CENTERLINE2500智能马达控制中心产品概述
中文名字:潘基2100电机控制中心主入线尺寸参考技术数据说明书
Technical DataOriginal InstructionsCENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension ReferenceBulletin Numbers 2191M, 2192M, 2193MTopic PageSummary of Changes2Application Notes3Catalog Numbers3Main Incoming Lines4Main Fusible Disconnects12Main Circuit Breakers28Conduit Entry - Bottom44Additional Resources49CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataSummary of ChangesThis publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.Topic PageUpdated title for Figures 137 and 13838Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataApplication NotesThis guide contains cabling dimensions for main incoming line compartments, fusible disconnect switch mains, and circuit breaker mains in Bulletin 2100 CENTERLINE® motor control centers. Lug pad dimensions are included for main incoming line compartments. The fusible disconnect and circuit breaker mains drawing include dimensions for standard lugs, and optional lugs (if specified).Catalog NumbersEvery CENTERLINE motor control center unit is defined by a catalog number. For mains, these catalog numbers are of the following form:The catalog numbers appear on the unit label, located on the unit bottom plate. For assembled motor control centers, catalog numbers for each unit are also listed on the Job-specific Drawings (Form 385) that ship with the order.IMPORTANTAlthough this guide is accurate at the time of printing, there are differences between these drawings and the actual product, due to recent design enhancements. Always refer to the Job-specific Drawings (Form 385) for the most accurate drawings and dimensions.IMPORTANTDimensions are shown in inches and (millimeters). Reference dimensions include a tolerance of ±1/8 inches (±3.2 millimeters).Catalog Number ExampleType of Main Catalog Bulletin Number Catalog Number Example Incoming Line 2191M 2191MT-CAC-54Fusible Disconnect 2192M 2192MB-GAC-29RCircuit Breaker2193M2193MT-FJC-54WT-83C500Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical Data Main Incoming LinesFigure 1 - 300 A Incoming Line Compartment, Top Entry, 1.0 Space Factor(a)Figure 2 - 300 A Incoming Line Compartment, Bottom Entry, 1.0 Space Factor(a)Figure 3 - 600 A Incoming Line Compartment, Top(a)Figure 4 - 600 A Incoming Line Compartment, Bottom Entry, 1.0 Space Factor(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 5 - 800 A Incoming Compartment Top Entry, 1.5 Space Factor (a)Figure 6 - 800 A Incoming Compartment Bottom Entry, 1.5 Space Factor (a)Figure 7 - 800 A Incoming Compartment Top Entry in Horizontal Wireway (additional 12 in. Pull Box required to meet NEC wire bending requirements)(a)Figure 8 - 800…1200 A Incoming Compartment Top Entry 1.0 Space Factor (additional 12 in. Pull Box required to meet NEC wire bending requirements)(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 9 - 800 A Incoming Line Compartment Top(a)Figure 10 - 800 A Incoming Line Compartment Bottom Entry, 1.5 Space Factor(a)Figure 11 - 800…1200 A Incoming Line Compartment Top Entry, 2.0 Space Factor(a)Figure 12 - 800…1200 A Incoming Line Compartment Bottom Entry, 2.0 Space Factor(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 12 - 600…1600 A Incoming Line Section Top(a)Figure 13 - 600…1600 A Incoming Line Section Bottom(a)Figure 14 - 2000 A Incoming Line Section Top Entry, 6.0 Space Factor(a)Figure 15 - 2000 A Incoming Line Section Bottom Entry, 6.0 Space Factor(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 17- 600…1200 A Corner Incoming Line Section Top Entry, 6.0 Space Factor(a)Figure 18 - 600…1200 A Corner Incoming Line Section Bottom Entry, 6.0 Space Factor(a)Figure 19 - 1600 A Corner Incoming Line Section Top Entry, 6 Space Factor(a)Figure 20 - 1600 A Corner Incoming Line Section Bottom Entry, 6 Space Factor(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 21 - 600…1200 A, 10 in. Wide Incoming Line Section Top Entry, 6.0 Space Factor (left-hand version (a)Figure 22 - 600…1200 A, 10 in. Wide Incoming Line Section Bottom Entry, 6.0 Space Factor (left-hand (a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 23 - #6-350 kcmil, One Cable Mechanical Lug Figure 24 - #6-350 kcmil, Two Cable Mechanical LugFigure 25 - 350…800 kcmil, One Cable Mechanical LugFigure 26 - #4/0-600 kcmil, One Cable Mechanical LugFigure 27 - #4/0-600 kcmil, Two Cable Mechanical LugFigure 28 - #4/0-600 kcmil, Two Cable Mechanical LugFigure 29 - 250 kcmil Panduit Crimp LugFigure 30 - 250 kcmil Burndy Crimp LugFigure 31 - 350 kcmil Panduit Crimp Lug Figure 32 - 350 kcmil Burndy Crimp LugFigure 35 - 600 kcmil Panduit Crimp Lug Figure 36 - 600 kcmil Burndy Crimp LugFigure 37 - 750 kcmil Panduit Crimp Lug Figure 38 - 750 kcmil Burndy Crimp LugFigure 33 - 500 kcmil Panduit Crimp Lug Figure 34 - 500 kcmil Burndy Crimp LugMain Fusible DisconnectsFigure 37 - 30 A Main Fusible Disconnect Top Entry, 1.5 Space Factor with #14…#8 AWG Mechanical Lugs, 1 perPhase (a)Figure 38 - 30 A Main Fusible Disconnect Bottom Entry, 1.5 Space Factor with #14…#8 AWG Mechanical Lugs, 1 per Phase (a)Figure 39 - 60 A Main Fusible Disconnect Top Entry, 1.5 Space Factor with #14…#8 AWG Mechanical Lugs, 1 perPhase (a)Figure 40 - 60 A Main Fusible Disconnect Bottom Entry, 1.5 Space Factor with #14…#8 AWG Mechanical Lugs, 1 per Phase (a)Phase(a)Phase(a)Figure 43 - 200 A Main Fusible Disconnect Top Entry, 2.0 Space Factor with #6…4/0 AWG or #6…250 kcmil Mechanical Lugs, 1 per Phase(a)Figure 44 - 200 A Main Fusible Disconnect Bottom Entry, 2.0 Space Factor with #6…4/0 AWG or #6…250 kcmil Mechanical Lugs, 1 per Phase(a)Lugs, 1 per Phase(a)Lugs, 1 per Phase(a)Figure 47 - 400 A Main Fusible Disconnect Top Entry, 2.5 Space Factor with 250 kcmil Panduit Crimp Lugs, 2 per Phase(a)Figure 48 - 400 A Main Fusible Disconnect Top Entry, 2.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 1 per Phase (additional 12 in. Pull Box required to meet NEC wire bending requirements)(a)Figure 49 - 400 A Main Fusible Disconnect Top Entry, 2.5 Space Factor with 250 kcmil Burndy Crimp Lugs, 2 perPhase (a)Figure 50 - 400 A Main Fusible Disconnect Top Entry, 2.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 1 per Phase (additional 12 in. Pull Box required to meet NEC wirebending requirements)(a)Figure 51 - 600 A Main Fusible Disconnect Top Entry, 3.5 Space Factor with #2…600 kcmil Mechanical Lugs, 2 perPhase (a)Figure 52 - 600 A Main Fusible Disconnect Bottom Entry, 3.5 Space Factor with #2…600 kcmil Mechanical Lugs, 2 per Phase (a)Figure 53 - 600 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 2 per(a)Figure 54 - 600 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 2 per (a)Figure 55 - 600 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 2 perPhase (a)Figure 56 - 600 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 2 per Phase (a)Figure 57 - 600 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with #2…600 kcmil Mechincal Lugs, 2 per (a)Figure 58 - 600 A Main Non-fusible Disconnect, BottomEntry, 3.5 Space Factor with #2…600 kcmil Mechincal Lugs,2 per Phase (a)Figure 59 - 600 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 2 per(a)Figure 60 - 600 A Main Non-fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, (a)Figure 61 - 600 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 2 perPhase (a)Figure 62 - 600 A Main Non-fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 2 per Phase (a)Figure 63 - 800 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with #6…350 kcmil Mechanical Lugs, 3 per(a)Figure 64 - 800 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with #6…350 kcmil Mechanical Lugs, 3 (a)Figure 65 - 800 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 3 per(a)Figure 66 - 800 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 3 per (a)Figure 67 - 800 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 3 perPhase (a)Figure 68 - 800 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 3 per Phase (a)Figure 69 - 800 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with #6…350 kcmil Mechanical Lugs, 3 per (a)Figure 70 - 800 A Main Non-fusible Disconnect, Bottom Entry, 3.5 Space Factor with #6…350 kcmil MechanicalLugs, 3 per Phase (a)Figure 71 - 800 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 3 perPhase (a)Figure 72 - 800 A Main Non-fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 3 per Phase (a)Figure 73 - 800 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 