7 Defects
焊接效果调整(英)
8000 6000 4000 2000
0
Defect Qty Precentage Cumm%
41.55%
Part Lifted 5114
41.55% 41.55%
Pareto of defects in Wave
55.41%
68.15%
78.83%
Solder Short 1706
13.86% 55.41%
Modify Change Modify Change Modify Change Change
Revise Revise Revise Revise Revise Revise Revise
Optimize Optimize Optimize Change Optimize Change
Modify 12 KSI08001-4200-000-05
ü Red epoxy process cause chip comp poor wetting, no solder defects, etc.
ü Parameter setting is not optimized cause soldering defects.
5
Wave Soldering Yield Improvement - 4165Fra bibliotekItem
SCAA咖啡分级及其他
SCAA定义下的精品咖啡分级标准及咖啡豆处理精品咖啡在出口前,必须根据豆子的(1)缺陷级数(2)豆体长宽(3)海拔高度(4)杯测品质,来区分优劣等级。
国际惯用的生豆分级制度有【美国精品咖啡生豆分级制】以及【巴西生豆分级制】两大系统,前者专供精品咖啡使用,后者适合大宗商品用豆。
SCAA(Specialty Coffee Association of America)即美国精品咖啡协会,成立于1982年,SCAA致力于为追求咖啡“从种子到杯子”的卓越品质、以及优质咖啡的可持续发展,提供一个共同的平台,建立咖啡的质量标准,规范对咖啡专业人员技艺的认证标准。
美国精品咖啡协会采用的精品咖啡都分级制,对瑕疵豆有严格规范,不容许重大缺陷(primary defect)豆出现,对缺点都也有规定,对出现几颗缺点豆等同于一个全缺点(full defect)均有规定,下图表为每300g生豆重大缺陷与次要缺陷统计法。
缺陷统计表第一等精品咖啡豆(specialty grade):精品及每300g生豆不得有重大缺陷,仅容许零到五个缺点豆。
豆子大小级别,仅容许5%的误差,被测结果在醇厚度、果酸味、香气和整体风味上,至少要有一项杰出表现,不得有杂味和发酵过度的腐味。
烘焙后不得出现奎克豆,生豆含水量在9-13%。
第二等顶级咖啡豆(premium grade):顶级每300g生豆不得超过8次缺点豆,仅容许6-8个缺点豆。
豆子大小级别,紧容许5%的误差。
杯测结果在醇厚度、果酸味、香气和整体风味上,至少要有一项突出表现,不得有缺陷味,可容许3个奎克豆,生豆含水量在9-12%。
第三等商用级咖啡豆(exchange grade):每300g商用级生豆容许9-23个缺点豆,生豆大小,50%要在15目以上,仅容许5%低于14目。
容许5个奎克豆。
杯测不得有缺陷味。
生豆含水量在9-12%瑕疵豆的种类【全黑豆/部分黑豆】简介:内部或外部表面完全发黑的生豆,是种不透明的黑。
查货标准
查货标准AQL :average quality level的缩写,即平均质量水平,它是检验的一个参数,不是标准。
验货的时候根据:批量范围、检查水平、AQL值决定抽样的数量和合格与不合格产品的数量。
服装质量检查采用一次抽样方案,服装批量的合格质量水平(AQL)为 2.5,目前国外验厂通用AQL2.5. (当然各个公司有不同的QC标准,一般来说,服装检验分为大疵和小疵,分别用AQL2.5和AQL4.0,具体的指标可以根据抽检的数量查表),检查水平为一般检查水平,检查的严格度为正常检查。
其抽样方案见表:正常检查一次抽样方案(AQL-2.5)Ac---能接受的水平Re---不能接受的水平AQL服装国际检验标准AQL查检概述AQL : ACCEPTABLE QUALITY LEVEL 验收合格标准的缩写,即平均质量水平,它是检验的一个参数,不是标准. 在AQL 抽样时,抽取的数量相同,而AQL后面跟的数值越小,允许的瑕疵数量就越少,说明品质要求越高,检验就相对较严。
下面就不同的AQL列表说明:验货的时候根据:批量范围、检查水平、AQL值决定抽样的数量和合格与不合格产品的数量。
服装质量检查采用一次抽样方案,服装批量的合格质量水平(AQL)为 2.5,检查水平为举例一:有一批服装的订单数是3000件,按照AQL2.5标准抽查125件,次品数≤7就PASS (通过),次品数≥8就FAIL(不合格)。
举例二:订单数为7件,按AQL2.5标准抽查5件,无次品就PASS,有一件次品都FAIL;如果按照AQL4.0标准则只抽查3件,无次品就PASS不良点定义的标准:1.CRITICAL DEFECTS:*产品款式/颜色/印花和确认样不一致 *产品受潮或破损或有异味*违反目的国规定的不良点(诸如不正确的洗标/法律标/产地标)*影响安全使用的不良点2.MAJOR DEFECTS:*缝线开口/松动/跳针/断线/针密不良*颜色/印花严重偏差 *尺寸超出公差*布疵超出范围,或有破洞 *整烫布面有激光 *折叠包装不整齐*影响使用的不良点 *严重影响外观的不良点3. MINOR DEFECTS:*颜色轻微偏差*布疵*浮线/线头清理不干净*污渍/杂质*整烫不平整*断线连接不良*影响外观的不良点4. COLOR DEVIATION:所有产品颜色必须和MASTER STANDARD色光一致,单箱色差必须接近,严格按照45%,50%,55%分色包装,并且在纸箱外注明。
6西格玛绿带教程(PDF65页)
Our Vision & Goal
我 们 的 远 观 及目标
Integration of six sigma tools to be a company culture that encourage the whole organization to fully utilize six sigma methodology at daily operations, enhancing proficient problem solving and excellent decision making. This will provide Compart the best position to continuously produce Best-In-Class product and serve customer with Total Satisfaction. 结合六标准差工具作为公司的文化, 以鼓厉全组织于日常运作中全面使用六标准差研究方法,以增 强熟练地解决问题及卓越地作出决定,这将为肯发提供最佳的位置以持续生产最高质素的产品并服 务客户至全面满意。
Six Sigma Is Three Things 六标准差是三件事
Six Sigma — A Statistical Measurement 六标准差–统计学上的测量
It provides a quantitative performance assessment of our products, services and processes.
