液压马达外文文献翻译、中英文翻译
液压动力系统中英文对照外文翻译文献
中英文对照外文翻译文献(文档含英文原文和中文翻译)原文:FEATURE-BASED COMPONENT MODELS FOR VIRTUALPROTOTYPING OF HYDRAULIC SYSTERMAbstract:This paper proposes a feature-based approach for the virtual prototyping of hydraulic systems. It presents a framework which allows the designer to develop a virtual hydraulic system prototype in a more intuitive manner, i.e. through assembly of virtual components with engineering data. The approach is based on identifying the data required for the development of the virtual prototypes, and separating the information into behaviour, structural, and product attributes. Suitable representations of these attributes are presented, and the framework for the feature-based virtual prototyping approach is established,based on the hierarchical structure of components in a hydraulic system. The proposed framework not only provides a precise model of the hydraulic prototype but also offers the possibility of designing variation classes of prototypes whose members are derived by changing certain virtual components with different features.Key words: Computer-aided engineering; Fluid power systems;Virtualprototyping1.IntroductionHydraulic system design can be viewed as a function-to-form transformation process that maps an explicit set of requirements into a physical realisable fluid power system. The process involves three main stages: the functional specification stage,the configuration design stage, and the prototyping stage.The format for the description of the design in each stage is different.The functional specification stage constitutes the initial design work. The objective is to map the design requirements. To achieve this, the design problems are specified Correspondence and offprint requests to: Dr S. C. Fok, Schoool of Mechanical and Production Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798. The designer must identify the performance attributes, which can include pressure, force, speed, and flowrate, with the required properties such as size, cost, safety and operating sequence. performance requirements for each attribute. In this stage, the design is abstracted in terms of the performance attributes with associated values.The objective of the configuration design stage is to synthesise a hydraulic circuit that performs the required functions conforming to the performance standards within defined constraints. A typical hydraulic system is made up of many subsystems. The smallest building block in a subsystem is the standard hydraulic component (such as valves, cylinders,pumps, etc.). Each type of standard component serves a specific elemental function. The design effort in the configuration design stage is fundamentally a search for a set of optimal arrangements of standard components (i.e. hydraulic circuit) to fulfil the functional requirements of the system. Based on this framework, the designers would normally decompose the overall system functions in terms of subfunctions. This will partition the search space and confine the search for smaller hydraulic subcircuits to perform the subfunctions.Computers are often used to support the configuration design process. For example, Kota and Lee devised a graph-based strategy to automate the configuration of hydraulic circuits. After the development of the hydraulic circuits, digital simulation tools are often used to study and evaluate these configurations. With these tools, designers can compare the behaviour of different circuits and also analyse the effects when subcircuits are combined. In the configuration design stage, the design is traditionally represented as a circuit drawing using standard icons to symbolise the type of standard component. This is a form of directed graph S(C,E) where the circuit S contains components C in the form of nodes with relations between components denoted by edges E.The prototyping stage is the verification phase of the system design process where the proposed hydraulic circuit from the configuration design stage isdeveloped and evaluated. Physical prototyping aims to build a physical prototype of the hydraulic system 666 S. C. Fok et al. using industrial available components. The process of physical prototyping involves the following: Search for appropriate standard components from different manufacturers. Pre-evaluation and selection of components based on individual component cost, size, and specification, and compatibility factors between components. Procurement and assembly of the selected components.Test and evaluate the physical prototype based on the overall system requirements. Use other components or redesign the circuit (or subcircuits)if necessary.Besides dynamics, the development of the physical prototype must take into consideration other factors including structure,cost, and weight. The dynamics data are used to confirm the fluid power system behaviour whereas the geometric information is used to examine the assembly properties. The development of the physical prototype will provide the actual performance,structure, and cost of the design.The main disadvantage of physical prototyping is that it is very tedious and time consuming to look for a set of suitable combinations of standard components from among so many manufacturers. Although the basic functions of the same types of standard component from different manufacturers do not differ, their dynamics, structural and cost characteristics may not be similar, because of design variation. Hence, for a given hydraulic circuit, different combinations of parts from differentmanufacturers can have implications on the resulting system,in terms of dynamics, structure, and cost. Value engineering can be used at this stage to improve the system design by improving the attributes at the component level. This includes maximizing the performance-to-cost ratio and minimising the size-to-performance ratio. Virtual prototyping can be viewed as a computer-aided design process, which employs modelling and simulating tools to address the broad issues of physical layout, operationalconcept, functional specifications, and dynamics analysis under various operating environments. The main advantage of virtual prototyping is that a hydraulic system prototype can be assembled, analysed, and modified using digital computers without the need for physical components, thus saving lead time and cost.The main requirement of a virtual hydraulic system prototype is to provide the same information as a physical prototype for the designer to make decisions.To achieve this, the virtual prototype must provide suitable and comprehensive representations of different data. Furthermore, transformation from one representation to another should proceed formally. Xiang et al. have reviewed the past and current computer-aided design and prototyping tools for fluid power systems. The work revealed that the current tools could not provide a completerepresentation of the design abstractions at the prototyping stage for design judgement. Most of the tools concentrate on the dynamics behaviour. Vital geometrical and product information that relates to the system prototype consideration and evaluation is frequently missing.To advance the development of computer-aided virtual prototyping tools for fluid power systems, there is a need to address the formal representations of different abstractions of behaviour,structural, and product data along with their integration. This paper focuses on these issues and proposes the formalism of a unified component model and the taxonomy based on the feature-based approach. In Section 2, we discuss the feature- based approach focusing on the key information and their representations required for hydraulic system prototyping. Section 3 presents a formalism of the feature-based model and structure for the development of virtual hydraulic system prototypes.The structure is illustrated with an example. Future work and conclusions are given in Section 4.2. Feature-Based ApproachFeatures can be defined as information sets that refer to aspects of attributes that can be used in reasoning about the design, engineering or manufacturing processes. The concept of using features to integrate CAD/CAPP/CAM is not new and there are many papers on the application of this approach in CIM. In all these applications, the feature model is regarded as the basis whereas design by features is the key for the integration. To develop a feature model, the relevant information concerning the design must be identified and grouped into sets based on the nature of the information. The relevant information should contain sufficient knowledge for activities such as design, analysis, test, documentation, inspection, and assembly, as well as support various administrative and logistic functions. Design by features is the process of building a model of the design using features as primitive entities. The feature model provides the standardisation of relevant data. Through the design by features approach, vital knowledge of the design will be generated and stored. Together, the feature model and the design by features approach will provide the essential information, which can be used, not only for the simultaneous consideration of many different concerns with the design, but also to interface the many activities in the design realisation process, including the life cycle support operations. The main drawback of the feature-based design approach is that the feature model should be properly defined . This can be difficult, as features are sets of knowledge that are application dependent. The organisation of the features can also be application specific. Non-trivial data-management problems could arise if the feature model is not properly defined. To avoid these problems, the type,representation and structure of the features should be resolved prior to using the feature-based design methodology. The main concern when developing afeature model is that it is application-specific. In the domain of virtual prototyping of hydraulic systems, the details of the constituent standard components must be able to be used to describe the overall system. The component features are bearers of knowledge about that part. To create a suitable feature model for hydraulic system design based on the assembly of standard components, the relevant information associated with various standard components must be identified and classified. This definition Feature-Based Component Models 667 of the component feature set can then be extended to encompass the subsystem feature set based on the hierarchical structure between the components in the subsystem. In the same manner, a hierarchical structure for the hydraulic system feature representation would evolve by considering the system as a hierarchy of subsystems.The necessary information required for a proper description of the virtual prototype must be no less than that derived by the designer from a physical prototype for decision making. These data should generally include the shape, weight, performance properties, cost, dimensions, functionality data, etc. Comparison with the physical prototyping process, the information required for each standard component could be separated into three distinct groups: behaviour attributes, structural attributes, and product attributes.2.1 Behaviour AttributesThe behaviour of a hydraulic component can be defined in terms of the dynamics characteristics used to satisfy the functional requirements. Consider a hydraulic cylinder connected to a load. Its function is to transmit a force from the stroke of the piston to the load. The maximum force it can transmit can be used to define the functionality and the behaviour requirements can be specified in terms of the desired load acceleration characteristics. Hence for a hydraulic component, behaviour attributes express functionality and can be reflected in the dynamics characteristics. The designer is responsible for the proper definition of the overall system behaviour characteristics in terms of the desired dynamics. A standard component will have its own behaviour and provide a specific plex functions that cannot be achieved by a single standard component are derived using a combination of components. Hence, the behaviour of the standard component will play an important role as the individual behaviours of components together with their arrangement can alter the overall system function .The behaviour of a standard component can be nonlinear and can be dependent on the operating conditions. When two components are combined, it is possible that their behaviours can interact and produce undesired or unintended characteristics. These unwanted behaviours are assumed to have been resolved during the configuration design stage. The hydraulic circuit used in theprototyping stage is assumed to be realisable and without any undesirable interacting behaviours. This means that the output behaviour of a component will provide the input to the subsequent component.The representation of behaviours for hydraulic systems has been widely investigated. These representations include transfer functions, state-space and bond graphs. Transfer functions (for single-input–single-output systems) and state-space equations (for multiple-input–multiple-output systems) are based on the approximation of the dynamics about a nominal operating condition. The power bond graph model is based on the causal effects that describe the energy transformations in the hydraulic system. This approach is appealing for hydraulic system analysis. The main disadvantage is that the derivation of the dynamics equation in a bond graph of a complicated fluid power system can become very tedious. As a result, recent work has concentrated on the used of artificial intelligence to represent the nonlinear mapping between the input and output data, which can be obtained via experimental work. These nonlinear mappings can be accomplished using artificial neural networks .It is quite natural for a hydraulic system designer to use input–output data to describe the behaviour of a hydraulic component. The configuration design of a hydraulic system is often achieved through steps of function decomposition. To design a hydraulic system, the designer often tries to decompose the functions and their requirements down to the component level.译文:基于原型液压系统特征的机构模型摘要:本文为原型液压系统的设计提出了一种基于特征的方法。
液压传动系统外文文献翻译、中英文翻译、外文翻译
中国地质大学长城学院本科毕业设计外文资料翻译系别工程技术系专业机械设计制造及其自动化学生姓名彭江鹤学号 05211534指导教师王泽河职称教授2015 年 5 月 4 日液压传动系统作者:Hopmans, ArthurH.摘要液压传动是由液压泵、液压控制阀、液压执行元件和液压辅件组成的液压系统。
液压泵把机械能转换成液体的压力能,液压控制阀和液压辅件控制液压介质的压力、流量和流动方向,将液压泵输出的压力能传给执行元件,执行元件将液体压力能转换为机械能,以完成要求的动作。
关键词:液压传动;气压传动;传动系统;许多液压传动先前已经设计出允许操作者无限变化输出的变速器,或甚至逆转的传动装置的输出作为相对于输入。
通常情况下,这已经通过使用一个旋转斜盘是要么由操作者手动或操作液压动机来改变通过旋转泵头部具有轴向移动的活塞流动的液压流体的。
液压流体从泵头活塞的流动,依次转动的马达头通过激励相应的一组活塞在其中违背一固定凸轮的,因此,旋转安装在电动机头的输出轴。
通常情况下,在现有技术的变速器已被被设置有各种功能,例如齿轮减速,刹车设定装置等。
不幸的是,这些功能通常是提供外部发送的和显著增加整个装置的体积和质量。
申请人确定,这是很期望具有其中基本上所有的这些需要或希望的功能,可以在内部提供的发送,同时还产生一个非常有效的和非常有效的传输的综合传输。
特别是,这种类型的变速器上经常使用的设备,如“零转动半径”剪草机之类的其中一个潜在的危险情况面对操作者,旁观者和设备本身,如果设备我们允许继续被推进应的操作者释放控制,由于当操作者无意中从装置抛出或变得受伤。
因此,“故障自动刹车”机制经常被设置为传输自动地返回到中立配置在这种情况下,使得该装置不会继续供电,如果控制被释放。
先前传输这种类型的一般依靠某种外部设备,比如其目的是为了在操作者控制轴返回到中立位置应操作者释放所述轴的反操作偏压弹簧。
这种类型的外部设备,可以容易地由用户或篡改损坏。
液压机械与液压泵外文翻译文献
液压机械与液压泵外文翻译文献液压机械与液压泵外文翻译文献(文档含中英文对照即英文原文和中文翻译)Hydraulic machinery and pumpHydraulic machinery are machines and tools which use fluid power to do work. Heavy equipment is a common example.In this type of machine, high-pressure liquid - called hydraulic fluid - is transmitted throughout the machine to various hydraulic motors and hydraulic cylinders. The fluid is controlled directly or automatically by control valves and distributed through hoses and tubes.The popularity of hydraulic machinery is due to the very large amount ofpower that can be transferred through small tubes and flexible hoses, and the high power density and wide array of actuators that can make use of this power.Hydraulic machinery is operated by the use of hydraulics, where a liquid is the powering medium. Pneumatics, on the other side, is based on the use of a gas as the medium for power transmission, generation and control.Hydraulic circuitsFor the hydraulic fluid to do work, it must flow to the actuator and or motors, then return to a reservoir.The fluid is then filtered and re-pumped. The path taken by hydraulic fluid is called a hydraulic circuit of which there are several types. Open center circuits use pumps which supply a continuous flow. The flow is returned to tank through the control valve's open center; that is, when the control valve is centered, it provides an open return path to tank and the fluid is not pumped to a high pressure. Otherwise, if the control valve is actuated it routes fluid to and from an actuator and tank. The fluid's pressure will rise to meet any resistance, since the pump has a constant output. If the pressure rises too high, fluid returns to tank through a pressure relief valve.Hydraulic pumps supply fluid to the components in the system. Pressure in the system develops in reaction to the load. Hence,a pump rated for 5,000 psi is capable of maintaining flow against a load of 5,000 psi.Pumps have a power density about ten times greater than an electric motor (by volume). They are powered by an electric motor or an engine, connected through gears, belts, or a flexible elastomeric coupling to reduce vibration.Common types of hydraulic pumps to hydraulic machinery applications are;Gear pump: cheap, durable, simple. Less efficient, because they are constant displacement, and mainly suitable for pressures below 20 MPa (3000 psi).Vane pump: cheap and simple, reliable (especially in g-rotor form). Good for higher-flow low-pressure output.Axial piston pump: many designed with a variable displacement mechanism, to vary output flow for automatic control of pressure. There are various axial piston pump designs, including swashplate and checkball. The most common is the swashplate pump.Radial piston pump: A pump that is normally used for very high pressure at small flows.Piston pumps are more expensive than gear or vane pumps, but provide longer life operating at higher pressure, with difficult fluids and longer continuous duty cycles. Pistonpumps make up one half of a hydrostatic transmission. Control valvesDirectional control valves route the fluid to the desired actuator. They usually consist of a spool inside a cast iron or steel housing.Directional control valves are usually designed to be stackable, with one valve for each hydraulic cylinder, and one fluid input supplying all the valves in the stack.The spool position may be actuated by mechanical levers, hydraulic pilot pressure, or solenoids which push the spool left or right.The main valve block is usually a stack of off the shelf directional control valves chosen by flow capacity and performance. Some valves are designed to be proportional (flow rate proportional to valve position), while others may be simply on-off. The control valve is one of the most expensive and sensitive parts of a hydraulic circuit.Pressure relief valves are used in several places in hydraulic machinery; on the return circuit to maintain a small amount of pressure for brakes, pilot lines, etc... On hydraulic cylinders, to prevent overloading and hydraulic line rupture. On the hydraulic reservoir, to maintain a small positive pressurewhich excludes moisture and contamination.Pressure reducing valves reduce the supply pressure as needed for various circuits.Check valves are one-way valves, allowing an accumulator to charge and maintain its pressure after the machine is turned off, for example.Counterbalance valves are in fact a special type of pilot controlled check valve. Whereas the check valve is open or closed, the counterbalance valve acts a bit like a pilot controlled flow control.Hydraulic pump typesGear pumpsGear pumps (with external teeth) (fixed displacement) are simple and economical pumps. The swept volume or displacement of gear pumps for hydraulics will be between about 1 cm3(0.001 litre) and 200 cm3(0.2 litre). These pumps create pressure through the meshing of the gear teeth, which forces fluid around the gears to pressurize the outlet side. Some gear pumps can be quite noisy, compared to other types, but modern gear pumps are highly reliable and much quieter than older models.Rotary vane pumpsRotary vane pumps (fixed and simple adjustable displacement) have higher efficiencies than gear pumps, but are also used for mid pressures up to 180 bars in general. Some types of vane pumps can change the centre of the vane body, so that a simple adjustable pump is obtained. These adjustable vane pumps are in general constant pressure or constant power pumps: the displacement is increased until the required pressure or power is reached and subsequently the displacement or swept volume is decreased until an equilibrium is reached.Screw pumpsScrew pumps (fixed displacement) are a double Archimedes' screw, but closed. This means that two screws are used in one body. The pumps are used for high flows and relatively low pressure (max 100 bar). They were used on board ships where the constant pressure hydraulic system was going through the whole ship, especially for the control of ball valves, but also for the steering gear and help drive systems. The advantage of the screw pumps is the low sound level of these pumps; the efficiency is not that high.Bent axis pumpsBent axis pumps, axial piston pumps and motors using the bent axis principle, fixed or adjustable displacement, exists in two different basic designs. The Thoma-principle (engineer Hans Thoma, Germany, patent 1935) with max 25 degrees angle and the Wahlmark-principle (GunnarAxel Wahlmark, patent 1960) with spherical-shaped pistons in one piece with the piston rod, piston rings, and maximum 40 degrees between the driveshaft centerline and pistons (V olvo Hydraulics Co.). These have the best efficiency of all pumps. Although in general the largest displacements are approximately one litre per revolution, if necessary a two-liter swept volume pump can be built. Often variable-displacement pumps are used, so that the oil flow can be adjusted carefully. These pumps can in general work with a working pressure of up to 350–420 bars in continuous work.Axial piston pumps swashplate principleAxial piston pumps using the swashplate principle (fixed and adjustable displacement) have a quality that is almost the same as the bent axis model. They have the advantage of being more compact in design. The pumps are easier and more economical to manufacture; the disadvantage is that they are more sensitive to oil contamination.Radial piston pumpsRadial piston pumps (fixed displacement) are used especially for high pressure and relatively small flows. Pressures of up to 650 bar are normal. In fact variable displacement is not possible, but sometimes the pump is designed in such a way that the plungers can be switched off one by one, so that a sort of variable displacement pump is obtained.Peristaltic pumpsPeristaltic pumps are not generally used for high pressures.Pumps for open and closed systemsMost pumps are working in open systems. The pump draws oil from a reservoir at atmospheric pressure. It is very important that there is no cavitation at the suction side of the pump. For this reason the connection of the suction side of the pump is larger in diameter than the connection of the pressure side. In case of the use of multi-pump assemblies, the suction connection of the pump is often combined. It is preferred to have free flow to the pump (pressure at inlet of pump at least 0.8 bars). The body of the pump is often in open connection with the suction side of the pump.In case of a closed system, both sides of the pump can be at high pressure. The reservoir is often pressurized with 6-20 bars boost pressure. For closed loop systems, normally axial piston pumps are used. Because both sides are pressurized, the body of the pump needs a separate leakage connection.Multi pump assemblyIn a hydraulic installation, one pump can serve more cylinders and motors. The problem however is that in that case a constant pressure system is required and the system always needs the full power. It is more economic to give each cylinder and motor its own pump. In that case multi pump assemblies can be used. Gearpumps can often be obtained as multi pumps.The different chambers (sometimes of different size) are mounted in one body or built together. Also vane pumps can often be obtained as a multi pump. Gerotor pumps are often supplied as multi pumps. Screw pumps can be built together with a gear pump or a vane pump. Axial piston swashplate pumps can be built together with a second pump of the same or smaller size, or can be built together with one or more gear pumps or vane pumps (depending on the supplier). Axial plunger pumps of the bent axis design can not be built together with other pumps.翻译:液压机械及泵液压机械是机械和工具,它使用流体的力量去做的工作。
