (5)1.1 Description (5)1.2 Notational conventions (5)1.3 Intended use (5)2Identification (6)2.1 Designation of the device (6)2.2 Scope of supply (6)2.3 Accessories (6)3Assembly (7)3.1 Mounting conditions (7)3.2 Dimensions (7)4Electrical connection (8)4.1 Wiring at a glance (8)4.2 Terminal layout (8)4.2.1 Cable specifications (9)4.3 Wiring diagrams (9)5Operation (10)5.1 Operating status (10)5.2 Operating modes (10)5.2.1 Sensor mode (10)5.2.2 Unattended operation in sensor mode (11)5.2.3 Regeneration (11)5.2.4 Brine formation (12)5.2.5 Standby (12)5.2.6 Volume mode (12)5.2.7 Time mode (12)5.3 Switching action (13)6Instructions for use (14)6.1 Operation at a glance (14)6.2 Display and control elements (14)6.2.1 LEDs (14)6.2.2 Keyboard (14)6.2.3 Function keys (15)6.3 Entering text and figures (15)6.3.1 Menu items (15)6.3.2 Data editing (16)6.3.3 Numerical data (16)6.3.4 Selectable data (16)6.3.5 Alphanumerical data (16)6.3.6 Time of the day (17)6.3.7 Calendar (17)6.3.8 Confirmations (17)6.4 Passwords (17)7Parameters and settings (19)7.1 User menu (19)7.2 Parameters menu (20)7.2.1 Description of the parameters (21)7.3 Technician level (22)8Operation of the installation by personnel (25)8.1 Changing the operating mode (25)8.2 Parameterisation of the capacity (26)8.3 Parameterisation of digital outputs (28)8.4 Parameterisation of digital inputs (30)8.5 Entering the degree of hardness (33)8.6 Entering day and time (34)8.7 Entering locking times (35)8.8 Setting forced regeneration cycles (36)8.9 Carrying out a reset (37)8.10 Setting the triggering factor (40)8.11 Setting the operating mode (41)8.12 Setting the emergency supply (42)8.13 Setting the conductivity limits (43)8.14 Setting the time limits (44)8.15 Measuring and calibrating (45)8.16 Diagnosis (47)8.17 Protocol (49)8.18 Start-up (51)8.19 Brine circulation pump (53)8.20 Recirculation pump (56)8.21 Liquid brine (59)8.22 Chip card (62)9Malfunctions and their elimination (64)9.1 Indication and acknowledgement (64)9.2 Description of and search for malfunctions (64)9.2.1 Lack of brine (64)9.2.2 Lack of capacity (65)9.2.3 Sensor defect (65)9.2.4 Flow meter defective (66)9.2.5 Insufficient rinsing (66)9.2.6 Lack of salt (67)9.2.7 Brine filling time (67)9.2.8 Below min. flow (67)9.2.9 Max. flow exceeded (68)9.2.10 External stop (68)9.2.11 Ext. emergency stop (68)10 Disposal (69)11 Technical Appendices (70)11.1 Technical data (70)11.2 Overview of the menu (71)11.3 Wiring diagram / sample connection (74)1 Introduction1.1 DescriptionThe Sensotrol control is a sensor-controlled device that can exactly determine the depletion degree of the ion-exchange resin and, based on this, trigger and carry out REGENERATION. The controller can also be used for volume or time controlled regeneration.1.2 Notational conventionsThe following abbreviations are used throughout this manual:Lim LimitCD ConductivityT Temperaturet Time/Durationhigh Output or input not actuatedlow Output or input actuatedThe following representations are used throughout this manual:Type:Font:Example:Keys: capitals + bold LEFT, UP, DOWNLEDs: capitals + bold OPERATION,MALFUNCTION/FAULTInputs/outputs, inlets/outlets: capitals + bold INLET VALVEOperating parameters: italics cond.raww., water volum eOperating status: capitals + underlined SENSOR MODE, VOLUMEMODE, TIME MODE Operating modes: capitals + underlined OPERATION, REGENERATION Malfunctions:capitals + underlined SENSOR DEFECT1.3 Intended useThe device is intended to control sensor operated water softening units in non explosion-prone areas.• The device has been designed for top mounting and may only be operated if mounted accordingly.• The manufacturer is not liable for damages resulting from improper or unintended use.Improper or unintended use may turn the controller into a hazardous device.2 Identification2.1 Designation of the deviceCompare the nameplate at the right side of the device to the bill of materials and the following figure:EnthärtersteuerungTyp. Sensotrol III SG03S-Nr.: 00545377-AC38-xxxxElektrischer Anschluss: V/Hz 230/50Anschlussleistung: 25W2.2 Scope of supply• Device with terminal box• Cable glands:o 1 piece M20x1.5o 4 pieces M16x1.5o 4 pieces M12x1.5• Stopper:o 2 pieces M16x1.5o 3 pieces M12x1.5• Terminal block plan (inside the terminal box cover)• Operating instructions• Bill of materialsPlease inform your supplier if you notice that parts are missing.2.3 AccessoriesFor the Sensotrol control the following accessories are available:• PC-Visualisation• Ethernet-Interface module• Profibus-Interface module3 Assembly3.1 Mounting conditionsWorking temperature range: 0 to 35 °C (32 to 95 °F), humidity, non-condensing.Caution!• Please provide sufficient cooling of the installation in order to avoid heat accumulation. • Make sure there is sufficient distance to strong magnetic fields.• Environment according to protection category IP65.3.2 DimensionsThe controller is delivered inside a Bopla casing RCPM 2500 for top mounting (217x257x133 mm).4 Electrical connection4.1 Wiring at a glanceWarning!Note that the entire electric connection may only be carried out while the device is disconnected from the mains.Caution!• The protective earth connection must be carried out before any other connection. Danger may occur if the PE wire is interrupted.• Before performing the start-up, make sure that the supply voltage corresponds to the value indicated on the nameplate (right side of casing).• Combining low safety voltage and voltage presenting a risk of electrocution at the relays is not permitted.