克诺尔ABS设计规范

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ABS8 系统介绍及安装要求

ABS8 系统介绍及安装要求

制动器
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Solenoid W heel circum ferential
control valve
a c c e le r a tio n
speeds
Wheel speed Reference speed Vehicle speed
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ABS 8: Roadmap / 路线图
ABS 8 roadmap 路线图
ABS 8
自识别系统配置(默认为4S/4M) UDS 的诊断协议 EEBD (增强型电子制动力分配) 支持ASR单独的制动控制 支持全部的ASR功能 电磁阀大连生产 ECU 国内生产 支持闪码诊断和故障信息显示
ABS 8
evolution package I
克诺尔是商用车制动系统和底盘系统全球主要供应商
制动 / 底盘管理 分别集成ESP功能的ABS制动防 抱死系统和EBS电子制动控制系 统
空气悬架控制系统
自适应巡航控制
常规阀类
空气供给和处理 单缸、双缸空气压缩机 模块化空气处理系统 电子控制
Knorr-Bremse Group
轮端制动 / 制动气室
膜片和弹簧制动气室 分别应用于牵引车和挂车的盘式 制动器 鼓式制动器(包括自动间隙调整 臂)
ASR 制动控制
制动灯开关(SLS):
可通过CAN线提供
可通过硬件连接
Brake Light
具体的描述
ASR:
安装ASR电磁阀和发动机的CAN线后,车 辆具有全部的ASR功能.
如果车辆只安装ASR阀而不连接发动机 CAN线,ABS8 系统支持单独的制动控制

汽车设计-ABS齿圈设计规范

汽车设计-ABS齿圈设计规范

汽车设计-ABS齿圈设计规范ABS齿圈设计规范编制校对审核版本R01⽇期摘要本⽂为汽车制动器轮毂单元ABS传感器的齿圈设计规范. 适⽤范围本规范适⽤于车⽤液压盘式制动器.⽬录见下页版本更新记录状态:N-新版R-修订D-删除⽬录1.⽬的、范围 (2)2.ABS系统的结构及⼯作原理 (2)3.ABS的布局和种类 (3)4.ABS齿圈的种类 (4)1)独⽴齿圈结构 (4)2)集成式齿齿圈轮毂单元: (5)5.ABS齿圈的材料及尺⼨ (6)1)齿圈的材料 (6)2)齿圈的齿数 (7)6.齿圈的布置与传感器的安装 (8)1)齿圈和传感器的布置 (9)2)齿圈的安装 (9)3)传感器的安装 (10)4)传感器与齿圈的间隙 (11)5)齿圈的间隙计算 (12)7.试验验证 (13)8.注意事项 (14)ABS齿圈的设计1.⽬的、范围本规范描述了汽车制动器ABS齿圈⼯作原理及开发规范,⽤于指导ABS 齿圈的开发设计以及与传感器的匹配设计。

本规范适⽤于液压制动器的设计流程。

2.ABS系统的结构及⼯作原理ABS系统主要由电⼦控制单元、传感器和液压调节器(电磁阀)三个主要部分组成。

ABS齿圈是装在驱动轴或轮毂等旋转体上,随着车轮的旋转⽽转动,与齿圈相连接的固定部位安装电磁头(传感器),当车轮旋转时,传感器切割磁⼒线,产⽣与轮速相同的脉冲信号,并将此电流传输到电控单元ECU,ECU根据交流变化的频率算出车轮的速度、滑移率,再根据预先设置好的控制系统计算,来控制通往每个车轮的制动液压,使车轮制动到不抱死的极限状态。

所以ABS齿圈在整个ABS系统中是传送切割磁⼒线产⽣的感应电流⼤⼩给ECU,控制各个轮速的作⽤。

3.ABS的布局和种类1)双通道/X型布局,四传感器。

左前、右后轮为⼀个通道,右前左后轮为⼀个通道。

2)三通道四传感器。

后两轮为⼀个通道,左前为⼀个通道,右后为⼀个通道,右前为⼀个通道。

3)四通道四传感器,每个轮⼦各为⼀个通道。

ABS原理克诺尔ABS培训材料

ABS原理克诺尔ABS培训材料

bb:: 车车轮轮加加速速度度
λλ:: 滑滑移移率率
© Knorr-Bremse Shanghai Ltd. ABS6 Training 12/2004
PPl:l:制制动动气气室室气气压压
PPCCMM 状状态态
record KBKR Atzkern front-axle IRM
U.J. Atzkern 11/61
后轮气源
前轮气源
应急/驻车 制动,挂车
齿圈 齿圈
© Knorr-Bremse Shanghai Ltd. ABS6 Training 12/2004
驾驶室报警灯
控制 气源
齿圈 齿圈
U.J. Atzkern 24/61
AABBSS//AASSRR元元件件
© Knorr-Bremse Shanghai Ltd. ABS6 Training 12/2004
AABBSS电电气气控控制制单单元元是是高高度度敏敏感感的的电电子子器器件件 •• AABBSS EECCUU禁禁止止溅溅上上水水、、泥泥浆浆、、灰灰尘尘或或机机械械应应力力作作用用如如掉掉到到地地上上等等 •• 除除电电线线插插头头之之外外禁禁止止用用手手指指或或其其它它物物体体接接触触端端子子 •• 在在EECCUU和和线线束束连连接接时时禁禁止止对对车车辆辆焊焊接接施施工工 •• EECCUU连连接接好好后后,,禁禁止止用用车车辆辆自自身身以以外外的的蓄蓄电电瓶瓶启启动动发发动动机机 •• 电电池池连连接接不不可可靠靠时时禁禁止止启启动动马马达达((发发电电机机)) •• 禁禁止止打打开开EECCUU或或修修理理已已损损坏坏的的EECCUU
ABS 控制循环测量结果图
VVFF:: 车车辆辆参参考考速速度度 VVRR:: 制制动动的的车车轮轮速速度度

ABS线束设计准则

ABS线束设计准则

针对ABS线束设计的设计准则总结如下:设计准则1:符合不同功能的系统方案的接线图连接要求(1) ABS/ASR/EBL E版本(4S/4M—S传感器;M电磁阀))接线图如图1所示。

ABS诊断插座安装说明:安装位置:靠近电控单元或仪表板上,易于诊断的位置。

所有电磁阀的绿黄线接地。

电磁阀棕色线(EV)控制进气口,蓝色线(A V)控制排气口。

传感器导线为棕色和黑色,但无极性之分。

(2)ABS/ASR/EBLE基本版本(6S/6M)接线图如图2所示,可以根据以上解释读懂该图。

设计准则2:符合不同控制模式的系统方案的接线图连接要求为了减少电控单元的产品变型,对于4S(S—传感器)的系统方案,可以通过不同的接线方法实现不同控制模式,如图3所示,即通过受控桥的ABS电磁阀的进气阀门和排气阀门的不同连接方法,获得不同的控制模式。

V AR的控制模式:受控桥的右侧车轮的电磁阀排气阀门A V接线,受控桥的左侧车轮的电磁阀进气阀门EV接线;受控桥的右侧车轮的电磁阀进气阀门EV为开路,受控桥的左侧车轮的电磁阀出气阀门A V为开路。

MAR的控制模式:受控桥的右侧车轮的电磁阀进气阀门EV接线,受控桥的左侧车轮的电磁阀排气阀门A V接线;受控桥的右侧车轮的电磁阀出气阀门A V为开路,受控桥的左侧车轮的电磁阀进气阀门EV为开路。

电控单元通过检测负载和开路情况进行判断控制模式,然后自动进行系统方案参数设置,如果连接错误,无效的系统方案,电控单元将报错。

电源线必须带符合ISO/DIS 8820的片式保险,保险片容量严格按接线图要求选用,不允许加大。

电磁阀电源的保险片容量15A(4M)/10A(3M),电控单元电源的保险片容量为5A。

设计准则4:电磁阀的电源线和接地线的要求电磁阀的电源线和接地线在任何情况下(在电压24V时,一个电磁阀的电流3.0A;在电压12V时,一个电磁阀的电流4.4A;)的电压降必须小于0.5V,推荐选择2.5mm2导线且接地点距离电控单元越近越好;设计准则5:电控单元的电源线和接地线的要求电控单元的接地线在电流2A的情况下,电压降应小于0.1V,导线截面积应为1.5mm2,推荐电控单元的电源线和地线的截面积2.0mm2设计准则6:开关导线的要求开关的导线在电流5mA的情况下压降应小于0.5V设计准则7:其他导线截面积的要求推荐其他导线截面积0.75-1.5mm2设计准则8:其他导线电压降的要求在任何情况下的导线电压降必须小于0.5V。

ABS规范(船体材料)

ABS规范(船体材料)

美国船级社船舶入级与建造规范(ABS:2010)第二部分第一章船体材料第一节一般规定1试验和检验1.1 通则所有用于船体及船上设备入级的材料的检验和试验,必须经过验船师的认可并符合以下相关或同等的要求。

材料、试验试样、机械性能试验程序如和本节的要求不同,可以通过申请获得批准,对材料生产国的生产工艺应定期认可,包括材料的用途,例如材料用于哪一部分,船舶的类型、用途、船舶的制造特性等。