支持DMAIC 项目
组长
操作员
数据收集
支持团队
绿色腰 带
Project Definition 定义项目
Define a project title. 定 义 项 目 标 题 Describe the problem statement and the purpose of the
质量七大原则
Shitsuke
Respect 素养
cleanliness and order : 5 S
Standard Operation Sheet/标准工作表
Describes the sequence of operations to manufacture and inspect the product/描述操作的次序以便生产及检验产品
7 Quality Basics 7个质量基础
Quality First质量第一
What is Quality First? 什么是质量第一?
TEAM
T Together E Everybody A Achieve M Moral
What’s TEAM mean?
Quality starts with
7
quality basics/质量基础
the
The goal: pass only good parts to the next stage 目标:仅向下一阶段交付好的产品
Final inspection & Quality wall/终检&质量墙 Self inspection/自检 Red bins /红箱子 Rework under control/受控下返工 Poka yoke/防差错 Ok 1st part/首件合格 QRQC
First priority/第一项: stop the leak of NOK parts/停止不合格件的泄漏
This is where we stand…/这就是我们处于的位置
continuously adjusted/持续地调整
Product audit/产品审核
Suppliers/供应商
鞋类瑕疵常用中英文对照
一.港宝瑕疵(COUNTER DEFECTS)1.Counter sheet not lasted under insole(港宝没有拉邦至中底之下)2.Wrinkled counter caused either by poor lasting or by wrinkled chemical sheet(拉邦不良或港宝片皱折造成后套皱折)3.Soft chemical sheet due to wrong materials or wrong primer(港宝片品质不良或处理不良以致港宝太软)4.Crooked chemical sheet(港宝位置歪斜)5.Low positioned chemical sheet(港宝位置过低)6.Blisters on counter(后套部位有气泡现象)7.Back height not uniform within pair by 2 mm or more(后套高度不一致达2mm 或超过更多)8.Other counter defects (其他港宝瑕疵)二.Crooked Upper Defects (鞋面弯斜瑕疵)1.Topline crooked or wavy(鞋领口歪曲或成波浪状)2.Back seam off center, twisted or not vertical to heel seat, by 2mm(后合缝车线不正,偏离中线、扭曲或没与后跟垂直----偏离达2mm。
)3.Back heights not uniform within pair (左脚后套高度不一致)4.Different vamp length of left and right foot over 2 mm(左脚鞋面长度不同,相差超过2mm。
)5.other crooked upper defect (其他鞋面弯斜瑕疵)三.Color Variation defect(色差瑕疵)1.Poor antique treatment (锈色处理不良)2.Color variation between different piece of upper(鞋面不同部位的色差)3.Color of stitching and upper material not matching (as per confirmation sample) 车线材料与鞋面材料颜色不对(参照确认样品)4.Wrong color on ornaments and lace(装饰物与鞋带色差)5.Variation between left and right shoes(左右脚色差)6.Poor printing and embroidery(鞋面不良印刷或刺绣)7.Contrast color of PU coating and back fabric(PU面及布里成对比色)8.Other color variation defects(其它色差瑕疵)四.Damaged Upper Defects(鞋面破损瑕疵)1.Scratch mark on upper (鞋面擦痕)2.Visible roughing marks more than 1.5mm or conspicuous(看得见的磨粗过高,超过1.5MM 或很显眼.)3.Cut upper (鞋面破裂)4.Torn upper caused either by high stitch density or poor reinforcement. (因不良补强或车线针距太密造成的鞋面破裂)5.Poor heat embossing. (高温后压花不良)6.Toe box collapsing(鞋头下陷)7.Missing or incorrect material embossment(材料压纹消失或不正确)8.Loose or missing ornament parts.(装饰配件丢失或松动)9.Broken strap(前带或后带断裂)10.Other damaged upper defeats.(其它的鞋面破损瑕疵)五.Eyelet and lace defects(鞋眼和鞋带瑕疵)1.Punched hole bigger or smaller than eyelet.(鞋眼与打洞不合)2.Poor eyelet attachment. (鞋眼钉合不良)3.Loose eyelet. (鞋眼松落)4.Paint coat peeling off. (鞋眼的漆层剥落)5.Rust eyelet or other mental buckles. (鞋眼或其它的金属扣生锈)6.Wrong length. (错误的长度)7.Wrong color 、wrong material or wrong type of lace.(鞋带颜色、材质、型式不对)8.Broken yam(断纱)9.Eyelet row not uniform by 2.4mm.(鞋眼排列不整齐,偏离达2.4mm)10.Dirty marks on lace.(鞋带有不良记号)11.Shoelaces tied together. (左右脚鞋带系在一起)12.Other eyelet and lace defects. (其它的鞋带和鞋眼瑕疵)六.Lining Defects (includes vamp、sock and counter lining)(内里瑕疵,包括鞋面、鞋垫、后套里)1.Lining dirty or damaged or wrinkled (内里不洁、破损或皱折.)2.Trimming damage on topline stitching, causing lining to show gap(修内里口造成的破损导致开口。
Indradrive 系列 故障代码
Error MessagesF9001 Error internal function call.F9002 Error internal RTOS function callF9003 WatchdogF9004 Hardware trapF8000 Fatal hardware errorF8010 Autom. commutation: Max. motion range when moving back F8011 Commutation offset could not be determinedF8012 Autom. commutation: Max. motion rangeF8013 Automatic commutation: Current too lowF8014 Automatic commutation: OvercurrentF8015 Automatic commutation: TimeoutF8016 Automatic commutation: Iteration without resultF8017 Automatic commutation: Incorrect commutation adjustment F8018 Device overtemperature shutdownF8022 Enc. 1: Enc. signals incorr. (can be cleared in ph. 2) F8023 Error mechanical link of encoder or motor connectionF8025 Overvoltage in power sectionF8027 Safe torque off while drive enabledF8028 Overcurrent in power sectionF8030 Safe stop 1 while drive enabledF8042 Encoder 2 error: Signal amplitude incorrectF8057 Device overload shutdownF8060 Overcurrent in power sectionF8064 Interruption of motor phaseF8067 Synchronization PWM-Timer wrongF8069 +/-15Volt DC errorF8070 +24Volt DC errorF8076 Error in error angle loopF8078 Speed loop error.F8079 Velocity limit value exceededF8091 Power section defectiveF8100 Error when initializing the parameter handlingF8102 Error when initializing power sectionF8118 Invalid power section/firmware combinationF8120 Invalid control section/firmware combinationF8122 Control section defectiveF8129 Incorrect optional module firmwareF8130 Firmware of option 2 of safety technology defectiveF8133 Error when checking interrupting circuitsF8134 SBS: Fatal errorF8135 SMD: Velocity exceededF8140 Fatal CCD error.F8201 Safety command for basic initialization incorrectF8203 Safety technology