• For the mains line, an overcurrent protection (nominal current ≤ 16 A) is required.Note:Please also observe the terminals plan inside the terminal box cover.4.2 Terminal layoutTerminal Operation Type Comment1 230V phase 2230V neutral 3Supply voltagePESupply of the controller. (fuse: 4A)4230V phase 5 230V neutral 6Mains output PESupply of the switching outputs (fuse: 4A)7NC contact 8Root9Universal output 1 NO contact Voltage-freemax. 24VDC/1A, 250VAC/4A10PE 11No 12Operation valve of filter 1 BV1 Lo 24 VAC max. 300 mA13PE 14No 15 La 16 Lb 17 Pilot valve of filter 1 PV1 Lo 24 VAC max. 300 mA18 PE 19No 20 Operation valve of filter 2BV2 Lo 24 VAC max. 300 mA21 PE 22No 23 La 24 Lb 25 Pilot valve of filter 2PV2 Lo 24 VAC max. 300 mA26 Root27Universal output 2(Operation message) NO contact Voltage-freemax. 24VDC/1A, 250VAC/4A 28 Root29Universal output 3(Regeneration message) NO contact Voltage-freemax. 24VDC/1A, 250VAC/4A 30 Root31Universal output 4(error message) NO contactVoltage-freemax. 24VDC/1A, 250VAC/4ADistance (galv. isolation)32 Root33 Universal output 5(pulse output dosing pump) NO contact Open collector output 24 VDC max. 15 mA 34 Resin temp. 35 Resin temp.36 Resin conduct. A37 Resin conduct. B, water conduct. A38 Conduct. sensor water/resinfilter 1Water conduct. B39 Resin temp. 40 Resin temp.41 Resin conduct. A42 Resin conduct. B, water conduct. A43 Conduct. sensor water/resinfilter 2Water conduct. B44 GND45 Pulse input 46 Flow meter+24 VDC For Hall effect sensor or REED switch47 GND 48 Universal input 1 (lack of salt switch) Input For voltage-free contact 49 GND 50Universal input 2InputFor voltage-free contact4.2.1 Cable specificationsTerminalsCable min. Cable max.Cable typeSupply voltage 3x1.0 mm² 3x1.5 mm² NYM-J/Ölflex 110Mains output3x0.75 mm² 3x1.5 mm² NYM-J/Ölflex 110Universal output 13x0.75 mm² 3x1.5 mm² NYM-J/Ölflex 110Operation valve of filter 13x0.5 mm² 3x0.75 mm² Ölflex 110 Pilot valve of filter 1 5x0.5 mm² 5x1.0 mm² Ölflex 110 Operation valve of filter 23x0.5 mm² 3x0.75 mm² Ölflex 110 Pilot valve of filter 2 5x0.5 mm² 5x1.0 mm² Ölflex 110Universal output 2 2x0.5 mm² 2x1.0 mm² NYM-J/Ölflex 110Universal output 3 2x0.5 mm² 2x1.0 mm² NYM-J/Ölflex 110Universal output 4 2x0.5 mm² 2x1.0 mm² NYM-J/Ölflex 110Universal output 5 2x0.14 mm² 2x0.5 mm² LiYY/Ölflex 110 Conduct. sensor filter 1 6x0.14 mm² 6x0.34 mm² LiYCY Conduct. sensor filter 2 6x0.14 mm² 6x0.34 mm² LiYCY Flow meter3x0.14 mm² 3x0.5 mm² LiYY Universal input 1 2x0.14 mm² 2x0.75 mm² LiYY Universal input 22x0.14 mm²2x0.75 mm²LiYY4.3 Wiring diagramsIn the appendix you will find examples of the wiring configuration.5 Operation5.1 Operating statusFilters A and B can each have the following operating modes:• OPERATION• STANDBY• REGENERATION• ERROR (FAULT)The Sensotrol controller has been developed chiefly as a sensor control system which can be used to accurately establish depletion of the ion-exchange resin so that REGENERATION can be subsequently triggered and carried out. The controller can also be used for volume or time controlled regeneration.5.2 Operating modes5.2.1 Sensor modeA regenerated filter can be put into OPERATION immediately after REGENERATION. A depleted filter can not be put into OPERATION before it has been regenerated. In sensor mode, automatic adjustment takes place at the beginning of each operational phase whenever a volume of water in litres equal to three times the capacity in m³ · °d has passed through the filter. As long as the first adjustment of a filter has not been completed, the respective filter is displayed as greyed out on the screen. At the first commissioning the filters must be calibrated and the filters should be displayed normally on the screen. Conductivity in the resin bed (CDR) and in the soft water (CDW) is continuously calculated.The processor calculates the following triggering factor (TF) at short intervals:CDRTF = -------------- x 100JustCDRwhere CDRJust represents the resin conductivity during adjustment. The triggering factor during adjustment is therefore 100%. Tests have shown that conductivity decreases by about 35% when the resin changes from a regenerated to a depleted state. During complete depletion, resin conductivity is still at 65% of the level during adjustment and so the smallest possible triggering factor is TF = 65%.When water passes the filter, the control unit compares the momentary value of the triggering factor with a fixed value TF0 between 65 and 85% (generally 80%). If the triggering factor remains below the value TF0 (t-TF0) for five minutes then REGENERATION is initiated. The triggering criterion TC charts the course of the triggering factor between 100 % and the fixed value TF0 as a linear function for the range 100% to 0%, i.e. if levels go below the value TC=0%, then REGENERATION is initiated (after a five minute delay).If no water flows, the triggering criterion is no longer monitored. This means that a conductivity drift within the resin granule, caused by diffusion during stop times, cannot initiate the regeneration process. If the soft water conductivity (CDW) changes during OPERATION, then the conductivity in the resin bed (CDR) which activates regeneration must also change. The dependency CDR on the CDW has been shown in tests and is saved as a data record in the control unit. The value of CDRJust, which corresponds to the new value of CDW, can thus be calculated and used to determine the current triggering criterion.5.2.2 Unattended operation in sensor modeIn order to control the functioning