1.2制造商认可(2003)1.2.1 (2010)船体建造所用全部钢质材料要在本社认可的制造厂家生产,钢厂经试验表明该材料适合焊接成型。

钢厂的轧制产品的审批要符合第二部分附录41.2.2 (2006)制造厂应负责确保在运行中坚持有效的工艺规程和生产控制。

如发生偏离控制或出现劣质产品时,制造厂应确定原因并建立对策以防止偏离再次发生。

同时,制造厂应向本会验船师提交全面的调查报告。

在这种情况下,每个受影响的制品应根据本会验船师的指示进行试验和检验。

另外,随后的试验和检验的频率可以增加对产品的信任。

1.2.3如果不是在轧钢厂生产的钢,要符合2-1-1/7.3的规定。

1.3 试验及试验数据1.3.1 目视检查验船师要确认工厂及产品是按照本社的质量保证方案建造的。

1.3.2 制造商的数据要确认制造商提供的数据并经验船师核查。

1.3.3 其他试验确认供应商提供的数据,安程序进行抽样检查,并经验船师审核。

各种测试的详细清单见第二部分附录一。

1.5 ABS质量保证方案对轧制品的认证板材和型材要由验船师验证通过机械性能测试,并符合本社质量保证方案。

1.7对以前认可材料的拒收如果在使用中证明材料不能满足要求,尽管有以前经过检查合格证明,它将被拒收。

1.9试验机校核(2005)试验机应保持良好而准确的状态,达到验船师满意,并对试验机进行校对检查。

所有试验应由合格的人员按认可的国家或国际标准进行。

1.11 结构管如果管子要用在结构上,则需进行2-3-12中的物理试验。

汽车设计-ABS齿圈设计规范

汽车设计-ABS齿圈设计规范

ABS齿圈设计规范编制校对审核版本R01日期摘要本文为汽车制动器轮毂单元ABS传感器的齿圈设计规范. 适用范围本规范适用于车用液压盘式制动器.目录见下页版本更新记录状态:N-新版R-修订D-删除目录1.目的、范围 (2)2.ABS系统的结构及工作原理 (2)3.ABS的布局和种类 (3)4.ABS齿圈的种类 (4)1)独立齿圈结构 (4)2)集成式齿齿圈轮毂单元: (5)5.ABS齿圈的材料及尺寸 (6)1)齿圈的材料 (6)2)齿圈的齿数 (7)6.齿圈的布置与传感器的安装 (8)1)齿圈和传感器的布置 (9)2)齿圈的安装 (9)3)传感器的安装 (10)4)传感器与齿圈的间隙 (11)5)齿圈的间隙计算 (12)7.试验验证 (13)8.注意事项 (14)ABS齿圈的设计1.目的、范围本规范描述了汽车制动器ABS齿圈工作原理及开发规范,用于指导ABS 齿圈的开发设计以及与传感器的匹配设计。

本规范适用于液压制动器的设计流程。

2.ABS系统的结构及工作原理ABS系统主要由电子控制单元、传感器和液压调节器(电磁阀)三个主要部分组成。

ABS齿圈是装在驱动轴或轮毂等旋转体上,随着车轮的旋转而转动,与齿圈相连接的固定部位安装电磁头(传感器),当车轮旋转时,传感器切割磁力线,产生与轮速相同的脉冲信号,并将此电流传输到电控单元ECU,ECU根据交流变化的频率算出车轮的速度、滑移率,再根据预先设置好的控制系统计算,来控制通往每个车轮的制动液压,使车轮制动到不抱死的极限状态。

所以ABS齿圈在整个ABS系统中是传送切割磁力线产生的感应电流大小给ECU,控制各个轮速的作用。

3.ABS的布局和种类1)双通道/X型布局,四传感器。

左前、右后轮为一个通道,右前左后轮为一个通道。

2)三通道四传感器。

后两轮为一个通道,左前为一个通道,右后为一个通道,右前为一个通道。

3)四通道四传感器,每个轮子各为一个通道。

所以适应ABS的布局,ABS齿圈与传感器相匹配,分别布置在每个有传感器的轮上。

ABS汽车防抱死制动系统设计

ABS汽车防抱死制动系统设计

优秀设计摘要ABS系统可以显著提高或改善汽车紧急制动时的操控性和稳定性,缩短了制动距离,是一种新型的汽车电子控制产品,并得到了越来越广泛的应用。

本文以轿车为研究对象,展开对汽车ABS的研究。

主要完成了以下的工作:通过对单个车轮时的受力分析确定了影响车轮附着系数的主要因素;通过比较电磁感应式轮速传感器和霍尔效应传感器的性能优缺点,采用并设计了霍尔效应式轮速传感器;通过对控制结构的分析设计了以INTEL公司生产的80C196KC单片机为核心的实时控制系统,包括信号输入电路、控制输出电路、驱动电路等硬件部分;经比较各种控制方案,确定了“逻辑门限制法”作为控制方案,并选用加速度和滑移率的组合作为控制参数。

采用事件门限来计算车轮的转速。

本文通过学习比较根据所学只是设计了ABS控制系统。

从理论上实现了ABS 的控制功能,完成了设计要求。

在设计过程中对汽车制动理论和制动装置有了较为深入的了解,扩大了自己的知识面,自己解决问题的能力也得到了提高。

关键词:防抱死制动系统电子控制单元门限值滑移率轮速传感器ABSTRCTAnti-lock Braking System (ABS) is an important device to improve the active safety of vehicle. ABS can greatly improve steering control ability during the brake maneuver and shorten stopping distance. Today with the improvement of the vehicle speed, ABS is applied widely.With the car as the research object, the research on ABS has been carried on. And a series of work were finished:The dynamic situation of wheel was analyzed. Then, the model of hydraulic ABS was built and assured main complication affect the wheeler appendiculate coefficient.By comparing the capability of electromagnetism rotate speed sensor with Houer rotate speed sensor, we chose the later, and have designed a sensor of this kind.Via analyse the control system structure, we have designed a real-time system with the singlechip 80c196kc produced by Intel company .It comprises with signal input, singlechip system, output, drive electro circuit and otherwise parts of hardware segment.After comparing the different projects of the controllers, the method of logic rate has been comfirmed, and the combination of acceleration and slippage rate as been chose as control parameters. The time gate method to calculate the wheel rotate speed was adopted.In this paper, based on the knowledge I have mastered, I designed a ABS system and realized the control function in theory, accomplished my assignment. I have gotten a in-depth understand of motorcar trig theory and equipment. It widen my knowledge scope, improved my ability of solving problems.Kyewords: ABS electronic control slippage gate rotate speed sensor目录1 防抱死制动系统概述 (1)1.1 ABS的功能 (1)1.2 防抱死制动系统的发展历史 (2)1.3 防抱死制动系统的发展趋势 (3)1.4 国内ABS系统研究的理论状态和具有代表的ABS产品公司 (5)2 防抱死制动系统基本原理 (7)2.1 制动时汽车的运动 (7)2.1.1 制动时汽车受力分析 (7)2.1.2 车轮抱死时汽车运动情况 (8)2.2 滑移率定义 (10)2.3 滑移率与附着系数关系 (10)2.4 制动时车轮运动方程 (12)2.5 采用防抱死制动的必要性 (13)2.6 防抱死制动系统的基本工作原理 (14)3 防抱死制动系统硬件设计 (18)3.1 防抱死制动系统的布置形式与组成 (18)3.1.1防抱死制动系统的布置形式 (18)3.1.2防抱死制动系统的基本组成 (21)3.2 80C196KC最小系统 (23)3.2.1 CPU简介 (24)3.2.2 时钟电路设计 (28)3.3 防抱死制动系统轮速传感器选择 (29)3.3.1霍尔传感器的设计 (32)3.3.2霍尔开关电路的选择 (32)3.3.3传感器齿盘的设计 (34)3.4 防抱死制动调压系统工作过程9 (35)3.5 电源设计 (39)3.6 信号输入电路设计 (39)3.7 电磁阀驱动电路的设计 (40)3.8 泵电机驱动电路的设计 (43)3.9 ABS系统报警LED灯设计 (44)3.10 EPROM和RAM的扩展 (45)3.11故障诊断硬件电路设计 (47)3.12硬件抗干扰设计 (48)3.13车轮制动器的选择 (52)4 防抱死制动系统软件设计 (54)4.1 控制方案和控制参数的选取 (55)4.2 控制参数及其计算 (56)4.2.1门限减速度的求取 (56)4.2.2门限加速度的求取 (58)4.2.3路面识别技术 (58)4.2.4车身参考速度的确定 (58)4.3 控制过程 (62)4.4 程序设计 (65)5 结论与展望 (67)5.1 研究工作总结 (67)5.2 防抱死制动系统发展方向 (67)参考文献 (70)英文翻译 (68)附录 (77)致谢 (84)1 防抱死制动系统概述1.1 ABS的功能汽车ABS在高速制动时用来防止车轮抱死,ABS是英文Anti-lock Brake Syetem的缩写,全文的意思是防抱死制动系统,简称ABS。

ABS规范 文档

ABS规范 文档

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克诺尔商用车制动系统技术发展(三)

克诺尔商用车制动系统技术发展(三)

1一”制动储 能”管路 带 6一倾 筒
14-快 速排气阀
滤清器的软管接头 7— 制动力控制器 15-.过流控制阀
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16.-管路滤清器
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口昼 一 ABs6是为全球使用开发的