3 perPhase (a)Figure 74 - 800 A Main Non-fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 3 per Phase (a)Figure 75 - 1200 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with #6…350 kcmil Mechanical Lugs, 4 perPhase (a)Figure 76 - 1200 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with #6…350 kcmil Mechanical Lugs, 4 per Phase (a)Figure 77 - 1200 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 4 perPhase (a)Figure 78 - 1200 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 4 per Phase (a)Figure 79 - 1200 A Main Fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 4 perPhase (a)Figure 80 - 1200 A Main Fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Burndy Crimp Lugs, 4 per Phase (a)Figure 81 - 1200 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with #6…350 kcmil Mechanical Lugs, 4(a)Figure 82 - 1200 A Main Non-fusible Disconnect, Bottom Entry, 3.5 Space Factor with #6…350 kcmil Mechanical (a)Figure 83 - 1200 A Main Non-fusible Disconnect, Top Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 4 per(a)Figure 84 - 1200 A Main Non-fusible Disconnect, Bottom Entry, 3.5 Space Factor with 500 kcmil Panduit Crimp Lugs, 4 per Phase (a)Phase(a) 4 per Phase(a)Figure 87 - 1600 A Main Fusible or Non-fusible Disconnect, Top Entry, 6.0 Space Factor with #2…600 kcmil Mechanical Lugs, 4 per Phase(a)Figure 88 - 1600 A Main Fusible or Non-fusible Disconnect, Bottom Entry, 6.0 Space Factor with #2…600 kcmil Mechanical Lugs, 4 per Phase(a)Lugs, 5 per Phase (a)Crimp Lugs, 5 per Phase (a)Figure 91 - 1600 A Main Fusible or Non-fusible Disconnect, Top Entry, 6.0 Space Factor with 500 kcmil Burndy Crimp(a)Figure 92 - 1600 A Main Fusible or Non-fusible Disconnect, Bottom Entry, 6.0 Space Factor with 500 kcmil Burndy Crimp Lugs, 5 per Phase (a)(a)(a)Figure 95 - 2000 A Main Fusible or Non-fusible Disconnect, Top Entry, 6.0 Space Factor with 500 kcmil Panduit Crimp Lugs, 6 per Phase(a)Figure 96 - 2000 A Main Fusible or Non-fusible Disconnect, Bottom Entry, 6.0 Space Factor with 500 kcmil Panduit Crimp Lugs, 6 per Phase(a)(a)(a)Main Circuit BreakersFigure 99 - 150 A Main Circuit Breaker, Top Entry, 1.5 Space Factor, with #14…#1/0 AWG Mechanical Lugs, 1 per Phase, (a)Figure 100 - 150 A Main Circuit Breaker, Bottom Entry, 1.5 Space Factor, with #14…#1/0 AWG Mechanical Lugs, 1 per (a)Figure 101 - 250 A Main Circuit Breaker, Top Entry, 1.5 Space Factor, with #10…250 kcmil Mechanical Lugs, 1 perPhase, 70…250 A Trips (a)Figure 102 - 250 A Main Circuit Breaker, Bottom Entry, 1.5 Space Factor, with #4…250 kcmil Mechanical Lugs, 1 per Phase, 70…250 A Trips (a)Figure 103 - 400 A Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 250…500 kcmil Mechanical Lugs, 1 perPhase, 300 A (a)Figure 104 - 400 A Main Circuit Breaker, Bottom Entry, 2.0 Space Factor, with 250…500 kcmil Mechanical Lugs, 1 per Phase, 300 A Trip (a)Figure 105 - 400 A Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 2/0…250 kcmil Mechanical Lugs, 2 per Phase, 400 A Trip (a)Figure 106 - 400 A Main Circuit Breaker, Bottom Entry, 2.0 Space Factor,with 2/0…250 kcmil Mechanical Lugs, 2 per Phase, 400 A Trip (a)Figure 107 - 400 A Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 250 kcmil Panduit Crimp Lugs, 2 per Phase, 300…400 A Trips (optional Pull Box provides an(a)Figure 108 - 400 A Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 250 kcmil Burndy Crimp Lugs, 2 per Phase, 300…400 A Trips (optional Pull Box provides an (a)Figure 109 - 400 A Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 500 kcmil Panduit Crimp Lugs, 1 per Phase, 300 A Trips (optional Pull Box provides an additional(a)Figure 110 - 400 A Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 500 kcmil Burndy Crimp Lugs, 1 per Phase, 300 A Trips (optional Pull Box provides an additional (a)Figure 111 - 800 A Frame Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 3/0…350 kcmil Mechanical Lugs, 2 per (a)Figure 112 - 800 A Frame Main Circuit Breaker, Bottom Entry, 2.0 Space Factor, with 3/0…350 kcmil Mechanical (a)Figure 113 - 800 A Frame Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 250…500 kcmil Mechanical Lugs, 2 (a)Figure 114 - 800 A Frame Main Circuit Breaker, Bottom Entry, 2.0 Space Factor, with 250…500 kcmil Mechanical Lugs, 2 (a)Figure 115 - 800 A Frame Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 500 kcmil Panduit Crimp Lugs, 2 per Phase, 600 A Trips (additional 12 in. Pull Box required to meet NEC wire bending requirements)(a)Figure 116 - 800 A Frame Main Circuit Breaker, Top Entry, 2.0 Space Factor, with 500 kcmil Burndy Crimp Lugs, 2 per Phase, 600 A Trips (additional 12 in. Pull Box required to meet NEC wire bending requirements)(a)Figure 117 - 800 A Main Circuit Breaker, Top Entry, 2.5 Space Factor, with #2/0…250 kcmil Mechanical Lugs, 3 per Phase, 800 A Trips (a)Figure 118 - 800 A Main Circuit Breaker, Bottom Entry, 2.5 Space Factor, with #2/0...350 kcmil Mechanical Lugs, 3 per Phase, 800 A Trips(a)Figure 119 - 800 A Main Circuit Breaker, Top Entry, 2.5 Space Factor, with #2/0 - 400 kcmil Mechanical Lugs, 3 per Phase, 800 A Trips (a)Figure 120 - 800 A Main Circuit Breaker, Bottom Entry, 2.5 Space Factor, with #2/0 - 400 kcmil Mechanical Lugs, 3 per Phase, 800 A Trips (a)Figure 121 - 800 A Main Circuit Breaker, Top Entry, 2.5 Space Factor, with 500 kcmil Panduit Crimp Lugs, 3 per Phase, 800 A Trips (additional 12 in. Pull Box required to meet NEC (a)Figure 122 - 800 A Main Circuit Breaker, Top Entry, 2.5 Space Factor, with 500 kcmil Burndy Crimp Lugs, 3 per Phase, 800 A Trips (additional 12 in. Pull Box required to (a)Figure 123 - 1200 A Main Circuit Breaker, Top Entry, 3.5Space Factor, with #4/0 - 500 kcmil Mechanical Lugs, 4 per (a)Figure 124 - 1200 A Main Circuit Breaker, Bottom Entry, 3.5 Space Factor, with #4/0 - 500 kcmil Mechanical Lugs, 4 per(a)Figure 125 - 1200 A Main Circuit Breaker, Top Entry, 3.5Space Factor, with 500 kcmil Panduit Crimp Lugs, 3 or 4 per (a)Figure 126 - 1200 A Main Circuit Breaker, Bottom Entry, 3.5 Space Factor, with 500 kcmil Panduit Crimp Lugs, 3 or 4 per(a)Figure 127 - 1200 A Main Circuit Breaker, Top Entry, 3.5 Space Factor, with 500 kcmil Burndy Crimp Lugs, 4 per (a)Figure 128 - 1200 A Main Circuit Breaker, Bottom Entry, 3.5 Space Factor, with 500 kcmil Burndy Crimp Lugs, 4 per Phase, 600…1200 Trips (a)Figure 129 - 3000 A R-frame Main Circuit Breaker, Top Entry,8 Cables per PhaseFigure 130 - 3000 A R-frame Main Circuit Breaker, BottomEntry, 8 Cables per PhaseFigure 131 - 2500 A R-frame Main Circuit Breaker, Top Entry,100%, 7 Cables per PhaseFigure 132 - 2500 A R-frame Main Circuit Breaker, BottomEntry, 100%, 7 Cables per PhaseFigure 135 - 2000 A and Less R-frame, Top Entry, 6 Cables per Phase Figure 136 - 2000 A and Less R-frame, Bottom Entry, 6 Cables per PhaseFigure 133 - 2500 A R-frame, Top Entry, 80% 7 Cables per Phase Figure 134 - 2500 A R-frame, Bottom Entry, 80% 7 Cables per PhaseFigure 137 - 3200 A frame E4.2 Air Circuit Breaker, Top Entry, with 750 kcmil Burndy or Panduit Crimp Lugs, up to 12 per phase,2000…3200 A Figure 138 - 3200 A frame E4.2 Air Circuit Breaker, Bottom Entry, with 750 kcmil Burndy or Panduit Crimp Lugs, up to 12 perphase, 2000…3200 AFigure 139 - 35 in. wide, 35 in. deep, 3200 A frame 4.2 Air Circuit Breaker, Top Incoming, with removable aluminum gland plate,2000 - 3200 AFigure 140 - 35 in. wide, 35 in. deep, 3200 A frame 4.2 Air Circuit Breaker, Bottom Incoming, with removable aluminum gland plate, 2000 - 3200 AConduit Entry - TopFigure 141 - Top View, 20 in. Wide Cabinet, NEMA Type 1 or 12Front of CabinetFigure 142 - Top View, 25 in. Wide Cabinet, 100 ms ArcShield or DeviceLimited ArcShield 1600 A and above1.14(29.00)22.72(577.09)25.00(635.00)20.00 (508.00)6.63 (168.40)0.25 (6.35)7.44 (189.00)Incoming Line,Load, and Control Wiringand Vertical BaffleHorizontal Ground Bus Note:Front of CabinetLift AnglePressure Relief VentFigure 143 - Top View, 30 in. Wide Cabinet, 100 ms ArcShield or DeviceLimited ArcShield 1600 A and above20.00 (508.00)1.14(29.00)30.00(762.00)27.72(704.09)7.44 (189.00)0.25 (6.35)6.63 (168.40)Incoming Line,Load, and Control Wiringand Verticle BaffleHorizontal Ground Bus Note:Front of CabinetLift AanglePressure Relief VentFigure 144 - Top View, 35 in. Wide Cabinet, 100 ms ArcShield or DeviceLimited ArcShield 1600 A and above7.44 (189.00)0.25 (6.35)6.63 (168.40)35.00(889.00)32.72(803.09)1.14(29.00)20.00 (508.00)Incoming Line,Load, and