平板车硬链接计算说明书
平板车说明书
产品执行标准：GB/T 2885.5-2008、MT 387-2007
使用本产品之前，请详细阅读使用说明书
MPC5-6（9）型
平板车
使用说明书
2011年12月
一、用途及适用范围
本平板车主要为移动式矿用装备（如：移动式瓦斯抽放泵站、制氮机、注浆装置等）配套使用。
通过动力机车或绞车牵引，煤矿井上、井下均可单车或成列使用。
规格型号如图示
M P C □－□
轨距代号：6表示600mm、9表示900mm
载重量代号：5表示5t
车辆代号
平板车代号
煤矿车辆代号
二、主要技术参数
主要技术参数见表1
表1
三、结构特征
平板车结构如图1所示
1.碰头
2.轮对支架
3.平板车车架
4.轮对
图1 平板车机构图
四、安装、使用
1. 平板车整体出厂前，应保证将轮对正确摆放到轨道上即可投入使用。
在用户正常使用的条件下，从到货之日起6个月内，确因质量问题而使平板车不能正常使用时，制造厂应负责为用户维修或更换。
2. 平板车之间的连接采用φ32三环链、φ40连接插销进行连接。
三环链、连接插销必须有有效期内的安全标志证书。
五、检查、维护、保养及贮存
用户可根据使用频度制定检修、保养制度。
一般情况下的维护和保养按表2进行。
表2
六、警示用语
平板车严禁载人。
10T平板车计算书教学教材
精品文档10T平板车计算书1 平板车技术参数及结构（1）技术参数外形尺寸（长×宽×高）/mm:3360×1320×348 牵引高/mm : 285自重/kg: 983载重/kg: 10000轴距/mm: 1100轨距/mm: 600车轮直径φ/mm: 300（2）平板车结构（见图1）图1 平板车结构精品文档．精品文档2 平板车主要结构件设计计算（1）车梁设计计算为保证车架的强度和刚度，10T支架平板车车架采用矿工钢为其框架梁，采用整体闭口焊接结构，车梁是由矿工钢焊接而成。
受力及弯矩计算图如图2所示。
图2 弯矩计算图梁单位长度上的载荷重：q=W/(6l)=4904.9N/mg式中W----平板车载重，W=49000N; l----车梁长度,l=3.33m。
gg由均布载荷产生的弯矩：2/2=2779.4Nm=KqL M 11d式中K----动力系数，K=1.1；L----悬臂长度，L=1.015m。
1dd1精品文档．精品文档由牵引力产生的弯矩：M=Fe/6=6625 Nm2式中F----牵引力，25KN；e----牵引点距车梁中心轴的距离，e=1.59m。
在轴卡处最大弯矩：M=M+M=9942.6Nm2max1车梁的材料为Q235，承受Ⅱ类载荷，其许用应力[σ]=93.1Mpa。
1所以要求梁的抗弯截面模数：3]=101.01cmσ=M/[W1maxxi3，WW=113.4 cm，满足设计要求。
W10#矿工钢xxxi＜（2）车轴设计计算车轴的基本结构如图3所示，可以根据其受力情况确定各处轴径的尺寸。
图3 主轴受力情况精品文档．精品文档每个车轮上的载荷：Q'/3= 38502.6N'=KP wd '----动力系数。
KQ----重车重量（不包括轮轴），10715kg；式中dw =R=P'反力R BA最大弯矩：Rb=3272.7NmM Amax=轴颈根部弯矩：c=1925.1 Nm = R M B1轴颈：3=50.84mm ]ω) D=M/(0.1[σ1max轴径根部直径：3=42.59mm) ]ωd=M/(0.1[σ11 =0.65K+0.35=1.2392, ]ω/K=249.116Mpa,K]其中，[σω=[σ111ⅡⅠⅠ=1。
DCY150液压平板车使用说明书(部分)适用于大方系列平板车
DCY150型动力平板运输车使用说明书郑州大方桥梁机械有限公司苏州分公司前言DCY150型动力平板运输车专为造船厂设计制造，额定装载质量为150吨。
本说明书简要介绍了DCY150型动力平板运输车的各项技术参数、性能指标及使用保养注意事项，希望用户严格按照本说明书的要求使用、保养车辆。
由于各方面的发展和改进，日后若有同型产品的更改，恕不另行通知。
我公司欢迎用户对产品提出改进意见和建议。
郑州大方桥梁机械有限公司苏州分公司2006.6目录第一章概述 (7)第二章主要工作原理 (12)第三章主要结构 (14)第四章微电控制系统 (20)第五章操作与使用 (28)第六章维护时间表 (41)附件1.康明斯C300 20水冷柴油机使用说明书2.图1 总图3.图2 转向模式示意图4.图3 仪表板布置示意图5.图4 液压系统原理图6.图5 空气制动系统原理图7.图6 发动机控制原理图8.图7 A驾驶室电气原理图9.图8 B驾驶室电气原理图10.图9.1 A驾驶室微电控制系统原理图11.图9.2 B驾驶室微电控制系统原理图12.图9.3 传感器安装分布图13.图9.4 开关量输入接线图14.图10 重心放置示意图15.图11 载荷放置示意图16.图12 润滑部位示意图17.A4VG 电控变量泵样本 REXROTH液压公司18.A11VO 电控变量泵样本 REXROTH液压公司19.A6VE28 油马达样本 REXROTH液压公司20.液压冷却器样本 AKG液压公司21.PSV电控比例多路换向阀样本 HAWE液压公司特别注意1.微电系统在行车安全方面的设计·偏载报警偏载10 %报警；·超载报警按最大装载质量150 000kg执行；2.车辆在行走时，禁止搬动“行驶方向”选择开关;只有在停车时，方可改换行走方向；3.车辆在行走时,严禁“平升平降”操作；4.重载时爬坡，请选择“爬坡”档；5.禁止在坡道上进行“原地回转”操作；6.避免在重载工况下调整车辆，调整车辆应在空载和停车状态下进行。
40吨平板车使用说明书
40吨平板车使用说明书40吨低货台半挂车使用说明书目录一、半挂车主要技术特性−−−−−−−−−−−− 3二、主要总成的构造、维修及调整−−−−−−−− 41.车架总成−−−−−−−−−−−−−−−−− 42.悬挂总成−−−−−−−−−−−−−−−−− 43.轮轴总成−−−−−−−−−−−−−−−−− 44.跳板总成−−−−−−−−−−−−−−−−− 65.挂车支承装置−−−−−−−−−−−−−−− 66.空气制动系统−−−−−−−−−−−−−−− 77.电气系统−−−−−−−−−−−−−−−−- 11三、易损件明细表−−−−−−−−−−−−−−--- 12四、随机备品备件清单 ---------------------------- 12五、专用工具清单 ------------------------------- 12六、敬告用户−−−−−−−−−−−−−−−−− 12附图一半挂车外形图−−−−−−−−−−−− 13附图二空气制动系统图−−−−−−−−−−− 14一、半挂车主要技术特性：1.最大装载质量 40吨2.外形尺寸(长⨯宽⨯高) 12130⨯3200⨯1930 毫米3.货台尺寸(长⨯宽) 7500⨯3200 毫米4.货台高度(空载) 1035 毫米5.轴距 1220 毫米6.轮距 1680/815 毫米7.轮轴数二排四根8.轮胎规格 8.25-159.轮辋规格 6.5-1510.轮胎数 16只(另加备胎1只)11.牵引座接合面高度(重载) 1380 毫米12.牵引销直径∅88.9 毫米13.最小离地间隙 380 毫米14.悬挂方式刚性平衡梁式15.半挂车整备质量 10 吨16.额定车速(公路/非公路) 40/25 公里/小时17.每根轮轴载质量 9 吨18.半挂车载荷分配:满载:鞍座处 14.3吨半挂车轮轴处 35.7吨空载:鞍座处 2.85 吨半挂车轮轴 7.15 吨20. 最小转弯半径 12 米21. 跳板承载能力 40 吨22. 跳板爬坡角度 20︒23. 跳板横向调节范围 max 2.51米 min 1.89米24.离去角 17.5︒半挂车外形图见附图一。
PTJ系列平板车说明书
Operating Instructions and Parts Manual “PTJ” Series Pallet TrucksWALTER MEIER (Manufacturing) Inc.427 New Sanford RoadLaVergne, Tennessee 37086 Part No. M-151003 Ph.: 800-274-6848 Revision A1 03/2012 Copyright © 2012 Walter Meier (Manufacturing) Inc.1.0 Warranty and ServiceWalter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.MORE INFORMATIONWalter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit .WARRANTYJET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).WHAT IS COVERED?This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.WHO IS COVERED?This warranty covers only the initial purchaser of the product.WHAT IS THE PERIOD OF COVERAGE?The general JET warranty lasts for the time period specified in the product literature of each product.WHAT IS NOT COVERED?Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.HOW TO GET SERVICEThe product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.HOW STATE LAW APPLIESThis warranty gives you specific legal rights; you may also have other rights which vary from state to state. LIMITATIONS ON THIS WARRANTYWALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by Walter Meier.2.0 Table of contentsSection Page1.0 Warranty and Service (2)2.0 Table of contents (3)3.0 Safety warnings (3)4.0 Introduction (4)5.0 Specifications (4)6.0 Setup and assembly (5)7.0 Operations (5)7.1Lifting Load (6)7.2 Moving Load (6)7.3 Lowering Load (6)7.4 Up-Down Cam Adjustment (6)8.0 Maintenance (6)8.1 Cleaning Release Valve (6)8.2 Lubrication (6)8.3 Piston Seal/O-Ring Replacement (7)9.0 Troubleshooting the PTJ Series Pallet Trucks (8)10.0 Replacement Parts (8)10.1.1 PTJ-Series Pallet Trucks – Exploded View (9)10.1.2 PTJ-Series Pallet Trucks – Parts List (10)3.0 Safety warnings1. Read and understand the entire owner'smanual before attempting assembly or operation of the pallet truck.2. Read and understand the warnings on thepallet truck and in this manual. Failure to comply with all of these warnings may causeserious injury.3. Replace the warning labels if they becomeobscured or removed.4. Do not use this pallet truck for other than itsintended use. If used for other purposes, Walter Meier (Manufacturing) Inc., disclaimsany real or implied warranty and holds itselfharmless from any injury that may result from that use. 5. Do not place hands or feet under the pallettruck at any time.6. Do not operate a loaded pallet truck onramps or inclines.7. Do not tip load pallet truck forks. This maycause damage to the forks and personalinjury if the rear of the pallet truck suddenlypops up.8. Never leave a loaded pallet truckunattended in the raised position. Alwayslower load to the floor.9. Do not load pallet truck beyond its ratedcapacity of 5,000 lbs.10. Secure load before transporting.11. To prevent accidental tipping, make sureload is centered on the forks.12. Do not move a loaded pallet truck by otherthan manual force.4.0 IntroductionCongratulations on your purchase of a JET Pallet Truck.To better understand the proper use and safe operation of this pallet truck, please take a few minutes to carefully read and follow the instructions contained in this manual. When finished reading and understanding the manual, please file in a safe and convenient location for the life of the pallet truck. If the pallet truck transfers ownership, the manual should accompany it.This pallet truck is designed to push and pull palletized material loads up to 5,000 pounds only.You will notice several important features about your JET Pallet Truck. For example, its 2-1/2” lowered height and tapered fork tips allow easy entry into pallets. The heavy-gauge steel frame is reinforced with cross-welded steel plates to prevent forks from bending and solid steel push rods are used for added strength. The pump features top-of-the-stroke and overload by-pass valve systems. A durable powder coat finish provides long lasting steel protection. Extra wide polyurethane covered steel steer wheels and nylon load wheels feature lifetime lubricated, double sealed bearings to provide smooth, quiet rolling and added stability.If there are questions or comments, please contact your local supplier or Walter Meier. Walter Meier can also be reached at our web site: .5.0 SpecificationsFigure 1The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Walter Meier (Manufacturing) Inc., reserves the right to change specifications at any time and without prior notice, without incurring obligations.Model # Stock # W1 W2 L1 L2H1H2 A (dxw) B (dxw) C NetWt.