一 一 用于单通道 系统 的结构紧凑的机 电组件 ,可扩展成4S/2M系
一 涵盖装有基本的ABS到装有带电子稳定控 统
制功能的ABS的所有汽车
的 方 向 向集 中综合 控 制 发展 程 中 克诺 尔公 司作 为世 界知 挂 车和客 车 极 大地提 高 了汽
运算 ,对 各子 系 统 将发 动机 管理 系统和 自动 变速 名 的制 动器 供应商 除 了向全 车 的行驶 安全 性 、制动舒适 性 进 行协 调 ,将 车 辆 器控 制 系统 集成 为动力传 动 世 界各 大汽 车制造 公 司及零部 和 经济性 。
克诺尔商用车制动 系统技术发展 (三 )
维普资讯
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行 驶性 能 控制 到 最 佳 水 平 ,形 成 一体 化 底 盘 控 制 系 统

ABS规范 ABS中文版

ABS规范 ABS中文版

ABS规范 ABS中文版ABSRULES FOR BUILDING AND CLASSINGSTEEL VESSELS2004ABS 钢质船舶建造规范2004 (仅供参考) 技术中心办公室 2004 年 6 月说明:技术中心办公室将根据实际需要逐步组织翻译并在局域网中共享。

ABS 目录第一篇:入级条件规范2004 年修改通知第一章:入级范围与条件第一节:入级第二节:船级的中止与取消第三节:船级符号第二篇:材料与焊接前言第一章:船体构造的材料第一节:一般要求第二节:普通强度船体结构钢第三节:高强度船体结构钢第四节:低温材料第五节:船体钢铸件第六节:船体钢锻件第二章:设备第一节:锚第二节:锚链第三节:链用轧制钢条第三章:机械、锅炉、压力容器及管路的材料第一节:一般要求第二节:机械、锅炉和压力容器用钢板第三节:无缝锻钢汽-水筒第四节:无缝钢压力容器第五节:锅炉及过热器管第六节:锅炉铆钉及牵条螺栓钢及铆钉第七节:机械钢锻件第八节:机械用热轧棒钢第九节:机械、锅炉及压力容器用铸钢件第十节:球状铸铁件第十一节:灰铸铁件第十二节:钢管第十三节:用于低温-18?0?以下的管路、阀及配件第十四节:青铜铸件第十五节:奥氏体不锈钢螺旋桨铸件第十六节:无缝铜管第十七节:无缝红铜管第十八节:无缝铜管第十九节:冷凝器及热交换器管第二十节:铜镍管路第二十一节:蒙乃尔铜镍管路附录 1:第二部分13 章要求的有损或无损测试及其验证之责任附录 4:批准轧制船体结构钢生产商的方案第四章:焊接与装配第一节:船体建造第二节:锅炉、非燃式压力容器、管系及工程部件第三节:焊接试验第四节:管路附录 2:填充金属的认可要求附录3:填充金属对 ABS 钢的适用范围第三篇:船体构造与设备规范 2004 年修改通知第一章:总言第一节:定义第二节:一般要求第二章:船体结构与布置第一节:总纵强度第二节:船壳板第三节:甲板第四节:船底部结构第五节:肋骨第六节:强肋骨和舷侧纵桁第七节:梁第八节:支柱,甲板纵桁及强横梁第九节:水密舱壁及舱门第十节:深舱第十一节:上部建筑、舱面室及起重机甲板第十二节:机械处所和轴隧第十三节:船首、船首框架及舵角第十四节:舵第十五节:甲板开口的防护第十六节:船壳开口的防护第十七节:舷墙、栏杆、舷门、舷门灯、通风筒、液舱排气及溢流口第十八节:舱内衬板、舱壁护条及钢结构的防护第十九节:焊接设计第三章:分舱及稳性第一节:一般要求第四章:消防措施第一节:结构防火第五章:设备第一节:锚泊、系泊及拖缆设备第六章:航行第一节:可见度第七章:船体建造过程中的试验、测试与检查第一节:液舱、舱壁和舵的密性试验第二节:测试第三节:检查第四篇:舰船系统与机械规范 2004 年修改通知第一章:总言第一节:机械的入级第二章:原动机第一节:柴油机第二节:涡轮增压器第三节:汽轮机第四节:蒸汽轮机第三章:推进及机动机械第一节:齿轮 1 总言 1(1 应用范围1(3 定义 1(5 应送审的图纸及资料 3 材料 3(1 材料规格及测试要求 3(3 可替用材料测试要求 5 设计 5(1 轮齿精加工 5(3 轴承 5(5 齿轮箱体 5(7 检测途径5(9 齿轮箱轴的计算 5(11 圆柱齿轮及斜齿轮的额定值 5(13 替用的齿轮额定值标准 5(15 多原动机输入的齿轮箱 7 齿轮箱的管路系统 9 齿轮箱的测试、检测与认证 9(1 材料测试 9(3 动态平衡 9(5 工厂检查 9(7 齿轮箱的认证 9(9 船上试用附录 1 圆柱齿轮和斜齿轮的额定值附录 2 配件指南附录 3 齿轮参数第二节:推进器轴系第三节:螺旋桨第四节:转向齿轮装置第五节:推力器及动态定位系统第四章:锅炉、压力容器及消防设备第一节:锅炉、压力容器及消防设备附录 1:设计规范第五章:甲板及其它机械第一节:起锚机第六章:管路系统第一节:一般规定第二节:金属管第三节:塑料管第四节:船舶管路系统及液舱第五节:内燃机管路系统第六节:蒸汽轮机管路系统第七节:其它管路系统第七章:消防系统第一节:一般规定第二冢禾厥獯墓娑?第三节:灭火系统及设备第八章:电气系统第一节:一般规定第二节:系统设计第三节:电气设备第四节:船上安装与测试第五节:特殊系统第九章:推进远程控制与自动控制第一节:一般规定第二节:推进远程控制第三节:ACC 符号第四节:ACCU 符号第五节:装配、测试与试车第六节:计算机控制系统第七节:设备第十章:除推进外辅助机械与系统的遥控与监测第一节:水密舱壁门、船壳体门及对外门第五篇:特殊船型规范 2004 年修改通知第一章:运输散装油的船舶(船长在 150 米(492 英尺)以上) 第一节:介绍第二节:设计考虑因素及一般要求第三节:负荷标准第四节:初始船材尺度标准第五节:总强度评估第六节:船体结构超过 0.4L 船腹第七节:装油及关联系统第二章:运输散装油的船舶(船长在 150 米(492 英尺)以内) 第一节:介绍第二节:船体结构第三节:装油及关联系统第三章:运输矿石或大宗货物的船舶(船长在 150 米(492 英尺)以上) 第一节:介绍第二节:设计考虑因素及一般要求第三节:负荷标准第四节:初始船材尺度标准第五节:总强度评估第六节:船体结构超过 0.4L 船腹第七节:货物安全第四章:运输矿石或大宗货物的船舶(船长在 150 米(492 英尺)以内) 第一节:介绍第二节:船体结构第三节:货物安全第五章:运输集装箱的船舶(船长 130 米(427 英尺)至 350 米(1148 英尺)) 第一节:介绍第二节:设计考虑因素及一般要求第三节:负荷标准第四节:初始船材尺度标准第五节:总强度评估第六节:船体结构超过 0.4L 船腹第七节:货物安全第六章:运输集装箱的船舶(船长 130 米(427 英尺)以内) 第一节:介绍第二节:船体结构第三节:货物安全附录 1:安全船体建造监控程序指南第七章:客轮第八章:运输散装液化气的船舶第一节:总言第二节:船舶残存能力及货舱位置第三节:船舶布置第四节:货物密封度第五节:加工压力容器及液体、汽体及压力管路第六节:建造用材料第七节:货物压力温度控制第八节:货舱排气系统第九节:环境控制第十节:电气装配第十一节:防火与灭火第十二节:货舱区域机械通风第十三节:使用仪器(表、气体检测及货物装卸装置) 第十四节:人身防护第十五节:货舱装载极限第十六节:货物用作燃料第十七节:特殊要求第十八节:操作要求第十九节:最低要求总结第九章:运输散装化学品的船舶第一节:总言第二节:船舶残存能力及货舱位置第三节:船舶布置第四节:货物密封度第五节:货物驳运第六节:建造用材料第七节:货物温度控制第八节:货舱通风及除气布置第九节:环境控制第十节:电气装配第十一节:防火与灭火第十二节:货舱区域机械通风第十三节:使用仪器第十四节:人身防护第十五节:特殊要求第十六节:操作要求第十六节 A:保护海洋环境的附加措施第十七节:最低要求总结第十八节:本标准不适用化学品的清单第十九节:从事海上液体化学废品焚化工作船舶的要求第二十节:液体化学废品的运输第十章:运输车辆的船舶第一节:介绍第二节:车辆基座第三节:人车运输第四节:货物安全第六篇:附加项目与系统规范 2004 年修改通知第一章:冰海航行加强第一节:一般冰级第二节:波罗的海冰级第二章:运输冷冻货物的船舶第一节:总言第二节:应送审的图纸与数据第三节:船体建造第四节:货物装卸设备第五节:冷冻货物处所第六节:冷冻机械第七节:辅助系统第八节:灭火系统与设备第九节:电气系统第十节:使用仪器,控制及监控用第十一节:氨冷冻系统第十二节:受控空气系统第十三节:冷冻货物容器基座第十四节:冷冻散装食品液体油轮第十五节:冷冻鱼容器第十六节:测试第七篇:建成后检查的规范规范 2004 年修改通知前言第一章:建成后检查的条件第一节:一般信息第二章:检查间隔第一节:未限定用途的船舶第二节:大湖区行驶的船舶第三节:河道及近岸内航道的船舶第四节:拖至洋面后检查第三章:船体检查第一节:所有船舶内部检查要求第二节:未限定用途的船舶第三节:大湖区行驶的船舶第四节:河道及近岸内航道的船舶第四章:入干船坞检查第一节:检查要求第五章:艉轴检查第一节:检查要求第二节:允许轴承磨损第六章:机械检查第一节:总言第二节:检查要求第三节:大湖区行驶的船舶第七章:锅炉检查第一节:检查要求第八章:船自动及遥控系统第一节:年度检查第二节:定期特别检查第九章:附加系统与设备的检查要求第一节:货物制冷系统第二节:船体状况监控系统第三节:一人操纵系统第四节:推进冗余系统第五节:快速释放系统第六节:推力器及动态定位系统第七节:蒸汽喷射控制系统第八节:灭火系统第九节:安全辅助系统第十节:离岸装配支持用途第十一节:残油回收用途第十二节:自控、遥控及监控系统第十三节:驾驶台设计及导航设备或系统第十章:钢质浮式干船坞第一节:检查间隔第二节:船体检查第三节:机械检查第十一章:水下搬运装置、系统及增压供氧设备第一节:总言第二节:检查间隔第三节:年度检查第四节:定期特别检查第五节:驳运损失检查第六节:观察孔的更换第十二章:近海赛艇与帆船第一节:检查间隔第二节:船体检查第三节:机械检查第2篇材料与焊接第3章机器、锅炉、受压容器及管系用材第7节机器钢锻件 2-3-7第2篇材料与焊接第3章机器、锅炉、受压容器及管系用材第7节机器钢锻件1.13 检测经最终的热处理工序后由检测员检测所有锻件,应无缺陷。