Control Wiringand Vertical BaffleGround Bus Horizontal Note:Front of CabinetLift AanglePressure Relief VentBulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical Data Figure 145 - Top Horizontal Ground Bus Location Front View(a)Figure 146 - Standard and Incoming Line Section, Top Entry, NEMA Type 1, 1 (with gasket), or 12, Single Section,(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 147 - Standard and Incoming Line Section, Top Entry, NEMA Type 1, 1 (with gasket), or 12, Back-to-Back Construction, Top View(a)Figure 148 - Standard and Incoming Line Corner Section, Top Entry, NEMA Type 1, 1 (with gasket), or 12, TopViewBulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 149 - 10 in. Wide Incoming Line Section, Top Entry, NEMA Type 1, 1 (with gasket), or12, Top ViewDimension Section Depth 15”Wide20”Wide‘A’14.86(377)19.86 (504)‘B’12.71(323)17.71 (450)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataConduit Entry - BottomFigure 150 - Bottom Horizontal Ground Bus Location, Front View(a)Figure 151 - Standard and Incoming Line Section, Bottom Entry, NEMA Type 1, 1 (with gasket), or 12, Single Section, Top View(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical Data Figure 152 - Standard and Incoming Line Section, Bottom Entry, NEMA Type 1, 1 (with gasket), or 12, Back-to-Back Construction, Top View(a)Figure 153 - Standard and Incoming Line Corner Section, Bottom Entry, NEMA Type 1, 1 (with gasket), or 12, TopViewBulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 154 - 10 in. Wide Incoming Line Section, Bottom Entry, NEMA Type 1, 1 (with gasket), or 12 Top ViewDimension Section Depth 15”Wide20”Wide‘A’14.86(377)19.86 (504)‘B’12.71(323)17.71 (450)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical Data Figure 155 - Standard and Incoming Line Section, Bottom Entry, NEMA Type 1, 1 (with gasket), or 12, with Optional External Mounting Channels, Single Section, Top View(a)Figure 156 - Standard and Incoming Line Section, Bottom Entry, NEMA Type 1, 1 (with gasket), or 12, with OptionalExternal Mounting Channels, Back-to-Back Construction, Top View(a)Bulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical DataFigure 157 - Standard and Incoming Line Corner Section, Bottom Entry, NEMA Type 1, 1 (with gasket), or 12, with Optional External Mounting Channels, Top ViewFigure 158 - 10 in. Wide Incoming Line Section, Bottom Entry, NEMAType 1, 1 (with gasket), or 12, with Optional External MountingChannels, Top ViewBulletin 2100 CENTERLINE 2100 Motor Control Centers Mains and Incoming Lines Dimension Reference Technical Data Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.Resource DescriptionForm 385 - Motor Control Center Layout and Specification Specific drawings and dimensions for your MCC.Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1Provides general guidelines for installing a Rockwell Automation industrial system. Product Certifications website, rok.auto/certifications.Provides declarations of conformity, certificates, and other certification details.You can view or download publications at rok.auto/literature.Rockwell Automation SupportUse these resources to access support information.Documentation FeedbackYour comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback .Technical Support CenterFind help with how-to videos, FAQs, chat, user forums, Knowledgebase, and product notification updates.rok.auto/support Local Technical Support Phone Numbers Locate the telephone number for your country.rok.auto/phonesupport Technical Documentation CenterQuickly access and download technical specifications, installation instructions, and user manuals.rok.auto/techdocs Literature LibraryFind installation instructions, manuals, brochures, and technical data publications.rok.auto/literature Product Compatibility and Download Center (PCDC)Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes.rok.auto/pcdcRockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec .Allen-Bradley, CENTERLINE, expanding human possibility, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.Rockwell Otomasyon Ticaret A.Ş. 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Rockwell Automation CENTERLINE 2500 马达控制中心 选型手册
MCC单元的尺寸根据模数数量进行描述,每个模数尺寸为:约80mm(高) x 500mm(宽),每台MCC柜体可根据不同的单元组合,最多可容纳24个模 数。
水平走线槽可延伸至柜体的整个深度,垂直走线槽深度约350mm。
表A 柜体宽度
柜体总宽 700 mm (标准) 800 mm 900 mm 1000 mm
选型数据
柜体选型………………………………………………………… 44 进线电源和控制电源选型……………………………………… 46 单元选型………………………………………………………… 47
进线(接线端子)和出线(接线端子)隔室…………………………… 47 主断路器单元……………………………………………………………… 48 馈电单元…………………………………………………………………… 50 主进线和馈电空气断路器单元…………………………………………… 51 直接起动单元……………………………………………………………… 53 软起动器单元……………………………………………………………… 59 变频器单元………………………………………………………………… 63 单元附件选项……………………………………………………………… 69 其它单元…………………………………………………………………… 72
出版物 2500-SG001A-ZH-P—October 2008
产品概貌
MCC柜体、单元以及元件均通过CE认证。
MCC柜体、单元以及元件均通过中国强制性产品认证(CCC)。
MCC的设计、制造和测试均符合ISO9001标准要求。
运行环境
MCC设计应用的环境污染等级为III。
MCC设计应用的环境为:温度范围:-5℃~+40℃,且任何24小时内平均温 度不得超过+35℃。
安全与可靠的中心电机控制设备:安伯尔-布莱利CENTERLINE 2500 IEC
Mayor seguridad con los centros de control de motores CENTERLINE 2500 IEC Autores: Mark Ossanna, Diego WilchesFilosofía de seguridadCon más de 100 años de experiencia en el control de motores, el centro de control de motores (MCC) Allen-Bradley® CENTERLINE® 2500 satisface las expectativas de seguridad y confiabilidad. El MCC CENTERLINE 2500 cumple con la norma IEC 61439-1/2 de seguridad funcional básica y se prueba de conformidad con la norma IEC/TR 61641:2014 relativa al confinamiento de fallo por arco de bajo voltaje.El MCC CENTERLINE 2500 ofrece características de seguridad mejoradas como las siguientes:• Mejoras estructurales que ayudan a proteger frente al peligro de arco eléctrico en caso de fallo• Diagnósticos avanzados con el software IntelliCENTER®, que permiten acceder a datos y resolver problemas desde un lugar remoto, y asíminimizar la necesidad de ingresar al envolvente• Elementos de bloqueo que proporcionan seguridad adicional en las cuatro posiciones de la unidad (conectada, prueba, desconectada y retirada)• Tecnología SecureConnect™ que permite retirar la unidad con la puerta cerrada• Cierres automáticos que aíslan inmediatamente el bus vertical al retirar la unidad• Sistema de fijación mediante dos pernos con apriete a máquina, que se usa para conectar el bus horizontal al vertical, lo cual reduce la necesidad de mantenimiento periódico y minimiza la exposición a voltajes peligrosos • Diseño estructural rígido con láminas laterales, placas de soporte macizas sin perforaciones y placas de soporte macizas en todas las secciones, para brindar un mayor aislamiento y ángulos de montaje internos continuos, bus principal y ángulo de elevaciónPruebas de tipoEl centro de control de motores de bajo voltaje CENTERLINE 2500 se somete a amplias pruebas de tipo, de conformidad con normas específicas.El MCC CENTERLINE 2500 cumple con la norma IEC 61439 Parte 1 y ha sido probado por terceros proveedores para confirmar su conformidad con la Parte 2. La Parte 1 establece las reglas generales con referencia a normas específicas que cubren los diversos tipos de ensamblajes de aparamenta de control y aparamenta de conexión de bajo voltaje Contiene las definiciones y establece las condiciones de servicio, los requisitos de construcción, las características técnicas y los requisitos de verificación para ensamblajes de aparamenta de control y aparamenta de conexión de bajo voltaje.La Parte 2 define los requisitos específicos de los ensamblajes de aparamenta de control y aparamentade conexión, y las pruebas de conformidad están a cargo de un tercer proveedor. Las pruebas del MCC CENTERLINE 2500 se basan en las más críticas aplicaciones representativas del producto o en el rango de funcionamiento de la aparamenta de conexión con respuesta a la norma.Separación internaLa separación interna está sujeta al acuerdo entre el fabricante y el usuario (IEC 60439-1, Anexo E 7.7; separación interna de ensamblajes mediante barreras o particiones). Los ensamblajes se dividen mediante particiones o barreras (metálicas o no metálicas) en compartimentos separados o espacios protegidos en envolvente.Retiro de la unidad con la puerta cerradaLa tecnología SecureConect para las unidades Centerline 2500 permite que el operador retire una unidad sin abrir su puerta, una característica que aumenta el nivel de seguridad personal durante el mantenimiento a la vez que reduce el tiempo improductivo durante la producción.La