(lb.)PT-1636J15100316”6”36”51” 6-1/4”2-1/2”6-1/4”x2-3/4” 2-1/2”x3-3/4”45-1/8”135PT-2036J 151004 20-1/2” 6” 36” 51” 6-1/4”2-1/2” 6-1/4”x2-3/4” 2-1/2”x3-3/4” 45-1/8” 150 PT-2042J15100520-1/2”6”42”57” 6-1/4”2-1/2”6-1/4”x2-3/4” 2-1/2”x3-3/4”45-1/8”161PT-2048J 151006 20-1/2” 6” 48” 63” 6-1/4”2-1/2” 6-1/4”x2-3/4” 2-1/2”x3-3/4” 45-1/8” 172 PT-2742J15100827” 6”42”57” 6-1/4”2-1/2”6-1/4”x2-3/4” 2-1/2”x3-3/4”45-1/8”185PT-2748J 151009 27”6” 48” 63” 6-1/4”2-1/2” 6-1/4”x2-3/4” 2-1/2”x3-3/4” 45-1/8” 1966.0 Setup and assembly Note: Individual trucks are assembled and ready to use. Pallet trucks purchased in crate quantities (6 units to a crate) require some assembly. Match the “number” label on the handle to the “number” label on the frame, prior to assembly. Proceed with instructions below.If you received an individual truck, proceed to section 7.0 – Operations.Tools Needed for Assembly• Hammer• Flat Head Screwdriver•Pliers or 17mm WrenchFigure 11. Insert the base of the handle (A, Figure 2)into the pump bracket (B, Figure 2).2. Align the holes (C, Figure 2) at the base ofthe handle with the holes in the pump bracket.3. Using a screwdriver, pry the cam (D, Figure2) up and slip the bolt head under the notchin the cam. Do not adjust the nut.Figure 2 4. Insert handle pins (E, Figure 3) into theholes of the pump bracket and handle. Alignthe spring pin holes (F, Figure 3) in the handle pin and the pump bracket.5. Tap the handle pins into place with ahammer.Figure 36. Using a hammer, tap the spring pins (A,Figure 4) into the pump bracket and handle pins.Note: If the holes aren’t lined up, use a 17mm wrench or pliers to turn the handle pinuntil the spring pin holes line up.7. Repeat for the opposite side handle pin.8. Pull handle down and remove retaining tube(B, Figure 4) by pulling straight out. Discardretaining tube.Figure 4Note: If the pallet truck does not raise or lower properly, you may have air bubbles in the pump from shipping. Refer to section 8.1 – Cleaning Release Valve.7.0 OperationsTo raise forks, place handle in the UP position(bottom part of the handle slot), See Figure 5.To lower forks, pull lever handle to DOWN position (upper part of slot).To freely move the handle, set lever in Neutral (center notch of slot).Figure 57.1 Lifting Load1. Lower forks to lowest position, Figure 5.2. Insert forks under load, or into pallet.3. Place lever in UP position (bottom part ofslot), Figure 5. 4. Move handle up and down until forks reachdesired height.7.2 Moving Load1. Place lever in NEUTRAL position (centernotch of slot), Figure 5. 2. Pull or push pallet truck to desired location.7.3 Lowering Load1. Pull lever to DOWN position (upper part ofslot), Figure 5. 2. Pull forks away from load.7.4 Up-Down Cam Adjustment1. Set lever in NEUTRAL position, Figure 5.2. Turn cam nut while pumping the handle,Figure 6. 3. When lifting stops, give the nut one moreturn. 4. The cam nut is properly adjusted whenpumping the handle in NEUTRAL position causes no movement of the hydraulic ram.Figure 68.0 Maintenance8.1 Cleaning Release ValveOver time, the hydraulic pump assembly may become clogged with debris or air bubbles, and not function properly.To clean the release valve and bleed the pump: 1. Pump handle quickly, raising pallet truck tofull extent. While continuing pumping action, pull lever to down position. 2. When forks reach total down position, valveis flushed. Repeat if necessary.8.2 LubricationCheck oil level annually by removing oil plug found on top of pump housing. When changing or adding oil, fill the tank through the oil plug screw hole to 80% capacity with hydraulic jack oil, about 2” deep in pump housing, see Figure 7. Do not use any other type of oil.Figure 7There is one grease fitting (#55B, section 10.1.1) located on the table. Lubricate this point on a semi-annual basis.Wheel bearings are sealed and require no lubrication. The crank shaft features Oil Lite bushings which also require no lubrication. Lightly oil all other moving parts.8.3 Piston Seal/O-Ring Replacement1. Raise pallet truck by pumping handle.2. Remove screws #70, sect. 10.1.1. This willfree the pump and handle assembly from the pallet truck.3. Empty the oil into a suitable container.Pump handle until all oil has drained.Dispose of used hydraulic oil or fluid according to local regulations.4. Pull out piston plunger #33, and/or rampiston #25.5. Remove all o-rings and seals (see Figure 8).Figure 86. Insert new o-ring or seal one at a timemaking sure to replace with the same size that was removed.7. Reassemble and fill oil tank through the oilplug screw hole to 80% capacity with new hydraulic jack oil, about 2” deep in pump housing, see Figure 7.9.0 Troubleshooting the PTJ Series Pallet TrucksIndex numbers refer to parts breakdown, section 10.0.Symptom PossibleCause CorrectionHydraulic unit does not lift. Oil low in tank. Make sure there is no oil leakage fromRelease Plug #36, and add oil.Air in pump. Place lever in down position and pumphandle repeatedly.Worn O-ring in cylinder. Consult authorized service center.Once lifted, truck lowers by itself. Steel ball not seated in hydraulicunit.Refer to section 8.1 Cleaning ReleaseValve.Worn O-ring in cylinder. Consult authorized service center. Release valve not seated properly. Refer to section 8.1 Cleaning ReleaseValve.Oil leakage from Release Plug#36.Tighten Release Plug #36. Replace O-rings on Release Plug #36. If leakagestill occurs, consult authorized servicecenter.Fork does not lower. Cam #53 broken. Replace cam #53.Up-down cam nut #15 out of adjustment. Refer to section 7.4 Up-Down Cam Adjustment.Broken fork rods and linkage. Consult authorized service center, orreplace broken parts.Lever does not set at NEUTRAL position. Up-down cam nut #15 out ofadjustment.Refer to section 7.4 Up-Down CamAdjustment.10.0 Replacement PartsReplacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday (see our website for business hours, ). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.10.1.1 PTJ-Series Pallet Trucks – Exploded View10.1.2 PTJ-Series Pallet Trucks – Parts ListIndex No Part No Description Size Qty1 ............... PT2748A-001A ........Handle (1)2 ............... PT2748A-002A ........Handle Cap . (1)3 ............... PT2748A-003A ........Lever .. (1)4 ............... PT2748A-004 ...........Spring Pin...........................................................5x16mm (1)5 ............... PT2748A-005 ...........Bolt.....................................................................M8x20 (1)7 ............... PT2748A-007 ...........Spring Pin...........................................................3x28mm (1)8 ............... PT2748A-008 ...........Oil Lite Bushing . (1)9 ............... PT2748A-009 ...........Roller . (1)10 ............. PT2748A-010 ...........Roller Pin . (1)11 ............. PT2748A-011 ...........Release Rod .. (1)13 ............. PT2748A-013 ...........Chain . (1)14 ............. PT2748A-014 ...........Anchor Bolt .. (1)15 ............. PT2748A-015 ...........V-Nut ..................................................................M8 (1)16 ............. PT2748J-101B .........Dust Seal * .. (1)17 ............. PT2748J-101B .........O-Ring * .............................................................29.8x3.5mm (1)18 ............. PT2748J-101B .........U-Packing * ........................................................30x38x6mm . (1)19 ............. PT2748J-101B .........O-Ring * .............................................................4.8x1.9mm .. (2)20 ............. PT2748J-101B .........Dust Seal * .. (1)21 ............. PT2748J-101B .........U-Packing * ........................................................18x26x5 (1)23 ............. PT2748J-101B .........O-Ring * .............................................................6x1.9mm .. (1)24 ............. SB-14MM .................Steel Ball ............................................................14mm . (1)25 ............. PT2748J-025 ...........Ram Piston.. (1)26 ............. PT2748A-026 ...........Oil Plug . (1)28 ............. PT2748J-101B .........O-Ring * .............................................................11.6x2.4mm (1)29 ............. PT2748A-029 ...........Release Screw .. (1)30 ............. PT2748A-030 ...........Spring.................................................................10x2.3x27mm . (1)30A .......... PT2748A-30A ..........Valve .. (1)31 ............. SB-6MM...................Steel Ball ............................................................6mm (1)32 ............. PT2748A-032 ...........E-Ring ................................................................15mm . (1)33 ............. PT2748L-033 ...........Plunger Piston (1)34 ............. PT2748A-034 ...........Spring Cap .. (1)35 ............. PT2748A-035A ........Spring.................................................................38x5x121mm .. (1)36 ............. PT2748A-036 ...........Release Plug .. (2)37 ............. PT2748A-037 ...........Washer...............................................................20mm . (1)38 ............. PT2748A-038 ...........Spring.................................................................8x1.5x12.8mm (1)38A .......... PT2748A-038A ........Spring.................................................................4.8x0.7x15mm (1)39 ............. PT2748A-039 ...........Valve Housing (1)40 ............. SB-6MM...................Steel Ball ............................................................6mm (2)40A .......... SB-9MM...................Steel Ball ............................................................9mm (1)41 ............. PT2748A-041 ...........Spring Pin...........................................................3x28mm (2)42 ............. PT2748A-042 ...........Spring Pin...........................................................8x25mm (1)43 ............. PT2748A-043 ...........Snap Ring ..........................................................44mm . (1)44 ............. PT2748A-044 ...........Spring Pin...........................................................8x45mm (1)46 ............. PT2748A-046A ........Wheel Shaft (all models except PT-1636J) (1)................. PT1636J-046A .........Wheel Shaft (PT-1636J only) .. (1)47 ............. PT2748J-109A .........Pump Housing Assembly (all models) . (1)48 ............. PT2748A-048 ...........Handle Pin (2)49 ............. PT2748A-049 ...........Bearing Base .. (1)50 ............. BB-51109 .................Ball Bearing ........................................................51109 . (1)51 ............. PT2748A-051 ...........Spring.................................................................6.3x1.2x25mm (1)52 ............. PT2748A-052 ...........Release Nozzle . (1)53 ............. PT2748A-053A ........Cam (1)* Available only in the repair kit – PT2748J-101BIndex No Part No Description Size Qty54 ............. PT1636J-054 ...........Spring Pin...........................................................6x30mm (2)55 ............. PT2748A-055A ........Table (all models except PT-1636J). (1)................. PT1636J-055A .........Table (PT-1636J only) .. (1)55B .......... PT2748A-055B ........Grease Fitting . (1)56 ............. PT2748A-056 ...........Snap Ring ..........................................................25mm . (2)57 ............. PT2748A-057 ...........Snap Ring ..........................................................20mm . (2)60 ............. PT2748L-103A .........Steer Wheel Assembly W/Bearings.. (2)60A .......... BB-6205VV ..............Steer Wheel Ball Bearing ....................................6205VV . (2)60B .......... BB-6304VV ..............Steer Wheel Ball Bearing ....................................6304VV . (2)61 ............. PTX2748-056 ...........Dust Seal Cap (2)62 ............. TS-1550111 .............Washer...............................................................20mm . (2)67 ............. ................................Fork Frame (N/A).. (1)69 ............. TS-1551061 .............Lock Washer ......................................................8mm (2)70 ............. TS-1504031 .............Socket Head Cap Screw .....................................M8x14 (2)71 ............. PT2748A-071 ...........Crank Shaft (PT-2742J / PT-2748J) . (1)................. PT2048A-071 ...........Crank Shaft (PT-2036J / PT-2042J / PT-2048J) . (1)................. PT1636J-071 ...........Crank Shaft (PT-1636J Only).. (1)74 ............. PT2748A-074 ...........Table Pin .. (2)75 ............. PT2748A-075 ...........Oil Lite Bushing . (2)76 ............. PT2748J-076A .........Lifting Yoke (PT-2742J / PT-2748J) . (1)................. PT2048J-076A .........Lifting Yoke (PT-2036J / PT-2042J / PT-2048J) . (1)................. PT1636J-076A .........Lifting Yoke (PT-1636J Only) .. (1)77 ............. PT2748J-077 ...........Spring Pin...........................................................6x35mm (1)78 ............. PT2748J-078A .........Arm Pin ..............................................................16x145mm .. (2)79 ............. PT2748J-079 ...........Spring Pin...........................................................5x25mm (2)80 ............. PT2748J-080BN ......Black Nylon Load Wheel W/Bearings .. (2)80A .......... BB-6004VV ..............Load Wheel Bearing ...........................................6004 (4)81 ............. PT2748J-079 ...........Spring Pin...........................................................5x25mm (2)81A .......... PT2748J-081A .........Snap-Ring ..........................................................20mm . (4)82 ............. PT2748J-082 ...........Load Wheel Axle .. (2)83 ............. PT2748J-083A .........Arm . (2)86 ............. PT2748J-086A .........Rod Pin ..............................................................16x96mm . (2)88 ............. PT2736J-088A .........Rod (PT-1636J / PT-2036J). (2)................. PT2742J-088A .........Rod (PT-2042J / PT-2742J). (2)................. PT2748J-088A .........Rod (PT-2048J / PT-2748J). (2)89 ............. PT2748A-089A ........E-Ring ................................................................19mm . (2)99 ............. PT2748A-099A ........Release Rod Assembly (index #11,13-15) (1)................. PT2748J-101B .........Repair Kit (index # 16-23, 28) . (1)................. PT2748J-109A .........Pump Assembly (all models except PT-1636J) .. (1)................. PT1636J-109A .........Pump Assembly (PT-1636J only).. (1)................. PT2748J-110A .........Pump, Handle, Wheel Assembly (all models except PT-1636J).. (1)................. PT1636J-110A .........Pump, Handle, Wheel Assembly (PT-1636J Only) (1)................. PT1636J-ID-A ..........I.D. Label (not shown). (1)................. PT2036J-ID-A ..........I.D. Label (not shown). (1)................. PT2042J-ID-A ..........I.D. Label (not shown). (1)................. PT2048J-ID-A ..........I.D. Label (not shown). (1)................. PT2742J-ID-A ..........I.D. Label (not shown). (1)................. PT2748J-ID-A ..........I.D. Label (not shown). (1)................. PT2748J-JET ...........JET Logo Label (not shown) (2)................. PT2748J-WL ............Warning Label (not shown) .. (1)................. PT2748J-PL .............Pump Label (not shown) (1)WALTER MEIER (Manufacturing) Inc.427 New Sanford RoadLaVergne, Tennessee 37086Phone: 800-274-6848。
40吨平板车使用说明书
40吨低货台半挂车使用说明书目录一、半挂车主要技术特性−−−−−−−−−−−− 3二、主要总成的构造、维修及调整−−−−−−−− 41.车架总成−−−−−−−−−−−−−−−−− 42.悬挂总成−−−−−−−−−−−−−−−−− 43.轮轴总成−−−−−−−−−−−−−−−−− 44.跳板总成−−−−−−−−−−−−−−−−− 65.挂车支承装置−−−−−−−−−−−−−−− 66.空气制动系统−−−−−−−−−−−−−−− 77.电气系统−−−−−−−−−−−−−−−−- 11三、易损件明细表−−−−−−−−−−−−−−--- 12四、随机备品备件清单 ---------------------------- 12五、专用工具清单 ------------------------------- 12六、敬告用户−−−−−−−−−−−−−−−−− 12 附图一半挂车外形图−−−−−−−−−−−− 13 附图二空气制动系统图−−−−−−−−−−− 14一、半挂车主要技术特性：1.最大装载质量 40吨2.外形尺寸(长⨯宽⨯高) 12130⨯3200⨯1930 毫米3.货台尺寸(长⨯宽) 7500⨯3200 毫米4.货台高度(空载) 1035 毫米5.轴距 1220 毫米6.轮距 1680/815 毫米7.轮轴数二排四根8.轮胎规格 8.25-159.轮辋规格 6.5-1510.轮胎数 16只(另加备胎1只)11.牵引座接合面高度(重载) 1380 毫米12.牵引销直径∅88.9 毫米13.最小离地间隙 380 毫米14.悬挂方式刚性平衡梁式15.半挂车整备质量 10 吨16.额定车速(公路/非公路) 40/25 公里/小时17.每根轮轴载质量 9 吨18.半挂车载荷分配:满载:鞍座处 14.3吨半挂车轮轴处 35.7吨空载:鞍座处 2.85 吨半挂车轮轴 7.15 吨20. 最小转弯半径 12 米21. 跳板承载能力 40 吨22. 跳板爬坡角度 20︒23. 跳板横向调节范围 max 2.51米 min 1.89米24.离去角 17.5︒半挂车外形图见附图一。
10T平板车计算书
10T平板车计算书1 平板车技术参数及结构（1）技术参数外形尺寸（长×宽×高）/mm:3360×1320×348牵引高/mm : 285自重/kg: 983载重/kg: 10000轴距/mm: 1100轨距/mm: 600车轮直径φ/mm: 300（2）平板车结构（见图1）图1 平板车结构2 平板车主要结构件设计计算（1）车梁设计计算为保证车架的强度和刚度，10T支架平板车车架采用矿工钢为其框架梁，采用整体闭口焊接结构，车梁是由矿工钢焊接而成。
受力及弯矩计算图如图2所示。
图2 弯矩计算图梁单位长度上的载荷重：q=W g/(6l)=4904.9N/m式中W g----平板车载重，W g=49000N; l----车梁长度,l=3.33m。
由均布载荷产生的弯矩：M1=K d qL12/2=2779.4Nm式中K d----动力系数，K d=1.1；L1----悬臂长度，L1=1.015m。
由牵引力产生的弯矩：M2=Fe/6=6625 Nm式中F----牵引力，25KN；e----牵引点距车梁中心轴的距离，e=1.59m。
在轴卡处最大弯矩：M max=M1+M2=9942.6Nm车梁的材料为Q235，承受Ⅱ类载荷，其许用应力[σ1]=93.1Mpa。
所以要求梁的抗弯截面模数：W xi=M max/[σ1]=101.01cm310#矿工钢W x=113.4 cm3，W xi＜W x，满足设计要求。
（2）车轴设计计算车轴的基本结构如图3所示，可以根据其受力情况确定各处轴径的尺寸。
图3 主轴受力情况每个车轮上的载荷：P’=K d’Q w/3= 38502.6N式中Q w----重车重量（不包括轮轴），10715kg；K d’----动力系数。
反力R A=R B=P’最大弯矩：M max=R A b=3272.7Nm轴颈根部弯矩：M1= R B c=1925.1 Nm轴颈：D=3M max/(0.1[σ1]ω) =50.84mm轴径根部直径：d=3M1/(0.1[σ1]ω) =42.59mm其中，[σ1]ω=[σ1]ω1/KⅠ=249.116Mpa,KⅠ=0.65KⅡ+0.35=1.2392, KⅡ=K1K2K3=1.368, K1=1.2，K2=1.14，K3=1。
PJA平板货车称重解说说明书