configuration parameter invalidF8813 Connection error mains chokeF8830 Power section errorF8838 Overcurrent external braking resistorF7010 Safely-limited increment exceededF7011 Safely-monitored position, exceeded in pos. DirectionF7012 Safely-monitored position, exceeded in neg. DirectionF7013 Safely-limited speed exceededF7020 Safe maximum speed exceededF7021 Safely-limited position exceededF7030 Position window Safe stop 2 exceededF7031 Incorrect direction of motionF7040 Validation error parameterized - effective thresholdF7041 Actual position value validation errorF7042 Validation error of safe operation modeF7043 Error of output stage interlockF7050 Time for stopping process exceeded8.3.15 F7051 Safely-monitored deceleration exceeded (159)8.4 Travel Range Errors (F6xxx) (161)8.4.1 Behavior in the Case of Travel Range Errors (161)8.4.2 F6010 PLC Runtime Error (162)8.4.3 F6024 Maximum braking time exceeded (163)8.4.4 F6028 Position limit value exceeded (overflow) (164)8.4.5 F6029 Positive position limit exceeded (164)8.4.6 F6030 Negative position limit exceeded (165)8.4.7 F6034 Emergency-Stop (166)8.4.8 F6042 Both travel range limit switches activated (167)8.4.9 F6043 Positive travel range limit switch activated (167)8.4.10 F6044 Negative travel range limit switch activated (168)8.4.11 F6140 CCD slave error (emergency halt) (169)8.5 Interface Errors (F4xxx) (169)8.5.1 Behavior in the Case of Interface Errors (169)8.5.2 F4001 Sync telegram failure (170)8.5.3 F4002 RTD telegram failure (171)8.5.4 F4003 Invalid communication phase shutdown (172)8.5.5 F4004 Error during phase progression (172)8.5.6 F4005 Error during phase regression (173)8.5.7 F4006 Phase switching without ready signal (173)8.5.8 F4009 Bus failure (173)8.5.9 F4012 Incorrect I/O length (175)8.5.10 F4016 PLC double real-time channel failure (176)8.5.11 F4017 S-III: Incorrect sequence during phase switch (176)8.5.12 F4034 Emergency-Stop (177)8.5.13 F4140 CCD communication error (178)8.6 Non-Fatal Safety Technology Errors (F3xxx) (178)8.6.1 Behavior in the Case of Non-Fatal Safety Technology Errors (178)8.6.2 F3111 Refer. missing when selecting safety related end pos (179)8.6.3 F3112 Safe reference missing (179)8.6.4 F3115 Brake check time interval exceeded (181)Troubleshooting Guide | Rexroth IndraDrive Electric Drivesand ControlsI Bosch Rexroth AG VII/XXIITable of ContentsPage8.6.5 F3116 Nominal load torque of holding system exceeded (182)8.6.6 F3117 Actual position values validation error (182)8.6.7 F3122 SBS: System error (183)8.6.8 F3123 SBS: Brake check missing (184)8.6.9 F3130 Error when checking input signals (185)8.6.10 F3131 Error when checking acknowledgment signal (185)8.6.11 F3132 Error when checking diagnostic output signal (186)8.6.12 F3133 Error when checking interrupting circuits (187)8.6.13 F3134 Dynamization time interval incorrect (188)8.6.14 F3135 Dynamization pulse width incorrect (189)8.6.15 F3140 Safety parameters validation error (192)8.6.16 F3141 Selection validation error (192)8.6.17 F3142 Activation time of enabling control exceeded (193)8.6.18 F3143 Safety command for clearing errors incorrect (194)8.6.19 F3144 Incorrect safety configuration (195)8.6.20 F3145 Error when unlocking the safety door (196)8.6.21 F3146 System error channel 2 (197)8.6.22 F3147 System error channel 1 (198)8.6.23 F3150 Safety command for system start incorrect (199)8.6.24 F3151 Safety command for system halt incorrect (200)8.6.25 F3152 Incorrect backup of safety technology data (201)8.6.26 F3160 Communication error of safe communication (202)8.7 Non-Fatal Errors (F2xxx) (202)8.7.1 Behavior in the Case of Non-Fatal Errors (202)8.7.2 F2002 Encoder assignment not allowed for synchronization (203)8.7.3 F2003 Motion step skipped (203)8.7.4 F2004 Error in MotionProfile (204)8.7.5 F2005 Cam table invalid (205)8.7.6 F2006 MMC was removed (206)8.7.7 F2007 Switching to non-initialized operation mode (206)8.7.8 F2008 RL The motor type has changed (207)8.7.9 F2009 PL Load parameter default values (208)8.7.10 F2010 Error when initializing digital I/O (-> S-0-0423) (209)8.7.11 F2011 PLC - Error no. 1 (210)8.7.12 F2012 PLC - Error no. 2 (210)8.7.13 F2013 PLC - Error no. 3 (211)8.7.14 F2014 PLC - Error no. 4 (211)8.7.15 F2018 Device overtemperature shutdown (211)8.7.16 F2019 Motor overtemperature shutdown (212)8.7.17 F2021 Motor temperature monitor defective (213)8.7.18 F2022 Device temperature monitor defective (214)8.7.19 F2025 Drive not ready for control (214)8.7.20 F2026 Undervoltage in power section (215)8.7.21 F2027 Excessive oscillation in DC bus (216)8.7.22 F2028 Excessive deviation (216)8.7.23 F2031 Encoder 1 error: Signal amplitude incorrect (217)VIII/XXII Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraDrive | Troubleshooting GuideTable of ContentsPage8.7.24 F2032 Validation error during commutation fine adjustment (217)8.7.25 F2033 External power supply X10 error (218)8.7.26 F2036 Excessive position feedback difference (219)8.7.27 F2037 Excessive position command difference (220)8.7.28 