液压英文文献及翻译
液压英文文献及翻译液压系统1.绪论液压站称液压泵站,是独立的液压装置。
它是按逐级要求供油。
并控制液压油流方向、压力和流量,适用在主机与液压装置可分离的各种液压机械上面。
用户在购后只要将液压站与主机上执行机构(油缸或油马达)用不同的油管相连,液压机械即实现各种规定的动作与工作循环。
液压站是由集成块、泵装置或阀组合、电气盒、油箱电气盒组合而成。
各个部件功能为:泵装置——上装有电机和油泵,其是液压站的动力源,能将机械能转化为液压油压力能。
阀组合--其板式阀装在立板上,板后管连接,与集成块的功能相同。
油集成块--是由液压阀及通道体组装而成。
其对液压油实行压力、方向和流量调节。
箱--是板焊的半封闭容器,上面还装有滤油网、空气滤清器等,是用来储油与油的冷却及过滤。
电气盒--分两种型式:一种是设置外接引线的端子板;一种是配置了全套控制电器。
液压站工作原理:电机带动油泵转动,然后泵从油箱中吸油并供油,将机械能转化为液压站压力能,液压油通过集成块(或阀组合)实现方向、压力、流量调节后经过外接管路并至液压机械里的油缸或油马达中,从而控制液动机方向变换、力量的大小及速度的快慢,来推动各种液压机械做功。
(1)液压的发展历程在我国液压(含液力,下同)、气动和密封件工业的发展历程,大致可分成三个阶段,即:在20世纪50年代初到60年代初是起步阶段;60-70年代为专业化生产体系的成长阶段;80-90年代为快速发展阶段。
在其中,液压工业始于50年代初从机床行业生产的仿苏的磨床、拉床、仿形车床等液压传动来起步,液压元件由机床厂里的液压车间生产,自产自用。
在进入60年代后,液压技术应用从机床逐渐推广到农业机械与工程机械等领域,原来附属于主机厂里的液压车间有些独立出来,成为液压件的专业生产厂。
在60年代末、70年代初,随着生产机械化的不断发展,特别是在为第二汽车制造厂等提供了高效、自动化设备的带动下,液压元件制造业出现了不断迅速发展的局面,一批中小企业也开始成为液压件专业制造厂。
液压系统外文文献翻译、中英文翻译、外文文献翻译
附录Hydraulic SystemHydraulic presser drive and air pressure drive hydraulic fluid as the transmission is made according to the 17th century, Pascal's principle of hydrostatic pressure to drive the development of an emerging technology, the United Kingdom in 1795 •Barman Joseph (Joseph Barman, 1749-1814), in London water as a medium to form hydraulic press used in industry, the birth of the world's first hydraulic press. Media work in 1905 will be replaced by oil-water and further improved.After the World War I (1914-1918) ,because of the extensive application of hydraulic transmission, especially after 1920, more rapid development. Hydraulic components in the late 19th century about the early 20th century, 20 years, only started to enter the formal phase of industrial production. 1925 Vickers (F. Vickers) the invention of the pressure balanced vane pump, hydraulic components for the modern industrial or hydraulic transmission of the gradual establishment of the foundation. The early 20th century G • Constantia scofluctuations of the energy carried out by passing theoretical and practical research; in 1910 on the hydraulic trans- mission (hydraulic coupling, hydraulic torque converter, etc.) contributions, so that these two areas of development.The Second World War (1941-1945) period, in the United States 30% of machine tool applications in the hydraulic transmission. It should be noted that the development of hydraulic transmission in Japan than Europe and the United States and other countries fornearly 20 years later. Before and after in 1955, the rapid development of Japan's hydraulic drive, set up in 1956, "Hydraulic Industry." Nearly 20 to 30 years, the development of Japan's fast hydraulic transmission, a world leader.Hydraulic transmission There are many outstanding advantages, it is widely used, such as general industrial use of plastics processing machinery, the pressure of machinery, machine tools, etc.; operating machinery engineering machinery, construction machinery, agricultural machinery, automobiles, etc.; iron and steel industry metallurgical machinery, lifting equipment, such as roller adjustment device; civil water projects with flood control and dam gate devices, bed lifts installations, bridges and other manipulation of institutions; speed turbine power plant installations, nuclear power plants, etc.; ship from the deck heavy machinery (winch), the bow doors, bulkhead valve, stern thruster, etc.; special antenna technology giant with control devices, measurement buoys, movements such as rotating stage; military-industrial control devices used in artillery, ship anti- rolling devices, aircraft simulation, aircraft retractable landing gear and rudder control devices and other devices.A complete hydraulic system consists of five parts, namely, power components, the implementation of components, control components, auxiliary components and hydraulic oil.The role of dynamic components of the original motive fluid into mechanical energy to the pressure that the hydraulic system of pumps, it is to power the entire hydraulic system. The structure of the form of hydra- ulic pump gears are generally pump, vane pump and piston pump.Implementation of components (such as hydraulic cylinders and hydraulic motors) which isthe pressure of the liquid can be converted to mechanical energy to drive the load for a straight line reciprocating movement or rotational movement.Control components (that is, the various hydraulic valves) in the hydraulic system to control and regulate the pressure of liquid, flow rate and direction. According to the different control functions, hydraulic pressure control valve can be divided into valves, flow control valves and directional control valve. Pressure control valves are divided into benefits flow valve (safety valve), pressure relief valve, sequence valve, pressure relays, etc.; flow control valves including throttle, adjusting the valves, flow diversion valve sets, etc.; directional control valve includes a one-way valve , one-way fluid control valve, shuttle valve, valve and so on. Under the control of different ways, can be divided into the hydraulic valve control switch valve, control valve and set the value of the ratio control valve.Auxiliary components, including fuel tanks, oil filters, tubing and pipe joints, seals, pressure gauge, oil level, such as oil dollars.Hydraulic oil in the hydraulic system is the work of the energy transfer medium, there are a variety of mineral oil, emulsion oil hydraulic molding Hop categories.The role of the hydraulic system is to help humanity work. Mainly by the implementation of components to rotate or pressure into a reciprocating motion.Hydraulic system and hydraulic power control signal is composed of two parts, the signal control of some parts of the hydraulic power used to drive the control valve movement.Part of the hydraulic power means that the circuit diagram used to show the differentfunctions of the interrelationship between components. Containing the source of hydraulic pump, hydraulic motor and auxiliary components; hydraulic control part contains a variety of control valves, used to control the flow of oil, pressure and direction; operative or hydraulic cylinder with hydraulic motors, according to the actual requirements of their choice.In the analysis and design of the actual task, the general block diagram shows the actual operation of equipment. Hollow arrow indicates the signal flow, while the solid arrows that energy flow.Basic hydraulic circuit of the action sequence - Control components (two four-way valve) and the spring to reset for the implementation of components (double-acting hydraulic cylinder), as well as the extending and retracting the relief valve opened and closed. For the implementation of components and control components, presentations are based on the corresponding circuit diagram symbols, it also introduced ready made circuit diagram symbols.Working principle of the system, you can turn on all circuits to code. If the first implementation of components numbered 0, the control components associated with the identifier is 1. Out with the implementation of components corresponding to the identifier for the even components, then retracting and implementation of components corresponding to the identifier for the odd components. Hydraulic circuit carried out not only to deal with numbers, but also to deal with the actual device ID, in order to detect system failures.DIN ISO1219-2 standard definition of the number of component composition, which includes the following four parts: device ID, circuit ID, component ID and component ID.The entire system if only one device, device number may be omitted.Practice, another way is to code all of the hydraulic system components for numbers at this time, components and component code should be consistent with the list of numbers. This method is particularly applicable to complex hydraulic control system, each control loop are the corresponding number with the systemWith mechanical transmission, electrical transmission compared to the hydraulic drive has the following advantages:1. a variety of hydraulic components can easily and flexibly to layout.2. light weight, small size, small inertia, fast response.3. to facilitate manipulation of control, enabling a wide range of stepless speed regulation (speed range of 2000:1).4. to achieve overload protection automatically.5. the general use of mineral oil as a working medium, the relative motion can be self-lubricating surface, long service life;6. it is easy to achieve linear motion .7. it is easy to achieve the automation of machines, when the joint control of the use of electro-hydraulic, not only can achieve a higher degree of process automation, and remote control can be achieved.The shortcomings of the hydraulic system:1. as a result of the resistance to fluid flow and leakage of the larger, so less efficient. If not handled properly, leakage is not only contaminated sites, but also may cause fire and explosion.2. vulnerable performance as a result of the impact of temperature change, it would be inappropriate in the high or low temperature conditions.3. the manufacture of precision hydraulic components require a higher, more expensive and hence the price.4. due to the leakage of liquid medium and the compressibility and can not be strictly the transmission ratio.5. hydraulic transmission is not easy to find out the reasons for failure; the use and maintenance requirements for a higher level of technology.In the hydraulic system and its system, the sealing device to prevent leakage of the work of media within and outside the dust and the intrusion of foreign bodies. Seals played the role of components, namely seals. Medium will result in leakage of waste, pollution and environmental machinery and even give rise to malfunctioning machinery and equipment for personal accident. Leakage within the hydraulic system will cause a sharp drop in volumetric efficiency, amounting to less than the required pressure, can not even work. Micro-invasive system of dust particles, can cause or exacerbate friction hydraulic component wear, and further lead to leakage.Therefore, seals and sealing device is an important hydraulic equipment components. The reliability of its work and life, is a measure of the hydraulic system an important indicator of good or bad. In addition to the closed space, are the use of seals, so that two adjacent coupling surface of the gap between the need to control the liquid can be sealed following the smallest gap. In the contact seal, pressed into self-seal-style and self-styled self-tight seal (ie, sealed lips) two.The three hydraulic system diseases1. as a result of heat transmission medium (hydraulic oil) in the flow velocity in various parts of the existence of different, resulting in the existence of a liquid within the internal friction of liquids and pipelines at the same time there is friction between the inner wall, which are a result of hydraulic the reasons for the oil temperature. Temperature will lead to increased internal and external leakage, reducing its mechanical efficiency. At the same time as a result of high temperature, hydraulic oil expansion will occur, resulting in increased com- pression, so that action can not be very good control of transmission. Solution: heat is the inherent characteristics of the hydraulic system, not only to minimize eradication. Use a good quality hydraulic oil, hydraulic piping arrangement should be avoided as far as possible the emergence of bend, the use of high-quality pipe and fittings, hydraulic valves, etc.2. the vibration of the vibration of the hydraulic system is also one of its malaise. As a result of hydraulic oil in the pipeline flow of high-speed impact and the control valve to open the closure of the impact of the process are the reasons for the vibration system. Strong vibration control action will cause the system to error, the system will also be some of the more sophisticated equipment error, resulting in system failures. Solutions: hydraulic pipe should be fixed to avoid sharp bends. To avoid frequent changes in flow direction, can not avoid damping measures should be doing a good job. The entire hydraulic system should have a good damping measures, while avoiding the external local oscillator on the system.3. the leakage of the hydraulic system leak into inside and outside the leakage. Leakagerefers to the process with the leak occurred in the system, such as hydraulic piston-cylinder on both sides of the leakage, the control valve spool and valve body, such as between the leakage. Although no internal leakage of hydra- ulic fluid loss, but due to leakage, the control of the established movements may be affected until the cause system failures. Outside means the occurrence of leakage in the system and the leakage between the external environment. Direct leakage of hydraulic oil into the environment, in addition to the system will affect the working environment, not enough pressure will cause the system to trigger a fault. Leakage into the environment of the hydraulic oil was also the danger of fire. Solution: the use of better quality seals to improve the machining accuracy of equipment.Another: the hydraulic system for the three diseases, it was summed up: "fever, with a father拉稀" (This is the summary of the northeast people). Hydraulic system for the lifts, excavators, pumping station, dynamic, crane, and so on large-scale industry, construction, factories, enterprises, as well as elevators, lifting platforms, Deng Axle industry and so on.Hydraulic components will be high-performance, high-quality, high reliability, the system sets the direction of development; to the low power, low noise, vibration, without leakage, as well as pollution control, water-based media applications to adapt to environmental requirements, such as the direction of development; the development of highly integrated high power density, intelligence, macaronis and micro-light mini-hydraulic components; active use of new techniques, new materials and electronics, sensing and other high-tech.---- Hydraulic coupling to high-speed high-power and integrated development of hydraulic transmission equipment, development of water hydraulic coupling medium speedand the field of automotive applications to develop hydraulic reducer, improve product reliability and working hours MTBF; hydraulic torque converter to the development of high-power products, parts and components to improve the manufacturing process technology to improve reliability, promote computer-aided technology, the development of hydraulic torque converter and power shift transmission technology supporting the use of ; Clutch fluid viscosity should increase the quality of products, the formation of bulk to the high-power and high-speed direction.Pneumatic Industry:---- Products to small size, light weight, low power consumption, integrated portfolio of development, the implementation of the various types of components, compact structure, high positioning accuracy of the direction of development; pneumatic components and electronic technology, to the intelligent direction of development; component performance to high-speed, high-frequency, high-response, high-life, high temp- erature, high voltage direction, commonly used oil-free lubrication, application of new technology, new technology and new materials.1. Used high-pressure hydraulic components and the pressure of continuous work to reach 40Mpa, the maximum pressure to achieve instant 48Mpa;2. Diversification of regulation and control;3. To further improve the regulation performance, increase the efficiency of the power train;4. Development and mechanical, hydraulic, power transmission of the composite portfolio adjustment gear;5. Development of energy saving, energy efficient system function;6. To further reduce the noise;7. Application of Hydraulic Cartridge Valves thread technology, compact structure, to reduce the oil spill.液压系统液压传动和气压传动称为流体传动,是根据17世纪帕斯卡提出的液体静压力传动原理而发展起来的一门新兴技术,1795年英国约瑟夫•布拉曼(Joseph Braman,1749-1814),在伦敦用水作为工作介质,以水压机的形式将其应用于工业上,诞生了世界上第一台水压机。
液压站及液压元件发展概况外文文献翻译、中英文翻译、外文翻译