Mobile Weighing Solutions Configurable to Your NeedsP a l l e t T r u c k S c a l e sPJA Pallet Truck Scales Mix-and-Match DesignSafe or Hazardous Area UseSeamless Data CollectionImplement Lean ManufacturingStreamline your production when you weigh andtravel at the same time, reducing time and moneyspent handling each batch. The flexibility of the PJAfamily allows you to save valuable space in your fa-cility usually reserved for static weighing equipmentand boost your throughput and productivity.Prevent Costly Batch ReworkEnable your operators to achieve consistent, accurateweighing results with the easy-to-use scale interfaceand incline sensor, which alerts users of unevenground conditions that could negatively affect scalereadings. These intuitive features create tangible sav-ings by eliminating operator errors and costly rework.Never Miss a Data Point AgainIntegrate weighing directly into your logistics processwith Wi-Fi connectivity. Seamless, real-time data col-lection and visualization across both safe and hazard-ous areas will save time on documentation, ensureaccurate records, and enable quicker decision-makingto keep your operation running smoothly.Ensure Safety in Hazardous AreasSimplify equipment integration and operator trainingby selecting the pallet truck scale approved for use inboth safe and hazardous areas. The PJA scale withintrinsically safe components can be used in thepresence of volatile solvents or dusts, which providesflexibility and minimizes manual product handling.Up to 30%HigherProductivityReduced CostsRelated toOperator ErrorEnd-to-EndDataTraceabilityIntegratedSafety andCompliancePJA simplifies and strengthens your operation.PJA Pallet Truck Scale FamilyTailor to Your Mobile Weighing NeedsToday’s manufacturing processes require significant control, process visibility, andmeasurements of heavy goods throughout a plant. Finding a scale that works reliably,supports efficiency and quality requirements, and is easy to integrate into existingautomation systems is a challenge. The PJA Pallet Truck Scale family eliminates thesecommon headaches, no matter your industry or weighing environment.M i x -a n d -M a t c h D e s i gnDesign Your Ideal Solution No More One-Size-Fits-AllSeamlessly integrate weighing into your processes by building the solution that sat-isfies your unique requirements. These easy-to-order pallet truck scales offer a wide range of features that can be mixed-and-matched to meet the challenges of your ap-plication – from varying load sizes and capacities to easy cleanability or hazardous area safety./PJASelect Your Body MaterialDesign your pallet truck scale for maximum durability based on your specific weighing application. To accommodate a va-riety of needs, the PJA family offers a mild painted steel mate-rial for dry environments and a stainless steel option for corro-sive or wet environments. These can also be combined for a painted steel body with stainless steel fork shoes.Select Your WheelsMatch your wheels to your environment to achieve effortless steer-ing and mobile efficiency. For safe area applications, we offer rub-ber, polyurethane, and nylon options; for hazardous area applica-tions, you can be confident in the safety of your pallet truck withanti-static rubber material.Reduce contamination risk with the following features, which are included with the stainless steel design:- All welds are continuous and polished.- All surfaces are electropolished.- The fork surfaces are completely closed.- The underside of the forks are open.- All bearings are made of lubrication-free polymers.Hazardous Area Weighing ApplicationsICS439ICS469ICS689IND256xLearn more at: /IndicatorsChoose the best fit for your needs with customizable fork shoeT e c h n i c a l S p e c i fi c a t i o n sPJA334 Pallet Truck Scales Technical Features Standard LevelProcess Weighing Accuracy Typical Values*Capacity Resolution Repeatability sd (at max. load)Error of indication (at half load) Error of indication (at full load)1500kg 0.2/0.5 kg d MR 60 g 90 g 120 g 2000kg 0.5/1 kg d MR70 g100 g150 gPlatform Size Fork Length A Optional 1150/950/1400 mm Fork Width B 180 mm Lowered Fork Height C 90 mm Maximum Fork Height D 210 mm Width over Forks E Optional 555/690 mm Height to Top Indicator F 800 mm Additional Features and Specifications Platform PerformancePallet Truck Platform Material Standard Ingress Protection Standard Steering Wheels Optional Loading Wheels Standard Indicator Bracket Optional Capacity of Battery Standard Battery Life Standard FAUpgrade the Whole Operation Forklift Scales for Heavier LoadsFor heavier pallet weighing applications, METTLER TOLEDO forklift scales set the standard for reliability, safety and accuracy with patented three-point suspension and robust design. Easy hang-on installation has your forklift ready to weigh in under thirty minutes without affecting its warranty.Improve throughputWith an onboard Smart PC, there is no need to leave the forklift to receive instructions or scan barcodes. The fork-lift driver can continuously weigh and move for maxi-mum process efficiency.Eliminate environmental errorsAdvanced filter-processing allows the scale to adjust for bumps or vibrations to achieve reliable and accurate weighing results in the most challenging industrial envi-ronments.Capture data seamlesslyWeight data from the scale is merged with barcode and dimensional data and then wirelessly transferred in one simple data string to the management system for en-hanced visibility.TLF820 Forklift ScalesLearn more: /forklift-scalesT e c h n i c a l S p e c i fi c a t i o n sPJA43_ Pallet Truck ScalesTechnical Features Advanced LevelProcess Weighing Accuracy Typical Values*Configurable Indicator Capacity Resolution Repeatability sd (at max. load)Error of indication (at half load) Error of indication (at full load)ICS439ICS469ICS689600 (300/600) kg 0.1/0.2kg d MR 30 g50 g60 g●●●600 kg 0.2 kg d ●●●600 kg0.1 kg d ●●●1,500 (600/1,500) kg 0.2/0.5 kg d MR 60 g 90 g 120 g ●●●2,000 (1,000/2,000) kg 0.5/1 kg d MR 70 g 100 g 150 g ●●●2,500 (1,500/2,500) kg 0.5/1 kg d MR 100 g 150 g 200 g ●●●3,000 (1,500/3,000) kg 1/2 kg d MR 150 g 200 g 250 g ●●●Approved Accuracy 600 kg0.2 kg e 30 g 50 g 60 g ●●●1,500 (600/1,500) kg 0.2/0.5 kg e MR 60 g 90 g 120 g ●●●2,000 (1,000/2,000) kg 0.5/1kg e MR 70 g 100 g 150 g ●●●2,500 (1,500/2,500) kg 0.5/1kg e MR 100 g 150 g 200 g ●●●3,000 (1,500/3,000) kg 1/2kg e MR 150 g200 g250 g●●●Platform Size Fork Length A Optional 1150/950/1400 mm ●●●Fork Width B 160 mm ●●●Lowered Fork Height C Optional 90/85 mm ●●●Maximum Fork Height D 200 mm ●●●Width over Forks E Optional 550/690 mm ●●●Height to Top of IndicatorF1215 - 1335 mm●●●Additional Features and Specifications Pallet Truck Platform Material Optional PJA434 Mild Steel Painted; PJA439 Stainless Steel ●●●Ingress Protection Standard System IP65; Indicator IP67●●●GMPOptional Only available on stainless platform ●●●Steering Wheels Optional Rubber / Polyurethane●●●Loading Wheels Optional Polyurethane, Tandem / Nylon, Tandem ●●●Foot Brake Optional (-)●●●Pump Lock Optional (-)●●●Indicator Bracket Optional Fixed / Rotating●●●Capacity of Battery Optional Pb battery, 12 V, 7 Ah / NiMH battery, 12 V, 4.8 Ah ●●●Battery Life (-)Pb battery, weak backlight brightness, no WiFi, no printer 25 hours 25 hours 20 hours NiMH battery, weak backlight brightness, no WiFi, no printer 20 hours 20 hours 15 hours Charging(-)8 hours 20 hours 20 hours 15 hours Automatic Switch-off (-)After 15 minutes ●●●PrinterOptional None / Thermal / Matrix ●●●Configurable Indicator Optional (-)●●●WiFiOptional Only available on ICS689 WiFi --●NMI CertificateOptionalNMI Type Approval (T5920)●●●* At room temperature and stable environmental conditions without vibration and draft, with automated weight placement.Learn more:/PJA434T e c h n i c a l S p e c i fi c a t i o n sPJA43_x Pallet Truck ScalesTechnical Features Hazardous Area ApplicationsProcess Weighing Accuracy Typical Values*Configurable IndicatorCapacity Resolution Repeatability sd (at max. load)Error of indication (at half load) Error of indication (at full load) IND256x IND226x 600 (300/600) kg 0.1/0.2kg d MR 30 g 50 g 60 g ●●1,000 kg 0.2 kg d 50 g80 g100 g●●1,000 kg0.1 kg d ●●1,500 (600/1,500) kg 0.2/0.5 kg d MR 60 g 90 g 120 g ●-2,000 kg1 kg d 70 g 100 g 150 g -●2,500 (1,500/2,500) kg 0.5/1 kg d MR 100 g 150 g 200 g ●3,000 kg1 kg d 150 g200 g250 g-●3,000 (1,500/3,000) kg 1/2 kg d MR ●-Approved Accuracy 600 kg 0.2 kg e 30 g 50 g 60 g -●1,500 kg 0.5 kg e 60 g 90 g 120 g -●2,000 kg 1 kg e 70 g100 g150 g-●2,000 kg 2 kg e -●2,500 kg 2 kg e 100 g 150 g 200 g -●3,000 kg 2 kg e150 g200 g250 g-●Platform Size Fork Length A optional 1150/950/1400 mm ●●Fork Width B 160 mm ●●Lowered Fork Height C optional 90/85 mm ●●Maximum Fork Height D 200 mm ●●Width over Forks E 550/690 mm ●●Height to Top of Indicator F 1225 mm●●Additional Features and SpecificationsPallet Truck Platform Material Optional PJA434x Mild Steel Painted; PJA439x Stainless Steel ●●Ingress Protection Optional System IP65; Indicator IP67●●GMPOptional Only available on stainless platform ●●Steering Wheels Optional Rubber, anti-static●●Loading Wheels Optional Polyurethane, Tandem / Nylon, Tandem ●●Foot Brake Optional (-)●●Pump Lock Optional (-)●●Indicator Bracket Standard Rotating ●●Capacity of Battery Standard (-)8 Ah8 Ah Battery Life Standard (-)60 hours / 40 hours (WiFi)70 hours ChargingStandard (-)6 hours 6 hours Automatic Switch-off Optional After 15 minutes●●WiFiOptional Only available on IND256x WiFi ●-NMI Certificate Optional NMI Type Approval (T5920)-●ATEX CertificateOptionalDekra 13 ATEX 0044 XII 2 G Ex ib IIC T4 Gb; II 2D Ex ib IIIC T135°C Db, -10°C ≤ Ta ≤ +40°C (PJA43*-IND226x) II 2 G Ex ib IIC T4 Gb; II 2D Ex tb [ib] IIIC T60°C Db, -10°C ≤ Ta ≤ +40°C (PJA43*-IND256x) II 2 G Ex ib IIB T4 Gb; II 2D Ex tb [ib] IIIC T60°C Db, -10°C ≤ Ta ≤ +40°C (PJA43*-IND256xW)"●●* At room temperature and stable environmental conditions without vibration and draft, with automated weight placement.Learn more: /PJA439Explore Our Service Solutions Tailored to Fit Your Equipment NeedsFor more information Start withprofessional installationInstallation services include supportfor your unique production situation:• Professional IQ/OQ/PQ/MQdocumentation• Initial calibration and confirmationof fit-for-purpose• Hazardous area installationsExtend yourwarranty coverageAdd two years of preventive mainte-nance and repair coverage to protectyour pallet truck scale purchase andachieve maximum productivity andbudget control.METTLER TOLEDO GroupIndustrial DivisionLocal contact: /contactsSubject to technical changes©05/2021 METTLER TOLEDO. All rights reservedDocument No. 30375727 A/PJAMETTLER TOLEDO Service delivers resources to enhance your efficiency,performance and productivity by providing service packages that fit youroperational needs, maximize your equipment lifetime, and protect yourpallet truck scale investment./IND-ServiceMaintain accuracyover timeReceive professional guidance, (GWPVerification TM) including a routine test-ing plan that specifies four key factorsto maximize your efficiency and en-sure quality:• Tests to perform• Weights to use• Testing frequency• Tolerances to applySchedulemaintenanceFull preventative maintenance plans of-fer inspection, functional testing, andproactive replacement of worn parts.Health inspections offer a full assess-ment of current condition with profes-sional maintenance recommendations.Calibrate for quality and complianceProfessional Accuracy Calibration Certificate (ACC) determines measurement uncertain-ty in use over the entire weighing range. Corresponding annexes give a clear pass/failstatement for specific tolerances applied, such as fit-for-purpose (GWP®), OIML R76,NTEP HB44, or further regulations.GWP®。
北极熊工具-5500Lb. 平板货车搬运器指南说明书
5500-Lb. Pallet Jack w/BackrestOWNER’S MANUALWARNING:Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.Item# 365389Thank you very much for choosing a Northern Industrial Tools product. For future reference, please complete the owner’s record below:Model: _______________ Purchase Date: _______________Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification. We strongly recommend this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product.For technical questions please call 1-800-222-5381.TECHNICAL SPECIFICATIONSGENERAL SAFETY RULESWARNING: Read and understand all instructions. Failure to follow all instructions listedbelow may result in serious injury.CAUTION: Do not allow persons to operate or assemble this pallet jack until they haveread this manual and have developed a thorough understanding of how the pallet jack works.WARNING: The warnings, cautions, and instructions discussed in this instructionmanual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.SAVE THESE INSTRUCTIONSWORK AREA•Keep work area clean, free of clutter and well lit.Cluttered and dark work areas can cause accidents.•Keep children and bystanders away while operating a pallet jack. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area.•Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work area, particularly those hazards below the work surface hidden from the operator’s view that may be unintentionally contacted and may cause personal harm or property damage.•Be alert of your surroundings. Using a pallet jack in confined work areas may put you dangerously close to cutting tools and rotating parts.PERSONAL SAFETY•Stay alert, watch what you are doing and use common sense when using a pallet jack. Do not usea stacker while you are tired or under the influence of drugs, alcohol or medication. A moment ofinattention while operating a pallet jack may result in serious personal injury.•Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.•Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply with current national standards, or when needed, a face shield. Use as dust mask in dusty work conditions. This applies to all persons in the work area. Also use non-skid safety shoes,hardhat, gloves, dust collection systems, and hearing protection when appropriate.WARNING:The p allet jack is NOT for human transportation. DO NOT move with a human standing on forks. Any part of the operator’s body should NEVER be placed under the forks, cargo or load at any time.PALLET JACK USE AND CARE•Do not modify the pallet jack in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the pallet jack was designed.•Always check for damaged or worn out parts before using the pallet jack. Broken parts will affect the pallet jack operation. Replace or repair damaged or worn parts immediately.•Do not exceed the pallet jack load capacity.•Distribute the load evenly. Uneven loads may cause the pallet jack to tip, resulting in personal injury to the operator or others.•Use the pallet jack on flat and level surfaces capable of supporting the pallet jack and its maximum load. Pulling or pushing a load on a slanted or uneven surface can result in loss ofcontrol.•Store idle pallet jack. When pallet jack is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before re-use.•Hydraulic oil. Hydraulic oil for the pump is approx. 8.5 oz. The ISO RATING is #32 (Oil Quality Standard). #32 oil can be used at 41-104o F and low-temper working oil at 95-41 o F.ASSEMBLYSee Figure 1. Remove Cotter Pin (1) from Axle Pin (2), then pull and remove Axle Pin (2).STEP 2:Next, place handle tube (3) into Position A (see Figure 1)Position Axle Pin (2) so the eyelet hole is vertical, then insert roller chain (5) of handle through the eyelet hole (see Figure 2).Connect handle tube (3) to the Pump Body (4) with Axle Pin (2). Wait to secure with cotter pin until later step. Be sure the handle can move freely.STEP 3:Attach screw and nut to the end of the roller chain (5) into the slot of Lever Pad (6). (See Figure 2 and Figure 5).STEP 4:Check that Axle Pin (2) is pushed fully through handle, and then insert Cotter Pin (1) into Axle Pin(2) to fully secure.See Fig. 3. Keep fingers clear of any pinch points. Lower handle to a horizontal position and HOLD at this position. Pull out Pin (7) and save it for future use if handle is replaced.CHECK OPERATION:Move handle up and down (pumping motion), and operate Trigger (8) at different positions to check if pallet truck is working for raising, lowering and neutral gear for pulling loads. See Fig. 4.MAKE ADJUSTMENTS IF NECESSARY:Screw (9) in Fig. 5 is used for the adjusting the pallet jack. In the event that the pallet jack lowers shortly after raising, turn Screw (9) slightly counterclockwise, then try the pallet jack again.Continue to adjust until pallet jacks holds steady after raising.If the pallet jack is unable to lower, turn Screw (9) clockwise slightly, then try the pallet jack again.Continue to adjust until pallet jack lowers when pulling trigger (8) upward.Hex nut (10) at Screw (9) function as a lock, so it must be re-fastened and locked before and after modification.OPERATIONSee Fig. 4.Trigger (8) in lower (bottom) position is for raising the forks. Move the handle up and down (pumping motion) to raise the forks to the desired height.Trigger (8) in the middle (center) position, puts the pallet jack in neutral. This position is for moving the handle while pulling or pushing loads, and the forks will NOT move up or down.Trigger (8) in the top postion (or pulling upward) is for lowering the forks. Squeezing the trigger will allow forks to lower. Stop squeezing the trigger when forks are at desired height.WARNING:When the load or cargo is to be removed from the forks, it must not be removed until fully lowered onto floor or level hard surface.NEVER overload the pallet truck, this will cause damage to the pallet jack and may cause damage to personal property!ALWAYS