F2039 Maximum acceleration exceeded (220)8.7.29 F2040 Device overtemperature 2 shutdown (221)8.7.30 F2042 Encoder 2: Encoder signals incorrect (222)8.7.31 F2043 Measuring encoder: Encoder signals incorrect (222)8.7.32 F2044 External power supply X15 error (223)8.7.33 F2048 Low battery voltage (224)8.7.34 F2050 Overflow of target position preset memory (225)8.7.35 F2051 No sequential block in target position preset memory (225)8.7.36 F2053 Incr. encoder emulator: Pulse frequency too high (226)8.7.37 F2054 Incr. encoder emulator: Hardware error (226)8.7.38 F2055 External power supply dig. I/O error (227)8.7.39 F2057 Target position out of travel range (227)8.7.40 F2058 Internal overflow by positioning input (228)8.7.41 F2059 Incorrect command value direction when positioning (229)8.7.42 F2063 Internal overflow master axis generator (230)8.7.43 F2064 Incorrect cmd value direction master axis generator (230)8.7.44 F2067 Synchronization to master communication incorrect (231)8.7.45 F2068 Brake error (231)8.7.46 F2069 Error when releasing the motor holding brake (232)8.7.47 F2074 Actual pos. value 1 outside absolute encoder window (232)8.7.48 F2075 Actual pos. value 2 outside absolute encoder window (233)8.7.49 F2076 Actual pos. value 3 outside absolute encoder window (234)8.7.50 F2077 Current measurement trim wrong (235)8.7.51 F2086 Error supply module (236)8.7.52 F2087 Module group communication error (236)8.7.53 F2100 Incorrect access to command value memory (237)8.7.54 F2101 It was impossible to address MMC (237)8.7.55 F2102 It was impossible to address I2C memory (238)8.7.56 F2103 It was impossible to address EnDat memory (238)8.7.57 F2104 Commutation offset invalid (239)8.7.58 F2105 It was impossible to address Hiperface memory (239)8.7.59 F2110 Error in non-cyclical data communic. of power section (240)8.7.60 F2120 MMC: Defective or missing, replace (240)8.7.61 F2121 MMC: Incorrect data or file, create correctly (241)8.7.62 F2122 MMC: Incorrect IBF file, correct it (241)8.7.63 F2123 Retain data backup impossible (242)8.7.64 F2124 MMC: Saving too slowly, replace (243)8.7.65 F2130 Error comfort control panel (243)8.7.66 F2140 CCD slave error (243)8.7.67 F2150 MLD motion function block error (244)8.7.68 F2174 Loss of motor encoder reference (244)8.7.69 F2175 Loss of optional encoder reference (245)Troubleshooting Guide | Rexroth IndraDrive Electric Drivesand Controls| Bosch Rexroth AG IX/XXIITable of ContentsPage8.7.70 F2176 Loss of measuring encoder reference (246)8.7.71 F2177 Modulo limitation error of motor encoder (246)8.7.72 F2178 Modulo limitation error of optional encoder (247)8.7.73 F2179 Modulo limitation error of measuring encoder (247)8.7.74 F2190 Incorrect Ethernet configuration (248)8.7.75 F2260 Command current limit shutoff (249)8.7.76 F2270 Analog input 1 or 2, wire break (249)8.7.77 F2802 PLL is not synchronized (250)8.7.78 F2814 Undervoltage in mains (250)8.7.79 F2815 Overvoltage in mains (251)8.7.80 F2816 Softstart fault power supply unit (251)8.7.81 F2817 Overvoltage in power section (251)8.7.82 F2818 Phase failure (252)8.7.83 F2819 Mains failure (253)8.7.84 F2820 Braking resistor overload (253)8.7.85 F2821 Error in control of braking resistor (254)8.7.86 F2825 Switch-on threshold braking resistor too low (255)8.7.87 F2833 Ground fault in motor line (255)8.7.88 F2834 Contactor control error (256)8.7.89 F2835 Mains contactor wiring error (256)8.7.90 F2836 DC bus balancing monitor error (257)8.7.91 F2837 Contactor monitoring error (257)8.7.92 F2840 Error supply shutdown (257)8.7.93 F2860 Overcurrent in mains-side power section (258)8.7.94 F2890 Invalid device code (259)8.7.95 F2891 Incorrect interrupt timing (259)8.7.96 F2892 Hardware variant not supported (259)8.8 SERCOS Error Codes / Error Messages of Serial Communication (259)9 Warnings (Exxxx) (263)9.1 Fatal Warnings (E8xxx) (263)9.1.1 Behavior in the Case of Fatal Warnings (263)9.1.2 E8025 Overvoltage in power section (263)9.1.3 E8026 Undervoltage in power section (264)9.1.4 E8027 Safe torque off while drive enabled (265)9.1.5 E8028 Overcurrent in power section (265)9.1.6 E8029 Positive position limit exceeded (266)9.1.7 E8030 Negative position limit exceeded (267)9.1.8 E8034 Emergency-Stop (268)9.1.9 E8040 Torque/force actual value limit active (268)9.1.10 E8041 Current limit active (269)9.1.11 E8042 Both travel range limit switches activated (269)9.1.12 E8043 Positive travel range limit switch activated (270)9.1.13 E8044 Negative travel range limit switch activated (271)9.1.14 E8055 Motor overload, current limit active (271)9.1.15 E8057 Device overload, current limit active (272)X/XXII Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraDrive | Troubleshooting GuideTable of ContentsPage9.1.16 E8058 Drive system not ready for operation (273)9.1.17 E8260 Torque/force command value limit active (273)9.1.18 E8802 PLL is not synchronized (274)9.1.19 E8814 Undervoltage in mains (275)9.1.20 E8815 Overvoltage in mains (275)9.1.21 E8818 Phase failure (276)9.1.22 E8819 Mains failure (276)9.2 Warnings of Category E4xxx (277)9.2.1 E4001 Double MST failure shutdown (277)9.2.2 E4002 Double MDT failure shutdown (278)9.2.3 E4005 No command value input via master communication (279)9.2.4 E4007 SERCOS III: Consumer connection failed (280)9.2.5 E4008 Invalid addressing command value data container A (280)9.2.6 E4009 Invalid addressing actual value data container A (281)9.2.7 E4010 Slave not scanned or address 0 (281)9.2.8 E4012 Maximum number of CCD slaves exceeded (282)9.2.9 E4013 Incorrect CCD addressing (282)9.2.10 E4014 Incorrect phase switch of CCD slaves (283)9.3 Possible Warnings When Operating Safety Technology (E3xxx) (283)9.3.1 Behavior in Case a Safety Technology Warning Occurs (283)9.3.2 E3100 Error when checking input signals (284)9.3.3 E3101 Error when checking acknowledgment signal (284)9.3.4 E3102 Actual position values validation error (285)9.3.5 E3103 Dynamization failed (285)9.3.6 E3104 Safety parameters validation error (286)9.3.7 E3105 Validation error of safe operation mode (286)9.3.8 E3106 System error safety technology (287)9.3.9 E3107 Safe reference missing (287)9.3.10 E3108 Safely-monitored deceleration exceeded (288)9.3.11 E3110 Time interval of forced dynamization exceeded (289)9.3.12 E3115 Prewarning, end of brake check time interval (289)9.3.13 E3116 Nominal load torque of holding system reached (290)9.4 Non-Fatal Warnings (E2xxx) (290)9.4.1 Behavior in Case a Non-Fatal Warning Occurs (290)9.4.2 E2010 Position control with encoder 2 not possible (291)9.4.3 E2011 PLC - Warning no. 1 (291)9.4.4 E2012 PLC - Warning no. 2 (291)9.4.5 E2013 PLC - Warning no. 3 (292)9.4.6 E2014 PLC - Warning no. 4 (292)9.4.7 E2021 Motor temperature outside of measuring range (292)9.4.8 E2026 Undervoltage in power section (293)9.4.9 E2040 Device overtemperature 2 prewarning (294)9.4.10 E2047 Interpolation velocity = 0 (294)9.4.11 E2048 Interpolation acceleration = 0 (295)9.4.12 E2049 Positioning velocity >= limit value (296)9.4.13 E2050 Device overtemp. Prewarning (297)Troubleshooting Guide | Rexroth IndraDrive Electric Drivesand Controls| Bosch Rexroth AG XI/XXIITable of ContentsPage9.4.14 E2051 Motor overtemp. prewarning (298)9.4.15 E2053 Target position out of travel range (298)9.4.16 E2054 Not homed (300)9.4.17 E2055 Feedrate override S-0-0108 = 0 (300)9.4.18 E2056 Torque limit = 0 (301)9.4.19 E2058 Selected positioning block has not been programmed (302)9.4.20 E2059 Velocity command value limit active (302)9.4.21 E2061 Device overload prewarning (303)9.4.22 E2063 Velocity command value > limit value (304)9.4.23 E2064 Target position out of num. range (304)9.4.24 E2069 Holding brake torque too low (305)9.4.25 E2070 Acceleration limit active (306)9.4.26 E2074 Encoder 1: Encoder signals disturbed (306)9.4.27 E2075 Encoder 2: Encoder signals disturbed (307)9.4.28 E2076 Measuring encoder: Encoder signals disturbed (308)9.4.29 E2077 Absolute encoder monitoring, motor encoder (encoder alarm) (308)9.4.30 E2078 Absolute encoder monitoring, opt. encoder (encoder alarm) (309)9.4.31 E2079 Absolute enc. monitoring, measuring encoder (encoder alarm) (309)9.4.32 E2086 Prewarning supply module overload (310)9.4.33 E2092 Internal synchronization defective (310)9.4.34 E2100 Positioning velocity of master axis generator too high (311)9.4.35 E2101 Acceleration of master axis generator is zero (312)9.4.36 E2140 CCD error at node (312)9.4.37 E2270 Analog input 1 or 2, wire break (312)9.4.38 E2802 HW control of braking resistor (313)9.4.39 E2810 Drive system not ready for operation (314)9.4.40 E2814 Undervoltage in mains (314)9.4.41 E2816 Undervoltage in power section (314)9.4.42 E2818 Phase failure (315)9.4.43 E2819 Mains failure (315)9.4.44 E2820 Braking resistor overload prewarning (316)9.4.45 E2829 Not ready for power on (316)。
Defect Book(Shoes)
SHOES DEFECTS BOOK鞋类疵点手册第一节疵点手册概述1)Introduction 简介This defects book can be use as a guide to determinate the general defects that can appear in production. These defects are not exhaustive.该手册可作为发现鞋类产品生产过程中一般性疵点的指南。
但该手册并未对疵点做出具体描述。
2)Application field 应用范围This defects book is applicable for the production control, and final control.该疵点手册用于鞋类产品生产控制,和尾检控制。
3)Definition of the criteria 疵点的定义According to the importance, the frequency, the localization, the incidence of the defect, they can be classified in three categories:-Major (Maj.)-Minor (Min.)-Acceptable (Acc.)根据重要性,出现的频率,位置和影响的不同,疵点可分为三类:- 重疵点(Mai.)- 轻疵点(Mi n.)-可接受(Acc.)3.1 Criteria of acceptation 接受的标准In all appreciation we are not taking care if the defect is reparable or not. All inspection is based upon AQL 4.0 system, level ll.在对疵点做出评估时,我们不应考虑该疵点可以被修正与否。
仓库7大浪费介绍
• 生产线发生不平衡 • 增加作业人员
• 制造能力低下 • 增加作业空间
过量生产 • 前后生产线(工程)之间发生不平衡
2、浪费的排除---要素
■ 改善思考的接近方法
1 STEP:能不能不要? 2 STEP:能不能减少? 3 STEP:如果那样,会发生什么现象? 4 STEP:什么,多大程度,怎样得到改善?
✓ 此处的库存并非指客户的货物,仅指仓库自 身的资源。
✓ 货位中的货物占用库存,收发货操作过程中 所以占用的库存也都是浪费。
✓ 应抛弃想通过库存来回避各种问题的想法。
现场的7大浪费(6)
3.动作的浪费
✓ 一天的作业不全是有附加值的活。
动作的浪费
单纯的手、脚以及身体 的移动不能产生附加值。
✓ 其作业的大部分是移动, 有附加值的 “活”是一部分。 不能直接发生附加值的移动是 动作的浪费。
现场的7大浪费(2) 错误的浪费
Claim!