河南理工大学万方科技学院本科毕业论文附录:外文资料与翻译院(系部)机械与动力工程系专业名称机械设计制造及自动化年级班级 08机设2班学生姓名杨涛指导老师牛振华2012年05月外文资料与中文翻译外文资料:Hydraulic Station and the development of hydraulic components Profiles Hydraulic Pump Station also known as the stations are independent h- ydraulic device.It requested by the oil gradually. And controlling the hydraulic oil flow direction, pressure and flow rate, applied to the mainframe and hy- draulic devices separability of hydraulic machinery.Users will be provided after the purchase hydraulic station and host of implementing agencies (motor oil or fuel tanks) connected with tubing, Hydraulic machinery can be realized from these movements and the work cycle.Hydraulic pump station is installed, Manifold or valve combination, t- anks, a combination of electrical boxes.Functional components :Pump device -- is equipped with motors and pumps, hydraulic station is the source of power. to mechanical energy into hydraulic oil pressure can be.Manifold -- from hydraulic valve body and channel assembled. Right direction for implementation of hydraulic oil, pressure and flow control.Valve portfolio -- plate valve is installed in up board after board conn-ects with the same functional IC.Tank -- plate welding semi-closed containers, also loaded with oil filtering network, air filters, used oil, oil filters and cooling.Electrical boxes -- at the two patterns. A set of external fuse terminal plate; distribution of a full range of electrical control.Hydraulic Station principle : motor driven pump rotation, which pump oil absorption from the oil tank. to mechanical energy into hydraulic pressure to the station, hydraulic oil through Manifold (or valve combinations) realized the direction, pressure, After adjusting flow pipe and external to the cylinder hydraulic machinery or motor oil, so as to control the direction of the motive fluid transformation force the size and speed the pace of promoting the various acting hydraulic machinery.A development courseChina Hydraulic (including hydraulic, the same below), pneumatic and seals industrial development process can be broadly divided into three phases, namely : 20 early 1950sto the early 1960s, the initial stage; 60's and 70 for specialized production system ;80~90's growth stage for the rapid development stage. Which, hydraulic industry in the early 1950s from the machine tool industry production of fake Su-grinder, broaching machine, copying lathe, and other hydraulic drive started, Hydraulic Components from the plant hydraulic machine shop, self-occupied. After entering the 1960s, the application of hydraulic technology from the machine gradually extended to the agricultural machinery and mechanical engineering fields, attached to the original velocity of hydraulic shop some stand out as pieces of hydraulic professional production. To the late 1960s, early 1970s, with the development of mechanized production, especially in the second automobile factory in providing efficient, automated equipment, along with the Hydraulic Components manufacturing has experienced rapid development of the situation, a group of SMEs have become professional hydraulic parts factory. 1968 China's annual output of hydraulic components have nearly 200,000 in 1973, machine tools, agricultural machinery, mechanical engineering industries, the production of hydraulic parts factory has been the professional development of more than 100 and an annual output more than one million. an independent hydraulic manufacturing industry has begun to take shape. Then, hydraulic pieces of fake products fromthe Soviet Union for the introduction of the product development and technical design combining the products to the pressure, Hypertension, and the development of the electro-hydraulic servo valves and systems, hydraulic application areas further expanded. Aerodynamic than the start of the industrial hydraulic years later, in 1967 began to establish professional pneumatic components factory, Pneumatic Components only as commodity production and sales. Sealed with rubber and plastics, mechanical seals and sealing flexible graphite sealing industry, the early 1950s from the production ordinary O-rings. rubber and plastics extrusion, such as oil seal sealing and seal asbestos products start to the early 1960s, begun production of mechanical seals and flexible graphite sealing products. 1970s, the burning of the former Ministry, a Ministry, the Ministry of Agricultural Mechanization System, a group of professional production plants have been established, and the official establishment of industries to seal industrial development has laid the foundation for growth.Since the 1980s, in the country's reform and opening up policy guidelines, with the development of the machinery industry, based mainframe pieces behind the conflicts have become increasingly prominent and attracted the attention of the relevant departments. To this end, the Ministry of the original one in 1982, formed the basis of common piecesof Industry, will be scattered in the original machine tools, agricultural machinery, mechanical engineering industries centralized hydraulic, pneumatic and seals specialized factories, placing them under common management infrastructure pieces Bureau, so that the industry in the planning, investment, technology and scientific research and development in areas such as infrastructure pieces Bureau of guidance and support. Since then entered a phase of rapid development, has introduced more than 60 items of advanced technology from abroad, including more than 40 items of hydraulic, pneumatic 7. After digestion and absorption and transformation, now have mass production, and industry-leading products. In recent years, the industry increased the technological transformation efforts, in 1991, Local enterprises and the self-financing total input of about 20 billion yuan, of which more than 1.6 billion yuan Hydraulic. Through technological transformation and technology research, and a number of major enterprises to further improve the level of technology, technique and equipment to be greatly improved. In order to form a higher starting point, specialization, and run production has laid a good foundation. In recent years, many countries in the development of common ownership guidelines, under different ownership SMEs rapid rise showing great vitality. With the further opening up,three-funded enterprises rapid development of industry standards for improving and expanding exports play an important role. Today, China has and the United States, Japan, Germany and other countries famous manufacturers joint ventures or wholly-owned by foreign manufacturers to establish a piston pump / motor, planetary reduction gears, steering gear, hydraulic control valve, hydraulic system, hydrostatic transmission, hydraulic Casting. pneumatic control valve, cylinder, gas processing triple pieces, mechanical seals, rubber and seal products more than 50 production enterprises, attracting foreign investment over 200 million U.S. dollars.Second, the current situation(1) Basic ProfilesAfter 40 years of efforts, China hydraulic, pneumatic and sealing industry has formed a relatively complete categories. a certain level of technical capacity and the industrial system. According to the 1995 Third National Industrial Census statistics, hydraulic, Pneumatic seals and industrial 370,000 annual sales income of 100 million yuan in state-owned, village-run, private and cooperative enterprises, individual, "three capital" enterprises with a total of more than 1,300, of which about 700 hydraulic, Pneumatic seals and the approximately 300 thousand. By 1996 with the international trade statistics, the total outputvalue of China's industry hydraulic 2.348 billion yuan, accounting for the world's 6; Pneumatic industry output 419 million yuan, accounting for world No. 10.(2) the current supply and demand profilesThrough the introduction of technology, independent development and technological innovation, and high-pressure piston pump, gear pumps, vane pump, General Motors hydraulic valves, tanks, Non-lubricated aerodynamic pieces and various seals of the first large technology products has increased noticeably. stability of the mass production may, for various mainframe products provide a level of assurance. In addition, hydraulic and pneumatic components of the CAD system, pollution control, proportional servo technology has scored some achievements, and is already in production. Currently, hydraulic, pneumatic and seals products total about 3,000 species, more than 23,000 specifications. Among them, there are 1,200 hydraulic varieties, more than 10,000 specifications (including hydraulic products 60 varieties 500 specifications); Pneumatic are 1,350 varieties, more than 8,000 specifications; Rubber seal 350 species more than 5,000 specifications have been basically cater to the different types of mainframe products to the general needs, complete sets of equipment for major varieties of matching rate was over 60%, and started a small amount of exports.1998 pieces of homemade hydraulic output 4.8 million. sales of about 28 billion (of which about 70% mechanical systems); aerodynamic pieces yield 3.6 million. sales of about 5.5 billion (of which about 60% of mechanical systems); Seals output of about 800 million. sales of about 10 billion (of which about 50% mechanical systems). According to the China Hydraulic Pneumatic Seals Industry Association 1998 annual report, hydraulic product sales rate of 97. 5% (101% for hydraulic), pneumatic 95.9%, 98.7% sealed. This fully reflects the basic marketing convergence.My hydraulic, pneumatic and sealing industry has attained a great deal of progress, but with mainframe development needs, and the world's advanced level, there are still many gaps, mainly reflected in the product variety, performance and reliability, and so on. Hydraulic products as an example, products abroad only one-third, life for half abroad. In order to meet key mainframe, and mainframe imports of major technology and equipment needs, every year a large number of hydraulic, pneumatic and sealing products imports. According to customs statistics and the analysis of data, in 1998 hydraulic, pneumatic and seals in the import about 200 million U.S. dollars, Hydraulic which about 1.4 billion dollars, aerodynamic nearly 030 million U.S. dollars, sealed about 030 million U.S. dollars. compared with a slight decline in 1997. By sums, currentlyimported products on the domestic market share of about 30%. 1998 pieces of the domestic market demand for hydraulic total of about six million, the total sales of nearly 40 billion; aerodynamic pieces of the total demand of about 5 million, with sales more than 700 million yuan; Seals total demand of about 1.1 billion. total sales of about 1.3 billion.Third, the development trend of the future1, affect the development of the main factors(1) product development ability, and the level of technological development and speed can not completely meet the advanced mainframe products, major equipment and technology imported equipment and maintenance support;(2) the number of enterprises manufacturing technology, the level of equipment and management standards are comparatively backward, coupled with a strong sense of quality, resulting in low levels of product performance, quality, Reliability poor services in a timely manner, lack of user satisfaction and trust of the brand-name products;(3) industry specialization of production low, scattered strength, low repeat serious, between regions and enterprises of convergence products, blindly compete with each other, driving down prices, the decline of enterprise returns, lack of funds, liquidity difficulties, product development and technological transformation is inadequateand seriously restricted the industry to improve the overall level of competition and the increase of strength;(4) The internationalization of the domestic market and the increasing degree of foreign companies have entered the Chinese market and participate in competition with the domestic private and cooperative enterprises, individuals, foreign-funded enterprises, such as the rise of state-owned enterprises due to the growing impact.2, the development trendAs the socialist market economy continues to deepen, hydraulic, pneumatic and sealing products in the market supply and demand and there is a greater change, long ago to a "shortage" of the seller's market has basically become a "structural surplus" of the characteristics of the buyer's market place . Overall capacity, is already in oversupply situation, in particular the general low level of hydraulic, pneumatic and seals, the general oversupply; and the host of urgent high-tech high-parameter, high value-added high-end products, and they do not satisfy the market needs, only dependent on imports. China joins the WTO, its impact may be even greater. Therefore, the "15" during the growth of the output value of industry, must not depend on volume growth and the industry should address the structural problems of their own, increase the intensity of the adjustment of the industrial structure and productmix, is, we should rely on the improvement of quality, and promote technical upgrading of products to meet market demand and stimulating, seek greater development.中文翻译:液压站及液压元件发展概况液压站又称液压泵站,是独立的液压装置。
液压系统外文文献翻译中英文
外文文献翻译(含:英文原文及中文译文)英文原文Hydraulic systemW Arnold1 IntroductionThe hydraulic station is called a hydraulic pump station and is an independent hydraulic device. It is step by step to supply oil. And control the direction of hydraulic oil flow, pressure and flow, suitable for the host and hydraulic equipment can be separated on the various hydraulic machinery.After the purchase, the user only needs to connect the hydraulic station and the actuator (hydraulic or oil motor) on the mainframe with different tubings. The hydraulic machine can realize various specified actions and working cycles.The hydraulic station is a combination of manifolds, pump units or valve assemblies, electrical boxes, and tank electrical boxes. Each part function is:The pump unit is equipped with a motor and an oil pump, which is the power source of the hydraulic station and can convert mechanical energy into hydraulic oil pressure energy.V alve combination - its plate valve is mounted on the vertical plate, and the rear plate is connected with the same function as the manifold.Oil manifolds - assembled from hydraulic valves and channel bodies. It regulates hydraulic oil pressure, direction and flow.Box--a semi-closed container for plate welding. It is also equipped with an oil screen, an air filter, etc., which is used for cooling and filtering of oil and oil.Electrical box - divided into two types: one is to set the external lead terminal board; one is equipped with a full set of control appliances.The working principle of the hydraulic station: The motor drives the oil pump to rotate, then the pump sucks oil from the oil tank and supplies oil, converts the mechanical energy into hydraulic pressure energy, and the hydraulic oil passes through the manifold (or valve assembly) to adjust the direction, pressure and flow and then passes through the external tube. The way to the hydraulic cylinder or oil motor in the hydraulic machinery, so as to control the direction of the hydraulic motor, the strength of the speed and speed, to promote all kinds of hydraulic machinery to do work.(1) Development history of hydraulic pressureThe development history of hydraulics (including hydraulic power, the same below), pneumatics, and seals industry in China can be roughly divided into three stages, namely: the starting stage in the early 1950s to the early 60s; and the professional in the 60s and 70s. The growth stage of the production system; the 80-90's is a stage of rapid development. Among them, the hydraulic industry began in the early 1950s with thedevelopment of hydraulic machines such as Grinding Machines, broaching machines, and profiling lathes, which were produced by the machine tool industry. The hydraulic components were produced by the hydraulic workshop in the machine tool factory, and were produced for self use. After entering the 1960s, the application of hydraulic technology was gradually promoted from the machine tool to the agricultural machinery and engineering machinery. The original hydraulic workshop attached to the main engine plant was independent and became a professional manufacturer of hydraulic components. In the late 1960s and early 1970s, with the continuous development of mechanization of production, particularly in the provision of highly efficient and automated equipment for the second automobile manufacturing plant, the hydraulic component manufacturing industry witnessed rapid development. The batch of small and medium-sized enterprises also began to become specialized manufacturers of hydraulic parts. In 1968, the annual output of hydraulic components in China was close to 200,000 pieces. In 1973, in the fields of machine tools, agricultural machinery, construction machinery and other industries, the professional factory for the production of hydraulic parts has grown to over 100, and its annual output exceeds 1 million pieces. Such an independent hydraulic component manufacturing industry has taken shape. At this time, the hydraulic product has evolved from the original imitation Su product intoa combination of imported technology and self-designed products. The pressure has been developed towards medium and high pressures, and electro-hydraulic servo valves and systems have been developed. The application of hydraulics has been further expanded. The pneumatic industry started a few years later than hydraulics, and it was only in 1967 that it began to establish a professional pneumatic components factory. Pneumatic components began to be manufactured and sold as commodities. Its sealing industry including rubber seals, flexible graphite seals, and mechanical seals started from the production of common O-rings, oil seals, and other extruded rubber seals and asbestos seal products in the early 1950s. In the early 1960s, it began to develop and produce flexible products. Graphite seals and mechanical seals and other products. In the 1970s, a batch of batches of professional production plants began to be established one after another in the systems of the former Ministry of Combustion, the Ministry of Agriculture, and the Ministry of Agricultural Machinery, formally forming the industry, which laid the foundation for the development of the seal industry.In the 1980s, under the guidance of the national policy of reform and opening up, with the continuous development of the machinery industry, the contradiction between the basic components lags behind the host computer has become increasingly prominent and caused the attention of all relevant departments. To this end, the former Ministry of Machinesestablished the General Infrastructure Industry Bureau in 1982, and unified the original pneumatic, hydraulic, and seal specialties that were scattered in the industries of machine tools, agricultural machinery, and construction machinery, etc. The management of a piece of office, so that the industry in the planning, investment, the introduction of technology and scientific research and development and other aspects of the basic parts of the bureau's guidance and support. This has entered a period of rapid development, it has introduced more than 60 foreign advanced technology, of which more than 40 hydraulic, pneumatic 7, after digestion and absorption and technological transformation, are now mass production, and has become the industry's leading products . In recent years, the industry has intensified its technological transformation. From 1991 to 1998, the total investment of national, local, and corporate self-raised funds totaled about 2 billion yuan, of which more than 1.6 billion were hydraulic. After continuous technological transformation and technological breakthroughs, the technical level of a group of major enterprises has been further improved, and technological equipment has also been greatly improved, laying a good foundation for forming a high starting point, specialization, and mass production. In recent years, under the guidance of the principle of common development of multiple ownership systems in the country, various small and medium-sized enterprises with different ownership have rapidly emerged and haveshown great vitality. With the further opening up of the country, foreign-funded enterprises have developed rapidly, which plays an important role in raising industry standards and expanding exports. So far China has established joint ventures with famous manufacturers in the United States, Germany, Japan and other countries or directly established piston pumps/motors, planetary speed reducers, hydraulic control valves, steering gears, hydraulic systems, hydrostatic transmissions, and hydraulic components. The company has more than 50 manufacturing enterprises such as castings, pneumatic control valves, cylinders, gas processing triplets, rubber seals, and mechanical seals, and has attracted more than 200 million U.S. dollars in foreign capital.(2) Current statusBasic profileAfter more than 40 years of hard work, China's hydraulics, pneumatics and seals industry has formed a complete industrial system with a certain level of production capacity and technical level. According to the statistics of the third n ational industrial census in 1995, China’s state-owned, privately-owned, cooperative, village-run, individual, and “funded enterprises” have annual sales income of more than 1 million yuan in hydraulic, pneumatic, and seal industrial townships and above. There are a total of more than 1,300 companies, including about 700 hydraulics, and about 300 pneumatic and sealing parts. According to thestatistics of the international industry in 1996, the total output value of the hydraulic industry in China was about 2.448 billion yuan, accounting for the 6th in the world; the total output value of the pneumatic industry was about 419 million yuan, accounting for the world’s10 people.2. Current supply and demand profileWith the introduction of technology, independent development and technological transformation, the technical level of the first batch of high-pressure plunger pumps, vane pumps, gear pumps, general hydraulic valves, oil cylinders, oil-free pneumatic components and various types of seals has become remarkable. Improve, and can be stable mass production, provide guarantees for all types of host to improve product quality. In addition, certain achievements have also been made in the aspects of CAD, pollution control, and proportional servo technology for hydraulic pneumatic components and systems, and have been used for production. So far, the hydraulic, pneumatic and seal products have a total of about 3,000 varieties and more than 23,000 specifications. Among them, there are about 1,200 types of hydraulic pressure, more than 10,000 specifications (including 60 types of hydrodynamic products, 500 specifications); about 1350 types of pneumatic, more than 8,000 specifications; there are also 350 types of rubber seals, more than 5000 The specifications are now basically able to adapt to the general needs ofvarious types of mainframe products. The matching rate for major equipment sets can reach more than 60%, and a small amount of exports has started.In 1998, the domestic production of hydraulic components was 4.8 million pieces, with sales of about 2.8 billion yuan (of which mechanical systems accounted for 70%); output of pneumatic components was 3.6 million pieces, and sales were about 550 million yuan (including mechanical systems accounting for about 60%) The production of seals is about 800 million pieces, and the sales volume is about 1 billion yuan (including about 50% of mechanical systems). According to the statistics of the annual report of the China Hydraulic and Pneumatic Sealing Industry Association in 1998, the production and sales rate of hydraulic products was 97.5% (101% of hydraulic power), 95.9% of air pressure, and 98.7% of seal. This fully reflects the basic convergence of production and sales.Although China's hydraulic, pneumatic and sealing industries have made great progress, there are still many gaps compared with the development needs of the mainframe and the world's advanced level, which are mainly reflected in the variety, performance and reliability of products. . Take hydraulic products as an example, the product varieties are only 1/3 of the foreign country, and the life expectancy is 1/2 of that of foreign countries. In order to meet the needs of key hosts, imported hosts, and majortechnical equipment, China has a large number of imported hydraulic, pneumatic, and sealing products every year. According to customs statistics and relevant data analysis, in 1998, the import volume of hydraulic, pneumatic and seal products was about 200 million U.S. dollars, of which the hydraulic pressure was about 140 million U.S. dollars, the pneumatics were 30 million U.S. dollars, and the seal was about 0.3 billion U.S. dollars. The year is slightly lower. In terms of amount, the current domestic market share of imported products is about 30%. In 1998, the total demand for hydraulic parts in the domestic market was about 6 million pieces, and the total sales volume was 4 billion yuan; the total demand for pneumatic parts was about 5 million pieces, and the total sales volume was over 700 million yuan; the total demand for seals was about 1.1 billion yuan. Pieces, total sales of about 1.3 billion yuan. (3) Future developments1. The main factors affecting development(1) The company's product development capability is not strong, and the level and speed of technology development can not fully meet the current needs for advanced mainframe products, major technical equipment and imported equipment and maintenance;(2) Many companies have lagged behind in manufacturing process, equipment level and management level, and their sense of quality is not strong, resulting in low level of product performance, unstable quality,poor reliability, and insufficiency of service, and lack of user satisfaction. And trusted branded products;(3) The degree of professional specialization in the industry is low, the power is scattered, the duplication of the low level is serious, the product convergence between the region and the enterprise leads to blind competition, and the prices are reduced each other, thus the efficiency of the enterprise is reduced, the funds are lacking, and the turnover is difficult. Insufficient investment in development and technological transformation has severely restricted the overall level of the industry and its competitive strength.