maneta de operación de la unidad se encuentra por fuera de la puerta de la unidad, lo que permite moverla a todas las posiciones de funcionamiento de la unidad sin herramientas especiales. Las unidades SecureConnect cumplen los requisitos de la norma IEC/TR 61641 en las posiciones conectada, prueba y desconectada. La capacidad de poder retirar la unidad con la puerta cerrada es un requisito específico de la norma IEC 61892 usada en la industria de petróleo y gas.Una puerta de la unidad SecureConnect también incluye un mecanismo de enclavamiento para una mayor seguridad mediante funcionalidad de enclavamiento y bloqueo secuenciales. El operador de enclavamiento permite la pulsación y rotación de 180°. El operador de enclavamiento debe pulsarse para permitir cualquier cambio en la posición de la unidad. Puede girar el operador de enclavamiento a las posiciones bloqueada o desbloqueada para limitar las posiciones de la unidad. También puede bloquear el operador de enclavamiento para limitar cualquier cambio posterior de la posición de la unidad.Protección frente a fallo por arco¿Qué es un arco eléctrico?El artículo 100 de la norma NFPA-70E 2012 (Norma sobre seguridad eléctrica en el lugar de trabajo) define un peligro de arco eléctrico como “una situación peligrosa asociada a la posible liberación de energía ocasionada por un arco eléctrico”. Un arco eléctrico o una ráfaga de arco pueden causar daños a los equipos, lesiones personales y posibles muertes.Un arco eléctrico es un tipo de explosión eléctrica que se produce como consecuencia de una conexiónde baja impedancia a tierra o a otra fase de voltaje en un sistema eléctrico. Los arcos eléctricos pueden ocasionar daños considerables, incendios o lesiones. Las temperaturas pueden superar los 19,000 grados centígrados en los terminales del arco. Un arco eléctrico típico puede estar acompañado de una explosión más severa o de una ráfaga de arco. Como resultado de este violento evento, se puede ocasionar la destrucción de los equipos involucrados, así como incendios y lesiones.Una ráfaga de arco es una liberación explosiva de presión, sonido, luz y fragmentos metálicos a causa deun arco eléctrico. Cuando se produce un arco entre un par de fases, la temperatura aumenta. A medida que el aire se ioniza, el cobre comienza a comportarse como combustible. Con este plasma conductor,la impedancia es mucho menor que el aire normal. La luz generada se intensifica. La luz brillante puede ocasionar ceguera temporal o permanente. La tasa de expansión de metales como el cobre puede multiplicarse hasta por un factor de 67,000 al pasar de la forma sólida a la gaseosa. Esta alta velocidad de expansión conlleva una peligrosa ráfaga de energía. El mayor peligro para un ser humano lo constituye la liberación de una enorme cantidad de energía térmica. Los fragmentos metálicos que salen disparados a consecuencia de la ráfaga puede alcanzar velocidades de más de 1126 km/h (700 mph) producto del arco. La presión puede alcanzar los 29 psi.Solución de contención de arcoPara contribuir a la seguridad, Rockwell Automation fabrica los centros de control de motores de bajo voltaje CENTERLINE 2500 con la tecnología ArcShield™.Aun cuando los operadores y fabricantes de sistemas de bajo voltaje están adquiriendo más experiencia, sigue existiendo el riesgo de generación de arcos internos. Para optimizar la protección del personal y los equipos, Rockwell Automation prueba los centros de control de motores CENTERLINE 2500 de conformidad con la norma IEC/TR 61641 edición 3.0 2014, una norma de pruebas en condiciones de generación de arco eléctrico causado por un fallo interno.El centro de control de motores de bajo voltaje CENTERLINE 2500 con la tecnología ArcShield se probó de conformidad con la norma IEC/TR 61641 y pasó todos los criterios de prueba a 480 V con una frecuencia nominal de 50/60 Hz, un tiempo de generación de arco de 300 ms y una corriente de prueba de 65 kA.Se consideraron los siguientes puntos de ignición en muestras simples de variasconfiguraciones del producto:* La zona libre de arcos se utiliza para describir la sección dentro del cubículo que consiste en las barras de distribución, el contacto principal y el lado de fuente de la unidad funcional que realiza la conexión al SCPD.• Lado de carga de la unidad funcional saliente • Lado de fuente de alimentación eléctrica de la unidad funcional saliente• A lo largo de la barra de bus de distribución • A lo largo de la barra de bus principal•Lado de carga de la unidad funcional entrante• Lado de fuente de alimentación eléctrica de la unidad funcional entrante• A lo largo de la barra de bus de distribución • A lo largo de la barra de bus principal • Lado de carga de la unidad funcional entrante •Lado de fuente de alimentación eléctrica de la unidad funcional entrantePrueba de punto de igniciónEl MCC de bajo voltaje CENTERLINE 2500 con ArcShield se probó con validación por parte de terceros proveedores según la norma IEC/TR 61641 que define las pruebas bajo las condiciones de generación de arcos ocasionada por fallos internos. Se pasaron las pruebas exhaustivas realizadas según la Edición 3.0,2014-1, lo que indica que se cumplen los requisitos de las partes 1…5 para el bus principal y el lado de la línea de la unidad, así como de las partes 1…7 para todas las pruebas del lado de la carga de la unidad.Además de las funciones de seguridad estándar incorporadas en todos los MCC CENTERLINE 2500, el ArcShield aporta las siguientes ventajas adicionales:• Envolventes con ventilación frontal especializada para proteger al personal situado delante delMCC• Refuerzo estructural adicional a ambos lados del envolvente del MCC• Ventilación interna que dirige los gases de escape hacia la parte superior del envolvente del MCC y del sistema de alivio de presión• Un sistema de alivio de presión diseñado para permitir el escape de gases por la parte superior del envolvente, lejos del personal, sin necesidadde usar cámaras impelentes adicionales• Puertas más gruesas con bisagras reforzadas y pestillos de seguridad para confinamientode arco en las puertas, capaces de resistir laelevada presión interna de una ráfaga de arcoy de mantener la puerta del MCC cerrada conpestillo durante un fallo de generación de arcoeléctrico• Cubiertas aislantes en las placas de cierre del bus horizontal (solo en las columnas de extremo) que contribuyen a evitar las perforacionesocasionadas por los fallos que generan arcoseléctricos en el compartimiento del bushorizontal• Refuerzo estructural (solo en las columnas de extremo) para resistir la elevada presión internade una ráfaga de arco 1.2.3.4.5.6.7.8.9.Certificación sísmicaEn muchas partes el mundo se producen terremotos que ocasionan cientos de muertes y considerablesdaños a estructuras, edificios y equipos. Los gobiernos han revisado los códigos de construcción para exigir un mejor diseño sísmico a fin de poder reanudar las operaciones en instalaciones de emergencia en estas situaciones. Los códigos se aplican no solo a las edificaciones, sino también al equipo eléctrico y mecánico instalados en su interior.En este sentido, Rockwell Automation ha realizado pruebas de simulación sísmica en el centro de control de motores CENTERLINE 2500. Las pruebas se efectuaron en presencia de un tercer proveedor de conformidad con los criterios AC 156 y los resultados concuerdan con los datos de calificación del Código de construcción internacional (IBC) y del Código de construcción de California (CBC) de 2013 y 2016.El rango de las pruebas ICC–ES AC 156 completadas (condiciones cumplidas y superadas) se indica en la siguiente tabla.Durante todas las pruebas sísmicas, las unidades de MCC estaban conectadas a la alimentación eléctrica y se utilizaron antes, durante y después de las pruebas sísmicas. Para conseguir la resistencia sísmica UBC o IBC, cada alineación de MCC CENTERLINE 2500 individuales debe montarse sobre una base sísmica adecuada. Todas las columnas de la alineación de MCC también deben unirse unas con otras mediante pernos según los requisitos establecidos en este manual de instrucciones.En la alineación de MCC CENTERLINE 2500, los canales de montaje se han incorporado en el diseño estándar. Como alternativa al anclaje mediante pernos, estos canales de montaje pueden soldarse a una base sísmicaadecuada.