of the flow meter, the last triggering criterion is kept until termination of the adjustment. If the FLOW METER is working, the new triggering criterion is applied upon termination of the adjustment.If the FLOW METER is defective, the adjustment is not completed due to the absence of the flow meter signal. When the triggering criterion is reached before termination of the adjustment, the controller recognises the FLOW METER to be defective.If the sensors are working, the installation OPERATES according to standard instructions.In case of a sensor defect, the soft water conductivity and/or the resin conductivity is not recorded. The controller recognises this and displays an error message.5.2.3 RegenerationIf the installation is run in volume or time mode, the regeneration is carried out according to an adjustable timetable for the duration of each regeneration step. The sensor mode combines a time-controlled process and monitoring of rinse water conductivity. The details of the procedure are as follows:1. Backwash (BW):This is carried out for a preset, fixed period of time (backwash t).2. Brine draw/slow rinse (BD/SR):During BRINE DRAW, there is a check to see whether the high conductivity of brine is registered on the water sensor within a preselectable time (brine wait. t). This high conductivity must then be measured for a second preselectable time (minimum time for the brine draw "min.t.brn.dr.") on the water sensor. If the criteria for this two-step brine test are not fulfilled, the LACK OF BRINE alarm is activated. The slow rinse stage continues until the rinse water conductivity lies constantly under 1,800 µS/cm (CD-SR) for a 60 second period. If this level of conductivity has not been reached once the set time (brine draw t) has come to an end, the process is stopped.3. Fast rinse:This is carried out for a preset, fixed period of time (fast rinse t). If the rinse water conductivity is still above 1,800 µS/cm (CD-FR) at the end of this time, the controls remain in fast rinse mode until the conductivity falls below this level and five more minutes have passed (LACK OF RINSING error).Once REGENERATION is completed, the regenerated filter is in STANDBY. Connecting a BRINE PUMP can reduce the time needed for brine formation (brine form t), which takes 300 minutes without a circulation pump, to about 60 minutes because of forced circulation in the brine tank. The BRINE PUMP is to be connected to the UNIVERSAL OUTPUT 1 (terminals 7, 8, 9). Set the brine formation time to 60 minutes (brine form t). During brine formation, REGENERATION can be initiated but not started. The delay (in minutes) until the start of the REGENERATION process is shown in the LCD.5.2.5 StandbyUpon termination of the REGENERATION the filter switches to STANDBY. A switch to OPERATION takes place when the other filter starts to REGENERATE.5.2.6 Volume modeREGENERATION is initiated depending on the volume, i.e., as soon as thesoft water volume (m³) = capacity (°dH x m³) / max. hardness (°dH)for the filter in operation is reached.Note!In the event that the FLOW METER is defective, it is possible that hard water enters the system. The FLOW METER is monitored in sensor mode only.5.2.7 Time modeRegardless of the depletion degree of the resin, a REGENERATION of the filter in OPERATION is initiated as soon as a defined time interval (to be defined in the technician level, forced regeneration has elapsed.Note!When the unit runs in time mode, the depletion degree of the resin is not detected. It is thus possible that hard water enters the system.Switching pointRegenerated resin Depleted resinConductivity Resin/WaterWater conductivityCD = Conductivity in the resin/water mixture Vs = soft water amount produced 80 % = triggering factor6 Instructions for use6.1 Operation at a glanceThe controller is easy to understand and allows commissioning the unit almost without the operating manual for many applications. The start-up wizard will guide you through all of the important settings as soon as the device has been switched on.It shows the setting limits and standard settings for the respective parameters on the screen. Below these you will find explanations on the controller for the elements that are not clearly described through text or by selection lists. We reserve the right to make changes that serve technical progress.6.2 Display and control elementsThe operator interface consists of a graphic display (128x64 pixel), 7 keys and an LED for OPERATION and FAULT each. It also has an acoustic alarm.6.2.1 LEDsThe LEDs show the installation's status OPERATION (green) and FAULT (red).6.2.2 KeyboardThe controller is operated by 4 cursor keys and 3 function keys (F1, F2, F3). The cursor keys have the following functions:Î (RIGHT) Selection of one decimal place within an edit fieldÍ (LEFT) Selection of one decimal place within an edit fieldÏ (UP) Menu selection, option selection, selection of one digit within an edit fieldÐ (DOWN) M enu selection, option selection, selection of one digit within an edit fieldF1 (ESC) Function key 1 (often used as ESC key)F2Function key 2F3 (ENTER) Function key 3 (often used as ENTER key)6.2.3 Function keysOperation is mainly carried out with the function keys (F1, F2, F3). The functions of the keys are indicated through the icons in the lower display section.The icons that are most frequently used are shown below:Terminate function/menu, abort setting (= ESC)Select function/menu, save setting (= ENTER)Answer "yes" to a questionAnswer "no" to a questionDisplay report menuDisplay settings menu6.3 Entering text and figures6.3.1 Menu itemsThe menu consists of several items in a list (arranged one below the other) that can be longer than the number of items displayed on the screen.A menu item is selected with the arrow on the left side of the screen. The arrow is moved with the UP and DOWN keys and moved to the menu item of your choice. The marked menu item is then selected with the F3/ENTER key. If the list of menu items is longer than the part displayed on the screen, the controller scrolls automatically.Note:• Most of the menus have a hierarchical structure, i.e., upon selection of a menu item, another submenu opens.