(4) When the degree of internationalization of the domestic market is increasing, foreign companies have gradually entered the Chinese market to participate in competition, coupled with the rise of domestic private, cooperative, foreign-funded, and individual enterprises, resulting in increasing impact on state-owned enterprises. .2. Development trendWith the continuous deepening of the socialist market economy, the relationship between supply and demand in the hydraulic, pneumatic and sealed products has undergone major changes. The seller market characterized by “shortage” has basically become a buyer’s market characterized by “structured surplus”. Replaced by. From the perspective of overall capacity, it is already in a trend of oversupply, and in particular,general low-grade hydraulic, pneumatic and seals are generally oversupply; and like high-tech products with high technological content and high value and high value-added products that are urgently needed by the host, Can not meet the needs of the market, can only rely on imports. After China's entry into the WTO, its impact may be greater. Therefore, during the “10th Five-Y ear Plan” period, the growth of the industry’s output value must not only rely on the growth of quantity. Instead, it should focus on the structural contradiction of the industry and intensify efforts to adjust the industrial structure and product structure. It should be based on the improvement of quality. Product technology upgrades in order to adapt to and stimulate market demand, and seek greater development.2. Hydraulic application on power slide(1) Introduction of Power Sliding TableUsing the binding force curve diagram and the state space analysis method to analyze and study the sliding effect and the smoothness of the sliding table of the combined machine tool, the dynamics of the hydraulic drive system of the sliding table—the self-regulating back pressure regulating system are established. mathematical model. Through the digital simulation system of the computer, the causes and main influencing factors of the slide impact and the motion instability are analyzed. What kind of conclusions can be drawn from those, if we canreasonably design the structural dimensions of hydraulic cylinders and self-regulating back pressure regulators ——The symbols used in the text are as follows:s 1 - flow source, that is, the flow rate of the governor valve outlet;S el —— sliding friction of the sliding table;R - the equivalent viscous friction coefficient of the slide;I 1 - quality of slides and cylinders;12 - self-adjusting back pressure valve core quality;C 1, c 2 - liquid volume without cylinder chamber and rod chamber;C 2 - Self-adjusting back pressure valve spring compliance;R 1, R2 - Self-adjusting back pressure valve damping orifice fluid resistance;R 9 - Self-adjusting back pressure valve valve fluid resistance;S e2——initial pre-tightening force of self-adjusting back pressure valve spring;I 4, I5 - Equivalent liquid sense of the pipeline;C 5, C 6 - equivalent liquid capacity of the pipeline;R 5, R7 - Equivalent liquid resistance of the pipeline;V 3, V4 - cylinder rodless cavity and rod cavity volume;P 3, P4—pressure of the rodless cavity and rod cavity of the cylinder;F - the slide bears the load;V - speed of slide motion;In this paper, the power bond diagram and the state space splitting method are used to establish the system's motion mathematical model, and the dynamic characteristics of the slide table can be significantly improved.In the normal operation of the combined machine tool, the magnitude of the speed of the slide, its direction and the load changes it undergoes will affect its performance in varying degrees. Especially in the process of work-in-process, the unsteady movement caused by the advancing of the load on the slide table and the cyclical change of the load will affect the surface quality of the workpiece to be machined. In severe cases, the tool will break. According to the requirements of the Dalian Machine Tool Plant, the author used the binding force curve diagram and the state space analysis method to establish a dynamic mathematical model of a self-adjusting back pressure and speed adjustment system for the new hydraulic drive system of the combined machine tool slide. In order to improve the dynamic characteristics of the sliding table, it is necessary to analyze the causes and main influencing factors of the impetus and movement of the sliding table. However, it must pass the computer's digital simulation and the final results obtained from the research.(2) Dynamic Mathematical ModelThe working principle diagram of the self-adjusting back pressure speedregulation system of the combined machine tool slide hydraulic drive system is shown in the figure. This system is used to complete the work-cycle-stop-rewind. When the sliding table is working, the three-position four-way reversing valve is in the illustrated position. The oil supply pressure of the oil pump will remain approximately constant under the effective action of the overflow valve, and the oil flow passes through the reversing valve and adjusts the speed. The valve enters the rodless chamber of the cylinder to push the slide forward. At the same time, the pressurized oil discharged from the rod chamber of the cylinder will flow back to the tank through the self-regulating back pressure valve and the reversing valve. During this process, there was no change in the operating status of both the one-way valve and the relief valve. The complex and nonlinear system of the hydraulic drive system of the self-adjusting back pressure governor system is a kind of self-adjusting back-pressure governor system. To facilitate the study of its dynamic characteristics, a simple and reasonable dynamic mathematical model that only considers the main influencing factors is established. Especially important [1][2]. From the theoretical analysis and the experimental study, we can see that the system process time is much longer than the process time of the speed control valve. When the effective pressure bearing area of the rodless cavity of the fuel tank is large, the flow rate at the outlet of the speed control valve is instantaneous. The overshoot is reflected in thesmall change in speed of the slide motion [2]. In order to further broaden and deeply study the dynamic characteristics of the system so that the research work can be effectively performed on a miniature computer, this article will further simplify the original model [2], assuming that the speed control valve is output during the entire system pass. When the flow is constant, this is considered to be the source of the flow. The schematic diagram of the dynamic model structure of this system is shown in Fig. 2. It consists of a cylinder, a sliding table, a self-adjusting back pressure valve, and a connecting pipe.The power bond graph is a power flow graph. It is based on the transmission mode of the system energy, based on the actual structure, and uses the centralized parameters to represent the role of the subsystems abstractly as a resistive element R, a perceptual element I, and a capacitive element. Three kinds of role of C. Using this method, the physical concept of modeling is clear, and combined with the state-space analysis method, the linear system can be described and analyzed more accurately. This method is an effective method to study the dynamic characteristics of complex nonlinear systems in the time domain. According to the main characteristics of each component of the self-adjusting back pressure control system and the modeling rules [1], the power bond diagram of the system is obtained. The upper half of each key in the figure represents the power flow. The two variables that makeup the power are the force variables (oil pressure P and force F) and the flow variables (flow q and velocity v). The O node indicates that the system is connected in parallel, and the force variables on each key are equal and the sum of the flow variables is zero; 1 The nodes represent the series connection in the system, the flow variables on each key are equal and the sum of the force variables is Zero. TF denotes a transformer between different energy forms. The TF subscripted letter represents the conversion ratio of the flow variable or the force variable. The short bar on the key indicates the causal relationship between the two variables on the key. The full arrow indicates the control relationship. There are integral or differential relationships between the force and flow variables of the capacitive and perceptual elements in the three types of action elements. Therefore, a complex nonlinear equation of state with nine state variables can be derived from Fig. 3 . In this paper, the research on the dynamic characteristics of the sliding table starts from the two aspects of the slide's hedging and the smoothness of the motion. The fourth-order fixed-length Runge-Kutta is used for digital simulation on the IBM-PC microcomputer.(3) Slide advanceThe swaying phenomenon of the slide table is caused by the sudden disappearance of the load acting on the slide table (such as drilling work conditions). In this process, the table load F, the moving speed V, and thepressure in the two chambers of the cylinder P3 and P4 can be seen from the simulation results in Fig. 4. When the sliding table moves at a uniform speed under the load, the oil pressure in the rodless cavity of the oil cylinder is high, and a large amount of energy is accumulated in the oil. When the load suddenly disappears, the oil pressure of the cavity is rapidly reduced, and the oil is rapidly reduced. When the high-pressure state is transferred to the low-pressure state, a lot of energy is released to the system, resulting in a high-speed forward impact of the slide. However, the front slide of the sliding table causes the pressure in the rod cavity of the oil cylinder to cause the back pressure to rise, thereby consuming part of the energy in the system, which has a certain effect on the kicking of the slide table. We should see that in the studied system, the inlet pressure of the self-adjusting back pressure valve is subject to the comprehensive effect of the two-chamber oil pressure of the oil cylinder. When the load suddenly disappears, the pressure of the self-adjusting back pressure valve rapidly rises and stably exceeds the initial back pressure value. It can be seen from the figure that self-adjusting back pressure in the speed control system when the load disappears, the back pressure of the cylinder rises more than the traditional speed control system, so the oil in the rod cavity of the cylinder absorbs more energy, resulting in the amount of forward momentum of the slide It will be about 20% smaller than traditionalspeed control systems. It can be seen from this that the use of self-adjusting back-gear speed control system as a drive system slider has good characteristics in suppressing the forward punch, in which the self-adjusting back pressure valve plays a very large role.(4) The smoothness of the slideWhen the load acting on the slide changes periodically (such as in the case of milling), the speed of the slide will have to fluctuate. In order to ensure the processing quality requirements, it must reduce its speed fluctuation range as much as possible. From the perspective of the convenience of the discussion of the problem, assume that the load changes according to a sine wave law, and the resulting digital simulation results are shown in Figure 5. From this we can see that this system has the same variation rules and very close numerical values as the conventional speed control system. The reason is that when the change of the load is not large, the pressure in the two chambers of the fuel tank will not have a large change, which will eventually lead to the self-regulating back pressure valve not showing its effect clearly.(5) Improvement measuresThe results of the research show that the dynamic performance of a sliding table with self-regulating back pressure control system as a drive system is better than that of a traditional speed control system. To reduce the amount of kick in the slide, it is necessary to rapidly increase the backpressure of the rod cavity when the load disappears. To increase the smoothness of the sliding table, it is necessary to increase the rigidity of the system. The main measure is to reduce the volume of oil. From the system structure, it is known that the cylinder has a large volume between the rod cavity and the oil discharge pipe, as shown in Fig. 6a. Its existence in terms of delay and attenuation of the self-regulating back pressure valve function, on the other hand, also reduces the rigidity of the system, it will limit the further improvement of the propulsion characteristics and the smoothness of the motion. Thus, improving the dynamic characteristics of the sliding table can be handled by two methods: changing the cylinder volume or changing the size of the self-regulating back pressure valve. Through the simulation calculation of the structural parameters of the system and the comparison of the results, it can be concluded that the ratio of the volume V4 between the rod cavity and the oil discharge pipe to the volume V3 between the rodless cavity and the oil inlet pipe is changed from 5.5 to 5.5. At 1 oclock, as shown in the figure, the diameter of the bottom end of the self-adjusting back pressure valve is increased from the original 10mm to 13mm, and the length of the damper triangle groove is reduced from the original lmm to 0.7mm, which will enable the front of the slide table. The impulse is reduced by 30%, the transition time is obviously shortened, and the smoothness of the slide motion will also be greatly improved.中文译文液压系统W Arnold1. 绪论液压站称液压泵站,是独立的液压装置。
液压系统知识外文文献翻译、中英文翻译、外文翻译
液压系统知识一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助无件和液压油。
动力元件的作用是将原动机的机械能转换成液体的压力能,指液压系统中的油泵,它向整个液压系统提供动力。
液压泵的结构形式一般有齿轮泵、叶片泵和柱塞泵。
执行元件(如液压缸和液压马达)的作用是将液体的压力能转换为机械能,驱动负载作直线往复运动或回转运动。
控制元件(即各种液压阀)在液压系统中控制和调节液体的压力、流量和方向。
根据控制功能的不同,液压阀可分为压力控制阀、流量控制阀和方向控制阀。
压力控制阀又分为溢流阀(安全阀)、减压阀、顺序阀、压力继电器等;流量控制阀包括节流阀、调整阀、分流集流阀等;方向控制阀包括单向阀、液控单向阀、梭阀、换向阀等。
根据控制方式不同,液压阀可分为开关式控制阀、定值控制阀和比例控制阀。
辅助元件包括油箱、滤油器、油管及管接头、密封圈、压力表、油位油温计等。
液压油是液压系统中传递能量的工作介质,有各种矿物油、乳化液和合成型液压油等几大类。
液压的原理它是由两个大小不同的液缸组成的,在液缸里充满水或油。
充水的叫“水压机”;充油的称“油压机”。
两个液缸里各有一个可以滑动的活塞,如果在小活塞上加一定值的压力,根据帕斯卡定律,小活塞将这一压力通过液体的压强传递给大活塞,将大活塞顶上去。
设小活塞的横截面积是S1,加在小活塞上的向下的压力是F1。
于是,小活塞对液体的压强为P=F1/SI, 能够大小不变地被液体向各个方向传递”。
大活塞所受到的压强必然也等于P。
若大活塞的横截面积是S2,压强P在大活塞上所产生的向上的压力F2=PxS2 ,截面积是小活塞横截面积的倍数。
从上式知,在小活塞上加一较小的力,则在大活塞上会得到很大的力,为此用液压机来压制胶合板、榨油、提取重物、锻压钢材等。
液压传动的发展史液压传动和气压传动称为流体传动,是根据17世纪帕斯卡提出的液体静压力传动原理而发展起来的一门新兴技术,1795年英国约瑟夫•布拉曼(Joseph Braman,1749-1814),在伦敦用水作为工作介质,以水压机的形式将其应用于工业上,诞生了世界上第一台水压机。
液压马达外文文献翻译、中英文翻译
外文资料In recent years, the hydraulic motor with brachytely and big torsional moment has great changes, the new structure continuously appears. But, all these hydraulic motors can be divided into two broad categories of single and multi-role according to the role of the number of plunger in each turn. The motors also can be divided into radial and horizontal direction according to the arrangement of the plunger. And the radial motors can be divided into different types according to structure and the summon power way of the plunger.No matter single and multi-role, the plug-hole of radial-piston hydraulic motor is equated by circle, arrayed radial. The plunger displaced by the impulse of pressure oil, then the volume of the cylinder changed, the summon power formed the rotation of the motor, all of these above are the mechanism of action of the motors.The rotor of the single role hydraulic motor has a circle of rotation, each plunger worker once reciprocation. The principal axis is eccentric axis in all the radial-piston hydraulic motors. The multi-role hydraulic motor had a guide rail curve, whose numbers are the action times. The rotor had a circle of rotation, the plunger worker many times reciprocal at the same time. The radial motors can be divided into several categories of plunger, ball blocker, blade.The structure of the single-role motors is simpler, the machine element number of it is less, the technology is better, and the cost is less. But the structure dimension of the single-role motor is longer than the multi-role motor in the same displacement each turn (or output torsional moment), and the single-role motor also have fluctuation of the output torsional moment and rotary speed.The homonymyhigh-pressure column tune of the single-role motor had major radial unbalance force that causes the brachytely stabilization of the motor became worse. Only increasing the capacity of the bearing, it can meet the requirements of the operating life of the bearing at the same time.Generally speaking, the speed of single-role motors is higher than the multi-role in the same displacement because of the work feature of the single-role motors. The structure of the multi-role motors is complicated than single-role, the number of machine element is bigger as well. Some machine element needs some special equipment to process them. The heat treatment of the guide rail is more difficult. And the selection of the texture parameters in design is more difficult and harder. The cost is higher without a doubt.But the multi-role motor output larger torsional moment and had lighter weight of unit power in the same working pressure. The radial force of hydraulic motor can completely equilibrate and had higher started torsional moment efficiency as long as selecting the suitable plunger number and action number. In abstract the pulsation work of output torsional moment would be zero if one select guide rail curve reasonable and assign argument to the principle of non-pulsation in design. All of these can made it’s low speed stab ility better.People manufactured many new types of hydraulic motor in recent years. The structure of old motor refreshes and develops continuously. The motor’s life and performance are raised but the cost is dropped as well. Various kinds of brachytely big torque hydraulic motors utilized more than 60 main frame extensively because theirstrong competitive ability.Multi-role within the curve of the radial piston hydraulic motor is divided into transmission plunger, beam transmission, wheel transmission .The most used are Beam transmission and Wheel Transmission motor .the france Crane Park motor produces the most ,the Rated working pressure is 30 MPa in all the Low Speed and High Torque motors Crane Park motor has the highest working pressure Recently , end assignment wheel motors is developed ,and the function was greatly improved . In recent years, Accompanied by Ball Cypriot Vice static and dynamic pressure bearing theory developed, Multi-role Radial ball plug Hydraulic Motor Developed quickly , such as Japan’s HMA series . Which are widely used in engineering and architecture. The hydraulic motor with brachytely and big torsional moment , commonly can be designed into Rotating shell or Axis rotation ,they are named shellmotor . shell motor that build in the Wheel rim is called Wheel motor ,which direct drive the wheels ,can replace the gear drive and make up the Hydraulic drive axle .In the 1970s , engineering Machine ,architecture Machine, mine Machine and Watercraft Deck Machine etc all use sap pressure technology .The element that advance the hydraulic motor with brachytely and big torsional moment has sharply increased to 40s . Variety species and main engine application has developedgreatly .but most for the main engine factory. Because losing the main knowledge of kinematic pair .The using were still remain in mapping ,imitation and Experience in analog design manufacture were still in Groping .so although we have many Developers ,there are still no one hydraulic motor passed the appraisement . the hydraulic motor with brachytely and big torsional moment .However,Imitation and digestion of foreign products, can provides us a useful design and manufacturing experience. From 1974, Multi-role inner curve oil hydraulic motor Spot Turn NJM and Cranked shell model NKM etc were worked out and designed .There are some species in Spot Turn series , after experience according to JB 2148-77 standard and pass the qualification ,we can produce in quantity in fixed-point .In NJM hydraulic motor, guide rail is Sectional Type , according to discharge capacity, the succession has 16 discharge capacity species .this kind of motor has a good efficiency ,and the experiencing duration of life has exceeded 5000h.中文译文近年来,低速大扭矩液压马达有了较大的发展,新结构不断出现。