ABS船舶设计要求

ABS船舶设计要求

U.S. SUPPLEMENTTOABS RULES FOR STEEL VESSELS UNDER 90 METERS (295 FEET) IN LENGTH FORVESSELS CERTIFICATEDFOR INTERNATIONAL VOYAGES1 JANUARY 2003AMERICAN BUREAU OF SHIPPINGM I S S I O N S T A T E M E N TThe mission of the American Bureau of Shipping is to serve the public interest as well as the needs of our clients by promoting the security of life, property and the natural environment, primarily through the development and verification of standards for the design, construction and operational performance of marine-related facilities.Q U A L I T Y & E N V I R O N M E N TA L P O L I C YIt is the policy of the American Bureau of Shipping to be responsive to the individual and collective needs of our clients as well as those of the public at large, to provide quality services in support of our mission, and to provide our services consistent with international standards developed to avoid, reduce or control pollution to the environment.All of our client commitments, supporting actions, and services delivered mustbe recognized as expressions of Quality. We pledge to monitor our performance as an on-going activity and to strive for continuous improvement.We commit to operate consistent with applicable environmental legislationand regulations and to provide a framework for establishing and reviewing environmental objectives and targets.CONTENTSABS MISSION STATEMENT ANDQUALITY & ENVIRONMENTAL POLICYINTRODUCTIONSECTIONSI. SUPPLEMENTAL REQUIREMENTS TO CURRENT ABS RULES II. SOLAS INTERPRETATIONS NOT ADDRESSED BY ABS RULES III. ADDITIONAL REQUIREMENTS NOT CONTAINED IN ABS RULES, MARPOL OR SOLASIV. SURVEYS AFTER CONSTRUCTIONACP CLASSIFICATION SURVEY CHECK SHEET ACP CSACP STATUTORY SURVEY CHECK SHEET ACP SSACP ENVIRONMENTAL SURVEY CHECK SHEET ACP ESV. SURVEYS DURING CONSTRUCTIONACP NEW CONSTRUCTION SURVEY CHECK SHEET ACP NCS VI. PASSENGER VESSELS – SOLAS INTERPRETATIONS NOT ADDRESSED BY ABS RULESVII. RECORD OF REVISIONSVIII. ADDENDUM 1. ADDITIONAL REQUIREMENTS THAT APPLY TO OFFSHORE SUPPLY VESSELS (OSV’S) ENROLLED ORTO BE ENROLLED IN THE ALTERNATE COMPLIANCEPROGRAM & CHECK SHEETINTRODUCTIONThose who use this Supplement are asked to review the current ABS Rules for Building and Classing Steel Vessels Under 90 Meters (295 Feet) in Length. Please be aware of the "Scope and Conditions of Classification." This Supplement does not change the scope or conditions of ABS Classification. It is a reference document within the ABS Quality System. The Check Sheets contained in this Supplement are also for reference only and are not to be used in the performance of a Survey. The controlled Check Sheets are available through the normal distribution of controlled documents. The most recent revisions may be obtained from the ABS Surveyor-in-Charge.As part of their regulatory reform initiative, the United States Coast Guard (USCG) established a task group consisting of USCG personnel and ABS Engineers to conduct a comparison of the applicable requirements contained within Title 46 of the Code of Federal Regulations (CFR) Subchapters "D", and "I" to the similar applicable regulations contained in 1974 SOLAS (as amended), the International Convention for the Prevention of Pollution from Ships (MARPOL 73/78) and the ABS Rules for Building and Classing Steel Vessels. The purpose of this effort was to identify redundancies and to determine if the International Conventions and ABS Class Rules would provide an equivalent level of safety to those regulations contained within 46 CFR Subchapters "D", and "I". Over 370 separate regulations were examined, and it was determined that many of the CFR requirements were satisfied by either the ABS Rules alone, 1974 SOLAS (as amended) alone, MARPOL 73/78 alone, or a combination of all three of these regulations.The results of the task group's study was codified into a document titled "U.S. Supplement to ABS Rules for Steel Vessels for US Flag Vessels that are Certificated and Classed for International Voyages." This Supplement identified those USCG requirements which are in addition to the ABS Rules and the International Conventions. This publication, subsequently modified to include Subchapter "H", is used in lieu of 46 CFR Subchapters "D", “H”, and "I" for plan review and inspections delegated to ABS by the USCG. The use of the U.S. Supplement is restricted to those vessels which participate in the USCG's Alternate Compliance Program (ACP) with ABS. The procedures for enrollment in the Alternate Compliance Program are addressed in NVIC 2-95, Ch. 1.In 1998, as a result of the success of the ACP for large vessels, industry demand, and the similarity between the requirements in the ABS Steel Vessel Rules and the ABS Steel Vessels Under 90 Meters (295 Feet) in Length Rules, a new supplement is being issued when the ABS. Under 90 Meter Rules are used for smaller vessels in the Alternate Compliance Program.Applicability of this Supplement is limited to existing vessels that meet the following conditions and new vessels that are intended to meet the following conditions:A. A Cargo vessel over 500 gross tons ITC or aPassenger Vessel carrying 12 or more passengers or an OSV over 500 gross tons;B. Greater than 150 feet in scantling length;C. Certificated for international voyage.D. Issued ICLL, SOLAS and MARPOL Certificates.E. Has electrical plants with an aggregate capacity of 75 kW orgreater; andF. Issued and maintains a valid Certificate of Documentation (US Flag)The Supplement is divided into seven sections:Section I contains supplemental requirements in areas where there are cites in the ABS Under 90m Rules for which the USCG have additional requirements. For ease of reference, each of these cites is identified by the corresponding ABS Rule number. If a Rule cite does not apply to the vessel under consideration, then the associated supplement requirement does not apply.Section II contains the interpretations of 1974 SOLAS (as amended) from the U.S. Administration for those areas in which the USCG has amplifying or additional requirements. For ease of reference, each of these cites is identified by the corresponding SOLAS cite. If a SOLAS cite is not applicable to the vessel under consideration, then the associated interpretation does not apply.Section III contains supplemental requirements in areas not contained in the ABS Rules, MARPOL or SOLAS for which the USCG has requirements. For ease of reference, each of these cites is identified by subject area title and an arbitrarily assigned paragraph identifier.Section IV contains the check sheets to be used both during and after construction.Section V contains the check sheet to be used during construction.Section VI contains the U.S. Administration's interpretation of 1974 SOLAS (as amended) for the technical review of passenger vessels. The check sheets for surveys are pending enrollment of a vessel. Section VII contains the record of revisions commencing after 1 August 1997.Section VIII Addendum 1 expands the ACP to include OSV’s and the additional requirements that apply to Subchapter LThere are specific cites within this document where U.S. domestic standards are specified as mandatory for certain systems, equipment or components. U.S. Federal law is one of the reasons why many items are mandatory. It is recognized that there exist alternative standards developed by regulatory bodies and industry, both internal and external to the United States, which would define systems, equipment or components that are equivalent to those being specified herein. To the extent authorized by USCG Navigation and Vessel Inspection Circular No. 2-95, Change-1 (NVIC 2-95, Change-1), as amended and supplemented, ABS is empowered to accept alternatives built to these international/industry standards and grant the requested equivalency provided the equivalency evaluation is reviewed and forwarded by ABS with its comments and recommendations to the USCG-MSC for final approval.In the normal course of technological advancement and application, it is entirely possible that new systems, equipment or components will be available for use onboard vessels covered by this program. In the event that existing design requirements are not applicable, it is incumbent on the owner, builder or his designer to seek from ABS as early as possible a determination of the requirements which will be applied in such cases.Incorporated in this revision is the full authorization for ABS to act as agents of the USCG to review plans and conduct surveys on behalf of the USCG for vessels enrolled in the Alternate Compliance Program. This authorizes ABS to issue all of the relevant documents to support the issuance of a full-term USCG Certificate of Inspection (COI) by the local Officer in Charge of Marine Inspection (OCMI). Under no circumstance is ABS authorized to endorse or issue a Certificate of Inspection.Under ACP, a voluntary program, the owner may elect to have ABS conduct surveys on existing vessels on behalf of the USCG. For new construction, a request is required from both the shipyard and the owner since enrollment in this program will influence both parties.The controlling documents pertaining to vessels enrolled in ACP are 1974 SOLAS (as amended), MARPOL 73/78, NVIC 2-95, Change-1 (dated 1 August 1997), Volume II, Section B, Chapter 9 of the USCG Marine Safety Manual, the ABS Steel Vessel Rules, the ABS Steel Vessels Under 90 Meters Rule, and this Supplement.A vessel enrolled in the Alternate Compliance Program must satisfy all the requirements contained in the applicable sections of the International Conventions, ABS Rules and the U.S. Supplement, prior to the issuance of the COI.PROCEDURES FOR ENROLLMENT AND PARTICIPATION IN ACPThe process for enrollment