SCHUNK产品的集成指南：快速变更系统类型SWS-I-011说明书

Dear Customer,
Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase. You can reach us directly at the mentioned addresses in the last chapter of these instructions.
Kindest Regards,
Your SCHUNK GmbH & Co. KG Precision Workholding Systems Bahnhofstr. 106 - 134 D-74348 Lauffen/ Neckar
Tel. +49-7133-103-2503 Fax +49-7133-103-2189
********************.com
Document last updated: 28.02.2011
SWS-I-011
Q UICK -C HANGE -S YSTEM
Contents
1SAFETY (3)
1.1S YMBOL KEY (3)
1.2A PPROPRIATE U SE (3)
1.3E NVIRONMENTAL AND OPERATING CONDITIONS (3)
1.4S AFETY N OTES (4)
2WARRANTY (5)
3SCOPE OF DELIVERY (5)
4TECHNICAL DATA (5)
5ASSEMBLY AND INSTALLATION (6)
5.1A SSEMBLY (6)
5.2E XAMPLE OF MOUNTING (7)
5.3I NSTALLATION (8)
5.3.1Air connection (8)
5.3.2Electrical connection (9)
5.3.3Pinout of the electrical connection (10)
6TROUBLESHOOTING (11)
7MAINTENANCE AND CARE (13)
7.1M AINTENANCE AND CARE INTERVALS (13)
7.2H INWEISE (13)
8DISASSEMBLY OF THE QUICK-CHANGE-HEADS SWK-I-011 (14)
9PROGRAMMING AID (15)
10ASSEMBLY DRAWING (19)
10.1SWS-I-011 AXIAL OUTPUT (19)
10.2SWS-I-011 RADIAL OUTPUT (20)
11BILLS OF MATERIALS (21)
11.1S EAL KIT (21)
11.2B ILLS OF SPARE PART (21)
11.2.1SWA-I-011 (Id.-No. 302 810) (21)
11.2.2SWK-I-011 radial output (Id.-No. 302 811) (22)
11.2.3SWK-I-011 axial output (Id.-No. 302 812) (23)
CONTACT (24)
1 Safety
1.1 Symbol key
You will find this symbol wherever hazards for persons or damage to the product
are possible.
This symbol indicates important information on the product or its handling.
1.2 Appropriate Use
The unit must only be used within the scope of its technical data.
Appropriate use also includes compliance with the conditions the manufacturer has specified for commissioning, assembly, operation, environment and maintenance. Using the unit with disregard to even a minor specification will be deemed inappropriate use. The manufacturer assumes no liability for any injury or damage resulting from inappropriate use.
1.3 Environmental and operating conditions
- Use the unit only within the application parameters defined in the Technical Catalog.
The most recent version applies (according to the General Terms and Conditions).
Please make sure that your application has been checked based on the current
SCHUNK calculation program. If this is not the case, we can provide no warranty.
- Requirement for quality of the compressed air according to ISO 8573-1: 6 4 4
- Clean ambient conditions at room temperature are required. If these conditions are not ensured, the maintenance interval will be shorter, depending on the actual
utilization.
- The environment must be free of splashing water and vapors, and also of abrasive dust and process dust. This does not apply to units designed especially for dirty envi-
ronments
1.4 Safety Notes
Caution !
The pins of the electric module can be damaged during operation!
- Switch off the energy transmission during coupling and decoupling.
Caution !
When switching on the compressed air, the piston of the quick-change head can puncture the piston cover plate.
- Always use a suitable adapter plate between the robot flange and the quick-change head. This adapter plate must be bolted or clamped to the
quick-change head.
1. The Quick-Change system has been built according to the level of technology
available at the time of delivery and is safe to operate. However, the gripper may
still be dangerous if, for example:
- the system is used, assembled or maintained inappropriately.
- the system is used for purposes other than those it is intended for.
- The EC Machine Directive, the accident prevention regulations, the VDE guidelines, or the safety information and assembly notes are not adhered
to.
2. Any persons who may be responsible for assembly, commissioning and mainte-
nance of the unit are obliged to have read and understood all of the operating in-
structions, in particular chapter 1 ‘‘Safety’’. We recommend that the customer
have this confirmed in writing.
3. The installation, deinstallation, assembly of all motion detectors, connection and
commissioning may only be performed by authorized, appropriately trained per-
sonnel.
4. Modes of operation and work methods that adversely affect the function and/or the
operational safety of the system are to be refrained.
5. Do not touch any open mechanics or the area between the Quick Change Head
and the Quick Change Adaptor.
6. Always disconnect the power supply lines during assembly, conversion, mainte-
nance and setting work.
7. For maintenance, changes or attachments, we recommend to remove the system
from the machining table and to do these works outside the danger zone.