* El equipo está calificado según los valores de SDs y z/h indicados. La calificación puede ser válida para valores superiores de SDs donde z/h sea menor que 1.0.Fuga y separaciónComprender y calcular las distancias mínimas de aislamiento del equipo puede ser sumamente importante y debe realizarse en las primeras fases del proceso de diseño. Puede usarse para ayudar a proteger el personal y la propiedad frente a los efectos de los voltajes eléctricos o del fallo funcional del equipo, cuando se proporciona un dimensionamiento adecuado de las distancias de separación y fuga en el equipo.Los MCC CENTERLINE 2500 tienen un voltaje de aislamiento nominal de 1000 V y un voltaje impulsivono disruptivo nominal de 12 kV. Estos MCC están clasificados para el grupo de materiales (categoría de sobrevoltaje) IIIa y para un grado de contaminación de 3.* IEC 61439-1, párrafos 8.3.2 y 8.3.3Separación:La distancia mínima entre dos piezas conductoras, o entre una pieza conductora y la superficie delimitadora del equipo, medida a través del aire. La distancia de separación ayuda a evitar la ruptura dieléctrica entre los electrodos ocasionada por la ionización del aire. El nivel de ruptura dieléctrica también resulta influenciado por la humedad relativa, la temperatura y el grado de contaminación del ambiente.Fuga:La fuga es el trayecto mínimo entre dos piezas conductoras, o entre una pieza conductora y la superficiede conexión a tierra del equipo, medido a lo largo de la superficie del aislamiento. Una distancia de fuga adecuada contribuye a proteger frente a la conducción superficial, un proceso que produce un trayecto parcialmente conductor de deterioro localizado en la superficie de un material aislante como resultadode las descargas eléctricas. El grado de resistencia a la conducción superficial que se necesita depende principalmente de dos factores: el índice de resistencia a la conducción superficial (CTI) comparativo del material y el grado de contaminación del ambiente.Conéctese con nosotros.ArcShield, Allen Bradley, CENTERLINE, Expanding human possibility, Intellicenter, SecureConnect y Rockwell Automation son marcas comerciales de Rockwell Automation, Inc.Las marcas comerciales que no pertenecen a Rockwell Automation son propiedad de sus respectivas empresas.Publicación 2500-WP002A-ES-P – Octubre de 2020Copyright © 2020 Rockwell Automation, Inc. Todos los derechos reservados. Impreso en EE. UU.。
马达控制中心(MCC)产品在工业生产中的应用
论马达控制中心(MCC)产品在工业生产中的应用【摘要】马达控制中心(mcc)产品在工业生产中扮演着极为重要的角色,可以集成多种马达控制和过程监视设备。
智能电机控制中心(imcc)显著简化了接线、故障诊断、单元重新布置、结构和单元的添加等工作。
【关键词】马达控制中心智能简化接线故障诊断一、智能电机控制中心简介智能电机控制中心(intelligent motor control centers)通称智能mcc或imcc,指采用标准的现场总线或其他数字通讯方式将具有通讯能力的元器件连接起来,通过控制器或上位机实现对现场设备、电网或其他控制器等的遥测、遥控、遥讯中部分或全部功能的成套设备。
二、智能电机控制中心特点和应用智能电机控制中心主要由智能元器件、网络、软件、配套的柜型组成。
较之普通的标准mcc产品,智能型mcc在结构和单元方面都会包含不同的内容,软件也是一个显著的差别。
大致可以归纳为:内置的通讯介质,智能电机控制元件和mcc监视软件。
内置的通讯网络,它直接把现场设备连接到网络能够减少硬接线,减少劳动力成本,多数情况下能减少硬件成本,减少起动时间,使错误接线最小化,诊断能预报故障信号,诊断帮助故障检修,通过网络能传递更多的数据信息,由于加强了每个设备的诊断,从而减少停机时间。
主要的现场总线有profibus dp、devicenet、modbus、canopen。
智能马达控制元件,在高质量的智能mcc中,任意一个单元,都应当具备通讯能力。
理想情况下,所有的单元应该具备输入点,以监视像分断开关、接触器、过载继电器或者手动/自动选择开关的状态。
需要配置网络扫描器或者网络链接设备进行mcc设备数据的采集和传送。
集成智能型mcc至少应当包含以下智能元件:智能电机保护器,mcc产品中最为常见的设备就是电机保护器,所以智能化电机保护器应当是最为基本的要求;内嵌输入输出点的网络通讯接口模块,传统的机电式起动器和进线分断开关无法通过网络进行通讯。
MCC101-智能MCC介绍
I/O
Power Monitor
PLC
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智能MCC/低压柜的国家标准
GB/T 7251.8-2005 低压成套开关和控制设备 智能型成套设备通用技术要求, 详 细描述了智能型MCC的术语、定义、使用条件、要求和试验方法。是我国唯一的 关于智能MCC的标准。 GB7251.1-2005低压成套开关和控制设备 第一部分型式试验和部分型式试验成套 设备, 常规低压柜包括MCC 的国家标准。本标准并没有涉及任何智能MCC 的内 容。 根据GB/T 7251.8 -2005 的规定,智能MCC除了应该满足GB7251.1-2005的规定 之外, 还应该满足以下标准: – GB/T 17626.2 –1998 电磁兼容 试验和测量技术 静电放电抗扰度试验 (idt IEC 61000-4-2:1995) – GB/T 17626.4 –1998 电磁兼容 试验和测量技术 电快速瞬变脉冲群抗扰度试 验(idt IEC 61000-4-4: 1995) – GB/T 17626.4 –1998 电磁兼容 试验和测量技术 浪涌(冲击)抗扰度试验 (idt IEC 61000-4-5: 1995) – IEC 61158:2003 用于工业控制系统的现场总线
13
EtherNet/IP 布置方式
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
罗克韦尔自动化·CENTERLINE 2500 IEC电机控制中心助力安全性提升说明书
CENTERLINE 2500 IEC 电机控制中心助力 安全性提升作者:Mark Ossanna、Diego Wilches安全理念依托 100 多年的电机控制经验积累,Allen-Bradley® CENTERLINE® 2500 电机控制中心 (MCC) 可满足安全和可靠性需求。
其符合 IEC 61439-1/2 的基本功能安全要求,并且已通过 IEC/TR 61641:2014 的低压电弧故障抑制能力测试。
CENTERLINE 2500 MCC 提供增强的安全特性,包括:• 通过结构改进帮助用户防范故障发生时的弧闪危险• I ntelliCENTER® 软件提供高级诊断功能,支持远程数据访问和故障处理,最大程度减少现场操作需求• 四个单元位置 (连接、测试、断连和释放) 均可锁定,提供额外安全保障• 采用 SecureConnect™ 技术,闭门状态下可直接抽出单元• 抽出单元时,自动挡板立即隔离垂直母排• 水平与垂直母排通过电动预紧式双螺栓组件栓接在一起,无需定期维护,最大程度减少与危险电压接触的可能性• 结构设计坚固耐用,柜体各部分均采用侧壁板和实心无孔支撑板,提供 更好的隔离性,便于在柜内布置安装角铁、主母排和吊装角铁通过型式测试CENTERLINE 2500 低压电机控制中心已通过多项标准的型式测试。
CENTERLINE 2500 MCC 符合 IEC 61439 标准第 1 部分,经第三方认证机构测试符合 IEC 61439 标准第 2 部分。
IEC 61439 标准第 1 部分“总则”给出了各类低压开关设备和控制设备组件的具体标准。
其中包括低压开关设备和控制设备组件的定义,并对其工作条件、构造要求、技术特性和验证要求进行了说明。
IEC 61439 标准第 2 部分列举了电源开关设备和控制设备组件的具体要求,由第三方认证机构进行符合性测试。
针对 CENTERLINE 2500 MCC 的各项测试基于最关键的代表性应用场景,或基于上述标准中规定的开关设备性能范围。
中央线2500低电压电机控制中心和开关电源组装说明书
Selection ChecklistOriginal InstructionsCENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Use this checklist to help you configure your CENTERLINE® 2500 Motor Control Center.Step 1: Review MCC Technical SpecificationsStep 2: Select Network and IntelliCENTER® OptionsEach step that is mentioned in this checklist is described in detail in the CENTERLINE 2500 Low Voltage Motor Control Centers andSwitchgear Assemblies Selection Guide, publication 2500-SG001, which is available at the Rockwell Automation Literature Library:rok.auto/literature.Customer:User:Office:Certifications and Markings☐ABS and ABS Shipboard☐CE Conformance Marked☐China Compulsory Certificate☐DEKRA☐EAC☐RETIE☐UKCA☐Other (specify):Embedded NetworkEtherNet/IP™☐No☐Yes(1)(1)For IntelliCENTER options, see Networking, Programmable Controller, I/O Compartment, and Miscellaneous Units on page6.Alternative NetworkModbus TCP/IP☐No☐YesIntelliCENTERCompact disc (CD)☐None☐Standard data☐IntelliCENTER software and data2Rockwell Automation Publication 2500-SR001J-EN-P - September 2022CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistStep 3: Select StructureStep 4: Select Power SystemsStructure Enclosure rating ☐IP 42 (standard)☐IP 54☐IP 20ArcShield™ (IEC/TR 61641)☐No (standard)☐Yes Forms of internal separation ☐3b (standard)☐2b ☐4b Type 5☐4b Type 7Mounting configuration ☐Single front (standard)☐Double front (back-to-back)☐Add to existingVertical wireway width ☐200 mm (700 mm total column width)☐300 mm (800 mm total column width)☐400 mm (900 mm total column width)☐500 mm (1000 mm total column width)Depth☐600 mm (single front)☐800 mm (single front)☐1200 mm (double front or back-to-back)☐1600 mm (double front or back-to-back)Ambient temperature, max _________ °CAltitude__________________ metersExternal paint ☐RAL7032 Pebble Gray (standard)☐Other (specify):(1)(1)To provide a more detailed description, use the Notes section that begins on page 8.Internal paint☐Z275 galvanized steel (standard)☐High visibility gloss white☐Other (specify):(1)Master Nameplate☐No☐Yes (up to five lines; 40 characters maximum per line)Line 1:Line 2:Line 3:Line 4:Line 5:Options☐Space heater with thermostat☐Cable supports for vertical wireways ☐Other (specify):(1)Incoming Power Line voltage ☐380V ☐400/415V ☐440/460/480V ☐525/575V☐690V Frequency ☐50 Hz☐60 HzSystem power ☐Delta ☐Grounded Delta☐Grounded wye ☐Grounded wye with impedanceAvailable fault current _________ kABusWithstand/fault ratings ☐50 kA for 1 second ☐50 kA for 3 seconds☐ 65 kA for 1 second ☐ 80 kA for 1 second ☐ 100 kA for 1 secondHorizontal power bus rating☐800 A ☐1250 A ☐1600 A ☐2000 A☐2500 A ☐3200 A ☐4000 A Horizontal power bus material ☐Copper, tin plated (standard)☐Copper, unplated Neutral bus☐None (standard)☐Full rated☐Half ratedVertical distribution bus rating☐300 A (provides 600 A capacity)☐600 A (provides 1200 A capacity)Vertical distribution bus material ☐Copper, tin plated (standard)☐Copper, unplatedStab openingsNOTE: Automatic shutters are included as standard.Protective Earth (PE)Horizontal PE location ☐Bottom (standard)Vertical PE conductor for withdrawable units☐Copper, unplated (standard)☐Copper, tin plated Vertical PE conductor for customer load ☐Copper, unplated (standard)☐Copper, tin platedRockwell Automation Publication 2500-SR001J-EN-P - September 20223CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistStep 5: Select Unit DesignsStep 6: Select Unit TypesUnit Configuration–General Outgoing cable access ☐Top☐BottomUnit type☐Standard withdrawable☐Fixed mount☐Withdrawable with SecureConnect™Nameplates (white with black lettering)☐Engraved acrylic (standard)Unit Control Power Voltage☐24V