in ACP is defined in the USCG Marine Safety Manual, Volume II, Section B, Chapter 9.NEW CONSTRUCTIONFor new construction, since the design, fabrication sequences, and construction cost may be affected by the intended enrollment of a proposed new construction in ACP by the owner, it is imperative that the shipyard and owner consult with ABS as early in the design phase as possible. It is prudent to discuss the proposed enrollment in depth as soon as possible to establish the basic fundamentals and administrative clarifications. Upon the completion of such a meeting, both the shipyard and the owner are to forward a written request to ABS to confirm their intentions. For the shipyard, this could be accomplished in concert with the forwarding of the ABS Request for Classification Survey Details (Form A.B.122). For survey purposes, the owner is to forward a separate letter to the local ABS Office or Regional Office (Survey Manager) to confirm their intention regarding the enrollment of the vessel. While this will assist in the proper processing within ABS, it is very important to note that the application for enrollment in ACP is to be forwarded to the USCG in accordance with NVIC 2-95, Change-1.EXISTING VESSELSWith existing vessels, the owner or operator applies for enrollment by submitting an Application for Inspection of U.S. Vessel (Form CG-3752) to the OCMI, indicating their desire to have their vessel participate in the program. The USCG will subsequently authorize the ABS Program Manager and the local ABS Survey Office to commence the process. A "Hand Over Survey," discussed later in this text, will be scheduled at a mutually-convenient time. Upon completion of this Survey, the owner/operator will receive official notification from the USCG indicating the enrollment status.RE-FLAGGINGFor vessels intending to re-flag to U.S. Flag, it is envisioned that:a) for existing vessels intended to be certificated under the U.S . flag for the first time, theSupplement will apply in a similar manner to other vessels but with additional requirements or changes.b) NVIC 10-81 is the guiding document for re-flagging.c) the USCG accepted Vessel Deficiency Report or "Gap Analysis" augments the definition of thestandards applied to the specific vessel.HOW TO WITHDRAWIn order to withdraw from ACP, the owner is to advise the USCG in writing. If this is agreeable to the USCG, all data applicable to the vessel during the time period the vessel was enrolled in the program will be forwarded to the USCG for incorporation into the USCG computer files. Upon accomplishment of the information transfer, the owner would then continue the required inspections directly under the jurisdiction of the USCG.HAND OVER SURVEYFor existing vessels, a "Hand Over Survey" must take place. The Survey is simply a time for the attending USCG and ABS staff to compare notes. The USCG will confirm that the history of the vessel has been properly entered into the ABS Status System. Then the Surveyors and Inspectors will agree on the resolution of any 835s and outstanding requirements. At this time, the USCG will also confirm to the Surveyors that the vessel is in compliance with all CFRs or will advise on those areas that must be corrected. The Surveyor and the Inspector will then complete the ABS Record of Safety Equipment. This record will ensure that the requirements of the USCG continue. The Record of Safety Equipment is to be a permanent part of the vessel’s documents.WHAT HAPPENS WITH THE CERTIFICATE OF INSPECTION?An ACP vessel will still have a Certificate of Inspection on board. However, it will be distinctively different in that it will not contain details of life-saving appliances and fire-extinguishing equipment. The ABS Status will contain the major details of the vessel.WHAT HAPPENS IF THE VESSEL IS DAMAGED?It is the responsibility of the vessel’s Master to report Marine Damages, as defined in 46 CFR 4.03 to the cognizant USCG Officer in Charge of Marine Inspection (OCMI). ABS takes the lead in determining "Fitness to Proceed" and is obliged to share this with the local OCMI. If the vessel poses a pollution threat to the environment, such as a Class I structural failure, the local OCMI will take precedence. This decision must be coordinated with the Surveyor in Charge.REPORTABLE CASUALTYA reportable marine casualty or accident means a casualty or accident involving any vessel within the navigable waters of the U.S., its territories or possessions, or any casualty or accident involving a US Flag vessel anywhere in the world. This definition of marine casualty or accident does not pertain to public vessels.The definition is contained in 46 CFR 4.05-1, NOTICE OF MARINE CASUALTY, as follows:Immediately after addressing all resultant safety concerns, the owner, agent, master, operator, or person in charge, shall notify the nearest Marine Safety Office or USCG Group Office whenever a vessel is involved in a marine casualty consisting of:1. An unintended grounding, or an unintended strike of (allision with) a bridge;2. An intended grounding, or an intended strike of a bridge, that creates a hazard to navigation, theenvironment, or the safety of a vessel, or that meets any criterion of paragraphs 3 through 7;3. A loss of main propulsion, primary steering, or any associated component or control that reducesthe maneuverability of the vessel;4. An occurrence materially and adversely affecting the vessel’s seaworthiness or fitness for serviceor route, including but not limited to fire, flooding, or failure of or damage to fixed fire-extinguishing systems, life-saving appliances, auxiliary power generating equipment, or bilge pumping systems;5. A loss of life;6. An injury that requires professional medical treatment (treatment beyond first aid) and, if theperson is engaged or employed on board a vessel in commercial service, that renders the individual unfit to perform his or her routine duties; or7. An occurrence causing property damage in excess of $25,000 including the cost of labor andmaterials to restore the property to its condition before the occurrence, but not including the cost of salvage, cleaning, gas-freeing, drydocking, or demurrage.HOW TO HANDLE THE FORM 835The USCG issues their recommendations and deficiencies on a form numbered CG-835. It has become common usage to simply refer to the USCG outstandings and deficiencies as "835s". It is intended that the USCG offices will assist ABS Surveyors by providing the liaison with other USCG offices in dealing with CG-835s. The ABS Surveyor is not expected to communicate directly with a USCG office other than the one in his local area.The 835 is under the control of the USCG office that did the inspection and wrote the requirements. ABS will be given copies of the 835s for inclusion on the ABS Status as an Outstanding Recommendation. ABS may survey and indicate that an 835 has been satisfactorily completed. This will be done by the writing of a miscellaneous report that receives normal distribution plus one additional copy for the USCG office that wrote the 835. It is the responsibility of the local OCMI to forward the 835 to the appropriate persons to cancel the 835 in the USCG files. ABS Surveyors may "clear" 835 items, on ACP vessels only. This may be done on other US Flag vessels; however, it requires prior approval from the OCMI that issued the 835.In those situations where compliance with an 835 has not been satisfied, the USCG office that issued the 835 must be contacted for further advice. This will be done through the OCMI at the port where the vessel is being surveyed. It is important to note that the ABS Surveyor does not have the right to extend or modify the 835.NO SAIL ITEMSThis is a term normally used by the USCG when the condition of a vessel is suspect or has deteriorated or has sustained excessive damages. ABS has the same concerns. However, the ABS terminology differs. ABS defines no sail items in various sections of the ABS Process Instructions. ABS does not use the term "Seaworthy." The term used in ABS is "Fitness to Proceed." A vessel is not considered Fit to Proceed if it has suffered structural damage that affects the longitudinal strength of the vessel or its watertight integrity. It also applies if the vessel has lost propulsion, steering or electrical generation capacity, including redundant systems. Any of the foregoing would generate a report of noncompliance with the Rules and be listed as an "Outstanding Recommendation." Conversely, if the problem lies with SOLAS or MARPOL items, it would be listed as a "Deficiency." Deficiencies that would prevent a vessel from sailing would be: (1) Loss of life-saving appliances such as life boats; (2) Lack of life-saving appliances; (3) Failure of critical parts of the fire-extinguishing system. Examples of "No Sail" items are inoperable fire pumps or depleted fixed fire-extinguishing systems. On occasion an item that is a deficiency will also be an outstanding recommendation against Class. The emergency fire pump is such an item. The emergency fire pump is required both for Class and for the Safety Equipment Certificate to be issued and/or remain valid.OUTSTANDING RECOMMENDATIONS (OSR)This is the term used by ABS to define areas of noncompliance with the Rules. Classification is maintained by a series of Annual Surveys and Periodical Surveys that allow the Class Society an opportunity to survey a vessel and maintain a record of its compliance with the Rules. It also allows ABS to confirm that the owner is maintaining the vessel in a satisfactory condition. A single Outstanding may not necessarily affect the Class of the vessel. Consideration is given to allow time to make corrections or to reach a more appropriate