• You can usually leave a menu by pressing the F1/ESC key (return to normal level).6.3.2 Data editingData are normally edited via a special screen, where the parameters, their admissible value range and the standard value are shown.Any editing process may be aborted without saving the changed value by pressing F1 (ESC). When editing parameters, there is differentiation between the following five data types:6.3.3 Numerical dataNumerical editing is carried out to adjust the operating parameters and to set the calibration parameters. Numerical editing works like programming a decade switch.The digit to be changed is selected with the cursor (a block in the display) and set to the desired value by pressing the UP / DOWN keys as often as necessary. By means of the LEFT / RIGHT keys, the cursor can be moved to the other digits so that these can be modified as well. The value indicated is stored using the F3 (ENTER) key.6.3.4 Selectable dataIn some cases an option can be selected (operating modes, operating statuses). Upon selection of the option, the operator can scroll through all further options with the UP / DOWN keys. The displayed selection is confirmed with the ENTER key.6.3.5 Alphanumerical dataThe message texts can be edited alphanumerically. The procedure is identical to that of numerical editing, but it is possible to select numbers and characters with the UP and DOWN keys.6.3.6 Time of the dayEditing is carried out as described for numerical data, but a time in the HH:MM format is selected. It is possible to edit any time from 00:00 to 24:00 (the 24 h mode allows definition of a complete one-day time span). .The adjustment to summertime or wintertime is carried out automatically.6.3.7 CalendarEditing is carried out as described for numerical data, but a date in the DD:MM:YY format is selected. The year is set with only two digits (20xx is assumed).6.3.8 ConfirmationsFor safety reasons and to avoid erroneous settings, some functions require confirmation. The following screen is used for this purpose.By confirming with F3/Enter the selected function is carried out. By pressing F1/Esc the function is aborted.6.4 PasswordsThe different menus, functions and settings are accessible via 4-digit, numerical passwords. The following two hierarchical access levels are differentiated.Access level Name oflevelPresetpasswordPassword necessary for...1 User level 1234 user and parameter levels3 Technicianlevel3456 technician level and sublevelsThe password for the level indicated on the screen (or superior level password) must be entered and confirmed with F3/Enter.If a wrong password is entered or if the password entry is aborted with F1/Esc, the access is denied.Note:• The passwords can be changed in the parameter menu and in the technician level.• It is possible, when a password is asked for, to enter the password of a higher level. Since the access to the superior level is granted until the menu is exited, passwords will not have to be re-entered if additional functions carried out.7 Parameters and settings7.1 User menuMenu Parameter Format/Unit Selection/LimitsDefault setting U1 InformationU1.1 Total amount filter 1 xxxx m³< Q tot filter 1 > ---U1.2 Total amount filter 2 xxxx m³< Q tot filter 2 > ---U1.3 Max. amount filter 1 xxxx m³< Q max filter 1 > ---U1.4 Max. amount filter 2 xxxx m³< Q max filter 2 > ---U1.5 Conduct. raw water filter 1 xxxx µS/cm< CDW filter 1 > ---U1.6 Conduct. raw water filter 2 xxxx µS/cm< CDW filter 2 > ---U1.7 Conduct. resin filter 1 0 - 1024< CDR filter 1 > ---U1.8 Conduct. resin filter 2 0 - 1024< CDR filter 2 > ---U1.9 Type <Sensotrol> ---U1.10 Language -Deutsch- English- Français- Italiano- Nederlands- E spañol Deutsch (German)U1.11 Audio signal - Off- OnOff U1.12 Software version < > --- U1.13 System version < > --- U1.14 Param. version < > --- U1.15 Calib. version < > ---U1.16 Autom.Summer/Wintertime - Off- OnOnU1.17 Start of summer time < > --- U1.18 Start of winter time < > --- U2 Operating modeU2.1 - Operation filter 1- Operation filter 2- Regen. filter 1- Regen. filter 2--- U3 System timeU4 Parameters Access to the parameter level7.2 Parameters menuMenu Parameter Format/unit Selection/limitsDefault setting P1 Locking time AP1.1 Start 00:00–00:0000:00–24:00 00:00P1.2 End 00:00–00:0000:00–24:00 00:00P2 Locking time BP2.1 Start 00:00–00:0000:00–24:00 00:00P2.2 End 00:00–00:0000:00–24:00 00:00P3 Forced regeneration xx d00–99 00P4 Hardness rangeP4.1 °dH min xx.x °dH0.0–99.9 5.0P4.2 °dH max xx.x °dH0.0–99.9 40.0P5 Operating mode - Sensor mode- Volume mode- Time mode Sensor operationP6 Emerg. supply - Hard water- Switch offSwitch offP7 Conduct. limits (super password will be asked for when modifying data)P7.1 cond.brine_wait xxxxµS/cm600–800 600P7.2 condct.slow rns xxxx µS/cm1000–2000 1800P7.3 condct.fast rns xxxx µS/cm1000–2000 1800P7.4 dct.sensor xxxµS/cm0–100 20P7.5 dct.sensr xxxxµS/cm2000–50005000 P8 Time limits/param.P8.1 backwash t xx min2–30 9P8.2 brine draw t xxx min60–180 120P8.3 fast rinse t. xx min5–30 19P8.4 brine form t xxx min0–500 300P8.5 brine wait. t xx min2–50 40P8.6 min.t.brn.dr. xxxmin5–50 10P8.7 cond.brine_wait xxxs5–999 60P8.8 brine fill. t xx min5–99 30P9 Technician level Access to the technician levelP10 User password 4-digit code0000–9999 12347.2.1 Description of the parameters• P7.1 brine wait. t: the scaled conductivity value of the water that must be reached for the period P8.5 during the brine draw regeneration step is displayed.