不良
错误的浪费原因
流程的错误 错做的错误 核查的错误,等等
✓任何错误都会带来浪费, 而且成为顾客投诉的主要原因。
✓ 增加检查员工能发现错误, 但即使那样也不能说明错误减少了。
✓ 应改善不良发生的原因。
目录
一、浪费的基本概念
二、七大浪费的简介
三、关于浪费的思维
(减少) 非增值
不必要非增值(约35%) (消除)
8
如何增加利润?
9
目录
一、浪费的基本概念
二、七大浪费的简介
三、关于浪费的思维
四、寻找浪费的实地演练
SHANGHAI SHINE-LINK
10
INTERNATIONAL LOGISTICS
现场的7大浪费
门店销售常用英语话术
门店销售常用英语话术一、销售流程式顾客走进商店时,店员经常一边说May I help you?,一边走近顾客。
同义句:Can I help you?What can I do for you?How may I help you?顾客可能说:我想买件套装。
I'd like a suit.我在找一种……包。
I'm looking for a ... bag.I'm looking for a black, leather bag. (我在找一种黑色的皮包。
)店员可回答:How's this? (这个怎么样?)如果顾客说:我只看看。
I'm just looking. *没有特别想买的意思。
Just looking.Just browsing.I don't need any help.I'm just browsing.No just yet. (还不需要。
)店员可以回答:您有什么需要帮助的尽管说。
If you need any help, let me know. *这是店员对顾客常用的一种说法。
顾客看中某样东西:这双鞋真漂亮!These shoes are great!These shoes are wonderful.这个多少钱?How much is this?How much does this cost?What does this cost?What is the price of this?How much? *比较生硬的感觉。
如果顾客要讲价,会说:太贵了!That's expensive!That's expensive! (太贵了!)How expensive! (怎么这么贵!)That's too much! (太贵了!)如果顾客觉得很划算,直接想买:真便宜!That's cheap!How cheap! (怎么这么便宜!)关于尺寸颜色的:这种衬衫有小号的吗?Do you have this shirt in a small?Do you have this shirt in a small? (这种衬衫有小号的吗?)Do you have this shirt in a smaller size?这种毛衣有红色的吗?Do you have this sweater in red?店员要查库存可以说:Let me check. (我给你找找。
缺陷词典
Critical: Nonconformities that compromise integrity of the container and risk of contamination. Broken Finish, chipped sealing surface, contamination, crack, wavy top, etc. 严重:缺陷导致容器不完整及污染风险.列如:瓶头破碎,瓶口表面缺口,污染,裂纹,波浪头,等等. Major A: Nonconformities leading to serious container impairment. Chip, Fused Glass, Heel Sticker, Ring off, Line Over 主要A:缺陷导致严重的损害 finish, Tooling Marks, Frost, etc. Major B: Nonconformities leading to 缺口,玻璃熔结,底部玻块, 瓶身裂环,瓶头细线, container impairment of lesser degree. 模轮印,瓶口发雾,等等 主要B:缺陷所导致的损害较低
23.05.2016
Defects detected by Gerresheimer systems 格雷斯海姆系统所识别的缺陷
Glass defect for vials (Critical/Major/Minor) summary 小瓶玻璃缺陷(严重/主要/次要)汇总
Top瓶头 Lip瓶边 Neck瓶颈 Shoulder瓶肩 Body瓶身 Bottom瓶底
Minor: Defects that do not impact product quality or process capability.
潍柴汽车产品说明书
I
INDEX
v w
Main Menu
Index
Changing Oil How to......................................... 147 When to...................................Байду номын сангаас... 135
Charging System Indicator .... 46, 186 Checklist, Before Driving............. 123 Child Safety ...................................... 29
Booster Seats ............................... 38 Child Seats.................................... 34 Important Safety Reminders ...... 32 Larger Children ........................... 37 Risk with Airbags ........................ 30 Small Children.............................. 33 Child Seats........................................ 34 Cleaning Seat Belts........................ 160 Clock.................................................. 54 Clutch Fluid.................................... 154 CO in the Exhaust ......................... 207 Cold Weather, Starting in ............. 124 Compact Spare Tire....................... 174 Consumer Informationˎ................ 212 Controls, Instruments and.............. 43 Convertible Top ............................... 70 Convertible Top Cover................ 72 Lowering the Convertible Top... 70 Maintenance................................. 74 Raising the Convertible Top ...... 73
缺陷划分规划
缺陷划分规划为了在各项目中后期能对各项目质量做比较全面合理的评估,本次缺陷管理过程中定义了比较充分的质量评估考察点,将缺陷进行了多角度划分,下面将各划分方法一一列出。
1.1缺陷(defect)与错误的严重级别(severity)定义问题性质QC中级别概要描述详细描述致命性问题5-Urgent(紧急)引起系统数据错误、操作不能继续进行、死机、系统崩溃等问题;系统崩溃造成系统宕机应用系统停止工作导致程序异常退出的错误4-Very High(非常高)应用程序不能正常运行\窗口打开异常\死循环\数据被破坏资源泄露严重性明显功能性问题3-High(高)功能不能正常完成或完成有误的问题主要功能未正常实现功能执行错误弹出系统异常告警性问题2-Medium(中)功能完成正常,但由于非正常操作而引起系统提示警告,属于系统健壮性问题;系统容错处理异常输入框没有按照约定进行数据约束窗口没有按照既定规定处理没有合理弹出应用异常处理(正常提示)建议性问题1-Low(低)不影响目前系统的使用,但可进行进一步完善和优化,是测试人员提出的优化建议;界面文字拼音错误;不影响目前系统的使用,但可进行进一步完善和优化,是测试人员提出的优化建议;1.2缺陷(defect)的状态(status)定义优先级别描述New(新建)测试中新报告的软件缺陷Open(打开)被确认并分配给相关开发人员处理Fixed(已修复)开发人员已完成修正,等待测试人员验证Reopen(重新打开)对开发人员已修复的缺陷,经回归测试后发现问题仍然存在Rejected(已否决)拒绝修改此缺陷,但要说明拒绝理由Postponed(延迟修改)不在当前版本修复的错误,下一版修复Closed(已关闭)缺陷已被成功修复1.3缺陷(defect)的优先级(priority)定义优先级别描述5-Urgent(紧急)高优先级,马上响应,对于紧急需要处理的问题。
一般要求2小时内必须要求开发组做出响应。
7 Wastes
‘value added’. 增值的活动。非增值的活动即是”Waste”浪费。 浪费 缺陷产品 过度生产 搬运 等待 过多库存 Defective Product Overproduction Transportation Waiting Inventory
动作浪费 Over Motion 过度加工 Over Processing
生产流程七大浪费