液压系统构成中英文对照外文翻译文献
(文档含英文原文和中文翻译)中英文资料对照外文翻译The hydraulic system constitutionhydraulic system composition department wind and the function, widely is applying on each kind of mechanical device the hydraulic system, the use has the continual fluid fat liquor now, actuates through the hydraulic pump the hydraulic pump the electric motor or the engine mechanical energy transforms the fat liquor the pressure energy, passes through each kind of control valve, delivers took the actuator in the hydraulic cylinder motor, transforms again while the mechanical power actuates the load. Constitutes such hydraulic system each constituent and the function. The hydraulic system characteristic and the use hydraulic pressure took one transmission technology, has its prominent merit:Can produce the very big power, moreover controls easily; May use the pump to obtain very the high pressure (20-30MPa) hydraulic fluid very easily, sends in this pressure oil the hydraulic cylinder then to produce the very big strength; Can in the very wide scope the limitless speed change; To altogether gives the oil motor or the hydraulic cylinder current capacity with the control valve carries on the stepless adjustment, then at will controls its revolving or the translation speed; Very easy to prevent the overload, the security is big; The size slightly strives in a big way, installs the position to be possible the free choice; Output strength adjustment simple accurate, but long-distance control.Hydraulic system use and service, in order to guarantee the mechanical device non-breakdown the work, must follow the factory the use service request.The hydraulic system is infinitely varied, took the different machinery a constituent, its use matters needing attentionalso differ from naturally.The hydraulic system uses and services the duty including the debugging, the inspection, the service and the repair. How debugs? The debugging is causes the new equipment to put the operation or to cause the original equipment to put the operation a series of activities, including the installment, the oil injection, the flushing, the adjustment, runs gathers. The inspection is examined system active status and function is whether correct, including the observation, the survey and tries to move.The maintenance is refers to the guarantee system the normal function, the few attrition and the replacement wearing parts, including the cleaning up and the replacement components, namely trades the oil, trades ponders the core, trades the seal.The repair is system reply function a series of activities which causes to crash.First must according to the breakdown phenomenon determine expires the spot and verifies the expiration reason, this is the so-called breakdown diagnosis. Then the replacement expiration part, makes the mechanical device to restore the work, this named repair.The expiration part should return the plant to repair.Time use service matters needing attention: When security, use and service hydraulic system, when most important question pays attention to the security, for guarantees the security, has the pressure when the system does not have to loosen the pipe connection, the screw joint or the part.Certainly must put first down the load, causes the pump engine off and releases the accumulator the pressure oil, then opens the thing again, does not have the oil used to work. Although many practical security taboo into general knowledge, but the attention often concentrates in the breakdown phenomenon, but neglects the latent danger.Therefore, in starts to repair the system reason this implementation standardization the engine off procedure, after the repair draws up invests the movement, should implement standardized the again start procedure:Engine off procedure it including following several aspects:1. Puts the low suspension the load or carries on the machinery supports and protections to it.2. Release system3. In release accumulator pressure oil4. Release pressure intensifier both sides pressure oil5. Cut-off electricity control system6.DumpStarts the procedure including following several aspects:1. Elimination expiration root2. If the component failure or the replacement period pollutant enters the system, then according to needs to clean up or the flushing system3. Confirms the part correctly unmistakable4. Confirms the hydraulic pressure connection correctly unmistakable5. Confirms the electrical connection correctly unmistakable6. Adjustable part to secure state7. Fills the oil for the pump and the motor shell8. According to needs to refuel to the system and to deflate9. Relieves the secure interconnection to protect10. Calls the alarm bell and the notice all presents the personnel soon to restart11.Starting systemThe item which this is carries on when service must pay attention, in regarding its sanitary, when service also must pay attention, when service hydraulic system, must do utmost the attention absolutely clean Arab League condition, because the pollutant is the hydraulic system most dangerous enemy.Does not have to carry on the polish and the welding work in the service hydraulic system scene. Loosens in front of the thread must its outside clean first cleanly.With clean returns to protects changes passes over the system the interior to use to open the mouth to seal, guards against the pollutant to enter thesystem.Cleans up when the fuel tank does not permit the use cotton and kapok silk and the rags.Must pass through the filter to the system oil injection.In the tubing, refuels with the flushing is the maintenance clean important link, its matters needing attention are as follows:1. The tubing pipe or the hose damage when must replace immediately.When chooses the pipe, the hose, the screw connector or the flange, must guarantee the pressure rated value (i.e. wall thickness, material quality and so on) satisfy the operation requirements.The hard tube must use the seamless steel pipe.The steel pipe and the metal pipe connection must clean absolutely before the installment, does not have the oil dirt, to scale, the welding, the scrap and so on.May use the steel wire brush, the tube cleaner to clean up or the acid pickling.In front of the acid pickling pipe must carry on degreasing processing, after the acid pickling must clean thoroughly. After cutting in the pipe bank or ridge between fields should the articulation awl hole, remove the burr which possibly has, but cannot ream excessively in order to avoid sells the weak connection.After assembly the pipe does not have again to weld or the gas welding, because is unable to clean up.The hose should the curved several times in order to release any detention the dirty thing.In front of the elbow piece the tubing wants the annealing, prevented when elbow piece the corrugation or changes flat.Wants the accurate elbow piece, enable the pipe then not to arrive after the elastic deformation. The flange must in the fitting surface coordinate smoothly before, and with the length suitable bolt fastening, whether there is the screw connector does install should inspect in the thread the metal burr, in the straight thread does not permit the use seal bandage.If the drive pipe must deposit period of time, should stop up the orifice to prevent the foreign matter enters.But does not have to use the rags or other moves the capital to stop up the orifice, because this only can bring the contamination concern, should use the size appropriate seal cap.2. Refuels the oil drum to want horizontal-type depositing, as far as possible deposits in the room or the awning, opens in front of the oil tung, cleans the barrel to go against and the bung thoroughly, prevented the soil and other outside pollutant enter the fat liquor.Only with the clean vessel, the hose and so on transports the fat liquor from the oil drum to the fuel tank.The recommendation with has at least in the 25um filter feeding pump. Provides 200 goals in the fuel tank oiling tube to ponder the net.The filter is actually specially for the system need oil fluid variety use.Sometimes also discovers the pollutant in the new fat liquor, therefore should for work through the portable purifier the hydraulic system tops up. When portable purifier hose involvement fuel tank, should use cloth attachment cleaning which clean does not shed hair to be clean, prevented the soil and other impurities enter the system.3.Before flushing flushing should take down the precise system part, but installs the pipe nipple in its position or hollow.From the main pipeline which flushes is dismantled the system to ponder the core.The flushing current capacity should for the system anticipated current capacity 2-2.5 times.If possible, use heat flush fluid (85℃).Each time only flushes a leg, from most approaches the wash out pump the return route start, to the downstream advancement, this possibly must additionally build in turn in the system up to the valve, realizes this kind of plan. Cannot use the system pump to take the wash out pump.Generally speaking, the power type pump like centrifugal pump and so on may provide the enough flood peak and the great current capacity, the movement quite is economical, and to flushes the period circulation the pollutant to have the good es the capacity in the flushing system with to use the flushing filter which the current capacity matches, the filtration precision to be as far as possible high, does not have to be lower than the recommendation system filtration precision. If has the possibility, uses the assistance to flush the fuel tank to avoid the pollutant being detained in the system fuel tank.The establishment fat liquor sample plan inspects dustiness, thus determined when finished the flushing procedure.After flushing, takes all measures to prevent when rewiring work part leads the pollutant.4.The replacement part part model must correct unmistakable.When if cannot find the similar model the part to have to use the similar part substitutes, must pay attention to the function, the parameter, the connection size is whether consistent, but also must pay attention installs the position, the ambient temperature, the working voltage and so on.The old seal packing collar must replace, does not permit two uses.The bolt and the screw connector must even screw tight the big stipulation the torque, prevents the part distortion influence work. The adjustable part like delivery valve, the flow valve, the variable displacement pump and so on must establish.5.When accumulator accumulator pressure vessel, Asia locality related safety rule compulsory control.In is loaded with on the accumulator hydraulic system carries on in front of any work, must first download the system pressure.The accumulator shell does not permit the welding and the processing, does not repair when possibly causes the serious accident, therefore must have to repair the accumulator returns delivers the plant to carry on the repair.Hydraulic pump selection: The hydraulic pump is the hydraulic system power supply.Must select can adapt the pressure which the actuator requests to have the return route pump, simultaneously must consider fully the reliability, the life Maintainability one side and so on elect the pump can plant the long-term movement in the system.The hydraulic pump type are extremely many, its characteristic also has the very big difference. Chooses when the hydraulic pump must consider the factor has working pressure, current capacity, rotational speed, quota or variable, variable way, volumetric efficiency, overall effectiveness index, the prime mover type, the noise, the pressure oscillation rate, self-absorption ability and so on, but also must consider and the hydraulic fluid compatibility, the size, the weight, the economy, Maintainability, these factors.The hydraulic pump discharge pressure should be the actuator needs the pressure, the tubing pressure loses, the control valve sum of pressure loss, it does not have to surpass in the sample the rated pressure, when the emphasis security, the reliability.Also should leave leeway the big leeway.In when sample highest working pressure when short-term impact permits pressure.If each circulation plants all has the impact pressure, the pump life can reduce obviously, even the pump can damage.Hydraulic pump life: The hydraulic pump is the hydraulic system power part, its function is transforms the prime mover mechanical energy the liquid the pressure energy, refers to in the hydraulic system the oil pump, it provides the power to the entire hydraulic system.Hydraulic pump structural style common toothed wheel pump, vane pump and ram pump. Affects the hydraulic pump the service life factor to be very many, except outside pump own design, manufacture factor and some with pump use Guanyuan (for example shaft coupling, oil filter and so on) selects, in the test run movement process operation and so on also concerns.1.The air compressorselects the air compressor the basis is the working pressure and the current capacity which the pneumatic system needs.At present, the pneumatic system commonly used working pressure is 0.5~0.8MPa, may select the rated pressure is directly the 0.7~1MPa low-pressure air compressor, the special need fluid may select, high-pressured or the ultrahigh voltage air compressor. When determination air compressor air displacement, should satisfy the biggest gas consumption which each air operated equipment needs (to be supposed to transform into free air gas consumption) the sum.(1) was mad the source refining equipmentgeneral use the air compressor all uses the oil lubrication, the air is compressed in the air compressor, the temperature may elevate 140~170℃, by now were partial the lubricating oil to turn the gas, mixed in the compressed air, in addition in the air water and the dust, formed included mix impurity and so on the water vapor, oil gas, dust compressed air.Ifprovides this kind of compressed air to the air operated equipment use, will be able to have following adverse consequences:Gathers in the compressed air the oil gas to gather in the gas storage fills forms the combustible, even has the detonation danger; Simultaneously the oil vaporizes after the high temperature forms the organic acid, causes the hardware to corrode, affects the equipment the life.(2)The mix impurity deposition in the pipeline and the air operated part, causes to pass flows the area to reduce, circulation drag increment, the overall system work is unstable, when serious, system knock off.(3)In the compressed air water vapor can congeal the waterdrop under certain pressure and the temperature, can cause the pipeline and the assistance part in the cold season because of freezes destroys.(4)In the compressed air dust has the abrasive action to the air operated part movement part, causes it attrition to be serious, affects their life.Thus it can be seen, establishes in the pneumatic system eliminates the water, eliminates the oil, the dust removal and dry and so on was mad the source refining equipment is extremely essential.Second, the air operated assistance partair operated part interior has many relative slippers, somewhat relative slipper depends on the seal packing collar to seal.In order to reduce transports the moving parts relatively the friction force, guaranteed the part movement is normal; In order to reduce the packing material the attrition, prevents divulging; In order to prevent the pipeline and the metal part corrosion, lengthens the part service life, guaranteed the good lubrication is extremely important.The lubrication may not divide into and spurts the mist lubrication for the oil lubrication.Some many air operated application domain does not allow to spurt the mist lubrication.If food and the drugs packing, in the transportation process, the oil granule returns to pollution food and the drugs; The oil granule can affect certain raw material for industry, the chemicals nature; The oil mist can affect the high-level spray coating surface and the electronic component surface quality; The oil mist can affect the measuring instrument true the survey; The oil mist can harm the human body health and so on.Therefore at present uses the mist lubrication to reduce gradually, does not give the oil lubrication already very popularly.Still did not use the rubber material for the oil lubrication to take the glide spot the seal, but sealed has the detention tank special structure, in order to memory lubricant.Other components should use not the easy rusty metal material or the nonmetallic material.For the oil lubrication part also may not to the oil use, once but gives the oil, does not have the midway to stop feed.At the same time, must prevent the condensed water enters in the part, in order to avoid flushes the lubricant.Not only has not saved the lubricating utensils and the lubricating oil for the oil lubrication part, improved the working conditions, moreover reduced the maintenance work load, reduced the cost.Moreover, also improved the lubrication condition.Its lubrication effect with the transit discharge, the pressure height, the tubing condition and so on all has nothing to do with.Also does not exist forgot refuels creates the breakdown the matter.The mist lubrication part has the oil mist and the centralism lubrication part two kinds.In (1) pneumatic system each kind of air valve, the air cylinder, the gas motor and so on, its movable part all needs to lubricate, but take the compressed air all seals the air chamber as the power air operated part, cannot use the general method oil injection, only can mix in by some method the oil in the air current, the belt to the place which needs to lubricate.The oil mist is this kind of kind of special oil injection installment.After it causes the lubrication oilatomization to pour into in the air current, enters the part along with the air which needs to lubricate. Refuels with this method, has the lubrication to be even, to be stable, the oil consumption few and does not need characteristics and so on big oil storage equipment.(2) air strainer is in the pneumatic system important link, is further filters the dust compressed air the impurity.The filter form are very many, the commonly used type includes: The disposable filter and two filter, have been requesting the high special occasion, may use the highly effective filter.99. In the pneumatic actuator system, called generally the filter, the oil mist, the pressure relief valve for air operated three association (or three big-ticket items), are in the pneumatic system the essential auxiliary unit.(3) silencerpneumatic circuit and the hydraulic pressure return route are different, it does not suppose the exhaust pipeline generally, after the compressed air use the direct platoon person atmosphere, because the gas rapidly inflation and forms the turbulent flow phenomenon, will have the intense exhaust noise.The exhaust speed and the power are bigger, the exhaust noise is bigger, may generally big 100~200dB.The noise harms people's physical and moral integrity directly, must eliminate or weaken.For the noise reduction, generally often installs the silencer in the pneumatic system air vent.The air operated functional elementair operated functional element is transforms in the pneumatic system the compressed air pressure energy the mechanical energy the part.It including air cylinder friendly motor.The air cylinder uses in realizing the straight reciprocating motion or swinging, was mad the motor uses in realizing the continual gyroscopic motion.First, The air cylinderair cylinder is in the pneumatic system the most commonly used one kind of functional element, compares with the hydraulic cylinder, it has the structure simply, pollutes, the movement few keen, responded quick, easy to make, easily to service, the cost low status merit, but because the thrust force is small, widely uses in the underloading system.(1) The air cylinder classifiedbasis air cylinder exploitation conditions are different, its structure, the shape, the type are very many, below introduces several kind of classifications.May divide into according to the compressed air function in the piston end surface direction: List function air cylinder and double-acting air cylinder.(2)Different may divide into according to the structure characteristic: Plunger-type air cylinder, plunger air cylinder, film air cylinder, leaf blade type oscillating cylinder, gear strip type oscillating cylinder and so on.(3) May divide into according to the air cylinder function: Ordinary air cylinder and special air cylinder.The ordinary air cylinder refers to the general plunger-type air cylinder, uses in the not special request the situation.The special air cylinder uses in having the special request situation, like was mad - - the fluid damping cylinder, the film air cylinder, flush are mad the air cylinder, the expansion and contraction air cylinder and so on.(4) According to installs the way differently to be possible to divide into: The ear place type, the flange type, sell the shaft type and the flange type and so on.(二)Common air cylinder principle of work and applicationThe ordinary air cylinder principle of work and the use are similar to the hydraulic cylinder, here no longer give unnecessary detail, below only introduces the special air cylinder.1. Is mad - - the fluid damping cylinderbecause the ordinary air cylinder works time, the compressed gas condensibility is big, when the outside work load change is big, the air cylinder appears “crawling” or “self-propelled” the phenomenon, the stability When therefore the equip ment precision is high, the air cylinder work stable request is also high, often uses was mad - - the fluiddamping cylinder is becomes by the air cylinder and the hydraulic cylinder combination, take the compressed air as an energy, by the hydraulic fluid took the control adjustment air cylinder velocity of movement the medium, the use liquid incompressibility control liquid displacement, adjusts the piston the velocity of movement, obtains the piston the steady motion.2. The film air cylinderfilm type air cylinder is replaces the piston by the thin film the air cylinder.It mainly by the cylinder body, the diaphragm, the diaphragm capsule and the connecting rod and so on the major parts is composed.Has the list to affect the type and the double-acting type.液压系统的构成液压系统的组成部风及其作用,如今在各种机械设备上广泛应用着的液压系统,使用具有连续流动性的油液,通过液压泵把驱动液压泵的电动机或发动机的机械能转换成油液的压力能,经过各种控制阀,送到作为执行器的液压缸马达中,再转换乘机械动力去驱动负载.构成这样的液压系统的各个组成部分及其作用.液压系统的特点和用途液压作为一种传动技术,有其突出的优点:能产生很大的动力,而且控制容易;可以用泵很容易地得到很高压力(20-30MPa)的液压油,把此压力油送入液压缸即可产生很大的力;能在很宽范围内无极变速;用控制阀对共给液压马达或液压缸的流量进行无级调整,即可随意控制其旋转或直线运动的速度;很容易防止过载,安全性大;尺寸小出力大,安装位置可自由选择;输出力的调整简单准确,可远程控制.液压系统的使用与维修,为了保证机械设备无故障的工作,必须遵循制造厂的使用维修要求。
