解决造成刀具磨损问题办法

解决造成刀具磨损问题办法

高速切削理论由德国物理学家，切削速度如果提高，会导致切削温度上升，从而加剧了切削刀具的磨损；然而，当切削速度提高到某一定值后，只要超过这个拐点，随着切削速度提高，切削温度就不会升高，反而会下降，因此只要切削速度足够高，就可以很好的解决切削温度过高而造成刀具磨损不利于切削的问题，获得良好的加工效益。

High speed cutting theory by the German physicist Carl. J. alomon in the early 1930 s. Him through a lot of experimental research conclusions: in the normal range of cutting speed, cutting speed, if increase, will cause the cutting temperatures rise, adding to the cutting tool wear; , however, when the cutting speed increase to a certain value, as long as more than the turning point, as the cutting speed, cutting temperature will not increase, it will drop, so as long as the cutting speed is high enough, it can well solve the cutting temperature and tool wear against cutting problem, obtain the good processing efficiency.

随着制造工业的发展，这一理论逐渐被重视，并吸引

了众多研究目光，在此理论基础上逐渐形成了数控高速切削技术研究领域，数控高速切削加工技术在发达国家的研究相对较早，经历了理论基础研究、应用基础研究以及应用研究和发展应用，目前已经在一些领域进入实质应用阶段。

Along with the development of manufacturing industry, is gradually attaches great importance to this theory, and attracted a lot of research attention, based on the theory gradually formed a numerical control high-speed cutting technology research field, the numerical control high-speed cutting technology research relatively early in developed countries, has experienced the theory basic research and applied basic research and applied research and development applications, has now entered the stage of substantial applications in some fields.

关于高速切削加工的范畴，一般有以下几种划分方法，一种是以切削速度来看，认为切削速度超过常规切削速度5－10倍即为高速切削。也有学者以主轴的转速作为界定高速加工的标准，认为主轴转速高于8000r/min即

为高速加工。还有从机床主轴设计的角度，以主轴直径和主轴转速的乘积DN定义，如果DN值达到（5～2000）×105mm.r/min，则认为是高速加工。生产实践中，加工方法不同、材料不同，高速切削速度也相应不同。一般认为车削速度达到（700～7000）m/min，铣削的速度达到（300～6000）m/min，即认为是高速切削。

About the category of high speed machining, generally has the following kinds of classification methods, one is cutting speed, that cutting speed 5-10 times more than conventional cutting speed is the high speed cutting. Also some scholars with spindle speed as a standard definition of high speed machining, think the spindle speed higher than 8000 r/min is the high speed machining. And from the Angle of machine tool spindle design, the product of DN definition of spindle diameter and spindle speed, if the DN values of (5 ~ 2000) x 2000 mm. The r/min, is considered to be high speed machining. Production practice, the processing method is different, the material is different, high speed cutting speed also different accordingly. Generally considered turning speed reach (700 ~ 7000 m/min), milling speed

reach (300 ~ 6000 m/min), is considered to be high speed cutting.

另外，从生产实际考虑，高速切削加工概念不仅包含着切削过程的高速，还包含工艺过程的集成和优化，是一个可由此获得良好经济效益的高速度的切削加工，是技术和效益的统一。

In addition, considering from actual production, high-speed machining concept not only contain the high speed cutting process, also contains the process integration and optimization of the process, is a can gain good economic benefits of high speed machining, is the unification of the technology and benefit.

高速切削技术是在机床结构及材料、机床设计、制造技术、高速主轴系统、快速进给系统、高性能CNC系统、高性能刀夹系统、高性能刀具材料及刀具设计制造技术、高效高精度测量测试技术、高速切削机理、喷灌设备高速切削工艺等诸多相关硬件和软件技术均得到充分发展基础之上综合而成的。因此，高速切削技术是一个复杂的系统工程，是一个随相关技术发展而不断发展的概念。