port. A number of Outstanding Recommendations or a major Outstanding Recommendation may be sufficient to question the "fitness of the vessel to proceed."WHAT HAPPENS IF ANNUAL OR SPECIAL SURVEYS MUST BE EXTENDED?ACP survey extensions must be processed through the Survey Manager, ABS Americas. The maximum survey extension will be three months and shall not alter the baseline date for the survey concerned. Except for the Special Surveys, all other surveys have windows of time in which they are to be completed. A series of letters are sent to the owner advising of due dates and overdue dates. Provided there are no special circumstances to consider, the Class of the vessel is in jeopardy and will be canceled 90 days after the due date.DRYDOCKING EXTENSIONSRegardless of the circumstances, the USCG retains the ultimate authority for granting dry-docking extensions to ACP vessels. Under extenuating circumstances, ABS allows extensions of dry dockings. The vessel must have no record of a grounding since the last dry-docking, and a Survey must be conducted. For a 30 day extension, a general examination of the vessel is conducted. For extensions of 31 days up to 90 days, a modified Under Water Survey In Lieu of Dry-docking (UWILD) is required. In the modified survey a record of the examination is made on photographs. The diver has a free swim of the bottom. Extensions of 91 days up to one year are normally done to allow the vessel’s surveys to be harmonized with IMO requirements. A one year extension requires a full Under Water Survey in Lieu of Dry-docking, including two-way voice and video communications between the Surveyor and the diver. It would be considered unusual to do a one year extension under any other circumstances.UNDER WATER SURVEY IN LIEU OF DRYDOCKINGAn ACP UWILD guide was developed for vessels enrolled in ACP. The Guide for Underwater Surveys In Lieu of Drydocking for Vessels Enrolled in the ABS Based USCG Alternate Compliance Program is now included in NVIC 2-95, Change 1.OVERSIGHTThe USCG, in delegating surveys to ABS, still retains the ultimate responsibility that vessels meet regulatory requirements. Crucial to fulfilling this responsibility is active and viable oversight by the USCG of surveys conducted by ABS on behalf of the USCG.The foundation of this oversight is ABS’s World Wide ISO 9001 Certified Quality System. As with any successful quality system, it is a smoothly functioning in-service process verification scheme. It provides a source of continuous and timely opinion related to the effectiveness of the processes in place to meet customer requirements. An added benefit is the information it provides to both clients and managementto prove that controlled work is being accomplished. In this respect it is very important in facilitating the delegation to ABS of USCG vessel inspection. It provides a framework that will be used in the USCG oversight program for delegated responsibilities.Oversight will consist of internal and external audits of ABS by the USCG. It will also consist of annual boardings of the vessels to conduct renewal and mid-period COI inspections. The boardings will be similar to those done in Port State Inspections. A check sheet describing the considerations to expand the boardings is a part of the USCG Marine Safety Manual, Volume II, Section B, Chapter 9.I. SUPPLEMENTAL REQUIREMENTS TO CURRENT ABS RULES(see Addendum 1 for additional requirements pertaining to OSV’s)Cite: 1-1-5/1 Other Regulations – General I-1 Cite: 3-3-1/3.1 Intact Stability I-1 Cite 3-3-1/3.3 Damage Stability I-1 Cite: 4-1-1/13.1 Category A Machinery Spaces I-1 Cite: 4-1-1/13.3 Machinery Spaces I-1 Cite: 4-1-1/31 Boilers and Pressure Vessels I-1 Cite: 4-2-1/7.1 Internal Combustion Engines and Reduction Gears – Fuel Oil Injection I-2 System – StrainersCite: 4-2-1/9.9 Internal Combustion Engines and Reduction Gears – Lubricating Oil I-2 Systems – FiltersCite: 4-3-3/11 Steering Gear – Control System I-2 Cite: 4-3-3/11.9 Steering Gear – Instrumentation and Alarms I-2 Cite: 4-4-1/1 Vessels Subject to Damage Stability Requirements I-2 Cite: 4-4-2/7 Pumps and Piping Systems – Plastic Pipes I-3 Cite: 4-4-2/11 Pumps and Piping Systems – Valves I-3 Cite: 4-4-3/9.5 Pumps and Piping Systems - Vent Pipes – Size I-3 Cite: 4-4-7/3.1 Pumps and Piping Systems – Cargo Piping System I-4 Cite: 4-4-7/5.5 Pumps and Piping Systems – Ballast System I-4 Cite: 4-4-7/5.9 Pumps and Piping Systems – Cargo Systems – Cargo Heating Systems I-4 Cite: 4-4-7/5.19 Pumps and Piping Systems – Cargo Systems – Cargo Vapor Emission I-4SystemsControlCite: 4-5-1/3.5 Fire Extinguishing Systems – Fire Pumps, Fire Mains, Hydrants and I-5 Hoses – Fire MainCite: 4-6-2/5.5.2 Electrical Installations – Shipboard Systems – Emergency Services – I-5 Power Supply – GeneratorCite: 4-6-2/5.9 Electrical Installations – Shipboard Systems – Emergency Switchboard I-5 Cite: 4-6-2/13.3 Electrical Installations – Shipboard Systems – Navigation Light System I-6Cite: 4-6-2/15.1.2 Electrical Installations – Shipboard Systems – Engine Order Telegraphs I-6Cite: 4-6-4/7.15.4 Electrical Installations – Machinery and Equipment – Emergency I-7 Switchboard -Equipment and InstrumentationCite: 4-6-6/9.3 Electrical Installations – Specialized Vessels and Services – I-7CarriersChemicalCite: 4-9-1/1 Remote Propulsion Control and Automation – General (SVR) Required I-8 Plans and DataCite: 4-9-1/7 Remote Propulsion Control and Automation – General – Required Plans 1-8 Data(SVR) andCite: 4-9-1/5.1.10 Remote Propulsion Control and Automation – General – Safety Systems I-9 4-9-1/9.9&(SVR)Cite: 4-9-2/1 Remote Propulsion Control and Automation – Remote Propulsion Control I-9Requirements(SVR) SystemCite: 4-9-3/1 Remote Propulsion Control and Automation – ACC – General I-9 (SVR)Cite: 4-9-3/3 Remote Propulsion Control and Automation – ACC/ACCU – I-9Requirements(SVR) SystemCite: 4-9-3/9 Remote Propulsion Control and Automation – ACC/ACCU – I-9 (SVR) Monitoring in Centralized Control StationCite: 4-9-3/13.9.1 Remote Propulsion Control and Automation - ACC/ACCU – I-9 & 4-9-4/3.7 Continuity of Power(SVR)Cite: 4-9-3/15.5.1 Remote Propulsion Control and Automation – ACC/ACCU – I-9 (SVR) Fire Detection and Alarm SystemsCite: 4-9-3/15.5.2 Remote Propulsion Control and Automation – ACC/ACCU – I-10 (SVR) Propulsion Machinery Space – Fire Safety – Fire Main SystemCite: 5-1-1/1.13 Vessels Intended to Carry Oil in Bulk – Pressure Vacuum Valves I-10 (SVR)Cite: 5-8-5/1 Vessels Intended to Carry Liquefied Gases in Bulk – Process Pressure I-10 (SVR) Vessels and Liquid, Vapor, and Pressure Piping SystemsCite: 5-8-19 Vessels Intended to Carry Liquefied Gases in Bulk – I-10 (SVR) Summary of Minimum Requirements –Explanatory Notes to the Summary of Minimum RequirementsCite: 5-9-5/2 Vessels Intended to Carry Liquefied Gases in Bulk – Piping Fabrication I-10 (SVR) and Lining DetailsCite: 6/5.5 Vessels Intended to Carry Passengers – Automatic Sprinkler I-10 (Passenger Vessel Systems Guide)I. SUPPLEMENTAL REQUIREMENTS TO CURRENT ABS RULESCite: 1-1-5/1 Other Regulations – GeneralCargo Gear is to be certified in accordance with the ABS ‘Requirements for Certification of Construction and Survey of Cargo Gear on Merchant Vessels, 1975 or the Guide for Certification of Cranes, 1991 as applicable for the type of cargo gear being provided.As an alternative, evidence of approval by the International Cargo Gear Bureau may be submitted.Cite: 3-3-1/3.1 Intact StabilityIntact stability for cargo and passenger vessels is to comply with the applicable parts of Subchapter S. It has been determined that IMO Resolution A.749 (18) - "Code on Intact Stability" is equivalent to the intact stability requirements of Subchapter S. Where the intact stability requirements contained in IMO Resolution 749 (18) are used, the Regulations contained in Subparts B - Lifting and E - Towing of Subchapter S are also to be satisfied, where applicable. All recommendations that appear in the Code on Intact Stability are required and considered mandatory.Cite: 3-3-1/3.3 Damage StabilityRelative to damage stability please note that all dry cargo vessels over 80 meters in length, that change flag to US, shall be considered to be new vessels for compliance with the probabilistic damage stability regulations in SOLAS, 1974, as amended, Chapter II-1, Part B-1, regardless of the actual build date. Cite: 4-1-1/13.1 Category A Machinery SpacesMachinery spaces of Category A are those spaces and trunks to such spaces that contain: internal combustion machinery used for main propulsion; or internal combustion machinery used for purposes other than main propulsion where such machinery has in the aggregate a total power output of not less than 375 kW (500hp); or any oil fired boiler, or other similar oil fired equipment such as an inert gas generator, incinerator wasted disposal unit, etc., or any oil fired unit.Cite: 4-1-1/13.3 Machinery SpacesMachinery spaces are all machinery spaces of Category A and all other spaces containing propelling machinery, boilers, oil fuel units, steam and internal combustion engines, generators and major electrical machinery, oil filling stations, refrigerating, stabilizing, ventilation and air conditioning machinery, and similar spaces, and trunks to such spaces.Cite: 4-1-1/31 Boilers and Pressure VesselsBoilers, pressure vessels and heat exchangers are to comply with the requirements specified in Section 4-4-1 of the ABS Steel Vessel Rules or the ASME Code. Associated controls and piping systems are to comply with 4-4-1, 4-6-1 and 4-7-1 of the Steel Vessel Rules, as applicable. Boilers, pressure vessels and heat exchangers manufactured to any other standard will be considered on a case-by-case basis.。