• P7.2 condct.slow rns: the scaled conductivity value of the water that must be reached for the period P8.7 during the slow rinse regeneration step is displayed (downscaled).• P7.3 condct.fast rns: water conductivity value that the measured value must fall below during the regeneration phase fast rinse.• P7.4 dct.sensor and P7.5 dct.sensr: limits of the measuring range of the conductivity probe.• P8.1 backwash t: duration of the regeneration phase backwash.• P8.2 brine draw t: max. duration of the regeneration phase brine draw.• P8.3 fast rinse t.: min. duration of the regeneration phase fast rinse• P8.4 brine form t: time set for brine formation.• P8.5 brine wait. t: period of time during which the high conductivity value of the brine (P7.1) must be detected during the regeneration phase brine draw.• P8.6 min.t.brn.dr.: min. duration of the regeneration phase brine draw.• P8.7 t cd.low sl.r: min. period of time during which the conductivity must be below the limit (P7.2) during the regeneration step slow rinse• P8.8 brine fill t.: max. time for the filling of the liquid brine tank.7.3 Technician levelDefault setting Menu Parameter Format/Unit Selection/LimitsS1 InputsS1.1 pulse input xxx.xx pulse/l0.01–999.99 34.50NOCS1.2 univ.DI1 logic - NC contact- NO contactS1.3 univ.DI1 func. - permanentpermanent- pulselack of saltS1.4 univ. DI1 text Freely programmablemessage textS1.5 univ.DI1reaction - no reactionno reaction- message only (analogous to"1" in the malfunction matrix)- emerg. switch-off (NAZ)- system off- suppressionregeneration- initiationregeneration- brine fillingS1.6 univ. DI1 active - alwaysalways- stand-by- operation- backwash- brine draw/slow rinse- fast rinse- hard water production if lackof capacity- lock iflack of capacity- error stop- locking time- below min. flow- no flow- lack of brine- sensor defect- lack of cap.- lack of rinsingS1.7 univ. DI1 delay xxx s0–999 0S1.8 univ. DI2 logic analogue univ.dig. input1S1.9 univ.DI 2 func. analogue univ.dig. input1S1.10 univ. DI 2 text analogue univ.dig. input1S1.11 univ.DI2reaction analogue univ.dig. input1S1.12 univ. DI2 active analogue univ.dig. input1S1.13 univ. DI2 delay analogue univ.dig. input1Menu Parameter Format/Unit Selection/Limits Default settingS2 OutputsS2.1 univ. DO1 - stand-by F1- operation F1- backwash F1- brine draw / slow rinse F1- fast rinse F1- standby F2- operation F2- backwash F2- brine draw / slow rinse F2- fast rinse F2- error stop- system off- recirculation- brine recirc.- brine filling- lack of brine- hrd w.if low cap- l ock if low cap.- locking time- no flow- sensor defect- lack of cap.- lack of rinsing- univ.dig. input1- univ.dig. input2 0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / I0 / P / IS2.2 univ. DO2 analogous to univ. DO1S2.3 univ. DO3 analogous to univ. DO1S2.4 univ. DO4 analogous to univ. DO1S2.5 funct. univ. DO5 - 0 / P / I- pulse output/IS2.6 *pulse output/I xx.xx pulse/l0.01–99 1S2.7 °univ. DO5 analogous to univ. DO1S3 Sensor type - d32/d50- ¾"d32/d50 S4 Capacity xxxx m³ °dH20–10.000 200S5 Max. flow xx.xx m³/h0.01–99.99 20.00S6 Recirculation xx.xx m³/h0.01–99.99 0.05S7 TF0 (triggering factor) xx %65–90 80S8 t-TF0 (delay TF0) xxx s 0–999 300S9 Meas./calibr.S9.1 CDW1 µS/cm Input of actual valueS9.2 CDW2 µS/cm Input of actual valueS9.3 calibrate analogue input (super passwordrequested)Calibration of curves。
SOP标准操作程序
SOP标准操作程序SOP的精髓SOP的精髓，就是将细节进行量化，用更通俗的话来说，SOP就是对某一程序中的关键控制点进行细化和量化。
简介从对SOP的上述基本界定来看，SOP具有以下一些内在的特征：SOP是一种程序。
SOP是对一个过程的描述，不是一个结果的描述。
同时，SOP又不是制度，也不是表单，是流程下面某个程序中关于控制点如何来规范的程序。
SOP是一种作业程序。
标准作业指导。
SOP是一种操作层面的程序，是实实在在的，具体可操作的，不是理念层次上的东西。
如果结合ISO9000体系的标准，SOP是属于三级文件，即作业性文件。
SOP是一种标准的作业程序。
所谓标准，在这里有最优化的概念，即不是随便写出来的操作程序都可以称做SOP，而一定是经过不断实践总结出来的在当前条件下可以实现的最优化的操作程序设计。
说得更通俗一些，所谓的标准，就是尽可能地将相关操作步骤进行细化，量化和优化，细化，量化和优化的度就是在正常条件下大家都能理解又不会产生歧义。
SOP不是单个的，是一个体系，虽然我们可以单独地定义每一个SOP，但真正从企业管理来看，SOP不可能只是单个的，必然是一个整体和体系，也是企业不可或缺的。
余世维在他的讲座中也特别提到：一个公司要有两本书，一本书是红皮书，是公司的策略，即作战指导纲领；另一本书是蓝皮书，即SOP，标准作业程序，而且这个标准作业程序一定是要做到细化和量化。
SOP的由来在十八世纪或作坊手工业时代，制做一件成品往往工序很少，或分工很粗，甚至从头至尾是一个人完成的，其人员的培训是以学徒形式通过长时间学习与实践来实现的。
随着工业革命的兴起,生产规模不断扩大，产品日益复杂，分工日益明细，品质成本急剧增高，各工序的管理日益困难。
如果只是依靠口头传授操作方法，已无法控制制程品质。
采用学徒形式培训已不能适应规模化的生产要求.因此，必须以作业指导书形式统一各工序的操作步骤及方法。
SOP的格式 1、明确职责：包括负责者、制定者、审定者、批准者。
贴标机操作SOP
贴标机操作S O PDocument serial number【KKGB-LBS98YT-BS8CB-BSUT-BST108】贴标机操作S O P1.目的：建立一个贴标机安全操作规程，用于指导安全操作贴标机。
2.范围：适用于领新达嘉（广州）包装设备有限公司生产的DL-101-JB2立式圆瓶自动贴标机的操作。
3.职责：贴标机操作人员对本规程的实施负责。
4.内容:4.1开机前应清除机器上所有杂物。
尤其注意运动部件附近，不得放置工具、擦布等物品。
4.2操作人员必须经过培训（尤其安全培训）才能上岗。
4.3当机器的操作人员多于一名时，应规定一人负责开机，其余人员不得开机，开机人员每次开机前应先观察机器的运动部件是否有人靠近，只有确定所有的人员都不会接触机器运动部件时，才能开机，开机时应提醒其余人员。
4.4在机器运行时，操作工（任何一个）若发现有异常情况应及时按下急停开关，并告知其他操作者。
4.5除非必要，并有足够之保护措施，否则不允许身体任何部位或用任何物品接触机器的运动部位，尤其是旋转部件或一些入口处。
因调试需要接触时，应由受过这类培训的人员进行，但必须事先通知操作者。
4.6非操纵开关者，若要介入对机器的高速调试或检测操作时，必须事先通知操纵开关者。
4.7打开紧急开关，重新上电之前，必须注意周围环境（包括人员、设备及传动部件）已处于安全状态，否则不能上电开机！4.8当对机器进行拆装或清理工作时，必须按下急停开关，以免误操作，绝不允许在机器运行时进行任何非正常的操作（包括清理）。
4.9对机器及其附近区域进行清洗时，应注意不要让水进入各电控箱或电控盒内，以及电源输入处及各电器部件，以免损坏元器件或危及人身安全。