postion the load or cargo in the middle of two forks. Unbalanced loading can cause overturns and damage to cargo or personal property.Do not load unstable cargo/loads.Do not leave cargo/loads in the raised postion on the pallet truck for long periods of time. This can cause damage to the pallet jack pump.Postion forks at the lowest height when not in-use.NEVER carry people or pets on the pallet jack.Do not allow anyone to stand on forks.Always use on flat (level) hard ground or surface. NEVER use on slopes!MAINTENANCEMaintain your pallet jack. It is recommended that the general condition of any pallet jack beexamined before it is used. Keep your pallet jack in good repair by adopting a program ofconscientious repair and maintenance. If any abnormal vibrations or noise occurs, have theproblem corrected before further use. Have necessary repairs made by qualified service personnel.All moving joints should be lubricated with general oil every three months. Check to see that the wheels and axles are not intangled by threads or any other materials, and that the wheels run freely and smooth.Air may be absorbed into hydraulic system when the pallet jack is not used for a long time. The air can be removed in the following ways:Lower the trigger to the position for raising the forks. Pump (move up and down motion) the handle 4-6 times and then release the trigger. If needed, the above operation can be repeated several times until air is removed.For replacement parts and technical questions, please call 1-800-222-5381.WARRANTYOne-year limited warrantyDistributed byNorthern Tool + Equipment Co., Inc.Burnsville, Minnesota 55306-6936Made in China。
MPC25-9平板车技术协议(改2013年)
神华蒙西煤化股份公司
MPC25-9平板车
技术协议
乌海市精诚机械制造有限责任公司编制
2013-2
MPC25-9平板车技术参数
一、主要技术参数：
（1）名义装载量：25t
（2）轮轴外宽：1158mm
（3）轨距：900mm
（4）轴距：1200mm
（5）车轮直径：350mm
（6）牵引高度：320mm
（7）牵引中心距：3840mm
（8）允许牵引力：60kn
（9）防脱装置：销轴式
（10）外形尺寸：4000mm×1500mm×450mm
二、结构形式：
（1）车架
车架是平板车的主要承载部分，车架由槽钢20#、方形盒、工字钢20#共同组焊而成，材质为Q235-A。
（2）轮对
轮对采用开式结构，方便维修及维护。
车轮采用优质铸钢，带注油孔，车轴采用优质碳素结构钢，经过热处理加工，经处理后的轮对整体性能加强。
三、引用标准：
GB/T 2885.5-2008 矿用窄轨车辆第5部分：平板车
GB/T 4695 窄轨机车车辆车轮踏面形状及尺寸
GB/T 13306 标牌
JB/T 5497 窄轨矿车实验方法及检验规则
JB/T 6992窄轨矿车通用技术条件
JB/T 8296（所有部分）矿山窄轨车辆开式轮对
四、本协议未尽事宜，双方另行协商解决。
五、定制数量：5辆
六、本协议一式三份，供方一份，需方二份，自签字盖章后生效。
需方：（盖章）供方：（盖章）
神华蒙西煤化股份公司乌海市精诚机械制造有限责任公司代表：（签字）代表：（签字）。
MPC2-6平板车(说明书)
MPC2-6平板车
矿用平板车的用途
矿用平板车的用途及适用范围：矿用平板车适用于地下开采的矿山，沿地下巷道及地表工业场地运输设备或其他物品。
矿用平板车系列技术参数
1，矿用平板车参数有：MPC2-6, MPC3-6, MPC5-6, MPC13-6, MPC18-6, MPC26-6, MPC10-6, MPC15-6, MPC20-6, MPC25-6, MPC30-6,
MPC5-9,MPC10-9,MPC15-9
2，矿用平板车载重吨位有：2吨,3吨,5吨10吨,13吨,15吨,18吨
3，矿用平板车轨距有600mm 900mm
4, 矿用平板车轴距有（mm) 550 750 1100 1000
5, 矿用平板车车轮直径有（mm) 250 300 350 400
6, 矿用平板车牵引高度有（mm) 230 270 320
7，矿用平板车外形尺寸
长（mm) 2000 2400 3450 3450 2100 1500 1900 3000
宽（mm) 880 1050 1200 1320 1150 850 1050 1200
高（mm) 410 415 480 480 480 400 425 510
8，矿用平板车理论重量(KG) 490 530 900 910 780 430 530 1000 图片展示
注：本信息源于山东中兖矿业设备制造有限公司。
平板清障车上装主要技术参数及配置
10
灯架总成
套
1
11
液压系统
套
1
12
电气系统
套
1
13
底盘随车说明书、清障车说明书
套
各1
作业工具附件
1
叉座
对
1
2
托叉
对
1（2）
3
L型托车抱胎机构总成
套
1
4
链带总成3LT01
套
1
5
链带总成3LT02
套
2
6
链带总成3LT03
套
2
7
链带总成3LT04
套
2
注：3吨系列配托叉1对，5吨系列配托叉2对。
2、选购配置
平板清障车上装主要技术参数及配置
一、平板型清障车上装主要技术参数
3吨系列
5吨系列
平板机构
长（mm）
5600
6330
宽（mm）
2300
2400
最小倾角（°）
8
8
额定装载能力（kg）
3000
5000
托举机构
全伸出托举能力（kg）*
1500
2000
托臂有效长度（mm）
1640
1700
托臂倾角（°）*
-10～8
-10～8
十字臂上表面离地最大距离（mm）*
500～600
700～800
绞盘
数量（只）
1
1
额定牵引能力（kN）
40
40
钢丝绳直径（mm）
φ11
φ11
钢丝绳长度（m）
25
25
注：1、整车额定托牵质量不大于其最大总质量。
2、标注*项的整车参数，因底盘的不同而有所变化。
连接板计算书
MH10t-13mA3电动葫芦门式起重机计算说明书编制：审核：批准：起重机械有限公司2008-7-8MH10-13A3电动葫芦门式起重机一、主梁设计计算：1、主要参数起重量：Gn=10t跨度：L=13m粗选主梁截面工字钢I30特重型工字钢主腹板〥1=6mm 材料：Q235-B副腹板〥2=6 mm 材料：Q235-B连接板〥=11.52 mm 材料：Q235-B 2、刚度计算：主梁跨中的静刚度计算：f max =PL³/48EI≤[f] =L/1000式中：P—电动葫芦在额定起重量时的总轮压P=Q+G葫Q—额定起重量G葫----电动葫芦自重粗选工字钢I30特，查表I=1.1×100000000mm³粗选主梁截面水平形心轴X-X位置Y C=698mm粗选截面对X-X惯性矩：I X=(100×12³/12+100×12×156²+1.1×10³+128×300×448²)+500×10³/12+500×11.52×597²+2×6×856/12+2×6×856×169²+2×134×6³/12+2×134×6×325²=106×100000000mm³则f=(160000+14000) ×1300³/(48×2.1×100000×106×100000000) =3.6mm≤[f] =L/1000=13000mm主梁刚度计算通过。
3、强度计算校核主梁跨中截面的弯曲正应力。
查设计手册得Q235-B设计许用应力[ó] II=170N/mm²[て] II =[ó] II/√3=98N/mm²(1)、主梁跨中截面弯曲正应力包括的整体弯曲应力和由小车轮压在工字钢下翼缘引起的局部弯曲应力两部分，合成后最大值。
大小托板联动进给长锥度的车法及公式
大小托板联动进给车长锥度的公式公式：
sinβ=
说明：
K：大小托板移动量的比值。
K=大拖板移动量
小拖板移动量。
例如我干过61100的车床，当大托
板走刀1毫米时，挂上小托板走刀即为0.25。
则K=1÷0.25=4
M：工件锥度比例的2倍。
例工件锥度比例1:20，则M=20x2=40
β ：车床小托板回转角度。
当得出结数后的Sin值就是小托板要扳的角度，注意得出多少角度，就是小托板回转多少度。
实物如下：
总长8.5米。
远端到辊身中间3.2米是1:100的锥度，远端大头，中间小头
我的床子是C61250，大托板走1米，小托板走20厘米
带入公式
β===
sin0.299
查函数表，得出1度43分。
扳小托板1度43分，与大托板联动走刀，得出1:100的锥度。
这个方法比较好，比偏移尾座好处多多。
检验：在床子运转中，我用围尺每100毫米量一下，锥度还行。
微调：1度43分，扳到差不多时走刀试车，差多少用百分表找小托板，
秘诀：小托板的旋转中心到表的距离，走刀距离是这个的2倍，那么差多少丝，或道，或杠或零点零几mm ，那小托板就扳多少，这样很快就能找准。
大小托板联动的话就得走倍数，没必要，先只走小托板找好小托板的度数。
我的小托板旋转中心到一头的丝杠处是650mm。
走650×2，看差多少敲多少。
愿我写的能让车工的弟兄能看的懂，Ma8567敬上。
链条传动计算说明书
已知：横梁上下移动部件总质量m=1785kg ，伺服电机额定功率P 0=1.8kW ，额定转矩T 0=11.5 Nm ，额定转速n 0=1500 r/min ，减速机转速比i 0=50，减速机机械效率η=0.72，链轮齿数Z=23，链轮中心距a=250mm ，链轮传动比i=1，双排链结构链号12A ，查GB/T1243标准（见表1）得，最小抗拉强度F u =62.6 kN ，节距p=19.05 mm 。
链轮平均转速：01500==3050n n i =0r/min 链条平均速度：3319.0523*******.226060p z n v --⋅⋅⨯⨯=⨯=⨯=m/s 由于有两组链条传动，单边链条的传动功率为0.5P ，则链条紧边拉力为：333010.50.50.5 1.80.721010102945.5N 0.22t p P F F v v η⋅⋅⋅⨯⨯==⨯=⨯=⨯≈由于链速为v ＜0.6 m/s 的低速链传动，其主要失效形式是链条的静拉断，故按静拉强度条件进行计算，校核安全系数S ，即 362.61014.2~1.52945.5u A t F S K F ⨯==≈⋅⨯≥[S]=48 式中 K A ——工况系数，不稳定载荷取K A =1.5；F t ——链传动圆周力；[S]——链条静强度安全系数许用值，取[S]=4~8。
承受横梁重力的拉力：a 11F =mg=178510=8925N 22⨯⨯ 静拉力安全系数：3u A a F 62.610S ===4.68K F 1.58925⨯⋅⨯拉≥[S]验算链号和节距，见图1，由于设计的链传动的工作条件与制定许用功率曲线时的实验条件不完全一致，因此，应使用修正计算公式，A Z p 0.5P K 0.5 1.80.72 1.5P ==0.45 kW K K 1.23 1.75c ⋅⨯⨯⨯⋅⨯≥ 式中，P c –––在特定条件下，单排链所能传递的功率(kW)（见图1）； K A ——工况系数，不稳定载荷取K A =1.5；K Z –––小链轮齿数系数（见表2）取K Z =1.23；K P –––多排链系数（见表3）取K P =1.75；图1 A系列单排滚子链的额定功率曲线表2 小链轮齿数系数K ZZ19 10 11 12 13 14 15 16 17 K Z0.446 0.500 0.554 0.609 0.664 0.719 0.775 0.831 0.887 K¢Z0.326 0.382 0.441 0.502 0.566 0.633 0.701 0.773 0.846 Z119 21 23 25 27 29 31 33 35 K Z 1.00 1.11 1.23 1.34 1.46 1.58 1.70 1.82 1.93 K¢Z 1.00 1.16 1.33 1.51 1.69 1.89 2.08 2.29 2.50表3 多排链系数K P排数 1 2 3 4 5 6K P 1 1.75 2.5 3.3 4.0 4.6。
板链计算书
55重型双板式装配线链条形式PL40010链条重量(Kg/米)30头尾中心距(米)30链条长度(米)249.6链条重量(Kg)7488台车(台板)数量 5.147826087499.2台车(台板)单重40台车(台板)总重19968链条台车(台板)总重(Kg)27456工件总重(Kg)10000移动载荷(Kg)37456牵引力(N)18353.44速度M/MIN12电机功率(KW) 6.761793684头轮转速(转/分)5 i总初296 i减198 i链 1.494949495驱动链轮齿数16.72297297减速机扭距(N.M)4812.187726节距(MM)250分度圆半径(M)0.326640747齿数8安全销细径(MM）28.75610323主轴链轮节径(MM）653.281493安全销作用直径(MM）320安全销抗拉强度（N/MM2）130头轮轴扭距(N.M)9352.170894移动载荷(Kg)13728张紧轴牵引力(N)5381.376链条销轴许用剪切应力140链条销轴直径40链条销轴剪切应力24.94753107链片宽度100链片厚度12材料牌号45抗拉强度s600破断载荷N648000链片挤压应力52.30217615单根链条所受张力4588.36链片剪切应力90.90909091链条安全系数141.2269308阻力系数W0.022285714滚轮轮缘对阻力的影响系数C1 1.2滚动磨擦系数K10.05滚轮轴径上的摩擦系数0.02轮轴直径或滚动轴承平均直径d8滚轮直径D14510000C37884.436164924.976701设计寿命( h )10000H10000Hfh 2.71 2.71 fm 1.5 1.5 fd11 fn 1.073 1.073 fT11 P100001300轴承型号21121121021030930938KG其最大弯矩Mmax =Pl/41911000轨道抗弯截面系数W= cm3180.6轨道截面轴惯性距I= cm41204.4轨道弯曲许用应力[σ]N/cm268500轨道最大正应力 σmax=Mmax/w10581.39535 碳钢弹性模量E N/cm220600000载荷P=25000÷4=kg6500跨距l=cm120最大挠度fmax =Pl3/48EI0.092428087挠度允许量1000*0.001=1mm14b其最大弯矩Mmax =Pl/41433250轨道抗弯截面系数W= cm3108轨道截面轴惯性距I= cm4866轨道弯曲许用应力[σ]N/cm268500轨道最大正应力 σmax=Mmax/w13270.83333 碳钢弹性模量E N/cm220600000载荷P=25000÷4=kg6500跨距l=cm90最大挠度fmax =Pl3/48EI0.054230126挠度允许量1000*0.001=1mm简支梁轨架[14载荷P=25000÷4=kg3200跨距a=cm26.7跨距l=cm90轨道抗弯截面系数W= cm387轨道截面轴惯性距I= cm4609轨道弯曲许用应力[σ]N/cm268500轨道最大正应力 σmax=Mmax/w9624.275862 碳钢弹性模量E N/cm220600000 其最大弯矩Mmax =Pl/4837312最大挠度(cm) fmax =Pal2/24EIX(3-4(a/l)2)0.059646817挠度允许量1000*0.001=1mm台板395X10载荷P=1600÷4=kg3000跨距a=cm5跨距l=cm35轨道抗弯截面系数W= cm326.33333333轨道截面轴惯性距I= cm426.33333333轨道弯曲许用应力[σ]N/cm268500轨道最大正应力 σmax=Mmax/w5582.278481 碳钢弹性模量E N/cm220600000 其最大弯矩Mmax =Pl/4147000最大挠度(cm) fmax =Pal2/24EIX(3-4(a/l)2)0.040365383挠度允许量1000*0.001=1mma39.5 b2重型单板式装配线重型单板式装配线重型单板式装配线重型单板式装配线PL40014PL40014PL31512PL315123072808831138.8137.97100.485 128.8560556.92813.9638644032044553.671628.48161700884129280634949 12880441004331663308167448442087869.6134936.481000020000020000022500026744284420287869.6359936.48 13104.5661320.95262064.6857677602.30509127.17.17.15.24182414.5126253117.6263707622.039054645 2.958333333 2.958333333 2.817460317296500.2816901490.1408451514.64788732892893323321.024221453 1.731078513 1.476327847 1.55014423934.172297320.2186092323.7074712622.578544068024.17078322104.2976226991.5144232141.63863 4004003153150.5226251940.4000000060.4115673410.411567341868835.4642202767.1148256368.4899352576.584659541045.250389800.0000124823.1346812823.1346812 320320320320130130130130 10684.0862238264.2746439848.3243549824.17595 83724221043934.867468.24 