ABS防抱死装置检验规范

ABS防抱死装置检验规范

XX/XXX XXX X3-XX7-2006
ABS防抱死装置复验规范
1 范围
本规范规定了半挂车用ABS防抱死装置的复验项目、要求、检验方法和复验规则。

本规范适用于半挂车用ABS防抱死装置的入厂复验及定期确认检验。

2 引用标准
GB/T2828.1-2003 第1部分:按接收质量限(AQL)检索的逐批检验抽样计划
GB/T13594-2003 《机动车和挂车防抱制动性能及试验方法》
3复验项目和要求
3.1 标识
ABS防抱死装置必须有合格证或标识(牌),内容至少要包括:型号、规格、生产日期、生产厂家等。

3.2 外观质量
ABS防抱死装置外观无锈蚀、油污、碰伤和喷涂缺陷。

3.3 性能
符合GB/T13594-2003机动车和挂车防抱制动性能及试验方法。

4检验方法
4.1 目测检验3.1、3.2。

4.2 性能检测采用检查供应商提供的检测报告。

5 检验规则和合格判据
5.1 入厂检验
5.1.1 合格分承制方供应的ABS防抱死装置只进行标识和外观质量复验。

5.1.2 标识采用全验方式。

5.1.3 外观质量按GB/T 2828.1-2003一次抽样方案进行,一般检查水平为Ⅱ,AQL值为4.0。

5.2 定期确认检验
供应商提供的检测报告中有1项不合格即判定为不合格。

————————
附加说明
本标准由XXXX提出
本标准由XXXX起草
本标准由崔XXXX批准
1。

【原创】浅析企业ABS的产品设计要点

【原创】浅析企业ABS的产品设计要点

【原创】浅析企业ABS的产品设计要点导读近年来企业ABS发展迅速,2016年的发行规模已超8000亿元,企业ABS的产品设计也层出不穷,交易结构出现了循环购买的动态池,基础资产在传统债权的基础上出现了新兴的消费贷款债权。

交易结构和基础资产是企业ABS产品的核心内容,下面从这两个方面介绍下企业ABS的产品设计要点。

一、交易结构根据基础资产的期限与产品端的期限是否匹配,企业ABS的交易结构可以分为静态池结构和动态池结构。

1)静态池结构在静态池交易结构设计下,SPV向原始权益人一次性购买基础资产后,基础资产池中的资产将固定不变,之后随着资产的到期回款,专项计划的产品端也同步兑付本息。

这种模式一般用于基础资产的期限与专项计划产品端的期限相对匹配,一般1年及以上的基础资产较多的采用该静态池结构。

2)动态池结构在动态池结构中,引入了循环购买的操作流程,即基础资产池中产生的现金流可以持续购买新的满足合格标准的基础资产,从而使得基础资产池形成一个动态的循环池,以满足短期资产与长期证券的期限错配。

这种模式一般用于基础资产期限较短,例如1年以内的短期资产。

采用循环购买的产品一般会设计循环期和摊还期。

在循环期内,基础资产生产的现金流只向投资者支付利息不支付本金,甚至不进行任何分配,多余的现金流用于购买新的满足合格标准的基础资产;在摊还期内,停止购买新的资产,基础资产产生的现金流累积后按照计划约定向投资者支付本息。

3)交易结构中参与方的职能·计划管理人:负责方案的设计、中介机构的沟通协调、全套材料的制作统稿、交易所申报、产品销售、成立用印打款及成立后的运营管理、信息披露等事宜。

·托管银行:负责管理专项计划账户,执行管理人的划款指令,负责专项计划的资金划转。

·资产服务机构:负责基础资产的管理,包括但不限于基础资产服务报告、对借款人应还款项进行催收、循环购买新增基础资产(若有)、违约基础资产处置以及不合格基础资产赎回等。

2019年国家颁布abs控制技术总工艺要求

2019年国家颁布abs控制技术总工艺要求

2019年国家颁布abs控制技术总工艺要求标题:2019年国家颁布ABS控制技术总工艺要求解读随着汽车行业的不断发展和变革,汽车安全技术也在不断升级。

2019年,国家颁布了ABS控制技术的总工艺要求,对汽车制造行业产生了深远的影响。

本文将对这一重要主题展开全面评估,并深入探讨其深度和广度。

让我们了解一下ABS控制技术的基本概念。

ABS全称为“Anti-lock Braking System”,即防抱死制动系统。

它是一种能够在汽车制动时防止车轮锁死的安全控制系统,有效地提高了制动效果,使司机能够更好地操控车辆,避免发生意外事故。

在2019年国家颁布的ABS控制技术总工艺要求中,对ABS系统的技术标准和产品质量提出了更高的要求,这表明国家对汽车安全技术的重视和推动力度。

我们来分析一下这些新要求对汽车行业的影响。

制造商需要加大对ABS控制技术研发的投入,提升产品质量和安全性能,以满足新的国家标准。

汽车配件企业也需要根据新要求进行技术升级和生产改造,以适应市场需求和法规要求。

另外,这些新要求也将推动整个汽车行业的技术革新和发展,有助于提高整个行业的安全水平和竞争力。

在文章的后半部分,我们来分析一下我对这个主题的个人观点和理解。

我认为,国家颁布ABS控制技术总工艺要求是一项重要的举措,体现了国家对汽车安全的高度关注和负责任的态度。

这一举措将进一步促进汽车行业的科技创新和产业升级,为消费者提供更加安全、可靠的汽车产品。

我也认为,制定这样的技术标准和质量要求,有助于规范市场秩序,提高企业的产品质量和竞争力,为整个行业的可持续发展奠定了基础。

2019年国家颁布的ABS控制技术总工艺要求对汽车行业的意义重大,对产业发展和安全性能方面都产生了深远影响。

我在这篇文章中对这一主题进行了全面评估和解读,结合了基本概念的介绍、新要求的影响分析和个人观点的表达,希望能够帮助您更加全面、深刻和灵活地理解这一重要主题。

在撰写这篇文章的过程中,我也不断突破自己的思维局限,从多个角度审视这一主题,确保文章内容的全面性和深度性。

ABS材料规范

ABS材料规范

第2部分部分材料体结构材料第1章船体结构材料一般要求第1节一般要求1 检验和检查验和检查总则1.1 总则所有已经过认证或计划认证的船体结构和船用设备的材料的检验和检查要符合验船师的要求并符合以下或与以下等同的要求。

由于考虑到国家已规定的材料生产操作方法和材料的计划用途,如材料所用于的零件、船的类型和计划用途及船体结构类型,所以与此处所规定的特性有所不同的材料、试样和机械性能检验步骤可经申请批准后使用。

制造商的认可(2003)1.2 制造商的认可1.2.1 (2005)船体结构用轧制状态产品应由通过本船检局对该钢种认证的钢厂制造。

产品对焊接和所要承受的成形加工的适用性要在初次认证检验期间在钢厂演示证明。

钢厂的认证应按照附录4的第2部分。

1.2.2 (2006)制造厂商有责任在生产期间确保执行现行的工艺规程和生产控制及遵守制造规范。

如果执行工艺规程和控制有偏差而可能产出不合格产品时,制造商要进行全面调查以确定偏差原因并制定对策以便预防偏差再度发生。

应提交给验船师完整的调查报告。

船检局保留要求进一步调查的权利,直到解决了偏差原因并达到了验船师的要求。

在由钢厂发货前,应检验每件受到影响的产品并达到在场的验船师的要求。

另外,可增加对随后产品的检验次数以得到质量的可靠性。

1.2.3在钢产品不是由轧钢厂冶炼生产时,要遵守2-1-1/7.3的工艺步骤。

1.3 检验和检验数据1.3.1 目击检验标志W标明,除非设备已注册并且产品的制造是按照“船检局的质量保证大纲”,否则验船师要目击检验。

1.3.2 制造厂数据标志M标明,检验数据要由制造厂提供,而不必由验船师对所采用步骤或所取得的结果进行核实。

1.3.3 其它检验标志A标明对这些检验,检验数据应由供货厂商提供并由验船师审查以核实所采用步骤和其所目击的随机检验符合船检局规范要求。

对在第2部分第1章和第2部分第2章的各种检验,完整检验标志清单见附录1第2部分。

1.5 根据“ABS质量保证大钢”的轧制产品认证一经申请,将由验船师根据是否符合“ABS质量保证大钢”来决定是否通过钢板、型钢和棒材的认证,而无需由验船 师目击证明机械性能试验。