4.10当需长时间对机器进行维护时应关掉总电源，并在机器的显眼处挂上“禁止开机”警示牌。
4.11未经许可，不得拆除或改变机上零件，尤其是安全防护用零件，并在操作中保护好安全标识。
4.12当维修后需重新开机时，除清理现场外应先用人力盘动一下运动部件或点动操作，看是否有障碍。
汽车制造中的ET阶段,PT阶段,SOP阶段描述
汽车制造中的E T阶段,P T阶段,S O P阶段描
述
WTD standardization office【WTD 5AB- WTDK 08- WTD 2C】
1、ET阶段（Engineering Trial，工程调试——设计验证阶段）：在车型开发初期，有设计公司对白车身的精度以及各个空位的精度进行验证和修正的阶段。
典型要求：模具标准化，工艺标准化，零部件与整车结构标准化，品质判定标准化。
2、PT阶段（Production Trial，生产调试——生产验证阶段）：在通过了设计公司的设计验证后，在小批量的生产过程中，对车身的线上可操作性、零件的品质及包装的标准化进行验证和改善阶段。
典型要求：设备与工装夹具到位，人员到位，物料配套到位，生产性达标（工艺直通率、品质保障力与物料批产验证）
3、P P：预生产——初期量产
典型要求：工艺规范化、物流规范化，包装规范化、工位器具规范化、节拍符合设计要求、人员与训练组织到位
4、SOP阶段（Start Of Production，小批量生产阶段）：各项验证完成，进入投放市场的小批量生产。
典型要求：按设计节拍实现标准化作业。
电站sop标准化操作流程范例
电站sop标准化操作流程范例英文回答：Standard Operating Procedures (SOPs) for Power Plants.Standard Operating Procedures (SOPs) are a critical component of a power plant's safety and operational efficiency. They provide clear, step-by-step instructionsfor employees to follow in order to perform tasks safelyand consistently.Importance of SOPs.SOPs are essential for several reasons:Safety: SOPs help to prevent accidents and injuries by providing clear instructions on how to perform tasks safely.Efficiency: SOPs streamline operations and improve efficiency by eliminating ambiguity and reducing the needfor on-the-job training.Compliance: SOPs help to ensure compliance with regulatory requirements and industry best practices.Consistency: SOPs promote consistency in operations, reducing the risk of errors and ensuring that tasks are performed to the same standard.Development of SOPs.Developing effective SOPs requires a systematic approach:1. Identify tasks: Determine the tasks that need to be standardized.2. Analyze tasks: Break down each task into individual steps.3. Develop procedures: Write detailed instructions for each step.4. Review and revise: Thoroughly review the SOPs with stakeholders to ensure clarity and completeness.5. Implementation: Implement the SOPs and provide training to employees.6. Monitoring and evaluation: Monitor the effectiveness of the SOPs and make revisions as needed.Components of SOPs.Typical components of an SOP include:Purpose and scope: Defines the purpose of the SOP and its applicability.Safety precautions: Identifies any potential hazards and the necessary safety measures.Step-by-step instructions: Provides clear instructions for each step of the task.Quality control: Describes any quality checks or inspections that need to be performed.Equipment requirements: Lists the necessary equipment and materials.Reporting and documentation: Specifies the required reporting and documentation procedures.Maintenance of SOPs.SOPs should be regularly reviewed and updated to reflect changes in regulations, technology, or operating procedures. The following steps are important for maintaining effective SOPs:Establish a review schedule: Determine how often the SOPs will be reviewed.Identify responsible parties: Assign responsibility for reviewing and updating the SOPs.Gather feedback: Collect feedback from employees and stakeholders to identify areas for improvement.Make revisions: Implement changes and updates to the SOPs as necessary.Conclusion.SOPs are essential for the safe and efficient operation of power plants. By providing clear instructions and standardizing procedures, SOPs help to reduce risks, improve efficiency, enhance compliance, and ensure consistency in operations. The development, implementation, and maintenance of effective SOPs are key to the successful management of power plants.中文回答：电站标准操作规程 (SOP)。
sop 运营流程 -回复
sop 运营流程-回复什么是SOP？SOP（Standard Operating Procedure）是标准操作规范的缩写。
它是指在特定的业务流程中，为了保持一致性和高效性而制定的一系列文件和指导方针。
SOP通过详细描述每个任务的步骤和标准要求，确保团队成员之间的工作方式一致，并提供简化操作和提高生产效率的方法。
为什么需要SOP？SOP在组织内部的运营流程中起到至关重要的作用。
以下是一些理由：1. 保持一致性：SOP定义了每个操作的具体步骤和标准要求，确保所有团队成员都按照相同的方式执行任务。
这种一致性有助于减少错误和混淆，并提高工作效率。
2. 提高效率：通过确立最佳实践和有效方法，SOP可以帮助团队成员在处理任务时更加高效。
团队成员不再需要重复制定流程，而是可以直接参考SOP进行操作，从而节省时间和精力。
3. 降低风险：在特定的业务环境中，存在一些风险和潜在的隐患。
通过制定SOP，组织可以识别和减少这些风险，并制定相应的控制措施。
这有助于提高工作质量，并确保任务按照预定的标准完成。
4. 培训新员工：对于新加入的团队成员来说，SOP是进行培训和熟悉工作流程的重要工具。
他们可以根据SOP了解每个任务的步骤和要求，从而在较短的时间内适应新的工作环境。
如何制定SOP？制定SOP需要以下步骤：1. 确定目标：确定制定SOP的具体目标和范围。
这可能涉及到整个组织的运营流程，也可能是特定部门或团队的特定任务。
2. 收集信息：收集相关的信息和文件，包括标准操作程序、工作说明书、流程图等。
通过与负责人和团队成员的交流，了解当前流程中存在的问题和改进的空间。
3. 分析和整理信息：对收集的信息进行分析和整理，确定各项任务的具体步骤和标准要求。
这包括制定流程图、撰写操作步骤和制定检查清单等。
4. 确定责任和权限：在SOP中明确每个任务的责任人和相关人员的权限。
这有助于减少混淆和冲突，并确保每个团队成员的角色和责任清晰明确。
普罗名特臭氧检测盒作业指导书
仪器使用要求
3
零点校正
1.将水样装入一个干净的测试瓶至10ml刻度，选紧瓶盖，置于样品室
2.放置样品时，标记需对齐
。
仪器使用要求
按ZERO/TEST键，程序符号闪烁约3秒，显示屏显示为：0.00
5
加缓冲液
DPD1缓冲液6滴
1.倒空测试瓶，以免影响测试效果
2.缓冲液液滴要均匀滴到测试瓶内
DPD1缓冲液2滴
DPD3缓冲液2滴
6
加样品
1.样品加至10ml处，
2.盖好瓶盖，摇匀。
仪器测试要求
7
测试
把测试瓶放入样品室，标记要对齐
1.仪器测试要求
2.测试结束后，把测试瓶倒空洗干净。
按ZERO/TEST键，程序闪烁约3秒，显示结果。
文件名称
普罗名特作业指导书
版本
文件层次
三层文件
文件编号
分发号
制定
审核
复核
批准
归属部门
批准日期
试行日期
发行日期
原理/动作示意图
步骤
作业要点
要点理由
（安全、成败、易做）
1
开机
在仪器右侧打开ON/OFF开机键。
仪器使用要求
2
选择检测项目按MODE来自选择测试项目：CL-br2-Cdo-O3-PH-Cys-CL
普罗名特pH-氧化还原传感器操作手册 .jsp
P r o M i n e n t ®1 概述测量pH值和氧化还原电位的组合传感器由测量电极（测pH值的玻璃电极，测量氧化还原电位的铂金电极）和参考电极（围绕在测量电极的周围）组成。
2 试运行在使用前必须将保护帽或护套从玻璃或金属电极上取下来。
玻璃或金属电极不能受到油污、油脂或其它污物的污染。
同样，参考电极的隔膜也不能有结垢、污物或结晶物。
因此，禁止用手触及电极。
如果电极污染，请参照第4章“传感器清洗和维护”进行清洗和维护。
3 传感器校正和检查3.1 校正pH值传感器零值校正：由于pH值传感器存在一定的制造公差，所以必须按相关的pH值变送器进行调整。
根据应用的工作条件，调整的时间间隔从几天到八周。
将传感器接到变送器后（接头和电缆必须保持完全干燥），将探头浸入到pH7的标准溶液中调整变送器，使其正好读出这个值。
取下传感器，用清水漂洗（最好用蒸馏水），然后用软的、不起毛的棉纸擦拭干净。
注注意无需校正变送器，此过程只检查传感器。
4 传感器清洗和维护传感器必须每月定期目视检查一次，如有必要，进行清洗。
如果用湿软布不能清洗掉传感器上的结垢，可使用下面的清洗剂：结垢类型清洗剂及使用时间一般结垢非研磨型的家用清洗剂水垢或金属氢氧化物约0.1%～3%稀释盐酸，1～5分钟油污、油脂溶剂，如酒精或丙酮生物污染物稀释盐酸和胃蛋白酶混合液，数小时。
不能使用溶剂（如丙酮）清洗电极，因为它们能损坏塑料杆。
传感器在清洁之后，必须彻底冲洗干净。