电机和传动部件外文文献翻译、中英文翻译
Motor and Drive PartsTIMING BELT REPLACEMENT1, Power source must be connected to machine and turned on. Turn the power disconnect/lockout switch to the “O” (OFF) position and lock out. Allow machine to come to a complete stop, then press the “I” (START) button and hold for two seconds to verify that the machine will not start.2, After the green guard locking switch status light illuminates (when all rotating parts are idle) rotate the latch handle on the gear compartment door and open the gear door.3, Remove the belt guard by removing the hand knob that holds the guard (inside the gear compartment).4, Loosen the two pinch fasteners in the jack shaft spindle assembly (Figure 50).5, Loosen the motor mounting fasteners and slide the motor to release belt tension. Remove the belts (Figure51).Figure 50—Loosen pinch fasteners in jack shat spindle assembly (1) Pinch Fasteners,(2) Jack Shaft Spindle AssemblyFigure 51 – Timing Belts(1)TIMING BELT TENSION1, Use the motor tension wrench to slide the motor and apply tension to the timing belts. The pin on the wrench fits in a hole on the support housing(Figure52). The pinch fasteners in the jack shaft spindle assembly must be properly tension both belts. Tighten the motor mounting fasteners, and then tighten the pinch fasteners in the jack shaft spindle assembly.Figure 52 – Using the motor to apply belt tension. (1) Motor Tension Wrench2, Replace belt guard and tighten with the hand knob.3, Close and rotate latch handle connecting the gear compartment door and support housing.Electrical AssemblyINSPECTIONW ARNING: In the event of an electrical problem, only a qualified electrician should inspect or repair the fault. Voltages dangerous to life exist in the starter enclosure! The power disconnect/lockout switch must be in the “O”(OFF) position. Live voltages are still present in the box even though disconnect is off. Always disconnect and lock out power source before beginning electrical inspection or repair.The electrical assembly must be in good working condition before operating this machine. For a description of the amplifier and safety switch operation and method for checking this system. Electrical schematics are located in the starter enclosure. Refer to Figures53 and 54 and inspect the following:Figure 53 –Starter enclosure interior with variable frequency drive. (1) Disconnect Switch, (2) Guard Locking Switch Power Disconnect, (3) Main Fuses, (4) Earthing Terminals, (5) Transformer, (6) Transformer Fuses Block, (7) Variable Frequency Drive, (8) Contactor, (9) Standstill Monitor, (10) Control RelayFigure 54 – Starter enclosure interior, across-the-line start. (1) Disconnect Switch, (2) Guard Locking Switch Power Disconnect, (3) Main Fuses, (4) Earthing Terminals, (5) Transformer, (6) Transformer Fuse Block, (7) Overload Relay, (8) Contactor, (9) Standstill Monitor, (10) Control RelayStarter enclosure: Inspect interior of starter enclosure for corrosion. If a significant amount of water accumulates in the bottom of the starter enclosure, check the breather drain. Breather drain should be free from obstruction. Excess water could also indicate an opening or loose fitting that allows water to enter the enclosure. Check all access points to the enclosure. Check gasket around door and window. Inspect push/pull stop button, “I”(START) push button assemblies, selector switches and pilot light assembly for damage or corrosion. Replace rubber boots and pilot light lens if damaged.NOTE: Electrical components that fail due to water or chemical contamination are not covered under the warranty.Fuses: Remove transformer fuses, located in the transformer fuse blocks. Check with an ohmmeter or continuity light. If one fuse is replaced, all others of that type fuse should also be replaced.Machines equipped with variable frequency drive(VFD):The drive currently in use is the GPD315/V 7. If the digital display on the drive is not illuminated when the machine is energized, contact Urschel Laboratories.Standstill monitor: Terminals should be tight and free from corrosion. Monitor must be replaced if damaged.Power line filter (CE compliant machine with VFD): See the electrical assemblies illustrations in the “Parts” section of this manual for part locations.Guard locking switches:Replace or straighten actuator key if it is damaged or bent. Check cords for cuts or abrasions. If the green guard locking switch status light does not illuminate when power to the machine is connected, contact Urschel Laboratories. Switch must be replaced if it has been forced open while locked. Use only new screws that are supplied with the switch. Manual release must be in “lock” position when removing and replacing lid( Figure 55).Figure 55 – Guard Locking Switch. (1) Green Guard Locking Switch Status Light, (2) Guard Locking Switch Manual ReleaseGreen status light must be inside the lens when replacing the lid. To maintain watertight features, securely tighten the seven screws for the lid until there is no gap between lid and switch assembly. Do not over tighten.NOTE:The two screws located under the lid on the guard locking switch act as special dowel pins locking the switch assembly into place and must not be substituted.Interrupt switch: Terminals should be tight and free from corrosion. Recommended torque is 5.0 inch pounds (80 inch ounces) or 0.56 Newton-meters. Check sensor, actuator and cord for damage. Switch should be replaced if any defect or damage is defected. Check switch alignment. Actuator must be aligned and within 1/32 (8mm) of sensor to complete safety switch circuit (Figure 56).WARNING: Always perform the guard locking/interrupt switch system test before operating the machine.Figure 56 –Interrupt switch sensor and actuator must be aligned and within 1/32”(8mm). (1) Sensor, (2) ActuatorV ARIABLE FREQUENCY DRIVE PROGRAMMINGA replacement variable frequency drive must have frequencies programmed after the drive has been installed into the electrical enclosure. Refer to the “Speed Chart” on your machine or on page 30 in this manual and program the replacement unit according to the following procedure.WARNING: Starter enclosure must be energized in order to program the drive. Voltages dangerous to life exist when equipment is open and energized! Only a qualified electrician should inspect, install, or program variable frequency drive.1, Turn power disconnect/lockout switch to “O”(OFF). Open starter enclosure door. Operate the power disconnect/lockout switch mechanism in the enclosure to turn power on.2, Set the selector switches to the first drive frequency to be programmed. The frequency drive has a digital operator with a display (Figure 57). The display for the GPD 315/V7 drive will read the lowest setting allowed.Figure 57 – FPD 315 Drive, digital operator. (1) Digital Display,(2) Numeral Change Key, (increase), (3) Numeral Change Key, (decrease), (4) Read/Write Key3, Enter the speed in the display in hertz. Increase or decrease the value with the “numeral change” keys. See the chart for frequency settings.CAUTION: Do not attempt to over speed the motor! Over speeding could create a safety hazard and cause excessive wear on machine parts. Under speeding will cause the motor to overheat.4, With the value correctly displayed and flashing, press the “DATA/ENTER” or “ENTER” key. The display will stop flashing, indicating that the value has been entered.NOTE:Altering preprogrammed speeds will permanently change these values. To return to original settings, follow steps 1-4.5, Operate the power disconnect/lockout switch mechanism in the enclosure to turn power off. Close and lock starter enclosure door.Knife CareKNIFE CARE GUIDELINESKnives should be inspected and sharpened or replaced at regular intervals depending upon operating conditions, type of product and hours of operation. Follow these guidelines for bestresults:1, Do not attempt to remove all defects from the knife edge by sharpening.This practice results in shortened knife life. Small defects will not affect knife performance.2, New knives should not be installed beside worn knives. This arrangement may result in poor quality cuts. Keep all the knives from one spindle in a set and sharpen them together. Periodically check knife width or diameter to make sure all the knives in a set are the same size.3, Recommended minimum dimensions: The following minimum dimensions are intended to give satisfactory results for most applications. However, each customer must look at the quality of cut on his product to determine at what point knives are resharpened beyond usefulness. The minimum dimensions stated are intended to give satisfactory results for most applications. Some customers may be able to give satisfactory results from knives ground smaller, but some may notice a deterioration in quality of out before the minimum size is reached. Measure crosscut knives from the cutting edge to the back of the knife unless otherwise noted; measure the diameter of circular knives unless otherwise noted.SHARPENING EQUIPMENTUrschel Laboratories manufactures machines to quickly and efficiently sharpen knives. The following machine are available;Model WG honing machine is used to sharpen slicing knives and crosscut knives (straight cut only). For the Model DC, use workrest 33224 for 42281 and 42446 crosscut knives and slicing knife insert .Use workrest 33225 for 42460 crosscut knives. Use workrest 33256 for all other slicing knives.Model CKG honing machine is used to place the best possible edge on circular knives. The Model CKG can be purchased from the factory ready to sharpen 3-1/2”circular knives for the Model DC. Honers that are not set up to sharpen 3-1/2” circular knives must have certain parts installed. Use the following procedure:W ARNNING: Honers place an extremely sharp edge on knives; handle knives with care!1, Make sure the honer is unplugged from the power source.2, Install hone assembly, knife holder hub and edge roller stud for 3-1/2’’circular knives (Figure 58). The hone assembly (part number 33083) contains the hone bracket and internal parts, the shield and the honing wheel. The stud on the hone bracket is installed in the second hole from the motor shaft (4” knife position). The knife holder hub (part number 33081) is installed with the raised diameter facing out. The edge roller stud (part number 33023) is installed with the set screw in the second spot drilled hole from the outside end (Note that this part number has remained thesame but the part has been modified. The stud should have four spot drilled holes.) 3, Position the hone shield in as far as possible by loosening the screw and sliding the shield. Retighten the screw.4. Pull the knife clamp hub out of the clamping position. Hold a knife against the knife holder hub. Loosen the set screw in the motor shaft hub and slide the hub and knife on the motor shaft until the knife just touches the honing wheel. Tighten the set screw.5, Adjust the knife clamp if necessary. The knife clamp should hold the knife against the hub tight enough so that it cannot be rotated yet not so tight that it drives the motor back and distorts the base (the brake arm assembly must be properly adjusted to test for knife rotation). To adjust the knife clamp, loosen the two locking nuts and move the clamp in or out.6, Place a knife in the honer and sharpen in the normal manner (see the Model CKG instruction manual for more information). If too much of the knife edge is removed, readjust the hub. If insufficient metal is removed, loosen the screw on the hone shield and slide the hone slightly forward against the knife edge.BUFFINGWARNING: Only qualified trained personnel should buff knives. Use adequate eye and respiratory protection, and a properly guarded buffing wheel. Hold knife securely. Never attempt to catch a dropped knife! Should you drop a knife during the buffing operation, move away and let it tall.When crosscut knives are sharpened by grinding, filing or honing, a slight wire edge may be produced. Buffing will remove this wire edge.Install two to four 10" (254 mm) diameter buffing wheels side by side between flanges at least2" (51 mm) in diameter. Buffing wheels and bars of buffing compound are available from Urschel Laboratories (see “Tools", page67).Turn on the buffer (3600RPM) and hold the bar of buffing compound firmly against the outside diameter of the buffing wheels to apply alight coating of compound. Apply compound frequently to obtain sharp edges quickly.NOTE: If excess compound is applied, the wheel will harden, making it ineffective.Should this occur, Use a buffing wheel rake, available from an industrial supplier, to soften the wheel.When holding knives, be cautions and use a firm grip. Hold the knife firmly with the bevel side up, parallel with and just below the center line of the shaft of the buffer (Figure 58). Push the knife edge into the buffing wheel, penetrating the wheel 1/16"-1/8"(1.5-3mm). Move the knife endwise and buff the entire edge across the buffing wheel with a steady rapid movement in each direction. Several rapid passes are better than one or two slow ones. Do not hold the knife in one area of the buffing wheel too long as the edge may heat and burn. If a burr or wire edge remains, turn the knife over and buff with the bevel side down. Continue buffing, switching from side to side, until wire edge or burr is gone.Sharpen all sides of crinkle knife edges by tipping the knife endwise at a slight angle, first in one direction and then in the other. Next, the knife is held straight and level to buff the remainder of the cutting edge.With bevel side up, sharpen side surface of crinkle knife edge by tipping the knife endwise at a slight angle, first in one direction and then in the other. Next, the knife is held straight and level tobuff the remainder of the cutting edge.Figure 58 –Model CKG honing machine set to sharpen 3-1/2”circular knives (1) Hone Bracket, (2) Mounting Position for Hone Assembly, (3) Knife Holder Hub, (4) Set Screw,(5) Edge Roller Stud (set screw seats in second hole), (6) Hone Shield, (7) Screw, (8) Knife Clamp Hub, (9) Locking Nuts, (10) Honing WheelFailure to obtain sharp edges by buffing may be caused by the following:1, Edges may be too dull or blunt. Blunt edges must always be ground or filed to restore a bevel width and angle similar to that found on a new knife.2, Knives must be correctly held against the buffing wheel (Figure 59).3, Too little or too much buffing compound on the wheel.4, Undersize buffing wheels. Discard the buffing wheels when they are worn to8-3/4" (222 mm) diameter.Figure 59 – Correct position (top) and incorrect position (bottom) for knife during buffing .(1) Knife, (2) Buffing WheelPROBLEM CAUSE CORRECTIONMachine Does Not Start Power disconnect lockout switch isin the "O"(OFF)positionTurn power disconnect lockoutswitch to the "I"(ON) position. Manual release on either of theguard locking switches is in the"unlock" positionTurn manual release to the"lock" position on bothswitches, page 17.Guard locking switch powerdisconnect is in the"O"(OFF)positionTurn guard locking switchpower disconnect to the"I"(ON) position, page 54.Push/pull stop button is not pulledout after being pushedPull push/pull stop button out,page 28.Covers and guards not securelyclosedMake certain covers andguards are securely closed.Check for bent or twistedbrackets that will preventswitches from lining up. See"Covers and Guards",pages34-35.VFD fault or warning Not error code displayed onVFD. Turn disconnect off.电机和传动部件同步带置换1,电源必须与机器连接并打开。
电动马达驱动泵控制的液压动力转向系统的发展 外文翻译中英文全
外文翻译原文Development of Controlled Electric Motor-Driven Pump Type Hydraulic Power Steering SystemY. Obata Y. Teramae K. YamamotoWithin a frame of development of ecological power steering systems, we have completed the development of an electric motor-driven pump type hydraulic power steering system,equipped with not conventional brushed motor but brushless motor controlled by ECU, which has achieved a further energy saving. The following describes the content of this system.key words: energy saving,hydraulic power steering, brushless motor1. IntroductionFrom a viewpoint of recent global ecological problems, an improvement of fuel consumption and exhaust gas regulations such as the Japanese Automobile NOx law have been coming to be world wide important issues.Regulations and taxations that each country tends to impose for environmental protection are enumerated as follows①Europe:Introduction of carbon taxation in each country②Japan:Regulation of fuel consumption since 2000③U.S.A.:Intensification of CAFE (Corporate Average Fuel Economy) regulation, activity of EPA(Environmental Protection Agency) and ARB(Air Resources Board)On today's vehicles driven by gasoline engine or diesel engine, a hydraulic power steering (called hereafter "NPS") of which the power source is an engine-driven hydraulic pump is generally mounted.In this power steering system, a hydraulic pump as mentioned above is rotated in proportion with a revolution speed of engine and runs at highrevolution speed even during a straight-ahead and high-vehicle speed driving with no steering operation, regardless of a necessity for power assistance, so that it always consumes a wasteful energy. It is said that an energy consumed by such power steering system represents approximately 3% of all the vehicle fuel consumption. Therefore, a request for energy saving in such power steering system would be more and more intensified hereafter.In fact, the conventional engine-driven hydraulic pumps have been subjected to different trials such as an application of lower flow rate with higher pressure and an implementation of energy saving. However these trials have exerted an effect not drastic but limited to certain extent on the fuel economy. In response to a request for further fuel economy, we have developed an energy saving type power steering system that is a hydraulic power steering system, but comprising a pump driven by an electric motor as a power source independent of engine, so that a drastic fuel economy can be realized.The following is a description of this electric motor-driven pump (called hereafter "electric pump") type hydraulic power steering system (called hereafter "H-EPS").2. Outlines of Electric Motor-Driven Pump Type Hydraulic Power Steering System (H-EPS)2. 1 Second Generation H-EPSSince 1989 we have produced in France an electric pump (First generation type, without a controller) constituted by high efficiency gear pump, and since 1998 we have produced therein a pump of the same kind (Second generation type) equipped with a brushed DC motor having its revolution speed controlled by a remote controller. This type does not use an external sensor, but a motor current detection circuit inside of the controller for calculation of motor current variation. This method allows a judgment of steering condition and a control of motor revolution speed by a variation of motor driving voltage. As a result, an energy saving can be realized by an efficient control of electric pump modulewith a low cost type controller.This control method consists of lowering the motor revolution speed during no steering operation (standby mode) and increasing it when any steering operation requires power assistance (power mode) for the power steering system operation. Transition from the standby mode to the power mode is realized by controlling the motor revolution speed as a function of the amount and rate of a motor current variation under given pressure rise at steering operation. However this method could provide a low responsiveness at the mode transition and make steering feeling easily worse, so that some solution should be taken such as a higher motor revolution speed at standby mode. If not, this method would contribute a little to energy saving.As a system having a responsiveness better than that for the second generation electric pump and targeting further energy saving, we have developed the third generation electric pump which integrates a brushless DC motor and a controller. This pump has been equipped with the 1.4 L to 2.0 L of PSA 307 vehicles (succession to 306) since spring, 2001.2. 2 Structure of Third Generation H-EPSAn example of structure of this system is shown in Fig. 2.In this system, its steering gear is the same as for the normal hydraulic power steering, while a source of hydraulic pressure is changed to a pump driven by a brushless DC motor powered from a battery. Accordingly this system comes to beable to provide a steering feel as smooth as the conventional normal hydraulic power steering system.In addition, this system aims at supplying required amount of oil to its steering gear more precisely and rapidly by means of a combination of a steering angle sensor and a brushless motor, for contributing to energy saving much more than that of the conventional second generation type.2. 