DC☐110/115/120V AC☐220/230/240V AC Source☐Central control power transformer (standard)☐Line to neutral ☐Remote control power sourceIndividual control transformer:☐75VA ☐150VA☐250VA☐Other (specify):(1)(1)To provide a more detailed description, use the Notes section that begins on page 8.IMPORTANT: For disconnect selections, see the Main Incoming, Feeder, DOL/DOLR, and Starter Unit sections in Section 6.Control terminal blocks location☐Vertical wireway (standard)☐Top horizontal wireway Control terminal blocks☐Push-in type (standard)☐Screw typeMain Incoming Unit Ampere rating _________ AMain incoming types☐Air circuit breaker (ACB) (standard)☐Molded case circuit breaker (MCCB) (standard)☐Main lug (MLO)Main incoming locations☐Left☐Center ☐RightEntry:☐Top☐Bottom Incoming configuration:☐Single main ☐Dual main ☐Main-tie-mainCircuit breaker type☐3-pole☐4-poleNumber of cables per phase: _________Cable size: __________________Main breaker accessories☐Shunt-trip☐Auxiliary contacts QTY:_________☐Electrical charging device ☐Closing release ☐Shunt release ☐Undervoltage release☐Motorized operation☐Thermography ☐Precision metering %:_________Communication:☐EtherNet/IP ☐Other (specify):(1)(1)To provide a more detailed description, use the Notes section that begins on page 8.The Step 6 table continues on the next page.Protection☐LSI (standard)☐LI☐LSIG☐DIP switch ☐Digital touch screen ☐Automatic transfer☐Generator sync☐Load-shedding (tie)4Rockwell Automation Publication 2500-SR001J-EN-P - September 2022CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistStep 6: Select Unit Types (continued)The DOL/DOLR Options and Accessories section, and the Step 6 table continue on the next page.Feeder Unit (1)Types ☐Air circuit breaker (ACB) (standard)☐Molded case circuit breaker (MCCB) (standard)Disconnect means☐Circuit breaker, thermal magnetic (standard)☐Circuit breaker, electronic ☐Fused disconnectFuse type:☐DIN☐BS88Options☐Auxiliary contacts QTY:_________☐Electrical charging device ☐Closing release ☐Shunt release☐Motorized operation☐Thermography☐Precision metering %:_________DOL/DOLR Starter Units (1)(1)Supply a separate load list, which is on page 7. For unique applications, copy this DOL/DOLR section to the Notes section on page 8, and complete as needed.Disconnect means ☐Circuit breaker (standard)☐Fused disconnect Fuse type:☐DIN☐BS88Electronic overload relay type ☐E100™☐E300™Duty rating ☐AC3 (standard)☐AC4Protection☐Type 2 (standard)☐Type 1Functional Safety (2)(2)For information regarding functional safety with a LVMCC, see the CENTERLINE Low Voltage Motor Control Centers Functional Safety Application Technique, publication MCC-AT007.☐No (standard)☐Yes - If yes, select category.☐ Category 1 with Interposing Relay ☐Category 1 with NO Interposing Relays ☐ Category 2 with Minotaur Safety Monitoring Relay☐Category 3 with Interposing Relays ☐ Category 3 with NO Interposing Relays ☐Category 3 with Guardmaster Safety Monitoring Relay☐ Category 3 with Minotaur Safety Monitoring RelayDOL/DOLR Options and AccessoriesPilot lights (light-emitting diode [LED])☐No (standard)☐Yes - If yes, text on legend plate:☐On ☐Forward ☐Off ☐Reverse☐Fault ☐Other (specify):(3)(3)To provide a more detailed description, use the Notes section that begins on page 8.Push buttons☐No (standard)☐Yes - If yes, text on legend plate:☐On ☐Off☐Reset ☐Emergency☐Other (specify):(2)Selector switch ☐No (standard)☐2-position☐3-positionFunction: ______________________________________________________________________________________________________Reset☐Internal (standard)☐External–door mountedE100 remote Indication display☐No (standard)☐YesIf yes, display type:☐Without reset button☐With reset button E300 control stations ☐No (standard)☐Yes If yes, station type:☐Control☐DiagnosticRockwell Automation Publication 2500-SR001J-EN-P - September 20225CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistStep 6: Select Unit Types (continued)The Step 6 table continues on the next page.DOL/DOLR Options and Accessories (continued)Auxiliary contactsStarter:☐Normally open QTY:_________☐Normally closed QTY:_________Circuit breaker:☐Normally open QTY:_________☐Normally closed QTY:_________Misc. options ☐Ground fault ☐Voltage monitoring ☐Other (specify):(1)(1)To provide a more detailed description, use the Notes section that begins on page 8.Soft Starter Units (2)(2)Supply a separate load list, which is on page 7. For unique applications, copy the Soft Starter Units section to the Notes section that begins on page 8, and complete as needed.Types ☐SMC™ Flex (standard)☐Other (specify):(1)Connection☐Line☐DeltaDisconnecting means☐Circuit breaker (standard)☐Fused (rotary operator)SMC Options and AccessoriesPilot lights (LED)☐No (standard)☐Yes - If yes, text on legend plate:☐On ☐Forward ☐Fault☐Off ☐Reverse ☐Other (specify):(2)Push buttons☐No (standard)☐Yes - If yes, text on legend plate:☐On ☐Emergency ☐Reset☐Off☐Other (specify):(2)Selector switch☐No (standard)☐2-position ☐3-positionFunction: ______________________________________________________________________________________________________Human machine interface (HMI)☐No (standard)☐LCD display, full numeric keypad ☐LCD display, programmer only Starting mode ☐No (standard)☐Pump control ☐Braking controlOthers (2)PowerFlex® AC Variable Frequency Drive (VFD) Units (3)(3)Copy this section to the Notes section that begins on page 8, and complete for each unit needed.PowerFlex model☐523☐525☐753☐755☐755 TL/TR Duty rating ☐Normal ☐HeavyAmpere rating A: _________Kilowatt rating kW: _________Disconnecting means ☐Circuit breaker (standard) ☐Fused (rotary operator)Fuse type: ______________☐Fused not suppliedHandle operator☐Rotary operator (standard)☐Flange operator (2 module, min)6Rockwell Automation Publication 2500-SR001J-EN-P - September 2022CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistStep 6: Select Unit Types (continued)PowerFlex Unit Options and Accessories (continued)Pilot lights (LED)☐No (standard)☐Yes - If yes, text on legend plate:☐On ☐Forward ☐Fault ☐Off ☐Reverse ☐Other (specify):(1)(1)To provide a more detailed description, use the Notes section that begins on page 8.Push buttons☐No (standard)☐Yes - If yes, text on legend plate:☐On☐Emergency ☐Reset☐Off☐Other (specify):(2)Selector switch ☐None (standard)☐2 position ☐3 positionFunction: ______________________________________________________________________________________________________Human machine interface (HMI)☐LCD display, full numeric keypad ☐LCD display, programmer onlyBraking mode ☐Pump control ☐Braking control Reactor type ☐Line ☐Load EMC filter☐No ☐Yes (standard)Functional Safety (2)(ISO 13849-1)(2)For information regarding functional safety with a LVMCC, see the CENTERLINE Low Voltage Motor Control Centers Functional Safety Application Technique, publication MCC-AT007.☐No (standard)☐Yes - PowerFlex 755/753 If yes, select category.☐Category 1…3 with20-750-S Safe Torque Off☐Category 1…3 with 20-750-S Safe TorqueOff plus GSR-DI Safety Monitoring Relay ☐Category 1…3 with 20-750-S Safe Torque Off plus GSR-DI and GSR-EMD☐Category 1…3 with 20-750-S3 Integrated Safe Torque Off (PowerFlex 755 only)☐Category 1…4 with 20-750-S4 Integrated SafetyFunctions(PowerFlex 755 only)☐Category 1…3 with 20-750-S Safe Torque Off plus MSR127 Safety Monitoring Relay☐Category 1…3 with 20-750-S Safe Torque Off plusMSR138DP Safety Monitoring Relays☐Yes - PowerFlex 525If yes, select category.