另外，氧化还原电极的金属表面可以用砂纸打磨和抛光。
如果参考电极的陶瓷隔膜堵塞，可以像玻璃电极那样进行清洁。
此外，还可用指甲刀、刀片或细挫刀小心地刮掉结垢，但必须注意不要刮破隔膜。
5贮存pH和氧化还原组合传感器必须保湿存放。
为此，向保护帽或保护套中倒入3摩尔氯化钾溶液，并套到传感器上旋紧。
— pH和氧化还原电极存放时间有限，建议存放时间不要超过3个月。
— 不要使用蒸馏水浸泡，因为这样会使传感器过早老化并损坏参照系统。
SOP模板-标准操作流程编写程序
标准操作流程编写程序编制部门：商务部文件审核:文件批准:批准日期：修改记录1 目的指导文件编写者能够高效的编写出符合文件编写标准程序的文件来。
2范围此文件适合所有编写标准操作流程的文件编写人员。
3 职责SOP文件编写总负责人对程序的有效性负责。
编写SOP文件的相关人员执行本程序，并反馈修改信息。
SOP文件编写总负责人根据此程序对各部门文件编写人进行培训。
各主过程负责人对文件的编写和修改的有效性负责。
4 定义SOP：SOP是标准操作程序（standard operation program）英文的第一个字母的缩写。
为各部门共性的、可以固化的业务活动。
4.2工具书:制定的作为岗位快速参考的文件，例如：公差，目标值等贴或放在工作区域附近用于员工工作时参考的文件，这类文件主要包括操作方法，测试标准，流程图等限于特定岗位使用的操作指南，可以作为程序文件的一部分，也可以单独使用。
4.3附件:指SOP文件中所引用的文件，执行文件的同时也必须同时执行的文件，主要包括管理规定，规章制度和标准，可以作为程序文件的一部分，也可以单独使用。
4．4流程体系：共由四部分组成，SOP－规范制度－表单－手册。
其中，规范为各部门之间在共性流程操作之上的不同的业务管理细的规定，是对SOP的支持和补充；表单是与SOP，和管理规范相匹配的单据、附件等文件；手册是已经固化的指导我们进行SOP操作或执行规范制度的指南性文件。
5程序说明编出流程图v1.0 可编辑可修改文件编写员根据部门业务主过程编出相应的流程图。
根据管理的需要和流程的可持续性和有效性确定流程的控制环节。
流程的控制环节一般是另一个新流程或子流程或附件的起点。
画流程图的统一工具为Visio，图标模板为。
图标说明：确定流程清单部门文件编写人员根据流程图的主过程确定本部门的流程数量和名称。
5．3流程编写程序文件包括以下内容 :（1）目的－此程序的执行目的。
（2）范围－此程序文件所规定及涉及的范围。
聚酯离心泵sop操作流程
聚酯离心泵sop操作流程下载温馨提示:该文档是我店铺精心编制而成，希望大家下载以后，能够帮助大家解决实际的问题。
文档下载后可定制随意修改，请根据实际需要进行相应的调整和使用，谢谢!并且，本店铺为大家提供各种各样类型的实用资料，如教育随笔、日记赏析、句子摘抄、古诗大全、经典美文、话题作文、工作总结、词语解析、文案摘录、其他资料等等，如想了解不同资料格式和写法，敬请关注!Download tips: This document is carefully compiled by theeditor. I hope that after you download them,they can help yousolve practical problems. The document can be customized andmodified after downloading,please adjust and use it according toactual needs, thank you!In addition, our shop provides you with various types ofpractical materials,such as educational essays, diaryappreciation,sentence excerpts,ancient poems,classic articles,topic composition,work summary,word parsing,copy excerpts,other materials and so on,want to know different data formats andwriting methods,please pay attention!1. 启动前的准备工作检查泵的进出口阀门是否处于关闭状态。
制药万能粉碎机的操作流程
制药万能粉碎机的操作流程英文回答：Operating a pharmaceutical universal pulverizer involves several steps to ensure safe and effective use. First, it is important to familiarize oneself with the machine's components and controls. This includes understanding the power switch, speed control knob, and feed hopper. Once familiarized, the machine can be prepared for use by ensuring it is clean and free from any debris or residue from previous use.Next, the desired materials to be pulverized should be carefully measured and prepared. It is important to follow the manufacturer's guidelines for the maximum capacity of the machine and to avoid overloading it. The materials should be evenly distributed in the feed hopper to ensure consistent and efficient pulverization.After the materials are prepared, the power switch canbe turned on to activate the machine. It is recommended to start at a low speed and gradually increase it to the desired level. This helps prevent any sudden surges in power and ensures a smooth and controlled pulverization process. The speed control knob can be adjusted accordingly to achieve the desired particle size.During the operation, it is important to monitor the machine closely and make any necessary adjustments. This includes checking the particle size and adjusting the speed if needed. It is also important to ensure that the machine is running smoothly and without any unusual vibrations or noises. Any abnormalities should be addressed immediately to prevent any potential damage to the machine or compromised product quality.Once the pulverization process is complete, the machine should be turned off and allowed to cool down. It is important to clean the machine thoroughly after each use to prevent any cross-contamination or buildup of residue. This can be done by removing any remaining materials from the feed hopper and wiping down the machine with a clean clothor brush. It is also recommended to follow any specific cleaning procedures provided by the manufacturer.中文回答：操作制药万能粉碎机需要经过几个步骤，以确保安全有效的使用。
瓶装医用氧的批准文号流程
瓶装医用氧的批准文号流程英文回答：Approval Process for Bottled Medical Oxygen.The approval process for bottled medical oxygen involves several steps to ensure the safety and efficacy of the product. These steps include:1. Development and Manufacturing: The manufacturer develops and manufactures the bottled medical oxygen according to established standards and specifications. This includes sourcing the raw materials, designing the manufacturing process, and conducting quality control checks.2. Pre-Market Submission: The manufacturer submits a pre-market approval application to the relevant regulatory authority, such as the Food and Drug Administration (FDA) in the United States. The application includes data on theproduct's safety, efficacy, and quality.3. Regulatory Review: The regulatory authority reviews the pre-market approval application and inspects the manufacturing facilities. This review ensures that the product meets the established standards and poses no unreasonable risks to patients.4. Approval and Market Authorization: If the product is deemed safe and effective, the regulatory authority grants approval and authorizes its marketing in the jurisdiction. This approval typically includes conditions and limitations on the use of the product.5. Post-Market Surveillance: After the product is approved and marketed, the manufacturer and regulatory authority continue to monitor its safety and efficacy. This involves collecting and analyzing adverse event reports, conducting clinical studies, and updating labeling as necessary.中文回答：瓶装医用氧的批准文号流程。
动力电池典型瞬时SOP预测方法