• Important to the customer. 对客户很重要。 对客户很重要。 • Transformation of information or material.改变了信息或产品。 改变了信息或产品。 改变了信息或产品 • DONE RIGHT THE FIRST TIME. 一次做对。 一次做对。 要同时符合以上三个要求的活动才是
举例
- 材料损失 - 加工工时损失 - 返工工时损失
后果
- 延期出货/客户抱怨 - 辅助材料损失 - 降价损失 -
过度生产
- 提前消耗不该发生的费用(材料费/人工费) - 隐藏“等待”浪费 - 品质风险 - 过多在制品/周期长 - 增加周转箱/空间/搬运/库存 - 搬运工时损失 - 购买搬运工具损失 - 物品移动摆放所需空间 - 产能损失 - 生产周期延长 - 延期出货 - 产生不必要的搬运/摆放/放置/寻找等动作浪费 - 现金/管理成本/空间/货架/品质风险/呆料,废料风险 - 掩盖问题,影响管理者的进一步改善的意识和动力 - 生产效率低 - 人机工程 - 安全 - 工时损失 - 生产周期延长 - 搬运造成品质不良
6
搬运的浪费
Defects 缺陷产品 Over Production 过度生产
Transportation 搬运
Waiting 等待 Inventory 库存 Over Motion 动作浪费 Over Processing 过度加工
常用铸造缺陷中英文对照表
分类及序号
1 excessive material defects 多肉类缺陷 2 3 4 5 6 7 8 9 10 11 12 hole defects 孔洞类缺陷 13 14 15 16 17 18 19 20 burr swell cope raise excessive material sand wash clamp-off push-up drop blow hole gross blowhole surface porosity sub-surface porosity pinholes core blow internal shrinkage shrinkage hole shrinkage porosity micro-shrinkage slag
英文名称
flash / fin来自中文名称披缝 毛刺 涨模 抬箱 多肉 冲砂 挤型掉砂 掉砂缺肉 掉砂 气孔 大气泡 表面气孔 皮下气孔 针孔 砂芯气孔 内缩孔 缩孔 缩松 显微缩松 夹渣
分类及序号
material unqualification 材质不良 21 22 23 24 25 26 27 28 29 30 31 other defects 其他类缺陷 32 33 34 35 36 37 38 39 40 chill
中文名称
白口 石墨漂浮 球化不良 砂烧结 冷隔 冷豆 缩陷 冒口带肉 磕碰 浇不足 跑火 错型 变形 钻芯 错芯 偏芯,漂芯 裂纹 缺肉 表面粗糙 研磨过度
英文名称
carbon flotation under-nodularizing burn-on cold shut/cold lap cold shot depression breaking-in damage misrun run out shift distortion core penetration core shift core raise/core lift crack lack material rough surface over grinding
服装国际质量标准(AQL2.5)
何为服装国际质量标准(AQL2。
5)(2010-05-14 12:13:16)转载••AQL :average quality level(平均質量水平)的縮寫,即平均質量水平,它是檢驗的壹個參數,不是標准。
驗貨的時候根據:批量範圍、檢查水平、AQL值決定抽樣的數量和合格與不合格産品的數量。
服裝質量檢查采用壹次抽樣方案,服裝批量的合格質量水平(AQL)爲2.5,目前國外驗廠通用AQL2.5. (當然各個公司有不同的QC標准,壹般來說,服裝檢驗分爲大疵和小疵,分別用AQL2.5和AQL4.0,具體的指標可以根據抽檢的數量查表),檢查水平爲壹般檢查水平,檢查的嚴格度爲正常檢查。
其抽樣方案見表:正常檢查壹次抽樣方案(AQL-2.5)Ac---能接受的水平Re---不能接受的水平服裝批量(件) 服裝樣本大小(件) 合格判定數Ac(件) 不合格判定數Re(件)``91--150 20 1 2151--280 32 2 3281--500 50 3 4501--1200 80 5 6120--3200 125 7 83201--10000 200 10 1110001--35000 315 14 15AQL : ACCEPTABLE QUALITY LEVEL 驗收合格標准的縮寫,即平均質量水平,它是檢驗的壹個參數,不是標准。
AQL普遍應用于出口服裝,紡織品檢驗上,AQL 的標准有AQL0.010,AQL0.015,AQL0.025,AQL0.040,AQL0.065,AQL0.10,AQL0.15,AQL0.25,AQL0。
40,AQL0。
65,AQL1.0,AQL1.5,AQL2.5,AQL4.0,AQL6.5,AQL10,AQL15,AQL25 ,AQL40 ,AQL65,AQL100,AQL150,AQL250,AQL400,AQL650,AQL1000。
不同的AQL標准應用于不同物質的檢驗上。
在AQL 抽樣時,抽取的數量相同,而AQL後面跟的數值越小,允許的瑕疵數量就越少,說明品質要求越高,檢驗就相對較嚴。
7抽样表AQL表和缺陷等级
• 手套
• 危险缺陷
1. 产品样式、颜色、尺码与所要求的不同; 2. 产品尺寸不符合规范的要求; 3. 产品中遗留有断针等尖锐器物或其他能够伤害使用者的器物; 4. 特殊用途的手套(如接触腐蚀性的化学物质)手掌或手背部位有破裂、漏洞。 • 重要缺陷 1. 手掌和手背部位破裂、漏洞; 2. 浸胶问题:浸胶层严重剥落(露出基层); 3. 严重脏污。 • 次要缺陷 1. 除手掌和手背部位外的漏缝(破洞),轻微跳针,长线头; 2. 杂质,轻微的脏污; 3. 浸胶问题:如浸胶长度不够,浸胶渗透到基层内面(说明基层稀疏); 4. Shipping mark、警示标签。
12
• 某个产品同时存在不同等级的不合格,按照最严重的不合格计。
如某个不合格品存在危险缺陷(A类)、重要缺陷(B类)和次要缺陷(C
类)三种不合格,按照最严重的不合格计为A类不合格品。
A类不合品:包括1个或1个以上A类不合格,可能有B类和(或)C类不合格的产品。 B类不合格品:包括1个或1个以上B类不合格,可能有C类不合格,但不包含A类不合格。 C类不合格品:包括1个或1个以上C类不合格,不包含A、B类不合格。
6
• 统计抽样检验方法始于二十世纪二十年代
•
• •
1949年,美国国防部JAN-STD-105
1950年,美国国防部MIL-STD-105A 1957年,美国国防部颁布了计量抽样标准,MIL-STD-414
•
• • • • •
1958年, MIL-STD-105A被MIL-STD-105B取代
1961年,美国军用标准MIL-STD-105C取代MIL-STD-105B 1960~1962年,由美、英、加三国抽样专家共同组成ABC工作组,在全面 修订105C的基础上研 制出一个适合三这个国家军品和民品抽样检验标准。 在这三个国家给予不同的代号: 美国:MIL-STD-105D, 加拿大:105GP-1(民)、CA-G115(军), 英国:BS-9001(民)、GEF-131-A(军) 1973年,MIL-STD-105D被IEC(国际电工委员会)采用,命名为IEC410, 1974年ISO(国际标准委员会)命名为ISO2859。 我国已发布了23项统计抽样检验国家标准,主要有GB/T2828(计数型) 和GB/T6378(计量型)等。
词汇辨析:affect,defect,effect,infect的区别
词汇辨析:affect,defect,effect,infect的区别词根fect=make,do。
affect的前缀-a表示“向上”,而effect的前缀-e表示“出来”。
因此, affect侧重表示原因,即“影响”的动作; 而effect侧重表示结果,即“造成”一种特殊效果。
试比较:My opinion was affected by the recent development of events.我的看法受到了事态发展的影响。
The recent development of events effected a change in my opinion.最近事态的发展使我的看法起了变化。
Affect:影响The tax increases have affected us all.加税已经影响了我们所有的人。
Defect:缺点,过失,瑕疵。
visual defects; this device permits detection of defects in the lungs.对生理上有缺陷的人不能歧视。
Effect:效果、影响When does the new law come into effect?新法律何时生效?Infect:感染、影响Mary's high spirits infected all the girls in the class.玛丽的兴致感染了全班的女孩。
答案:affect, defect, effect, InfectedOther cyclic variations in the relationships between Sun, Moon and Earth also affect tidal range.太阳,月球和地球之间的其它周期的变化也对潮汐大小产生影响。
He was a vain fellow, and not conscious of this nor any defect.他是个自高自大的家伙,但他自己没有意识到这点,也没有感觉到自己有何缺点。
- 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。