☐Category 1…3 with Hardwired STO☐Category 1…3 with GSR-DI Safety Monitoring Relay, Hardwired STO ☐Category 1…3 with GSR-DI and GSR-EMD Safety Monitoring Relays, Hardwired STO☐Category 1…3 with MSR127 Safety Monitoring Relay, Hardwired STO☐Category 1…3 with MSR138DP Safety Monitoring Relays, Hardwired STO Networking, Programmable Controller, I/O Compartment, and Miscellaneous Units EtherNet/IP managed switch ☐Stratix® 5700 Full firmware ☐Stratix 5700 Lite firmware Network linking devices ☐Ethernet to DeviceNet® device ☐Ethernet to PROFIBUS device ☐Other (specify):(2)EtherNet/IP power supply ☐Primary (standard)☐Redundant ☐Backup I/O compartments ☐FLEX™ I/O system☐POINT I/O™ system☐Other (specify):(2)Miscellaneous Units Programmable controllers Number of slots:_________Power supply:____________________________________Describe what you need:(2)Extra space for future units Describe what you need:(2)Distribution panels☐ 1 pole QTY:_________☐ 3 pole QTY:_________☐2 pole without residual current detection QTY:_________☐2 pole with residual current detection QTY:_________List the circuit loads needed:(2)CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection Checklist Step 6: Select Unit Types (continued)Load ListUnit Type (For example, DOL, DOLR, SMC, VFD, heater…)Unit ID Rating ModuleSize Misc. NoteRockwell Automation Publication 2500-SR001J-EN-P - September 202278Rockwell Automation Publication 2500-SR001J-EN-P - September 2022CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistNotesThe Notes table continues on the next page.Topic and Page(For example, PowerFlex PilotLights, page 6)NotesRockwell Automation Publication 2500-SR001J-EN-P - September 20229CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistNotes (continued)The Notes table continues on the next page.Topic and Page(For example, PowerFlex PilotLights, page 6)Notes10Rockwell Automation Publication 2500-SR001J-EN-P - September 2022CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistNotes (continued)The Notes table continues on the next page.Topic and Page(For example, PowerFlex PilotLights, page 6)NotesRockwell Automation Publication 2500-SR001J-EN-P - September 202211CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection ChecklistNotes (continued)The Notes table continues on the next page.Topic and Page (For example, PowerFlex Pilot Lights, page 6)NotesCENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection Checklist Notes (continued)Topic and PageNotes (For example, PowerFlex PilotLights, page6)12Rockwell Automation Publication 2500-SR001J-EN-P - September 2022Rockwell Automation Publication 2500-SR001J-EN-P - September 202213Publication Title Selection ChecklistAdditional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.You can view or download publications at rok.auto/literature .ResourceDescription CENTERLINE 2500 Low Voltage Motor Control Centers Installation Instructions, publication 2500-IN001Provides instructions to receive, handle, install, commission, maintain, remove, and store CENTERLINE® 2500 motor control centers.CENTERLINE Low Voltage Motor Control Centers Functional Safety Application Technique, publication MCC-AT007.Describes a standardized implementation of safety functions that combine CENTERLINE Low Voltage Motor Control Centers (LVMCC) with a variety of safety-related products.IEC Contactor Specifications Technical Data, publication 100-TD013Provides technical specifications for the Bulletin Nos. 100 and 104 IEC contactors.Molded Case Circuit Breakers Selection Guide, publication 140G-SG001Provides an overview of molded case circuit breakers (MCCBs), and the various frame sizes of the Bulletin 140G breakers that Allen-Bradley offers.Motor Protection Circuit Breaker and Motor Circuit Protector Specifications Technical Data, publication 140M-TD002Provides technical specifications for motor protection circuit breakers, and the various frame sizes of the Bulletin 140M breakers that Allen-Bradley offers.E300/E200 Electronic Overload Relay Technical Data, publication 193-TD006Provides technical specifications for the Allen-Bradley® E300 and E200 overload relays for motor control applications, and for the three modules of each relay.E100 Electronic Overload Relay Specifications Technical Data, publication 193-TD013Provides technical specifications for the Allen-Bradley E100 electronic overload relays for motor control applications.PowerFlex 750-series AC Drives Technical Data, publication 750-TD001Provides technical specifications for the 750-series AC drives in various frame sizes, and in wall mount, floor mount, and roll out models.ControlLogix System Selection Guide, publication 1756-SG001Provides an overview of the various 1756 Series ControlLogix systems, which provide discrete, drives, motion, process, and safety control.Stratix 5700 Industrial Ethernet Switch Profile, publication ENET-PP005Provides an overview of the features and benefits of the Stratix 5700 industrial Ethernet switch.EtherNet/IP Network Devices User Manual, publication ENET-UM006Describes how to configure and use EtherNet/IP devices to communicate on the EtherNet/IP network.Ethernet Reference Manual, publication ENET-RM002Describes basic Ethernet concepts, infrastructure components, and infrastructure features.System Security Design Guidelines Reference Manual, publication SECURE-RM001Provides guidance on how to conduct security assessments, implement Rockwell Automation products in a secure system, harden the control system, manage user access, and dispose of equipment.Industrial Components Preventive Maintenance, Enclosures, and Contact Ratings Specifications, publication IC-TD002Provides a quick reference tool for Allen-Bradley industrial automation controls and assemblies.Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1Provides general guidelines to install a Rockwell Automation® industrial system.Product Certifications website, rok.auto/certifications .Provides declarations of conformity, certificates, and other certification details.Publication 2500-SR001J-EN-P - September 2022Supersedes Publication 2500-SR001I-EN-P - April 2021Copyright © 2022 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.Rockwell Automation SupportUse these resources to access support information.Documentation FeedbackYour comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback .Technical Support CenterFind help with how-to videos, FAQs, chat, user forums, Knowledgebase, and product notification updates.rok.auto/support Local Technical Support Phone NumbersLocate the telephone number for your country.rok.auto/phonesupport Technical Documentation CenterQuickly access and download technical specifications, installation instructions, and user manuals.rok.auto/techdocs Literature LibraryFind installation instructions, manuals, brochures, and technical data publications.rok.auto/literature Product Compatibility and Download Center (PCDC)Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes.rok.auto/pcdc Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec .Allen-Bradley, ArcShield, CENTERLINE, ControlLogix, E100, E300, expanding human possibility, FLEX I/O, IntelliCENTER, POINT I/O, PowerFlex, Rockwell Automation, Rockwell Software, SecureConnect, SMC, and Stratix are trademarks of Rockwell Automation, Inc.DeviceNet and EtherNet/IP is a trademark of ODVA, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeli ğine Uygundur。
iMCC(智能马达控制中心) 一切尽在掌握
Based on TeSys U, the best balance between functionalities and investment
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■ Several control units available according to application requirements: Multifunction, Advanced, Basic ■ Intelligent protection based on current measurement: over/under load, stalling, long starting, etc… ■ Transmitting the most practical monitoring information to SCADA ■ Control modes: DOL and reversing motors ■ “All-in-one” solution for motors up to 15kW, total coordination
详细讲解罗克韦尔智能电机控制的新功能
罗克韦尔-智能马达控制功能之详细讲解一、直接启动1、ARCSHIELDTM 全压不可逆控制器对于要求高级人员保护的行业,罗克韦尔自动化提高了Allen-Bradley®CENTERLINE® 中压控制产品的安全性,包括可选的抗电弧级控制设备。
不同于大多数其它中压供应商,400 和600 安培one-high(单高)控制器和400 安培two-high(双高)控制器既满足ANSI/IEEEC37.20.7 对抗电弧控制的测试要求,同时仍保持国内可靠控制组件的标准,可继续服务于全球工业领域。
2、DEVICENETTM 组态终端(193-DNCT)193-DNCT DeviceNet 组态终端是可用于调试、组态、编程和监测DeviceNet网络上其它设备的手持式设备。
该新模块允许用户查看网络上所有设备,对每个设备的状态进行显示。
此外193-DNCT 可通过网络对DeviceNet 设备上载、存储并下载完整的设备组态。
193-DNCT 还拥有向用户显示DeviceNet 物理层诊断信息和网络带宽统计信息的能力。
3、E1 PLUS 侧面安装模块Allen-Bradley E1 Plus 电子式过载继电器是业界第一款实现自供电的模块化设备。
使用可选的侧面安装附件模块,E1 Plus 过载继电器将得到高性价比的模块扩展和机器操作,并提高了保护性能。
在现有的DeviceNet 模块(193-EDN)和堵转模块(193-EJM)已有性能的基础上,最近公司又推出四个新型的E1 Plus侧面安装模块:E1 Plus 接地故障保护的侧面安装模块(193-EGF)该新型的侧面安装模块具有可调节平衡点的接地故障保护特性,且接地故障电流范围为:20-100 mA、100-500 mA、0.2-1.0 A、1.0-5.0 A。
50 ms ±20 ms 的跳闸延时和动态跳闸禁止。
该模块还具有远程复位功能。
CC2500 无线模块 说明书
CC2500无线模块 用户手册目录产品介绍 (3)基本特点 (3)典型应用场合 (4)模块接口说明 (5)CC2500模块工作方式 (7)工作模式寄存器介绍 (7)命令寄存器介绍 (7)功能配置寄存器介绍 (8)状态寄存器介绍 (9)程序参考设计 (10)SPI时序示意图 (10)SPI接口时序规范 (10)参考例程 (11)SPI读写操作 (11)SPI写寄存器操作 (12)SPI读寄存器操作 (12)CC2500软件复位 (12)CC2500初始化设置 (13)数据接收流程操作 (14)数据发送流程操作 (15)无线应用注意事项 (15)我们的承诺 (16)产品介绍CC2500芯片,是TI(原Chipcon被TI收购)推出的一款超低功耗、低成本的无线收发模块,其载频范围在 2.400GHz~2.483GHz内可调,可用来实现多信道通信。
它支持多种调制方式,包括FSK、GFSK、OOK和MSK,数据传输速率最高可达500kb/s。
CC2500还为信息包处理、数据缓冲、脉冲传送、空闲信道评估、连接品质指示和电磁唤醒等功能提供了额外的硬件支持。