3281.82416546.3217222.441626447.55008 1401401401404040404025.0169269227.7131680327.7786849726.051681629010090801014141245454545600600600600 43344075129657792037152026.3074482432.6847280132.963317238.093998666552.2830660.47631032.3428819400.576270.02161.20.05~0.080.05U10.028.51515.9154943134337.349451506.024161649.580622720.883534 20000H20000H1000H3.42 3.42 1.26 2.711.5 1.5 1.5 1.511111.494 1.494 1.073 1.4941111 1000015000350001000 21121121121031031021030930930930KG22KG1911000529200128625010869.639.615KG606339156.115KG68500685006850017694.444447603.44827632481.060612060000020600000206000006500180035001201201500.183697010.0909356470.749991837简支梁简支梁简支梁两端固定轨架轨架轨架轨架[16a[18a[20a[1440004000400050026.726.726.710490909032811714117880.593512701780564 68500685006850068500 8945.6410267422.97872358806330.434783 20600000206000002060000020600000 104664010466401046640509600 0.0485627160.0357528660.025*******.107957676发动机分装线40435.2ZGG200B1ZGG200B1252511044.2443.2180110804500110845015171662076502770012150142506840419501899012333.314888.165 3.52.05555 2.6054282.5 1.75580828.571428612255950.4734694 1.39255702352.80172417.9525862110618.7244358.2584852002000.26131260.2613125978834.40478437.80068829522.62519522.62519441601601301301385060755429.22381.480140262611.62071814.02796518606066454552060016224018720019.76490423.859230776166.657444.08稀土铸型尼龙0.02261538阻力系数W0.0216阻力系数W1.2滚轮轮缘对阻力的影响系数C1 1.2滚轮轮缘对阻力的影响系0.05滚动磨擦系数K10.05~0.080.05滚动磨擦系数K10.02滚轮轴径上的摩擦系数U10.02滚轮轴径上的7.25轮轴直径或滚动轴承平均直径d8.5轮轴直径或滚13滚轮直径D15滚轮直径D1750C54417.6706854417.67Cfh8000H 2.71 2.71fhfm 1.5 1.5fmfd11fdfn 1.494 1.494fnfT11fTP2000020000P轴承型号210311轴承型号55200Cr41800Cor45.4442875027562519.19KG19.162.419KG62.41685006850022447.64414430.628272060000000206000000017507501001500.002779080.004019745两端固定轨架[20200104328178178068500 1145.16854 20600000203840 0.01368273PLD4010ZGG200B1652518734.3752.8140.44893235101882 2.8635111292982.8602244492.8180000600024022410492.858854.88120001.343.825567 2.40.541667 2.52307.69258012253501.88383 1.65714318.5791715.0862119495.092951.9314002000.40.2613136865.7514423.99688800522.625232032013013036725.453011211803.91404023.4294990104560050400036.784329427.44稀土铸型尼龙阻力系数W0.0651430.0885计算书滚轮轮缘对阻力的影响系数C1 1.2 1.2滚动磨擦系数K10.05~0.080.050.05径上的摩擦系数U10.140.14径或滚动轴承平均直径d2 3.5滚轮直径D7854417.6754417.6710000H 2.71 2.711.5 1.5111.494 1.494112000020000UCP328UCP320211380133060253930131180第11页。
大型平板列车组牵引力_爬坡度计算及应用
D = Fk/ G = 0. 069 H≈ ( D - f g) ×100 = 4. 9 % 经计算 , 有效载荷 300t 时 , 牵引车 最大爬坡度为 4. 9 %。 以上是以牵引车的最大输出扭矩来 计算有效载荷时的爬坡度 。
3 大型液压平板车有效载荷时 所需牵引力计算
2 牵引车动力性爬坡度计算
牵引车的动力性是汽车各项性能中 最基本 、最重要的一种性能 , 它区别于 一般汽车的技术要求 , 其动力性取决于 车辆的发动机功率和扭矩及传动系统 。 为了提高车辆动力性 , 大型牵引车选配 液力变扭器 , 保证输出平稳的大扭矩 , 发挥最大效率 。现结合具体车型对牵引 车动力性 、爬坡度进行简化计算 。 2. 1 量的名称及符号
4 总结
对车架进行有限元分析时 , 正确建立悬架系统的模型是保
证整个计算正确的基础 。 本文建立的三桥平衡悬架模型是正确的 , 可以为类似平衡
悬架建模提供参考 。 本文计算表明 , 传统方法进行悬架运动效核不考虑车架和
悬架的弹性是不充分的 。 本文研究的超重型专用车车架满足强度要求 , 但有改善局
部应力集中的必要 ; 考虑到车架自重很大 , 绝大部分应力水平 不高 ,对其进行轻量化改进有较大空间 。 (参考文献从略)
3. 1 量的符号及名称 FZ ———牵引力 ,N FZ0 ———平坦路面牵引力 ,N Fzst ———坡度路面牵引力 ,N G2 ———平板车自重 ,kg G3 ———有效载荷 ,kg G ———总质量 ,kg f g ———滚动阻力值 : 铺面路 (沥青 、混凝土) f g =
0. 015～0. 02 未铺面路 (砾石 、沙地) f g =
0. 03～0. 05 P ———坡度百分比
矿用气动履带式平板车计算
矿用气动履带式平板车计算矿用气动履带式平板车是一种广泛应用于矿山运输领域的专用车辆，具有独特的结构和功能。
作为一名矿工，我曾亲眼目睹并亲身体验了这种车辆的强大威力和高效性能。
让我们来了解一下矿用气动履带式平板车的基本结构。
这种车辆由底盘、履带、平台和气动系统组成。
底盘是整个车辆的基础部分，它经过特殊设计，能够承受极高的重量和恶劣的工作环境。
履带则是矿用平板车的核心部件，它可以在各种地形上自由行驶，保证了车辆的稳定性和可靠性。
平台是用来装载矿石或其他物料的部分，具有较大的承载能力和稳定性。
而气动系统则是驱动整个车辆运动的关键，它通过压缩空气来驱动履带的旋转和平台的升降，实现了车辆的前进、后退和载货功能。
在矿山作业中，矿用气动履带式平板车发挥着重要的作用。
首先，它可以承载大量的矿石或其他物料，将其从采矿点运输到加工厂或仓库，实现了矿产资源的高效利用。
其次，由于履带的特殊设计，这种车辆可以在各种地形上自由行驶，包括崎岖的山地、泥泞的地面甚至是水域，极大地提高了运输效率和灵活性。
此外，矿用气动履带式平板车还可以通过气动系统实现平台的升降，方便装卸货物，节省了人力和时间成本。
作为一名矿工，我经常使用矿用气动履带式平板车来运输矿石。
每次驾驶这辆车，我都能感受到它的强大动力和稳定性。
无论是在崎岖的山地还是泥泞的地面，履带都能够牢牢抓住地面，确保车辆的稳定行驶。
而且，矿用气动履带式平板车的操作十分简便，只需要通过控制面板上的按钮来控制车辆的前进、后退和载货等功能。
这种简单而直观的操作方式，使我能够轻松驾驶车辆，完成各种任务。
总的来说，矿用气动履带式平板车是一种非常实用和高效的矿山运输工具。
它的独特结构和功能使其能够适应各种恶劣环境，高效完成各种任务。
作为一名矿工，我深深感受到这种车辆给我们的工作带来的便利和效益。
我相信，随着技术的不断进步和创新，矿用气动履带式平板车将会在矿山行业中发挥更加重要的作用，为我们的工作带来更多的便利和效益。
Mitsubishi RP2.0N-RP2.5N 货运车辆说明书
2 000-2 500 KGRP2.0N-RP2.5NRIDER PALLET TRUCKWaRl 6b 1l 2a/2A stb 12b 11b 5ea/2yxh 13h 3l 1b 10h 7(614)(1353)c(177)m 2s(173)lQSpecification data is based on VDI 2198RP2.0N, RP2.5NTRUCK DIMENSIONS1.1 Manufacturer (abbreviation) 1.2 Manufacturer’s type designation1.3 Drive: electric (battery or mains), diesel, petrol, fuel gas 1.4 Operator type: hand, pedestrian, standing, seated, order-picker 1.5 Rated capacity/Rated load Q (t)1.6 Load centre distance <c (mm)1.8Load distance, centre of drive axle to fork <x (mm)1.9 Wheelbase < y (mm)2.1 Service weight < kg 2.2 Axle loading, laden front/rear kg 2.3 Axle loading, unladen front/rearkg3.1 Tyres: polyurethane, topthane, vulkollan, front/rear 3.2 Tyre size, front ø (mm x mm)3.3 Tyre size, rearø (mm x mm)3.4 Additional wheels (dimensions)ø (mm x mm)3.5 Wheels, number front/rear (x = driven wheels) 3.6 Tread, frontb 10 (mm)3.7 Tread, rear < b 11 (mm)5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwardskm/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.8 Max. gradeability, laden/unladen%5.9 Acceleration time, laden/unladen (forks trailing) s5.10 Service brake6.1 Drive motor S2 60 minute rating kW 6.2 Lift motor, S3 15% ratingkW 6.3 Battery according to DIN 43531/35/36 A,B,C, no 6.4 Battery voltage/nominal capacity K5V/Ah6.5 Battery weight q kg 8.1 Type of drive unit 10.7 Sound pressure level at the driver’s seat dB (A)4.4 Lifth 3 (mm)4.8 Height of seat / platform h 7 (mm)4.15 Height, lowered h 13 (mm)4.19 Overall length < l 1 (mm)4.20 Length to face of forks l2 (mm)4.21 Overall widthb 1 / b 2 (mm)4.22 Fork dimensions DIN ISO 2331 < s/e/l (mm)4.25 Distance between fork-arms < b 5 (mm)4.32 Ground clearance, centre of wheelbase m 2 (mm)4.33 Load dimension b 12 × l 6 crossways b 12 × l 6 (mm)4.34Aisle width predetermined load dimensionsA st (mm)4.34.1 Aisle width for pallets 1000mm x 1200mm crossways < † A st (mm)4.34.2 Aisle width for pallets 800mm x 1200mm lengthwise < † A st (mm)4.35 Turning radius < Wa (mm)4.43 Step heighth 7 (mm) 1010 10101202 1808 1314 2196 755 255 755 255 Vulkollan VulkollanVulkollan Vulkollan254 x 90 254 x 90 85 x 90 85 x 90 150 x 60150 x 601x + 141x + 14492 492 346 346 9.5 12.5 9.5 12.5 9.5 9.5 9.5 9.5 0.027 0.037 0.020 0.037 0.064 0.030 0.064 0.030 10.0 24.5 8.3 24.5 6.6 4.8 7.1 4.8Electro MagneticElectro Magnetic 2.6 2.6 1.2 1.2 no no24 465 24 465366366 0.40.4AC Controller AC Controller69.5 69.5120 120907 293 907 293 85 85 1996 1996 840 840 798 798 60 184 1156 60 184 1156530 530 25 25800 x 1200800 x 12002465 2465 D I S T I N G U I S H I N G M A R K SW E I G H T ST Y R E S / C H A S S I SD I ME N S I O N SP E R F O R M A N C E D A T AL E C T R I C E N G I N ED R I VE /L IF TM E C H A N I S MA D D I T I O N A LD A T ARP2.0N RP2.5N Battery Battery Stand Stand 2.0 2.5600 s600 s A st = W a + R + a = W a + √ (l 6 - x)2 + (b 12/2)2 + a (see lines 4.34.1 & 4.34.2)a= 200 mmHYSTERHYSTERFORKSSTANDARD EQUIPMENT AND OPTIONSNOTE:Specifications are affected by the conditionof the vehicle and how it is equipped, as well as the nature and condition of the operating area. Inform your dealer of the nature andcondition of the intended operating area when purchasing your Hyster Truck.< See forks table.s Applies to one pallet = 1200 mm.q These values may vary by +/- 5%.¯ Values obtained with 40 cycles †S tacking aisle widths (lines 4.34.1 & 4.34.2)are based on the VDI standard calculation as shown on illustration. The BritishIndustrial Truck Association recommends the addition of 100 mm to the totalclearance (dimension a) for extra operating margin at the rear of the truckT he battery weight in the table refers to Sunlight battery. The battery weight may change according to supplier: Enersys 381 kg | Midac 393 kgFORKS TABLESU W ith forks lowered. With forks raisedadd 68mm.¡ Aisle width for pallets lenghtwise.z All weights are: forks + tie rods.Þ For models RP2.5N +22 Kg.