8. Make sure, that the Gripper Change System won’t be actuated by accident by the
operator or any other person during mounting, connecting, adjusting, starting or
testing.
9. When using handling modules, protective covers must be used according to EC
Machine Directive, Point 1.4.
10. There is a danger of injury and a risk of damages due to falling and catapulted
components. Precautions must be taken to prevent any potentially dangerous ob-
jects (processed workpieces, tools, chips, debris, waste etc.) from falling or being
catapulted out of the unit.
11. Additional holes, threads or attachments which are not supplied as accessories by
SCHUNK may only be applied after obtaining the prior consent of SCHUNK.
12. The maintenance and servicing intervals must always be complied with. The inter-
vals indicated refer to a standard working environment. Operating the unit in an
environment in which it is subjected to abrasive dusts or corrosive and/or aggres-
sive vapours and/or liquids requires the prior consent of SCHUNK.
13. Above and beyond that, the safety and accident prevention regulations in force at
the location of use apply.
2 Warranty
The warranty period is 24 months after delivery date from the factory, assuming use in single-shift operation and that the recommended maintenance and lubrication intervals are respected. Components that come into contact with workpieces and wearing parts are never included in the warranty. In this context, please also see our General Terms and Conditions.
3 Scope of Delivery
The scope of delivery comprises:
- SWA-I-011 (Quick-Change-Adaptor)
- SWK-I-011 (Quick-Change-Head)
- LITTLE PLASTIC BAG: 1 Cylinder pin, 4 cylinder head bolts
Accessories such as adapter plates can be ordered separately (see catalog).
4 Technical Data
The airborne sound emitted from the unit is <= 70dB(A)
Please consult our catalogue for further technical details. The last version is valid in each case (in accordance with Chapter 2.3 General Terms and Conditions)
5 Assembly and Installation
5.1 Assembly
CAUTION !
- Switch off the power supply during installation of the quick-change system.
- Comply with the safety instructions in Chapter 1.3, page 3.
- Always install the SWK-I-011 with an adapter plate!
Fasting of the Quick-Change-Adaptor (SWA-I-011)
- Fasten the quick-change adapter SWA-I-011 with M3 screws.
Fasting of the Quick-Change-Head (SWK-I-011)
You can fasten the Quick-Change-Head SWK-I-011 with the screws which you will find in the enclosed little plastic bag.
- For centering purposes, please use the cylinder pin out of the plastic bag.
Table 1: Overview of screws and cylinder pins for SWK-I-011
Figure 1: Mounting of SWK-I-011
5.2 Example of mounting
An interface plate with a hole pattern for mounting holes is available optionally. The adapter plate is bolted to the robot and the quick-change head (data for mounting and mounting bolts can be found in our catalog).
The handling unit is mounted on the quick-change adapter using an interface plate, which was designed and manufactured for the user (the required information can be found in our catalog on the respective models).
The pneumatic connection and electric cables are fastened, bundled and mounted with strain relief, to ensure maximum freedom of movement during use.
Figure 2: Example of mounting
Table 2: Description of components
5.3 Installation
The connection dimensions can be found in the respective drawings in the current catalog or in our CAD data service on the Internet (link under ).
5.3.1 Air connection
CAUTION!
- Switch off the power supply during installation of the quick-change system.
- Comply with the safety instructions in Chapter 1.3, page 3.
Requirements
Table 3: Air connection threads
Figure 3: Air connection (radial or axial output)
5.3.2 Electrical connection
CAUTION !
- Switch off the power supply during installation of the quick-change system.
- Comply with the safety instructions in Chapter 1.3, page 3.
For control of the integrated 3/2-way valves in the quick-change system a matching plug con-nector is used (see Table 4). Two 3/2-way valves lock and unlock the quick-change system and the remaining 3/2-way valves switch the internal air feed-throughs to supply the handling mod-ules.
Table 4: Plug size
Figure 4: Electrical connection (radial or axial output)
5.3.3 Pinout of the electrical connection
The air feed-throughs L1, L3, L4 and L6 are switched via the valves 1, 3, 4 and 6. The valve 2 locks the quick-change system and the valve 5 unlocks the quick-change system. Signal volt-age for valves is 24 VDC (current input 0.11A per valve).
Figure 5: Configuration of valves
Table 5: Pinout
6 Troubleshooting
Figure 6: Loosen set screw to unlock
7 Maintenance and care
7.1 Maintenance and care intervals
Note
We recommend to replace the waering parts, marked in the Bill of materias (see Chap-ter 11from page 21) at each service.
Table 6: Maintenance intervals
7.2 Hinweise
CAUTION !
Comply with the safety instructions in Chapter 1.3, page 3.
In order to assure the proper function of the Quick-Change-System, please consider the following instructions:
(1) Standard for quality of the compressed air according to DIN ISO 8573-1: 6 4 4.