典型瞬时SOP预测方法瞬时SOP是指在下一时刻动力电池所能充电或者放电的最大功率能力，瞬时SOP估计方法主要包括以下四类:①混合脉冲功率特性法(HPPC)。
该方法基于动力电池上下截止电压，计算动力电池的瞬时峰值电流和功率。
由于算法简单，广泛应用于车辆能量管理领域。
②基于SOC约束的预测方法。
该方法基于许用最大和最小SOC约束实现动力电池峰值电流预测，常与其他方法组合使用。
③基于电压约束的预测法。
该方法克服了HPPC法的不足，考虑了峰值功率预测周期内动力电池OCV的变化，预测结果更为可靠。
④多约束动态法(Multi-Constrained Dynamic Method，MCD)。
该方法综合多个约束变量，如端电压、电流、SOC等，实时预测动力电池系统SOP；同时综合考虑电化学动力学、热力学、迟滞效应等动态响应特性对SOP预测结果的影响。
上述四种SOP预测方法的实施细节如下：1.HPPC法HPPC法是在美国“新一代汽车联合体”合作框架下由爱达荷国家工程与环境实验室提出的计算方法。
该方法使用Rint模型估计动力电池单体的SOP。
动力电池系统中每个单体的端电压可以表示为式中，下角m指的是第m个动力电池单体；U O C,m ［z m(t)］是单体m在SOC为z m(t)处的OCV值；i L,m(t)为单体m的负载电流；R i为每一个单体在充电或放电时的内阻，其值的大小需根据电流方向而定。
考虑到动力电池端电压受限于上下截止电压的约束，单体m的充放电峰值电流可以计算为式中，U t，m a x和U t，m i n分别为动力电池的充电截止电压和放电截止电压；和分别为单体m的峰值充电电流和峰值放电电流。
假设动力电池组由n个单体组成，其中有n s个模组串联，每个模组由n p 个单体并联组成，则动力电池组峰值功率可表示为HPPC法可预测动力电池系统的瞬时SOP，但是不能预测L×Δt时间间隔的持续功率；另外所使用的Rint模型未能精确描述动力电池的动态电压特性，导致预测的SOP 过大而引起过充电和过放电问题，进而威胁到动力电池的使用安全。
SOP定义及制作流程
S O P定义及制作流程(总3页) -CAL-FENGHAI.-(YICAI)-Company One1-CAL-本页仅作为文档封面，使用请直接删除SOP定义及制作流程所谓SOP，是Standard Operation Procedure三个单词中首字母的大写，即标准作业程序。
是以文件的形式描述作业员在生产作业过程中的操作步骤和应遵守的事项；是作业员的作业指导书；是检验员用于指导工作的依据。
“制造”就是以规定的成本、规定的工时、生产出品质均匀、符合规格的产品。
要达到上述目的，如果制造现场之作业如工序的前后次序随意变更，或作业方法或作业条件随人而异有所改变的话，一定无法生产出符合上述目的的产品。
因此，必须对作业流程、作业方法、作业条件加以规定并贯彻执行，使之标准化。
这就是SOP的作用。
将企业积累下来的技术、经验记录在标准文件中,以免因技术人员的流动而使技术流失；使操作人员经过短期培训，快速掌握较为先进合理的操作技术；根据作业标准，易于追查不良品产生的原因；树立良好的生产形象，取得客户信赖与满意；实现生产管理规范化、生产流程条理化、标准化、形象化、简单化；是企业最基本、最有效的管理工具和技术资料。
SOP编写指南1. SOP编写流程2. SOP编写计划书：明确SOP的编号、工序名称、编写人、初稿完成时间、小组讨论时间及最终的定稿时间。
3. SOP编写人员要求：操作好，有经验，有一定写作基础的一线员工沟通，打消编写人员的顾虑培训给予支持:专门的时间、提供相关资料等编写小组要有团队精神4. SOP的讨论修订：统一认识，达成共识SOP讨论会参与人员操作员、设备员（维修人员）、工艺员、体系管理员、编写组负责人及1-2名与本岗位无关的人员讨论会要作到互相挑战,各抒己见必要时可进行现场确认5. SOP的试运行：目的：通过实践来检验SOP的合理性和可操作性6. SOP的定稿、批准和执行：建立与SOP相应的查核表（工段长、工艺工程师两级查核）定期查核CPCPR（Critical Process Control PointReview ）：关键工序控制点回顾，关键工序是对产品质量起重要、关键作用的工序，通过建立关键工序控制点并实施严格的质量控制，以提高产品质量的过程控制能力7. 适时更新：当工艺要求、设备状况等发生改变，一些操作方法的改进时，要对SOP 进行评审和更新定期回顾确定回顾时间及参加人员将回顾结果纳入更新内容将正式发布的SOP列入SOP清单SOP流程图绘制规范要求：条理化，规范化，形象化逻辑性正确性，精确性可操作性SOP的编写要条理化、规范化、形象化：语句和结构条理清晰文章前后有关联，指向分明SOP六要素：1.物料名称及数量在生产前须确认好本工位所需的物料和准备的物料是否一致、数量是否正确，物料是否经过IQC检验。
SOP空压机操作指导书模板
0. 目录 (Table of content)1. 大纲(Introduction)1.1 范围(Scope)1.2 目的(Purpose)2. 参考文件(Reference document)3. 名词定义(Definition)4. 空压设备系统4.1 流程图及说明4.2 设备规格4.3 操作指导4.4 故障排除4.5 预防保养4.6 使用工具5. 使用窗体(Form used)1.大纲(Introduction)空压供应及安全操作的方法1.1范围（Scope）叙述本公司进行空压管理运作保养检修等程序方法。
1.2目的(Purpose)1.确保空压系统达到制程需求2空压运作正常降低异常状况3.提供管理设备保养检修之依循2.参考文件(Reference Document)无3.名词定义(Definition)凯禄光电（PLS）: 东莞市凯禄光电科技有限公司。
作业程序(Operation procedure): 业务在执行上的流程产品技术及生产文件及数据.操作指导书(Work instruction): 生产作业在进行上的步骤指导.操作标准书(Work standard): 生产作业在结果判定上的标准.文件修订(Document revise): 文件局部性的修改.文件更新(Document change): 文件全面性的修改.文件(Document): 记录有数据的数据载体, 基本上具有固定的存在形式, 且可被人员或机器读取.标准(Standard): 经相关业务负责人于取得共识后认可的文件, 可作为相关活动并其结果的通用性规则, 指导或特性,藉以保证其基本目标的达成.4.空压设备系统4.1流程图及说明4.1.1系统流程图4.1.2流程图说明1.本机构为螺杆式空气压缩机，内有一段转子(Rotor Assmbling)，由主马达经联轴器直接驱动主齿轮(Bull Gear)，再经由主齿轮带动小齿轮(Pinion)及转子，藉由高速离心方式以达到使用压力，做压缩空气用。
标准操作规程(SOP)基础知识
标准操作规程（ SOP ）基础知识标准操作规程（ SOP ）是各种标准化管理认证和产品认证的重要内容，各行业都有SOP 的要求。
什么是 SOP ？简单的讲， SOP 就是一套包罗万象的操作说明书大全。
一套好 SOP 是确保产品或服务质量的必要条件。
SOP 不仅仅是一套技术性范本，它更重要的涵盖了管理思想、管理理念和管理手段。
由于在成熟的行业，都有明确的管理规范和认证体系，因此其 SOP 的标准化和成熟性都比较高，编写 SOP 也有依据难度较低。
由于目前还没有成熟的实验室管理和认证体系，因此，在检验工作中编写 SOP 会有些盲然。
首先， SOP 具有行业特点，不同的行业都有不同的 SOP 。
就检验工作而言，仪器有仪器的 SOP ，试剂有试剂的SOP ，各个项目有各自不同的SOP ，别说是细菌、生化免疫这些学科不同的有不同的SOP ，就是同一学科内不同项目也有不同的SOP 。
所以检验 SOP 不是一个，而一套。
第二， SOP 事无巨细，也就是说只要与项目有关，要详细全面，要包括所有的可能出现的细节。
以飞行员操作规程为例，第一条竞然是“坐下”，由此可以看出， SOP 涵盖细节程度。
SOP 不是简单的操作说明，而应该是实用操作大全，应该成为工具书性质的东西。
一套理想的 SOP 应该让一个不懂的学了后就能成为专家。
第三， SOP 不是仅仅是详尽的操作说明，它是管理规范的一部分，也包涵着质量控制和管理理念，从中甚至可以看到人员配置等情况。
虽然不同的行业 SOP 的具体内容是不同的，但是其是有确实的逻辑联系，因此借鉴其他行业特别相近行业的 SOP 要求是很有价值的。
以药品生产 SOP 为例，其要求是 GMP 认证所要求的，根据 GMP ，其 SOP 的重点见附。
借鉴药品的 SOP 的重点，检验 SOP 应该包涵：1、操作程序：实验和仪器的操作程序、实验器械的取用和实验后的处理、实验台的清洗、实验物溢漏的处理等2、质量控制：实验和仪器的质量监控，如实验质控数量（高、中、低？），仪器的校正（人员、时间、方法等）、维护和保养、实验的原始记录等。
标准操作规程名词
标准操作规程名词标准操作规程（Standard Operating Procedures，简称SOP）是指就一项特定任务或工作过程而制定的具体操作步骤的规定文件。
它是为了保证工作的一致性、有效性和安全性而制定的。
下面是一些常用的与标准操作规程相关的名词解释。
1. SOP：Standard Operating Procedure的缩写，意为标准操作规程。
它是企业或组织为了规范操作流程、保证作业质量和安全而制定的具体操作步骤的文件。
2. 流程图：流程图是一种用来展示工作流程或操作步骤的图形表示方式。
它使用各种符号和线条连接来表示各个步骤之间的关系，以帮助人们更直观地理解工作流程。
3. 标准化：标准化是指在一定的条件下，通过对工作流程、方法和规范进行规范化处理，使其达到一定的统一性和标准性的过程。
标准化可以提高工作的效率、减少错误和风险。
4. QA：Quality Assurance的缩写，意为质量保证。
它是通过建立一套严格的操作规程和质量控制方法，以确保产品或服务的质量达到预期标准，并持续改进和提高质量的过程。
5. QC：Quality Control的缩写，意为质量控制。
它是在生产过程中对产品、设备和工作环境进行检测、监控和分析，以确保产品或服务符合质量标准的过程。
6. GMP：Good Manufacturing Practice的缩写，意为良好生产规范。
GMP是一套制药行业的质量管理规范，用于确保制药产品的质量和安全性，包括对生产过程、设备、人员和环境进行规范和监控。
7. SOP编写：SOP编写是指制定和编写标准操作规程的过程。
在编写SOP时，需要详细描述每个步骤的操作方法、所需材料和设备、安全注意事项等，以确保执行过程中的一致性和准确性。
8. SOP审核：SOP审核是指对编写的标准操作规程进行审核和评估的过程。
审核人员会仔细检查每个步骤的描述、操作方法的准确性和可行性，以确保SOP符合预期的要求。
pfo过隔技巧(一)
pfo过隔技巧(一)PFO过隔技巧本文将介绍一些在创作过程中有效应用PFO（Process First, Output Second）思想的技巧，帮助您成为一名资深的创作者。
什么是PFO？PFO是一种创作方法论，即“先过程，再输出”。
这意味着在稍后生成最终作品之前，我们应该首先专注于创作过程本身。
通过这种方式，我们可以更好地挖掘创作潜力，创作出更高质量的作品。
如何实践PFO？如果您想有效应用PFO思想，下面是一些实用技巧，供您参考：•捕捉灵感时不需要完美在创作的初期阶段，不要过于追求完美。
灵感时刻可能突然而来，此时应该尽快记录下来，而不是尝试追求绝对完美的词句或构思。
–保持便捷的笔记工具，如手机备忘录或小本子，随时记录灵感。
–不要担心语法错误或词句的不清晰，重要的是能迅速抓住灵感。
•构建思维导图在进行创作之前，尝试用思维导图来整理思路和构建结构。
这样做可以帮助您更好地理清思路，同时也是为创作过程奠定良好基础。
–使用在线或离线的思维导图工具，将各种想法和概念有机地整合在一起。
–细化思维导图的节点，使之成为一个完整的脉络。
•注重细节，完善创作在进行创作过程中，注重细节和完善作品非常重要。
在输出最终作品之前，多次审查和修改可以提升作品的质量。
–多次检查拼写错误、语法错误和逻辑错误。
–改善句子结构和流畅性。
–使用工具来帮助检查和修正常见语法和拼写错误。
•进行初步反馈和修订在最终输出作品之前，向他人征求意见和反馈是很重要的一步。
通过他人的建议和观点，您可以更全面地改进和完善作品。
–找到一到两个可靠的朋友或同行请他们审查您的作品。
–欣然接受他们的建议和反馈，进行必要的修订。
总结PFO思想在创作中发挥着重要作用。
通过尽可能多地关注创作过程，我们能够创作出更高质量、更具创意的作品。
采用上述技巧，您将更好地运用PFO思想，提升自己的创作水平。
希望本文对您有所帮助！注意：本文所讲述的任何技巧和理念都需要与个人创作风格相结合，并根据具体情况进行适当修改。