ABS上盖设计说明书 Microsoft Word 文档

ABS上盖设计说明书 Microsoft Word 文档

ABS上盖设计说明书 Microsoft Word 文档————————————————————————————————作者:————————————————————————————————日期:目录第一章1。

前言 (3)第二章塑料成型工艺基础2。

1 上盖的造型设计 (3)2.2 上盖塑料ABS的结构与工艺特性 (4)第三章塑件工艺性分析3.1 工艺性分析 (5)3。

2 注塑机的选择 (6)3.3 分型面的选择 (7)3。

4 根据塑件本身的几何形状及生产批量确定型腔数目 (7)3.5 确定注射成型的工艺参数 (7)第四章浇注系统的设计4.1 普通浇注系统的设计 (8)第五章成型零部件的结构设计5。

1 型腔的结构设计 (12)5.2 型芯结构的设计 (13)5.3 定位圈的设计 (14)5.4 成型零部件的工作尺寸的计算 (14)第六章结构零部件的设计6。

1 注射模架的选择 (18)6。

2 合模导向机构的设计 (18)第七章推出机构的设计7.1 推出机构设计原则 (19)7。

2 推出机构的选择 (20)7。

3 推出力的计算 (20)7.4 推出机构工作原理图 (20)第八章加热、冷却系统的设计8.1 冷却回路的尺寸确定 (21)8.2 冷却回路的布置 (22)第九章主要尺寸的校核9.1 模具厚度的校核 (22)9.2 开模行程的校核 (23)9.3 注射模具的工作原理装配图 (23)第十章心得体会 (23)第十一章参考文献 (24)第一章绪论前言本课题是关于上盖的塑料注塑模具的设计,在正确分析塑件的结构,技术要求及企业的生产实际情况后进行塑件的注射模设计。

分别对ABS的性能,塑件结构特点分析后,采用了侧浇口进行浇注,以及注射机的选用,分型面的选择,型腔数目的确定,成型零部件的结构设计以及相关的计算,并配有图例来加以说明。

采用CAD∕CAM,Pro∕e软件对模具进行辅助设计、分析、绘图。

其核心知识是塑料成型、材料成型技术基础、机械设计、塑料成型工艺、计算机辅助设计、模具CAD∕CAM等。

ABS 规范机械性能化学成分

ABS 规范机械性能化学成分

1.3船用普通级别铸钢化学成分要求
铸件须由镇静钢制成,其化学成分均需由厂商在各温度下的通过浇铸样品来测定。

若铸桶内同时注入有不同温度,则需对铸桶进行分析。

如需焊补,用于焊接的普通级别碳钢及碳锰合钢铸件,其化学成分需符合下表要求;或者,如有其它已认可的规范,则应符合其相关要求。

注:
1.晶粒细化成分如铝,应在厂商指导下使用,使用的分量需报告。

2.残余元素单种含量最大值%为:(铜=0.30,铬=0.30,镍=0.40,钼=0.15)
3.非焊接铸件的最大碳含量为0.40%
特殊级别铸钢化学成分要求参阅2-1-5/7.3。

7. 机械性能
7.1 船用普通级别铸钢机械性能要求(2006)
钢铸件的机械性能需符合下列要求:
艉架、吊舵支架以及尾柱底骨由特殊级别铸钢制成。

而此特殊级别铸钢机械性能需符合下列附加要求:
7.3.1冲击试验
铸件的一系列V型缺口冲击试验需在其最厚处取样进行。

所取试样必须能够体现铸件最厚处截面特性。

试验按2-1-1/11.11中所述要求进行,需在0℃(32℉) 时冲击值大于等于27J (20 ft-lbs)。

7.3.2化学成分
7. 机械性能(2008)
二级钢铸件的机械性能需符合以下要求:
注: 如有大件锻件需进行两次拉力试验,抗拉强度不得超过70N/mm2 (7kg/mm2, 10000 psi).。

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42
3.3.13 IO2, IO3, IO4_L
42
3.3.14 Stop Light Switch (SLS)
43
3.4 Connector Pin Assignment
44
3.4.1 Standard/Premium Cab ECU
44
3.4.2 Standard/Premium Frame ECU
7
1.5 Abbreviations and Symbols
8
2. General Product Description
9
2.1 Antilock Braking System
9
2.2 ABS Control
9
2.2.1 Control Modes
9
2.2.2 Off Road ABS
11
2.2.3 Retarder Brake System Control
65
4.4.5 Seal/Corrosion Integrity
65
4.4.6 Chemical
67
4.4.7 Gravel Bombardment
67
4.4.8 Protection Grade
67
4.5 Mechanical (24V ECU Cabin Mount)
68
4.5.1 Vibration
26
2.9 ABS Components
27
2.9.1 ABS Vehicle Installation Schematic
27
2.9.2 Wheel Speed Sensor (WSS)
29
2.9.3 Pressure Modulation Valve (PMV)
30
2.10 System Configuration
Valid version of this document is filed on network only. No distribution service for this printout.
T/ESS1.1
ABS 6
Edition/No.
Specification for Electronic Control Unit
41
3.3.8 Retarder Disable Driver (RET)
42
3.3.9 Diagnostic and PLC Data Links
42
3.3.10 CAN Data Link
42
3.3.11 Switch Input (ORS)
42
3.3.12 Output TC lamp and Input TC Switch (TCL/TCS)
Modification first draft first revision revision
This document is property of the “KNORR-BREMSE SfN GmbH”. It is confidential and it is not permitted to make copies without authorization. All rights belong to “KNORR-BREMSE SfN GmbH”.
2.1
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Author
Date
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Printing history:
Rev. Date
Name
1.0 12.03.04 Smd
2.0 02.04.04 Smd
2.1 25.04.05 Smd
Sheet all all all
12
2.3 Electronic Brake Force Distribution (EBD)
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2.4 Booster failure treatment
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2.5 Automatic Traction Control (ATC)
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2.5.1 ATC Function Overview
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2.5.2 Operating Modes
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Table of contents
1. Introduction
6
1.1 Scope
6
1.2 Normative Reference
6
1.3 Related Documents
7
1.4 Part Numbers and Supported Features
49
4.1.4 Retarder Disable (RET)
50

4.1.5 Warning Light Driver (WL) with Diagnostic Switch Input
50
4.1.6 Traction Control Lamp Driver with Traction Control Switch (TCL/TCS)
36
2.10.6 Lift Axle Configuration
36
2.10.7 Inter Axle Lock Configuration
37
2.10.8 Brake Monitoring Configuration
37
3. Electronic Control Unit (ECU)
38
3.1 General
Valid version of this document is filed on network only. No distribution service for this printout.
T/ESS1.1
ABS 6
Edition/No.
Specification for Electronic Control Unit
38
3.2 ECU Design
39
3.3 Assemblies and Modules in the ECU
40
3.3.1 Power Supply
40
3.3.2 Computer
40
3.3.3 Speed Sensor Circuits
40
3.3.4 Valve Relay
40
This document is property of the “KNORR-BREMSE SfN GmbH”. It is confidential and it is not permitted to make copies without authorization. All rights belong to “KNORR-BREMSE SfN GmbH”.
45
3.4.3 Connector Pin Description
46
3.5 Wiring Schematic
47
4. Operating Conditions
48
4.1 Electrical
48
4.1.1 Power Supply
48
4.1.2 Speed Circuits
49
4.1.3 ABS Solenoid Drivers (PCV.., TCV.., DIFF, IO2/3)
58
4.2.3 Automatic Tire Size Alignment
59
4.3 Mechanical/Climate (12V ECU Cabin Mount)
60
4.3.1 Mechanical Vibration
60
4.3.2 Drop Test
60
4.3.3 Temperature
61
4.3.4 Combined Environment “AGREE”
31
2.10.1 Configuring the ECU
31
2.10.2 ABS Component Configurations
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2.10.3 Retarder Configurations
36
2.10.4 Drag Torque Control Configurations
36
2.10.5 Traction Control Configurations
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3.3.5 Solenoid Drivers
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3.3.6 Warning Light Driver and optional Diagnostic Switch (WL)
41
3.3.7 Warning Light Driver- Trailer (WLT)
68
4.5.2 Mechanical Shock
68
4.5.3 Drop Test
69
4.6 Climate (24V ECU Cabin Mount)
70
4.6.1 Temperature Range
70
4.6.2 Humidity
70
This document is property of the “KNORR-BREMSE SfN GmbH”. It is confidential and it is not permitted to make copies without authorization. All rights belong to “KNORR-BREMSE SfN GmbH”.
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