(2) Service the quick-change system SWS-I according to Table 6: Maintenance intervals .
- At every maintenance work the sealing have to be exchanged.
(The complete seal kit can be ordered from SCHUNK. For Id.-No. of the seals, see chapter 11.1 page 21). - The piston bore as well as the sealing have to be lubrified with Renolit HLT 2 or any
equivalent lubricant. (basic greasing)
(3) If not advised differently, all screws and nuts have to be tightened with a starting torque as
per Table 7: Tightening torques and secured with Weicon No. 30243 or Loctite 242® and 270®.
Table 7: Tightening torques
(For item no. see Assembly, Chapter 10 page 19)
8 Disassembly of the Quick-Change-Heads SWK-I-011
Please observe chapter 7 page 13 as well as the safety information on page 3. (Item.-No. see Assembly, chapter 10 page 19)
1. Remove the compressed air feeding and the plug connector.
2. Turn out the screws (item 18) and take off the Quick-Change-Head from your handling tool.
3. Separate the SWK-I-011 from the adaptor plate.
4. Take the O-ring (item 26) out of the countersunk of the housing. (item 1).
5. Carefully push the piston (item 5) from the housing (item 1).
Make sure that the balls (item 27) remain in their given position.
6. Remove the sealing (item 24) from the piston (item 5).
7. Take the sealing (item 23) out of the housing (item 1).
8. Loosen the screws (no. 33 ) from the housing (no. 1) and remove the ring (no. 16).
9. Remove the O-rings (no. 39, no. 45 and no. 46).
10. Thoroughly clean all components and check them for damage and wear.
11. Replace all sealings from the complete set of sealings.
Assembly is done out in reverse order.
9 Programming aid
To simplify the teach process and programming, Schunk offers a programming aid (ID no. 302814) It consists oft he tool-side module SWA-I-011(ID no. 5517913) and the robot.side module SWK-I-011 (ID no. 5517912). Both modules can be purchased separately.
A description of the teach process follows:
Step 1
- Place the programming aid /26/ in the tool changer.
- Program should be written using the programming aid /26/ located in the tool changer. Step 2
- Place the programming aid /26/ on the tool-side change head /27/.
- The marking A must be on the side of the electric feed-through /28/.
Figure 7 Programming aid for tool-side change head
Step 3
- Lock the programming aid /33/ with the robot-side change head /31/.
- The marking A must be on the side oft he electric feed-through /32/.
- Use the piston cover plate /3/ if necessary (not required if the interface is used for sealing.
Figure 8 Programming aid for robot-side change head
Step 4
- In the teach process, move the tool-side change head /27/ into position over the robot-side change head /31/.
- Align the surfaces of the two programming aids /26/ and /33/ so that they are parallel.
- Make sure that the markings …A“ a nd …B“ line up.
Figure 9 Appropriate alignment of the programming aids
Step 5
Move the robot-side change head /31/ slowly and carefully downward until the distance be-tween the two programming aids /33/ and /26/ is approx. 1 mm.
Figure 10 Joining the programming aids
Step 6
- Make sure that the markings …A“ a nd …B“ line up with each other.
- Correct the position of the robot to compensate for any lateral misalignment.
- Use the triangular markings at …A“ a nd …B“ for the correct alignment.
Figure 11 Correct alignment
Step 7
- Note the coordinates from Step 6.
- Now the Z-coordinate has to be corrected. This depends on the Thickness oft eh pro-gramming aids, and it is the only way to determine the correct coordinates.
- Use the following formula to calculate the Z-coordinate.
Z …Pick-up“ coordinate = (Z-coordinate from Step 6) – (40 mm)
10 Assembly Drawing
10.1 SWS-I-011 axial output
Figure 12: Exploded drawing axial output
10.2 SWS-I-011 radial output
Figure 13: exploded drawing radial output
11 Bills of materials
11.1 Seal kit
Table 8: Seal kit
11.2 Bills of spare part
11.2.1 SWA-I-011 (Id.-No. 302 810)
Table 9: Bill of materials SWA-I-011
11.2.2 SWK-I-011 radial output (Id.-No. 302 811)
Table 10: Bill of materials SWK-I-011 radial output
11.2.3 SWK-I-011 axial output (Id.-No. 302 812)
Table 11: Bill of materials SWK-I-011 axial output
Contact
GERMANY – HEAD OFFICE SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstrasse 106 – 134 D-Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 **************.com
CANADA
SCHUNK Intec Corp. 190 Britannia Road East, Units 23-24
Mississauga, ON L4Z 1W6 Tel. +1-905-712-2200 Fax +1-905-712-2210 **************.com
DENMARK
SCHUNK Intec A/S Storhaven 7 7100 Vejle
Tel. +45-43601339 Fax +45-43601492 **************.com
HUNGARY
SCHUNK Intec Kft. Széchenyi út. 70. 3530 Miskolc
Tel. +36-46-50900-7 Fax +36-46-50900-6 **************.com
AUSTRIA
SCHUNK Intec GmbH Holzbauernstr. 20 4050 Traun
Tel. +43-7229-65770-0 Fax +43-7229-65770-14 **************.com
CHINA
SCHUNK Intec Precision
Machinery Trading (Shanghai) Co., Ltd.