À For models RP2.5N +16 Kg.STANDARD EQUIPMENT AND OPTIONS x Standard equipment o Optional equipmentSPED - Special Products Engineering DepartmentNOTICECare must be exercised when handling elevated loads. When the carriage and/or load is elevated, truck stability is reduced. It is important that the mast tilt in either direction is kept to a minimum when loads are elevated.Operators must be trained and must read, understand and follow the instructions contained in the Operating Manual.All values are nominal values and they are subject to tolerances. For further information, please contact the manufacturer.Hyster products are subject to change without notice. Lift trucks illustrated may feature optional equipment.Values may vary with alternative configurations.Safety:This truck conforms to the current EU requirements.Cl x U l-x l 6 b 12 R y U l 2 l 1 Wa U a A st ¡ Forks weights zb 5 = 480 - 530 - 560 - 670 mm b 11 = 296 - 346 - 376 - 486 mmmm 50060070080010001100120012001500100011001200mm 100611561406159619562156235623562856195621562356mm 191191441545551751951496996600800706mm 100012001400160020002200240024003000200022002400mm 8001000800800120080080080012001200800800mm 44155259167984589010726721288880934850mm 229625572596277032903335351735724188327633303540Kg 147156165173204.5212.5220.5229 Þ249 Þ205.5213.5227 Àmm 184619962246243627962996319631963696279629963196mm 1655180518912245270021962490mm840840mm200200mm 14781628171420682523252320192313mm 81596510511405186013561650UKSHORT LONGFor all batteriesFEATURE Grab handle Seat with seat/lean system Multifunctional Display Keyless accessRocker Switch Directional Control Mini lever hydraulic controlSecondary lever for double pallet handling Fixed steering wheel Standard steering Reverse steeringFEATUREChassis width (max) 798 mm Fork Carriage widths 480 mm 530 mm 560 mm670 mm Fork Carriage lenghts 1006 mm 1156 mm 1406 mm 1606 mm 1965 mm 2156 mm 2356 mm2856 mmBattery sizes792 x 212 x 814 mmFEATURETravel speed 9.5 km/h reverse Travel speed 12.5 km/h forward Speed slow down on corneringAudible alarm (choice of forks leading, forks trailing, both travel directions) Electrical horn Error codes on display Lift cut out by sensor Multipurpose barBeverage holder and document tray A4 clipboard Stretch film roll holder Work lights x 1 (pallet facing) Rubber bumper SPED SPED Cold store protection - 30° C Twin battery change station (fixed) Side battery change - battery tray rollers Extension cableSingle polyurethane load wheel Tandem polyurethane load wheels Vullokolan drive tyre Topthane PU75 drive tyre Wet surface drive and load wheels Antistatic drive tyre Rubber drive tyre Standard Castor wheel Sprung Castor wheel DC/DC converter 12V 2,5A Load guard (1800 mm)RP2.0N RP2.5Nx x x x x x o o x x x x o o x x x x ooRP2.0N RP2.5Nx x o o o o x x o o o o x x o o o o o o o o o o o o xxRP2.0N RP2.5Nx x x x x x o o x x x x x x x x x x o o o o o o SPED SPED o o o o x x o o x x o o x x o o o o o o o o x x o o o o ooTall operator in sitting position Short operator in sitting positionTall operator in leaning positionShort operator in leaning positionTall operator in standing position Short operator in standing positionO P E R A T O R C O M P A R T M E N TO P E R A T O R C O M P A R T M E N TO P E R A T O R C O M P A R T M E N TThe new tough Hyster® Rider Pallet Truck is designed for efficiency for operations at medium to long distances. It has excellent manoeuvrability, control and visibility. The all-new Rider Pallet Truck is built with the quality hallmarks of Hyster: tough, intelligent, dependable and efficient. DEPENDABILITYn N ew Rider Pallet T ruck feature modular design of frame, operator compartment and fork carriage.n C ompletely welded stiff and strong base frame is available in 798mm width, with choice of 4different fork widths and 8 different lengths tomatch demanding applications requirements.n T he bumper is a single piece 10mm thick construction - no splits or bolted joints, to reducepotential service risk.n T he side panels made from 5mm pressed steel are built into the exterior of truck to reduce riskof damage.n P arts commonality with other Hyster products, with proven reliability and durability. PRODUCTIVITYn T he new, improved Hyster traction motor gives powerful acceleration and has an increased travel speed of up to 12.5km/h.n T wo different steering modes: Standard steering and Reverse steering as option.n F ull AC infrastructure on drive and steering motors allows seamless changes in direction of travel,increasing cycle speeds and the control of pallethandling operations.n A djustable speed reduction on cornering feature provides smooth load handling and precisedirection control.n M ini levers for all hand controlled main hydraulic functions within finger reach position.n T he seat / lean arrangement enables the operator to either sit during long traction runs or lean when operating in back of the trailer. ERGONOMICSn N ew operator compartment layout is optimised for ergonomics and operator space. The low 292mm step height and industry widest 470mm entryprovides improved ingress / egress.n T he new seat design with seat / lean system combines swinging seat cushion with fixedback rest, housed on side panel enabling theadjustment of the seat position between thehorizontal seat and vertical lean / stand by push ofa button.n T he driver comfort is enhanced through introduction of a market leading floor area (0.217m2) allowingoperators to take up various comfortable positions reducing fatigue over long shifts.n S uspended floorplate reduces shocks felt by driver and cushioned floor mat improves comfortfor the driver.n T he operator presence switch, incorporated in floorplate, is designed to ensure that the driver’sfoot is always within the driver compartment.n L eft hand steering with accelerator finger / thumb operation provides option on how driver operates control. Useful for different hand dimensionsand limits fatigue by allowing operator to changeposition throughout the shift.n155mm steering wheel with spinner fixed position is set at 10-degree inclination.n T he hand grip is fixed directly to the frame and does not include any controls ensuring a strongand solid grip.n P osition of display in front of operator allows for easy reading without disturbing visibility.n S torage is available below armrest and in front of drivers legs, while storage for drink bottle isprovided behind the drivers right arm.n T he drive wheel automatically moves to centre position when truck is switched on.PRODUCT FEATURESLOW COST OF OWNERSHIPn T he new Hyster 2.6 kW traction motorgives powerful acceleration and an increasedtravel speed for superior performance andincreased productivity.n T raction motor and controllers are fitted withforced air cooling as standard to reduce thermaleffects on parts and maintain high performanceand efficiency.n R egenerative braking recovers energy andincreases breaking effect to help reducemaintenance costs.n T rucks are rated to IP65 standard, for protectionagainst dust and water ingress.n H igh level of parts commonality with other Hysterproducts with proven reliability and durability forease of maintenance.SERVICEABILITYn S ide panels are bolted to the frame enablingremoval for service or replacements.n T he MDU is bolted on frame allowing singleremoval and drive wheel can be accessed fromwithin the frame.n H inged floor plate, with gas strut stay enablesquick access to caster wheel and hydraulic unit forinspection or top up of fluids.n T wo diagnostic points within operatorcompartment are conveniently located for easyconnection and all fuses are easily accessible.n S ervice interval for hydraulic oil and filter - 3000h.n S tandard warranty – 24 month (4000 hours),extended warranty – 36 month (6000 hours).www.hyster.eu*********************/HysterEurope@HysterEurope/HysterEuropeSTRONG PARTNERS. TOUGH TRUCKS.TMFOR DEMANDING OPERATIONS, EVERYWHERE.Hyster supplies a complete range of warehouse equipment, IC and electric counterbalanced trucks, container handlers and reach stackers. Hyster is committed to being much more than a lift truck supplier.Our aim is to offer a complete partnership capable ofresponding to the full spectrum of material handling issues: Whether you need professional consultancy on your fleet management, fully qualified service support, or reliable parts supply, you can depend on Hyster.Our network of highly trained dealers provides expert,responsive local support. They can offer cost-effective finance packages and introduce effectively managed maintenance programmes to ensure that you get the best possible value. Our business is dealing with your material handling needs so you can focus on the success of your business today and in the future.HYSTER and FORTENS are registered trademarks in the European Union and certain other jurisdictions.MONOTROL is a registered trademark, and DURAMATCH andare trademarks in the United States and in certain other jurisdictions.A division of NACCO Materials Handling Limited.Printed in England. Part Number: 3990169 Rev.05-08/17-TLCHYSTER EUROPECentennial House, Frimley Business Park, Frimley, Surrey, GU16 7SG, England.Tel: +44 (0) 1276 538500, Fax: +44 (0) 1276 538559。