3 Structure of Electric Pump ModuleThis structure, which is represented by a modularization of a brushless motor, controller, gear pump and reservoir, has a flexibility in packaging on vehicle regardless of its location. In addition, arrangement of the controller between the pump and motor has come to reduce an exothermal energy of different electronic components in the controller and motor under cooling effect of oil in a pump body.Cost reduction also has been tried by decreasing the number of components in this module at the transition from the 2nd generation type to the 3rd generationtype.For pump itself, a pressure-balanced type gear pump has been adopted since the 1 st generation module and its efficiency has been much better than that of a conventional vane pump. Figure 3 shows a model diagram of the gear pump for this module.The operational principle of this pump is identical to that of normal gear pumps, wherein hydraulic oil is sucked through its suction port and introduced into teeth-spaces of its gears when its driving and driven pinions are driven by a motor, and then carried continuously toward its discharge side. As shown in Fig. 3, this pump is remarkably characterized by a function as bearing of its side plate enabling both the pinions to be floated for a limitation to the minimum level of bearing friction. In addition, a high pressure leaked oil circuit as formed in a groove of the bearing portion can serve as a lubrication for prevention of an increasing wear on the portion. And an introduction of high pressure oil into the rear side of the side plate allows the rear side to counterbalance in pressure the tooth side, so that a constant thrust force can be designed to be always applied on such side faces in a range from low pressure to high pressure.Such structure as mentioned above has come to enable this pump not only to have an efficiency much higher than that of the vane pump as shown in Fig. 4, but also to realize the downsizing and energy saving.2. 4 Pulsation of PumpFigure 5 shows a comparison of pulsation value without steering operation on a vehicle idling condition between with this electric pump and with an engine-driven pump. When an engine is being idled, the electric pump is in a standby control mode so that its discharge flow rate is at low level. Accordingly this pump can produce a pulsation lower than the engine-driven pump so that the former has an advantage over the latter for pump "Goo (groaning)" noise. In addition, reduction of abnormal noise gets easier on the former than on the latter. As for piping, a smaller pulsation would lead to a smaller vibration, thus allowing a simplification of piping structure by, for an example, a disuse of flexible tube as well as a simplification of clamp-like piping fitting, and a consequent cost reduction expected.3. Outlines of motor Control for H-EPSControl of H-EPS system consists in optimizing the control of a motor as a power source in connection with a hydraulic pump. As shown in Fig. 6, a controller is allowed to set a target value of motor revolution speed according to signals from a steering angle sensor and a vehicle speed sensor. For adaptation of a motor revolution speed to its target value, a signal from a motor revolution sensor (Hall element sensor) is fed back to loop control circuit so that an appropriated revolution can be transmitted to the hydraulic pump for realization of optimal steering feel. The following is a description of this control.In order for further improvement in responsiveness and energy saving of the above-mentioned standby control, a Stop & Go control has been developed by application of a low-inertia brushless motor excellent in starting property and a steering angle sensor as an external sensor.The Stop & Go control has basically the same principle as the standby control, that is, consisting in stopping the motor at no steering operation such as straight ahead driving and vehicle stopping and then ramping up the motor promptly from its stop status to its target revolution speed once steering operation begins, by calculation of a steering speed from an output signal of the steering angle sensor followed by instantaneous definition of a motor revolution speed suitable to generation of an optimal assistance force.In this control, a lower oil flow rate at no steering operation can restrict an oil temperature increase, so that no oil cooler comes to be required.The following controls are adopted in this Stop & Go control:①Steering speed control: Correction by variation of motor revolution speed as a function of steering speed is made in order for oil flow into hydraulic valve to be keep constant. Figure 7 shows a control of motor revolution speed as a function of steering speed.②Motor starting control: By a variation of motor starting voltage as a function of steering speed, a motor can be gradually started at an extremely low steering speed while instantaneously started at a high steering speed. Figure 8 shows a control chart of motor starting voltage as a function of steering speed.3 Vehicle speed control: Fig. 9 shows a control chart of motor revolution speed vs vehicle speed.The power steering system allows a steering effort to become lighter at low vehicle speed and heavier at high vehicle speed for stability in steering, by a control of motor revolution speed, for the propose of providing a good steering feel .4. Evaluation Result of H-EPS4. 1 Basic Performance of Electric Pump①Characteristics of flow rate vs pressure, of motor revolution speed vs pressure and of motor current vs pressure are shown in Fig. 10.②Figure 11 shows representative characteristics of motor revolution vssteering speed, of motor current vs steering speed and of flow rate vs steering speed, at a vehicle speed of 20km/h.③Figure 12 shows characteristics of vehicle speed vs flow rate and of vehicle speed-vs motor current.4. 2 Starting Characteristic of Electric Pump at Low TemperatureAgainst a concern about discharge inferiority at low temperature to conventional engine-driven hydraulic pump, the electric pump adopts not only a gear pump capable of discharge even at low revolution speed, but also a control enabling a motor to achieve its full running at low temperature by means of a temperature sensor.Figure 13 shows characteristics of flow rate/current as a function of time at-40 C.4. 3 Bench Test Result of Evaluation of Fuel ConsumptionAs shown in Fig. 14, the same simulation system as on vehicle configuration was built up on bench for fuel consumption measurement and an energy as consumed by the electric pump and by the engine一driven hydraulic pump respectively was measured thereon. Figure 15 shows the result of such measurement. Consuming an energy half as much as the 2nd generation electric pump and also 20% max. as much as the engine-driven hydraulic pump, the 3rd generation electric pump was proved to provide a large energy saving effect.4. 4 Result of Evaluation of Responsiveness on Vehicle.Figure 16 shows the result of responsiveness measurement (at steering in a parking condition) for an electric pump and an engine-driven pump, which were respectively installed on vehicles with the same front axle load. As the electric pump is equipped with a standby control capable of setting a pump revolution speed enough for the minimum responsiveness so as to reduce any extra discharge flow, it comes to have a responsiveness lower than the engine-driven pump. However, some set value of parameters could allow it to provide a responsiveness equivalent to that for the engine-driven pump, in other words, it comes to have an advantage in defining a condition in favor of both the energy saving effect and the responsiveness.4. 5 Reliability Test for H-EPSFor reliability, an electric pump has been subjected to various tests underevery on-vehicle condition such as steering conditions and environmental conditions and it has already been proved to have a reliability equivalent to that for the engine-driven pump.H-EPS system①Performance test at low temperature②Rotational input endurance test③Temperature rise property test and othersElectric pump①Low temperature parking condition steering test②High temperature parking condition steering test③Low vehicle speed driving test (with steering operation)④High vehicle speed straight-ahead driving test⑤High temperature operation endurance test⑧Heat shock test⑦Transient voltage test and others5. ConclusionWithin a frame of our engagement in development of energy saving type power steering systems designated as ecological products, we have achieved the mass production of electric motor driven pump type hydraulic power steering system (H-EPS), which not only has been remarkably improved in terms of fuel economy in relation to the conventional normal hydraulic power steering system, but also targets small passenger car. However in response to a request for installation of this H-EPS system on even small track and medium-class passenger car, the relevant motor needs to be powered up. In this case, electric current would come to be largely consumed in such system if 12V battery is applied, so that the connectors, harness, battery and alternator could be largely loaded. That is the reason why a system applicable at high voltage such as 42V (expected to be international standard instead of 12V) needs to be developed immediately. In this line, we would like to direct our efforts hereafter towards adevelopment of energy saving type power steering systems applicable at high voltage.外文翻译电动马达驱动泵控制的液压动力转向系统的发展Y. Obata Y. Teramae K. Yamamoto在生态动力转向系统的发展框架内,我们已经完成了一个电动马达驱动泵液压动力转向系统的发展,它不是传统的有刷电机,而是无刷电机ECU 的控制,并且取得了进一步的节能装备。
外文翻译--Komatsu先进的液压系统
毕业设计(论文)外文资料翻译学院(系):机械工程学院专业:机械工程及自动化姓名:学号:外文出处:Manufacturing Engineering (用外文写)and Technology-Machining附件: 1.外文资料翻译译文;2.外文原文。
指导教师评语:此翻译文章简单介绍Komatsu先进的液压系统,并详细介绍了先进的液压传动装置,并对计算机控制的自动变速系统进行了详细的描述,翻译用词比较准确,文笔也较为通顺,为在以后工作中接触英文资料打下了基础。
签名:年月日附件1:外文资料翻译译文Komatsu先进的液压系统操作舒适,生产能力大人性化设计的驾驶室——既宽敞又实用。
宽大的有色玻璃窗给操作员极大的视线。
带扶手五挡调节座椅,短行程手摇杆,上位开启前窗和带杠杆的驾驶用的脚踏板,所有这些都起到有助于操作员最大限度地提高产量的作用。
操作噪声低——这完全是因为有先进的OLSS液压系统以及封闭式发动机室和具有橡胶支垫的发动机。
所有这一切都有助于降低驾驶室的噪声。
手控操作杆——使得施工设备的操作轻而易举。
安装在扶手上的手控操作杆最大行程仅为65mm(2.6in),KOMATSU比例压力控制操作系统能减少准确控制施工设备所需的操作强度。
回转制动装置——即使推土机停泊在坡路上也能自动防止液压漂移。
操作员不再需要在施工设备作业的过程中用手握住制动装置。
此外,回转控制装备还配置有封闭式滑阀,以便顺利的启动和停止。
行驶/驾驶控制装置——脚踏板控制装置配有可拆卸的控制杆。
两者可根据实际运用和操作员的偏爱加以选择使用。
支垫机构——在臂缸悬臂首端、铲斗缸和底部卸料缸中,能消减液压缸伸展和收缩引起的震动,从而增加操作的舒适性,延长部件的寿命。
燃耗最低两种模式选择系统,挖掘效率高——模式选择开关可选定泵驱动功率的两种模式:S(标准模式)或(轻负荷模式)。
当需要大功率挖掘时,选择标准模式;当挖掘机用来运送轻材料或平地时,选择轻负载模式。
液压系统设计外文文献翻译
附录AHydraulic systemC.J.Sexton,S.M.LewisandC.P.PleaseUniversity of Southampton,UKAbstract:A complete hydraulic system consists of five parts, namely, power components, actuators, control components, auxiliary components (accessories) and hydraulic oil. The function of hydraulic system is to help human work, mainly through the implementation of components into the pressure of rotation or reciprocating movement. Other advantages of the hydraulic system include bi-directional movement, overload protection, and variable speed control. In any of the existing powertrain systems, the hydraulic system also has the largest unit mass power ratio. Seals and seals are an important part of hydraulic equipment. Its reliability and service life is an important index to measure the quality of hydraulic system.Keywords: A power element; an actuating element; a control element; an auxiliary element; hydraulic fluidGenerally, there are only three basic ways to transmit power: electrical, mechanical, and hydraulic. Most applications actually combine the three methods into the most efficient and comprehensive system. In order to reasonably determine which method to take, it is important to understand the salient features of the various methods. For example, the hydraulic system transmits power more economically over a long distance than a mechanical system. The hydraulic system, however, has a shorter transmission distance than the electrical system.Hydraulic transmission there are many outstanding advantages, it is widely used, such as the general industrial use of plastics processing machinery, pressure machinery, engineering machinery, machine tools and other mechanical equipment; application of construction machinery, agricultural machinery, automobile and other metallurgical machinery; iron and steel industry, lifting machinery, a roller adjustment device; control gate device in the water conservancy project, riverbed lifting device, bridges and other operating mechanism; high speed turbine power plant equipment, such as nuclear powerplants; ship deck with crane (winch), bow door, bulkhead valve stern thruster; special technology giant antenna with control devices measurement buoys movements such as rotating stage; military industrial control devices used in artillery ship anti rolling devicesaircraft simulation aircraft retractable landing gear and rudder control device device. Special antenna technology control device, measuring buoy, lifting and rotating stage; military artillery unit, ship antirolling device, flight simulation, device and other equipment for rudder control of landing gear and steering device.The function of hydraulic system is to increase the force by changing the pressure. The quality of a hydraulic system depends on the rationality of the system design, the performance of the system components, the pollution prevention and treatment of the system, and the last point is particularly important. In recent years, China's domestic hydraulic technology has greatly improved, and no longer only the use of foreign hydraulic technology for processing.A complete hydraulic system consists of five parts, namely, power components, actuators, control components, auxiliary components (accessories) and hydraulic oil.The function of the power element is to convert the mechanical energy of the prime mover into the pressure energy of the liquid, the oil pump in the hydraulic system, which provides power to the entire hydraulic system. The structure of hydraulic pumps usually include gear pumps, vane pumps and piston pumps.The actuating elements (such as hydraulic cylinders and hydraulic motors) are used to convert the pressure energy of the fluid into mechanical energy and to drive the load in linear reciprocating or slewing motion.Control elements (i.e. hydraulic valves) control and regulate the pressure, flow, and direction of the liquid in the hydraulic system. According to different control functions, the hydraulic valve can be divided into pressure control valve, flow control valve and directional control valve. Pressure control valves are divided into benefits flow valve (An Quanfa), pressure relief valve, sequence valve, pressure relays etc.; flow control valves including throttle valve, regulating valve, diversion valve; directional control valve includes a one-way valve one-way fluid control valve, shuttle valve, reversing valve, etc.. According to different control methods, the hydraulic valve can be divided into switching control valve, fixed value control valve and proportional control valve.The auxiliary components include oil tank, oil filter, oil pipe and pipe joint, sealing ring, quick change joint, high pressure ball valve, hose assembly, pressure measuring joint, pressure gauge, oil level, oil temperature gauge and so on.Hydraulic oil is the medium of transmission of energy in hydraulic system. There are several kinds of mineral oil, emulsion and synthetic hydraulic oil.The function of hydraulic system is to help human work, mainly throughthe implementation of components into the pressure of rotation or reciprocating movement. Hydraulic principle: it is composed of two different sizes of the cylinder is filled with water or oil. Full of water, known as "hydraulic press", full of oil known as "hydraulic press."". Each of two hydraulic cylinders have a movable piston, if put in the small piston on the pressure, according to Pascal's law, the small piston pressure to the piston through the pressure of liquid, the top of the piston will move long distances. The cross-sectional area of the basic small piston is S1, plus a small piston with a downward force F1. Thus, the pressure on the liquid of the small piston, P=F1/S1, can be transmitted equally in all directions. The pressure through the big piston is also P. If the cross sectional area of the piston is S2, pressure F2=P*S2 P pressure piston upward, the cross-sectional area of the small piston is several times, in addition to the small piston small piston force, there will be great pressure, the hydraulic press for pressing plywood, oil, lifting, forging steel.The secret of the hydraulic system's success and versatility lies in its versatility and ease of operation. Hydraulic power transmission will not be restricted, the geometry of the machine as a mechanical system that in addition, hydraulic system is not limited by the physical properties of materials like electrical system, it is almost no amount of power transfer limit. For example, the performance of an electromagnet by steel magnetic saturation limit, on the contrary, the power of hydraulic system only limited by material intensity.In order to increase productivity, enterprises will increasingly rely on automation, which includes remote and direct control of production operations, processing and material handling. The hydraulic power has become an important part of automation, because it has the following four main advantages:1. convenient control, accurate operation by a joystick and a simple button, the hydraulic system operator can immediately start, stop, speed and can provide arbitrary power, position accuracy of 1/10000 inches of position control. A hydraulic system that causes the pilot to lift and drop the landing gear. When the pilot moves the control valve in one direction, the pressure oil flows into a cavity of the hydraulic cylinder and thus falls.2. force, a hydraulic system without the use of heavy gear, pulley lever can simply and effectively less than an ounce of force amplification, produce hundreds of tons of force output.3. constant or constant torque, hydraulic system can not only provide constant change with speed changing or constant torque, it can drive the mobile object per hour from a few inches to several hundred inches per minute per hour. From a few to thousands of revolutions per minute.4. Simple, safe, economical, and in general, hydraulic systems use fewer moving parts than mechanical or electrical systems, so they are easy to run and maintain. This makes the system compact, safe and reliable. For example, a new type of power steering device for vehicles has been phased out of other types of steering power units, which include manual controlsDirection control valve and distributor. Because the steering component is fully hydraulic, there is no universal joint, bearings, gear reducer and other mechanical connections, which makes the system simple and compact. In addition, only very little input torque can produce control force needed to meet the extremely harsh working conditions. It is very important to the operation of space limitations and need a small steering wheel which is necessary to reduce the occasion, operator fatigue.Other advantages of the hydraulic system include bi-directional movement, overload protection, and variable speed control. In any of the existing powertrain systems, the hydraulic system also has the largest unit mass power ratio.The hydraulic system has three disadvantages:1. because the transmission medium (hydraulic oil) in the course of flow, part of the flow velocity is different, resulting in liquid friction, and at the same time, liquid and pipe wall also friction, this is the hydraulic oil temperature rise reasons. Excessive temperature results in more internal and external leakage and reduces mechanical efficiency. At the same time, the hydraulic oil will expand due to the higher temperature. Resulting in an increase in compressibility so that the operation cannot control transmission very well. Solution: high temperature is the hydraulic system's own problems, can only be the biggest mitigation, can not eradicate. The use of better quality hydraulic oil, hydraulic pipe layout, as far as possible to avoid bending, the use of high-quality pipe and pipe fittings, hydraulic valve.2. the vibration of hydraulic system is one of the weak points. The impact of hydraulic oil in the pipeline on the high speed impact and control valve opening and closing is the cause of system vibration. Strong vibrations can cause system control errors, and can cause errors in some of the more complex, sophisticated devices in the system, leading to system failures. Solution: the hydraulic pipe should be fixed, to avoid sharp bends. In order to avoid frequent flow direction changes can not be avoided, shock absorption measures should be done best. The whole hydraulic system should have good vibration reduction measures, while avoiding the influence of the oscillator outside the system.3. the hydraulic system has internal leakage and external leakage, internal leakage refers to the leakage process occurs in the system, such as leakage of hydraulic piston - cylinder, control valve spool and valve leakage between both sides, such as. Although there is no loss of hydraulic oil, but the leakage, the control action has been determined until the system failure. Disclosure refers to the leakage that occurs between the system and the external environment. Hydraulic oil leaks directly into the environment, and in addition to affecting the working environment, there is not enough power to cause system failure. Hydraulic oil leaking into the environment is also dangerous to fire. Solution: use better quality seals to improve the machining accuracy of the equipment.In hydraulic systems and systems, seals are used to prevent leakage of theworking medium and invasion of foreign dust and foreign matter. A sealed element, that is, a seal. Outside leakage will cause waste of working medium, pollute machine and environment, even cause mechanical malfunction and personal accident of equipment. Leakage can cause a drastic drop in volumetric efficiency of hydraulic systems, resulting in insufficient working pressure and even failure to perform work. The small dust particles in the invading system can cause or aggravate the wear of the friction pairs of hydraulic components, and further lead to leakage.As a result, seals and seals are an important part of hydraulic equipment. Its reliability and service life is an important index to measure the quality of hydraulic system. In addition to the clearance seal, the seal is used to control the clearance between the two adjacent surfaces to be below the minimum clearance required for the sealing liquid to pass. In contact sealing, it is divided into two types: self sealing type and self sealing type (i. e. lip seal).附录B液压系统摘要:一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助元件(附件)和液压油。