Xinzhuang Industrial Park 479 Chundong Road Minhang District Shanghai 201108
Tel. +86-21-51760266 Fax +86-21-51760267 **************.com
FRANCE
SCHUNK Intec SARL Parc d´Activités des Trois Noyers 15, Avenue James de Rothschild
Ferrières-en-Brie
77614 Marne-la-Vallée Cedex 3
Tel. +33-1-64 66 38 24 Fax +33-1-64 66 38 23 **************.com
INDIA
SCHUNK Intec India Private Ltd. # 80 B, Yeswanthpur Industrial Suburbs, Bangalore 560 022 Tel. +91-80-40538999 Fax +91-80-41277363 **************.com
BELGIUM, LUXEMBOURG SCHUNK Intec N.V./S.A. Bedrijvencentrum Regio Aalst Industrielaan 4, Zuid III 9320 Aalst-Erembodegem Tel. +32-53-853504 Fax +32-53-836022 **************.com
CZECH REPUBLIC SCHUNK Intec s.r.o. Drážni 7 627 00 Brno
Tel. +420-545 229 095 Fax +420-545 220 508 **************.com
GREAT BRITAIN, IRELAND SCHUNK Intec Ltd.
Cromwell Business Centre 10 Howard Way, Interchange Park
Newport Pagnell MK16 9QS Tel. +44-1908-611127 Fax +44-1908-615525 **************.com
ITALY
SCHUNK Intec S.r.l. Via Barozzo
22075 Lurate Caccivio (CO) Tel. +39-031-4951311 Fax +39-031-4951301 **************.com
JAPAN
SCHUNK Intec K.K. 45-28 3-Chome Sanno Ohta-Ku Tokyo 143-0023 Tel. +81-33-7743731 Fax +81-33-7766500
********************.jp www.tbk-hand.co.jp
POLAND
SCHUNK Intec Sp.z o.o. ul. Słoneczna 116 A Stara Iwiczna 05-500 Piaseczno Tel. +48-22-7262500 Fax +48-22-7262525 **************.com
SOUTH KOREA
SCHUNK Intec Korea Ltd. # 907 Joongang Induspia 2 Bldg.,
144-5 Sangdaewon-dong Jungwon-gu, Seongnam-si Kyunggi-do, 462-722 Tel. +82-31-7376141 Fax +82-31-7376142 **************.com
SWITZERLAND, LIECHTENSTEIN SCHUNK Intec AG Im Ifang 12 8307 Effretikon
Tel. +41-523543131 Fax +41-523543130 **************.com
MEXICO, VENEZUELA SCHUNK Intec S.A. de C.V. Calle Pirineos # 513 Nave 6 Zona Industrial Benito Juárez Santiago de Querétaro, Qro. 76120
Tel. +52-442-211-7800 Fax +52-442-211-7829 **************.com
RUSSIA
OOO SCHUNK Intec ul. Samojlovoj, 5, lit. C St. Petersburg 192102
Tel. +7-812-326-78-35 Fax +7-812-326-78-38 **************.com
SPAIN, PORTUGAL SCHUNK Intec S.L. Foneria, 27
08304 Mataró (Barcelona) Tel. +34-937 556 020 Fax +34-937 908 692 **************.com
TURKEY
SCHUNK Intec
Bağlama Sistemleri ve
Otomasyon San. ve Tic. Ltd.
Şti.
Küçükyali Iş Merkezi Girne Mahallesi
Irmak Sodak, A Blok, No: 9 34852 Maltepe, Istanbul Tel. +90-216-366-2111 Fax +90-216-366-2277 **************.com
NETHERLANDS
SCHUNK Intec B.V. Speldenmakerstraat 3d 5232 BH ‘s -Hertogenbosch Tel. +31-73-6441779 Fax +31-73-6448025 **************.com SLOVAKIA
SCHUNK Intec s.r.o. Mostná 62 949 01 Nitra
Tel. +421-37-3260610 Fax +421-37-6421906 **************.com SWEDEN
SCHUNK Intec AB Morabergsvägen 28 152 42 Södertälje Tel. +46-8 554 421 00 Fax +46-8 554 421 01 **************.com USA
SCHUNK Intec Inc. 211 Kitty Hawk Drive Morrisville, NC 27560 Tel. +1-919-572-2705 Fax +1-919-572-2818 **************.com 。