kessler电主轴说明书

Assembly Instructions

Grinding spindle

Model E13811B

Article number 000.633.533

Serial number ______________

Date of delivery ______________

Original Assembly Instructions - German

All other languages are a translation of the original.

Franz Kessler GmbH

Franz-Kessler-Strasse 2 • 88 422 Bad Buchau

Telephone: +49 (0)7582 / 809-0 • Fax: +49 (0)7582 / 809-170

e-mail: franz-kessler@franz-kessler.de • web: http://www.franz-kessler.de

OI 000.654.990_EN Created: 10/2010

Contents

Declaration of incorporation (5)

1. About these assembly instructions (6)

Scope of delivery (6)

2. For your safety (7)

General (7)

Designated use (7)

Non-authorised usage (7)

Product identification (7)

Important operating instructions (7)

Operator's responsibility (8)

Qualified technical staff (9)

Work on the electrical system (9)

Work on the hydraulic system (9)

Personal protective equipment (9)

Information about warning notices (10)

Warning symbols (10)

Warning levels (10)

Damage to property (11)

Other symbols used (11)

Safety instructions (12)

Danger due to electrical voltage (12)

Danger due to hydraulic fluid (12)

Danger due to compressed air (13)

Danger of environmental pollution (13)

3. Transport (14)

4. Storage (15)

5. Assembly (16)

General informations (16)

Installation position (16)

Standard assembly information (16)

Sequence for assembly (16)

Electrical system: (17)

Connection with plug (17)

Possible plug connections (18)

Frequency converter (20)

Torque motor drive (21)

Operating mode (21)

Connection sensor system (22)

Temperature sensor for motor coil (22)

Motor shut-down temperature (22)

Cooling connection (24)

Motor cooling (24)

Manufacturers of chemical additives for cooling water (26)

Pneumatic connection (if applicable) (27)

Compressed air (27)

Bearings (if applicable) (28)

Oil-air lubrication (if applicable) (28)

Connection process oil-air lubrication system (30)

Connection process spindle to oil separator (30)

Lubricant recommendation (30)

6. Commissioning (33)

Carrying out commissioning (33)

Start-up cycle (34)

7. During operation (35)

Ensuring cooling agent flow rate (if applicable) (35)

Checks to be made during operation: (35)

Tool and tool holder (if applicable) (35)

Important operating instructions (36)

Protecting bearings from external influences (36)

Clamp with spring-return mechanism (36)

Spindles with hollow clamping cylinders (37)

Spindles with grease-lubricated bearings (37)

8. Maintenance (38)

Maintenance plan (39)

Bearing maintenance (41)

Service life greased bearings (41)

9. Replacing parts (42)

Replacing pulse transmitter (42)

Replacing bearings (42)

Replacing rotary union (42)

Tool clamping system (42)

Replacing clamping set (42)

Wear and spare parts list (42)

10. Decommissioning (44)

Sequence for decommissioning (45)

Disassembly (46)

Disposal (46)

11. Connections (47)

12. Troubleshooting (48)

13. Service and Support (49)