液压系统外文文献翻译、中英文翻译、外文翻译
本科生毕业设计 (论文)外文翻译原文标题液压系统译文标题HYDRAULIC SYSTEMS作者所在系别作者所在专业作者所在班级作者姓名作者学号指导教师姓名指导教师职称完成时间2017 年 4 月15教务处制控制阀控制阀是操作者可访问的阀,用于引导系统内的流体流动以操作机器或其附件。
通过巧妙地使用控制阀,操作员可以调节液压缸的速度和运行。
注意:液压控制应平稳运行,以消除引起机器机械部件快速磨损和破坏的冲击运动。
执行机构(a)旋转叶片液压致动器,(b)线性液压致动器。
通过输入控制信号改变控制阀的位置,允许通过通道流动以操作致动器。
当致动器移动时,其运动沿反馈路径传递,从而抵消控制阀的原始运动。
因此,致动器的输出运动与输入控制运动成比例。
带反馈的旋转风门执行机构线性执行器(RAM)带反馈SPOOL阀门关闭和方向控制阀芯阀直接流到系统的各个部件,并可通过手柄,先导压力信号,电磁螺线管,电动马达和机械凸轮来操作。
用于滑动滑阀方向阀的典型应用是将流体控制到双作用液压缸,其在一个方向上移动时需要在活塞的一侧上的压力下的流体,而另一侧连接到排出管线。
在上述滑阀中,三位置阀芯通过反馈连杆保持在其位置。
在中央位置,所有部件都被锁定。
因此,显而易见的是,当阀芯保持中心时,气缸不能被轻便。
相对于各种端口移动阀芯的位置控制缺陷的方向,如果阀芯向左移动,高压油将通过阀门流到执行器的左侧。
同时,线性执行器的右侧将连接到排气口。
从而将线性致动器向右移动。
一旦致动器已经移动与控制运动成正比的一定量,线轴将自动地通过反馈链路移动到中心。
累积器描述液压蓄能器并解释其目的。
压力蓄能器用于需要储存压力能量以满足需求浪涌的液压系统中,它们还用于吸收液压冲击载荷,并在泵停止时保持压力时补偿小的内部泄漏。
最常见的蓄能器形式包括含有充气和加压柔性气囊的钢壳。
通过特殊阀将气囊预充到所需压力,然后密封以防止气体泄漏。
压力下的液压油进入蓄能器,压缩气囊,直到达到平衡。
液压挖掘机的半自动控制系统毕业论文中英文资料对照外文翻译文献综述
液压挖掘机的半自动控制系统中英文资料对照外文翻译文献综述翻译部分1.英文原文Semi-automatic control system for hydraulic shovelHirokazu Araya),Masayuki KagoshimaMechanical Engineering Research Laboratory,Kobe Steel,Ltd.,Nishi-ku,Kobe Hyogo 651 2271,JapanAccepted 27 June 2000AbstractA semi-automatic control system for a hydraulic shovel has been ing this system,unskilled operators canoperate a hydraulic shovel easily and accurately.A mathematical control model of a hydraulic shovel with a controller wasconstructed and a control algorithm was developed by simulation.This algorithm was applied to a hydraulic shovel and itseffectiveness was evaluated.High control accuracy and high-stability performance were achieved by feedback plusfeedforward control,nonlinear compensation,state feedback and gainscheduling according to the attitude.q 2001 ElsevierScience B.V.All rights reserved.Keywords: Construction machinery;Hydraulic shovel;Feedforward;State feedback;Operation1.IntroductionA hydraulic shovel is a construction machinery that can be regarded as a large articulated robot. Digging and loading operations using this machine require a high level of skill,and cause considerable fatigue even in skilled operators.On the other hand, operators grow older,and the number of skilled operators has thus decreased.The situation calls for hydraulic shovels,which can be operated easily by any person w1 –5x. The reasons why hydraulic shovel requires a high level of skill are as follows.1.More than two levers must be operated simulta-neously and adjusted well in such operations.2.The direction of lever operations is different from that of a shovel’s attachment movement. For example,in level crowding by a hydraulic shovel,we must operate three levers ?arm,boom, bucket. simultaneously to move the top of a bucket along a level surface ?Fig.1..In this case,the lever operation indicates the direction of the actuator,but this direction differs from the working direction. If an operator use only one lever and other free-doms are operated automatically,the operation be-comes veryeasily.We call this system a semi-auto-matic control system.When we develop this semi-automatic control system,these two technical problems must be solved.1.We must use ordinary control valves for auto-matic control.2.We must compensate dynamic characteristics of a hydraulic shovel to improve the precision of control.Fig.1.Level crowding of an excavator and frame model of an excavator. We have developed a control algorithm to solve these technical problemsand confirm the effect of this control algorithm by experiments with actual hydraulic ing this control algorithm,we have completed a semi-automatic control system for hydraulic shovels.We then report these items.2.Hydraulic shovel modelTo study control algorithms,we have to analyze numerical models of a hydraulic shovel.The hy- draulic shovel,whose boom,arm,and bucket joints are hydraulically driven,is modeled as shown in Fig.2.The details of the model are described in the following.2.1.Dynamic model [6]Supposing that each attachment is a solid body, from Lagrange’s equations of motion,the following expressions are obtained:K 3 s m 3 1 g3g;and g s gravitational acceleration. u is the joint angle,t is the supply torque the attachment length,1 g iis the distance between the fulcrum and the center of gravity,m iis the mass of the attachment,I iis the moment of inertia around the center of gravity ?subscripts i s 1–3,mean boom, arm,and bucket,respectively..2.2.Hydraulic modelEach joint is driven by a hydraulic cylinder whose flow is controlled by a spool valve,as shown in Fig.3.We can assume the following:1.The open area of a valve is proportional to the spool displacement.2.There is no oil leak.3.No pressure drop occurs when oil flows throughpiping.H.Araya,M.Kagoshimar Automation in Construction 10 (2001) 477–486 479Fig.2.Model of hydraulic shovel.4.The effective sectional area of the cylinder is the same on both the head and the rod sides. In this problem,for each joint,we have the followingequation from the pressure flow character-stics of the cylinder:时;where,A is effective cross-sectional area of cylin-der;h i s cylinder length;X is spool displacement;Ps i s supply pressure;P1 is cylinder head-side pres-sure;P 2 i s cylinder rod-side pressure;Vi s oilvol-ume in thecylinder andpiping;B is spoolwidth; gsoildensity;KsbulkFig.3.Model of hydraulic cylinder and valve.modulus of oil;and cs flow coefficient.2.3.Link relationsIn the model shown in Fig.1,the relation be-tween the cylinder length change rate and the attach-ment rotational angular velocity is given as follows:?1. boom2.4.Torque relations From the link relations of Section 2.3,the supply torque t is given as follows,taking cylinder friction I into consideration: Where,C ciis the viscous friction coefficient and Fi is kinetic frictional force of a cylinder2.5.Response characteristics of the spool Spool action has a great effect on control charac-teristics.Thus,we are assuming that the spool hasthe following first-order lag against the reference input.iis the reference input of spool dis- placement and Ts piis a time constant.3.Angle control systemAs shown in Fig.4,the angle u is basically controlled to follow the reference angle ug by posi-tion feedback.In order to obtain more accuratecontrol,nonlinear compensation and state feedback are added to theposition feedback.We will discuss details of these algorithms as follows. 3.1.Nonlinear compensationIn the ordinary automatic control systems,new control devices such as servo valves are used.In our semi-automatic system,in order to realize the coexistence of manual and automatic operations,we must use the main control valves,which are used in manual operation.In these valves,the relation between spool displacement and open area is nonlinear. Then,in automatic operation,using this relation,the spool displacement is inversely calculated from the required open area,and the nonlinearity is compen- sated ?Fig.5..Fig.4.Block diagram of control system ?u..H.Araya,M.Kagoshimar Automation in Construction 10 (2001) 477–486 481Fig.5.Nonlinear compensation.3.2.State feedbackBased on the model discussed in Section 2,if thedynamic characteristics forboom angle control are linearized in the vicinity of a certain standard condition ?spool displacement X10,cylinder differential pressure P,and boom angle u.,the closed-looptransfer function can be expressed byThis system has a comparatively small coefficient a1so the response is oscillatory.For instance,if in our large SK-16 hydraulic shovel,X 10is 0,the coefficients are given as a s 2.7=102.Addingthe accelerationfeedback of gain Ka,to this ?the upper loop in Fig.4.,the closed loop transfer function is given as Adding this factor,the coefficient of s2 becomes larger,thus,the system becomes stable.In this way,acceleration feedback is effective in improving the response characteristics.However,it is generally difficult to detect acceleration accurately.To overcome this difficulty,cylinder force feedback was applied instead of acceleration feedback ?the lower loop in Fig.4..In this case,cylinder force is calculated from detected cylinder pressure and filtered in its lower-frequency portion w 7,8x.This is called pressure feedback.4.Servo control systemWhen one joint is manually operated and another joint is controlled automatically to follow the manual operation,a servo control system must be required. For example,as shown in Fig.6,in the level crowding control,the boom is controlled to keep the arm end height Z ?calculated from u and u .to reference Zr.In order to obtain more accurate control,the following control actions are introduced.482H.Araya,M.Kagoshimar Automation in Construction 10 (2001) 477–486Fig.6.Block diagram of control system ?Z..4.1.Feedforward control Calculating Z from Fig.1,we obtain Differentiating both sides of Eq.?8. with respect to time,we have the following relation, The first term of the right-hand side can be taken as the expression ?feedback portion. to convert Z˙ to u˙,and the second term of the right-hand side is the expression ?feedforward portion. to calculate how much u should be changed when u is changed 1 2 manually.Actually,u˙ is determined using the difference2 value of Du.To optimizehe feedforward rate,feedforward gain K ffis tunned. There may be a method to detect and use the arm operating-lever condition ?i.e.angle. instead of arm angular velocity,since the arm is driven at an angular velocity nearly proportional to this lever condi-tion.4.2.Adapti?e gain scheduling according to the attitude In articulated machines like hydraulic shovels,dynamic characteristics are greatly susceptible to the attitude.Therefore,it is difficult to control the machine stably at all attitudes with constant gain.To solve this problem,the adaptive gain scheduling according to the attitude is multiplied in the feedbackloop ?Fig.6..As shown in Fig.7,the adaptive gain KZ or K u .is characterized as a function of two variables,u X and Z.u X 2 2means how the arm is extended,and Z means the height of the bucket.5.Simulation resultsThe level crowding control was simulated byapplying the control algorithm described in Section 4 to the hydraulic shovel model discussed in Section 2.In the simulation,our large SK-16 hydraulic shovel was employed..Fig.8 shows one of the results.Five seconds after the control started,load disturbanceH.Araya,M.Kagoshimar Automation in Construction 10 (2001) 477–486 483Fig.7.Gain scheduling according to the attitude. was applied stepwise.Fig.9shows the use of feedforward control can reduce control error.6.ConclusionsThis paper has shown that combining state feedback and feedforward controls makes it possible toaccurately control the hydraulic shovel,and also showed that nonlinear compensation makes it possible to use ordinary control valves for automatic controls.The use of these control techniques allows even unskilled operators to operate hydraulic shovels easily and accurately.We will apply these control techniques to other construction machinery such as crawler cranes,and improve the conventional construction machinery to the machines which can be operated easily byanyone.2. 中文译文液压挖掘机的半自动控制系统Hirokazu Araya ,Masayuki Kagoshima 日本机械工程研究实验室Kobe Steel, Ltd., Nishi-ku, Kobe Hyogo 651 2271,2000年7月27日摘要开发出了一种应用于液压挖掘机的半自动控制系统。
汽车式起重机液压系统外文文献翻译中英文
外文文献翻译(含:英文原文及中文译文)文献出处:K Tanizumi. Truck Crane Hydraulic System: Technical Status and Development Trend [J]. Advanced Materials Research, 2015, 310-319中文译文汽车式起重机液压系统: 技术现状与发展趋势K Tanizumi1行业背景1.1工程汽车起重机的发展趋势近20年世界工程起重机行业发生了很大变化。
RT(越野轮胎起重机) 和AT(全地面起重机) 产品的迅速发展,打破了原有产品与市场格局,在经济发展及市场激烈竞争冲击下, 导致世界市场进一步趋向一体化。
为与RT 和AT 产品抗衡, 汽车起重机新技术、新产品也在不断发展。
近年来汽车起重机在英、美等国市场的复兴,使人们对汽车起重机产生新的认识。
几年前某些工业界人士曾预测, RT 和AT 产品的兴起将导致汽车起重机的衰退。
日本汽车起重机在世界各地日益流行,以及最近格鲁夫、特雷克斯、林克.贝尔特、德马泰克等公司汽车起重机的产品进展, 已向上述观念提出挑战。
随着工程起重机各机种间技术的相互渗透与竞争,汽车起重机会在世界市场中继续占有一席之地。
国外工程起重机从整体情况分析, 领先国内10~20年(不同类型产品有所不同) 。
随着国外经济发展速度趋于平稳,工程起重机向智能、高性能、灵活、适应性强、多功能方向发展。
25t 以下基本上不生产,产品向高附加值、大吨位发展, 住友建机、多田野和加藤公司曾于1989年相继推出360t 汽车起重机。
住友建机在90年代开发出80t ~250t 共4种AT 产品。
多田野也在90年代相继推出100t ~550t 共6种特大型AT 产品。
加藤公司则研制成NK5000型500t 汽车起重机。
行业配套也与国内有所不同:(1)下车主要是300kW 以上柴油大功率发动机,与之配套的液力变矩器和自动换档变速箱、12吨级驱动转向桥及越野轮胎。
机械外文翻译—液压机Hydraulic Machine
Hydraulic MachineFrom: The Columbia Encyclopedia, Sixth Edition Date: 2008Hydraulic machine that derives its power from the motion or pressure of water or some other liquid. Hydraulic equipment and technology is something that we are all at least passingly familiar with. If we think about it, we know that the principles of hydraulics are applied to make many common machines work. For example hydraulics are used in agricultural equipment, giant earth moving and mining machines, they are used to steer and stabilize giant ocean liners, help airplanes climb and turn, and make the brakes in our cars work. So hydraulics can provide great force, are obviously very adaptable and used in all kinds of applications, but how do they actually work?What is this hydraulics stuff?Hydraulics is based on a very simple fact of nature - you cannot compress a liquid. You can compress a gas (think about putting more and more air into a tire, the more you put in, the higher the pressure). If you're really strong you can compress a solid mass as well. But no matter how much pressure you apply onto a liquid, it isn't possible to compress it. Now if you put that liquid into a sealed system and push on it at one end, that pressure is transmitted through the liquid to the other end of the system. The pressure is not diminished.. Hydraulics is Old StuffThe basic concept of hydraulics is not new. The Greeks understood about using water to provide lift and force, and the name hydraulics come form the Latin word for water - "HYDRA". In the middle Ages, Leonardo da Vinci formulated the basic principle of hydraulics called continuity and Galileo experimented with hydraulics. Hydraulics were even used during the construction of the Eiffel Tower in Paris in the late 1880's. Hydraulic jacks were used to level the tower and align the metal girders toan accuracy of 1 millimeter。
液压机的设计外文文献翻译
附录A液压机水由高处下降到一个低的高度的时候能产生能量, 可以用来驱动水轮和涡轮等机械.最高和最低水位之间的落差决定了每磅水的能量。
水力可以来自很多自然资源, 例如瀑布和建有大坝的河流等.在没有自然资源的情况下, 可以修建人工水库。
当能量充足的时候可以抽水到水库来储存水能, 当能量不足的时候, 这些储存起来的水可提供能量来驱动涡轮。
工业的液压机械的某些称作储蓄器的机械装置被用来短时间的提供高效的功率.活塞负载重量后装入缸体中, 然后水被缓慢的压入缸体, 活塞和活塞负载的重物给强迫的升到一个高的位置, 当放下他们是,他们强迫缸体中的水迅速的流出, 为机器提供水的压力能。
液压机是由一种液体,特别是水的压力来操纵。
他们在工程领域的广泛应用,例如: 地层移动、矿业、建筑机械、汽车工程、纺织工业、电站、农业机械等。
液压设备水、油压力是常用的动力源, 比如压力机、铆机、起锚机、绞盘等机械. 水压或者静水力压是约瑟夫布拉玛(Joseph Bramah)发现的, 因此优势也称布拉玛压力. 他主要包括连个缸体, 一个是用液体填充, 一个用活塞. 两个缸体用管子连接起来, 也同样用液体填充。
一个缸体是小直径的, 另一个是大直径的. 根据帕斯卡定律, 外界作用在小活塞上压强通过液体毫无损失的传到被迫上升的大活塞的表面。
对于两个活塞来说, 压强(单位面积压力)是相同, 作用在大活塞上向上的压力是作用在小活塞的几倍, 因为大活塞的面积是小活塞的几倍. 比如, 举个例子, 小活塞的面积是2平方英寸, 100lb的压力作用在它上面, 于是作用在具有50平方英寸面积的大活塞上的压力就会有25000lb(100×50/2=2,500). 然而, 让活塞一定时, 小活塞一定的距离也成比例的大于大活塞移动的距离, 这满足能量转换定律。
如果小活塞移动25 英寸,大的活塞就会只移动1英寸。
水压被使用了, 比如, 使三维的物体从一片金属压缩成一个大的物体。
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外文资料In recent years, the hydraulic motor with brachytely and big torsional moment has great changes, the new structure continuously appears. But, all these hydraulic motors can be divided into two broad categories of single and multi-role according to the role of the number of plunger in each turn. The motors also can be divided into radial and horizontal direction according to the arrangement of the plunger. And the radial motors can be divided into different types according to structure and the summon power way of the plunger.No matter single and multi-role, the plug-hole of radial-piston hydraulic motor is equated by circle, arrayed radial. The plunger displaced by the impulse of pressure oil, then the volume of the cylinder changed, the summon power formed the rotation of the motor, all of these above are the mechanism of action of the motors.The rotor of the single role hydraulic motor has a circle of rotation, each plunger worker once reciprocation. The principal axis is eccentric axis in all the radial-piston hydraulic motors. The multi-role hydraulic motor had a guide rail curve, whose numbers are the action times. The rotor had a circle of rotation, the plunger worker many times reciprocal at the same time. The radial motors can be divided into several categories of plunger, ball blocker, blade.The structure of the single-role motors is simpler, the machine element number of it is less, the technology is better, and the cost is less. But the structure dimension of the single-role motor is longer than the multi-role motor in the same displacement each turn (or output torsional moment), and the single-role motor also have fluctuation of the output torsional moment and rotary speed.The homonymyhigh-pressure column tune of the single-role motor had major radial unbalance force that causes the brachytely stabilization of the motor became worse. Only increasing the capacity of the bearing, it can meet the requirements of the operating life of the bearing at the same time.Generally speaking, the speed of single-role motors is higher than the multi-role in the same displacement because of the work feature of the single-role motors. The structure of the multi-role motors is complicated than single-role, the number of machine element is bigger as well. Some machine element needs some special equipment to process them. The heat treatment of the guide rail is more difficult. And the selection of the texture parameters in design is more difficult and harder. The cost is higher without a doubt.But the multi-role motor output larger torsional moment and had lighter weight of unit power in the same working pressure. The radial force of hydraulic motor can completely equilibrate and had higher started torsional moment efficiency as long as selecting the suitable plunger number and action number. In abstract the pulsation work of output torsional moment would be zero if one select guide rail curve reasonable and assign argument to the principle of non-pulsation in design. All of these can made it’s low speed stab ility better.People manufactured many new types of hydraulic motor in recent years. The structure of old motor refreshes and develops continuously. The motor’s life and performance are raised but the cost is dropped as well. Various kinds of brachytely big torque hydraulic motors utilized more than 60 main frame extensively because theirstrong competitive ability.Multi-role within the curve of the radial piston hydraulic motor is divided into transmission plunger, beam transmission, wheel transmission .The most used are Beam transmission and Wheel Transmission motor .the france Crane Park motor produces the most ,the Rated working pressure is 30 MPa in all the Low Speed and High Torque motors Crane Park motor has the highest working pressure Recently , end assignment wheel motors is developed ,and the function was greatly improved . In recent years, Accompanied by Ball Cypriot Vice static and dynamic pressure bearing theory developed, Multi-role Radial ball plug Hydraulic Motor Developed quickly , such as Japan’s HMA series . Which are widely used in engineering and architecture. The hydraulic motor with brachytely and big torsional moment , commonly can be designed into Rotating shell or Axis rotation ,they are named shellmotor . shell motor that build in the Wheel rim is called Wheel motor ,which direct drive the wheels ,can replace the gear drive and make up the Hydraulic drive axle .In the 1970s , engineering Machine ,architecture Machine, mine Machine and Watercraft Deck Machine etc all use sap pressure technology .The element that advance the hydraulic motor with brachytely and big torsional moment has sharply increased to 40s . Variety species and main engine application has developedgreatly .but most for the main engine factory. Because losing the main knowledge of kinematic pair .The using were still remain in mapping ,imitation and Experience in analog design manufacture were still in Groping .so although we have many Developers ,there are still no one hydraulic motor passed the appraisement . the hydraulic motor with brachytely and big torsional moment .However,Imitation and digestion of foreign products, can provides us a useful design and manufacturing experience. From 1974, Multi-role inner curve oil hydraulic motor Spot Turn NJM and Cranked shell model NKM etc were worked out and designed .There are some species in Spot Turn series , after experience according to JB 2148-77 standard and pass the qualification ,we can produce in quantity in fixed-point .In NJM hydraulic motor, guide rail is Sectional Type , according to discharge capacity, the succession has 16 discharge capacity species .this kind of motor has a good efficiency ,and the experiencing duration of life has exceeded 5000h.中文译文近年来,低速大扭矩液压马达有了较大的发展,新结构不断出现。