1. Electrons and electron holes
governing conductivity of crystals, of little importance for most polymers.
2. Excitons
F-2 Surface defects
The surface defects can be discussed in the following four
groups:
1. Free surface
Parameters: Depth of layer of surface Distribution of folds Concentration and position of chain ends in the surface Frequency, length and location of isolated loose chain ends and loops
A right-handed closed circuit (Burgers circuit) in an ideal crystal is imaged on the defect crystal about the dislocation vector. The circuit will be open in the defect crystal. The Burgers vector points from the beginning to the end of the circuit.
Dnislocation in solution grown
polyethylene, revealed by moiré fringes. (electron micrograph)
F-4 Point defects
The list of point defects is rather large; it contains all
4. Foreign atoms on interstitial or substitutional sites
in macromolecular crystals only possible as low molecular impurity or in connection with copolymerization.
Besides the parameters
of free surface, and a description of tie molecules is needed as seen in figure.
Tie-molecules between grain boundaries in polyethylene made visible by crystallizing from paraffin solution and late removal of the paraffin (50%)
How edge dislocations can be made visible through moiré patterns
Upper
Lower
An optical analog to the double
diffraction phenomenon which causes moiré fringes in electron micrographs of double layers of crystals. One extra fringe is created (or destroyed) for each dislocation.
X-ray diffraction reveals the existence of
subgrain boundaries in polymer crystals.
Illustration of a subgrain boundary
Distance between etra planes b≈dφ
Dislocations in macromolecular crystals
Screw dislocations of a giant Burgers
vector, found as growth features in solution grown poly(dipropyl siloxane) (0.05%, from n-butyl acetate). Similar screw dislocations with a Burgers vector of the repeating unit cell are also expected; however, they would contribute little to accelerate crystal growth.
Left-handed and right-handed
screw dislocations, as well as terraces
consisting of pairs of screw dislocation of opposite handedness can be seen.
Burgers vector =fold-length 80-90 Å
Assumption 15000 mw, 1020
ends/cm3 average separation between chain ends= 22 Å, there successive planes are drawn, little “crystallinity” is left.
The need of an “amorphous defect” on the example of poly(ethylenepropylene), a copolymer [1.08-CH3 branches per 100 chain atoms]. Nitric acid etches the copolymer crystal in a manner similar to the homopolymer; It removes much more weight and branches. This extra weight must thus have been centered about the branches in the form of amorphous defects. Each branch has caused many CH2-groups to crystallize poorly so that they are amenable to HNO3 attack.
Crystallization of Linear Macromolecules
F. Microscopic defects
F-1 Type of defect
The
defect solid state description of other than macromolecules was developed by the mid-1950’s. macromolecular crystals were not too well understood at that time. Presently, one can for the first time make an effort to include macromolecular crystals into a general scheme of description of defect crystals.
Morphological defect
parameters like surface steps; changes in perfection, collapse features, fold sectors, etc.
2. Grain boundaries
In other than macromolecular single crystals angles above 30 ˚; In macromolecular crystals in addition, fold surfaces at smaller angle. The fold surfaces have a particularly large amorphous layer;
3. Subgrain boundaries
Crystals contacting each other at angles of less than 30 ˚, but no fold surface; The crystalline register is kept over certain lengths within the crystal; Extra planes of motifs are terminated at distances b≈d where d is the ≈dφ, ≈d lattice parameter and φ the contact angle
5. Chain disorder
special defect in macromolecular crystals— kinks; jogs; torsion; ends; folds.
6. Amorphous defects
Special defect in macromolecular crystals, makes the connection between “amorphous regions”
Point defects
Side and tБайду номын сангаасp view of a kink in a paraffin crystal
Example of the enormous
disruption in a polymer crystal if all chain ends would occur inside the crystal. Similar disruptions would occur for all other points defects. Their concentration must be less to get the type of perfection observed.