它有四种主要的状态:接收(RX)、发送(TX)、空闲(IDLE)和休眠(SLEEP)基本特点(1) 2400-2483.5 MHz的ISM和SRD频段(2) 最高工作速率500kbps,支持2-FSK、GFSK和MSK调制方式(3) 高灵敏度(-101dBm在10Kbps 1%)(4) 内置硬件CRC 检错和点对多点通信地址控制(5) 较低的电流消耗(RX中,13.3mA)(6) 可编程控制的输出功率,对所有的支持频率可达 1dBm(7) 支持低功率电磁波激活功能(8) 支持传输前自动清理信道访问(CCA),即载波侦听系统(9) 快速频率变动合成器带来的合适的频率跳跃系统(10) 模块可软件设地址,软件编程非常方便(11) 标准DIP间距接口,便于嵌入式应用(12) 单独的64字节RX和TX数据FIFOWOR功能:为了节约电能,射频芯片通常采用休眠模式。
罗克威尔自动化 CENTERLINE 2500 低压电机控制中心和电源分布设备目录结构分解说明书
Technical DataCENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown Catalog Numbers 25002Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownTable of ContentsAdditional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.Y ou can view or download publications at /literature/. T o order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.TopicPage Additional Resources2Ordering a CENTERLINE 2500 Low Voltage Motor Control Center (MCC)3Step 1: Ordering a Column 3Step 2: Ordering a Unit5Bulletin 2507 - Direct Online Reversing (DOLR) Starter Units 6Bulletin 2513 - Direct Online (DOL) Non-reversing Starter Units 7Bulletins 2593M - Main Units 8Bulletin 2593F - Feeder Units10PowerFlex Variable Frequency Drive (VFD) Units12Bulletin 2563T - PowerFlex 40 VFD Unit Catalog Number Explanation 13Bulletin 2563U - PowerFlex 753 VFD Unit Catalog Number Explanation 14Bulletin 2563V - PowerFlex 755 VFD Unit Catalog Number Explanation 15Catalog Number Explanation Tables16ResourceDescriptionCENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection Guide, publication 2500-SG001Provides detailed information on selecting and ordering a CENTERLINE 2500 low voltage motor control center.PowerFlex Low Voltage AC Drives Selection Guide, publication PFLEX-SG002Provides detailed information on selecting and ordering PowerFlex 40 and 750-series low voltage AC drives.CENTERLINE 2500 Low Voltage Motor Control Centers Installation Instructions, publication 2500-IN001Provides detailed information on installing a CENTERLINE 2500 low voltage motor control center.Product Certifications website,/rockwellautomation/certification/Provides declarations of conformity, certificates, and other certification details.Rockwell Automation Publication 2500-TD004A-EN-P - September 20133CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownOrdering a CENTERLINE 2500 Low Voltage Motor Control Center (MCC)This publication details two catalog number structures needed to order a CENTERLINE 2500 MCC. The first step is to determine the catalog number structure for column configuration where you first determine column size and design before you fit it with units.The second step is to determine the catalog number structure for unit configuration where you determine which units are needed for your application and will be housed in the column.Preferred Lead Time ItemsBoth catalog number structures include preferred lead time items, which are items that are readily available and do not add any lead time to the building of your CENTERLINE 2500 MCC.Table cells highlighted in blue signify preferred lead time items. In the example in Figure 1, three of the five available code selections in the table are preferred lead time items.Figure 1 - Preferred Lead Time Items ExampleStep 1: Ordering a ColumnUse the following information for each CENTERLINE 2500 MCC column that you order.Figure 2 - Column Catalog Number StructureColumn WidthColumn HeightColumn Horizontal WirewayUnitUnit UnitUnitColumn Vertical Wireway Preferred Lead Time ItemsWithdrawable Units Configuration Code Fixed 1Frame mounted 2Withdrawable 3SecureConnect 4Keyed withdrawable52500–36108B L E 11L A 12U 00G B G 3U 3U 3U*Column SetupHorizontal Bus BarVertical Bus BarOptions (1)(1)Column options are currently unavailable.Column Type ColumnDims.WiringPosition External Color IngressProtectInternal Color Comm. Type Arc ProtectHoriz.Bus SizeNeutral Bus SizeHoriz.Material Neutral Material Neutral LocationGround MaterialVertical Bus Size Neutral Bus Size Vertical Material Neutral Material Ground Bus SizeGround Material4Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownColumn Catalog Number ExplanationColumn Position Location Code Left L Middle M Right R StandaloneXBus Sizing (1)(1)Applies to horizontal and neutralbus bars.Capacity (Amps)Code None 0080008125012160016200020250025320032400040Communication Network Type Code None X DeviceNet D EtherNet/IP E ProfibusPColumn SetupHorizontal Bus BarVertical Bus BarOptions2500–36108B L E 11L A 12U 00G B G 3U 3U 3U*See table:‡abcdCurrently UnavailableColumn Type (1)(1)Wireway options depend on framemounting.Configuration Code Fixed 1Frame mounted 2Withdrawable 3SecureConnect 4Keyed withdrawable 5Fixedwith pluggable ACB (2)(2)ACB = air circuit breaker6Frame mounted with pluggable ACB (1)7Neutral Bus LocationLocation Code Bottom B Half rated H Top T NoneXArc ProtectionRating Code Arc resistant to 480V A Not resistantXBus Material Material Code Silver-plated copper (1)(1)Available for all horizontal, vertical,neutral, and ground bus bars.G Insulatedsilver-plated copper (2)(2)Available only for horizontal andhorizontal neutral bus bars.H Tin-plated copper (1)(3)(3)Standard for horizontal bus bars.S Insulatedtin-plated copper (2)T Unplated copper (1)(4)(4)Standard for ground bus bars.U Insulatedunplated copper (2)V None (1)XIngress Protection Rating Code IP54J IP42K IP20LBus Sizing (1)(1)Available for vertical, neutral, andground bus bars.Capacity (Amps)Code None 030036006Rockwell Automation Publication 2500-TD004A-EN-P - September 20135CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownStep 2: Ordering a UnitEach CENTERLINE 2500 MCC product in this publication uses a catalog number structure that you fill out to order that product. See the figure below on how to use a unit’s catalog number structure.Figure 3 - Unit Catalog Number Structure Example25xx–B 3L A QL5BTY R 112*****Common Unit Structure Unit Specific Suffix OptionsThese selections are available to all unit types.These selections vary by unit type.These selections are engineered options that can be added to certain unit types. They are currently unavailable .Voltage ConfigurePole Configure WiringIngress ProtectDoor Latch External Color Handle InternalColorWith-drawable Circuit ProtectCENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownBulletin 2507 - Direct Online Reversing (DOLR) Starter UnitsThese combination direct online reversing starter units are suppliedwith Allen-Bradley Bulletin 104C or 104D contactors and a circuitbreaker disconnect. The starters are mechanically and electricallyinterlocked to avoid both contactors being closed simultaneously.These units are available with an E1 Plus or E3 Plus overload relayand available with or without an external reset button for theoverload relay.Bulletin 2507 Catalog Number ExplanationDOLR starter with circuit breakerCommon Unit Structure Unit Specific Suffix Options 2507–B3L A QL5BTY R112E C037C22E1FF*See table:‡b e f c d g i CurrentlyUnavailablePole ConfigurationPoles Code3-pole3Ingress ProtectionRating CodeIP54JIP42KIP20LDoor LatchType Code Standard (not arc resistant)A T-handle (not arc resistant)B Standard arc resistant(1)C T-handle arc resistant(1)DHandle OperationHandle Type CodeFlange FRotary (black)RRotary (red/yellow)YWithdrawable UnitConfiguration CodeFixed1Frame mounted2Withdrawable3SecureConnect4Keyed withdrawable5ContactorCapacity (Amps)Code16C01623C02337C03785C085210D210300D300420D420CommunicationNetwork Type CodeNone XDeviceNet DEtherNet/IP EProfibus P6Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown Bulletin 2513 - Direct Online (DOL) Non-reversing Starter UnitsDirect online non-reversing starter units are supplied with Allen-Bradley Bulletin 100C or 100D contactors and either a fusible orcircuit breaker disconnect. These units are available with a E1 Plus orE3 Plus overload relay and available with or without an external resetbutton for the overload relay.Bulletin 2513 Catalog Number ExplanationDOL non-reversing starter with circuit breakerCommon Unit Structure Unit Specific Suffix Options 2513–B3L A QL5BTY R112E C037C22E1FF*See table:‡b e f c d g i CurrentlyUnavailablePole Configuration Poles Code 3-pole3Ingress Protection Rating Code IP54J IP42K IP20LHandle OperationHandle Type CodeFlange FRotary (black)RRotary (red/yellow)YWithdrawable UnitConfiguration CodeFixed1Frame mounted2Withdrawable3SecureConnect4Keyed withdrawable5ContactorCapacity (Amps)Code16C01623C02337C03785C085210D210300D300420D420CommunicationNetwork Type CodeNone NDeviceNet DEtherNet/IP EProfibus PDoor LatchType Code Standard (not arc resistant)A T-handle (not arc resistant)BStandard arc resistant(1) (1)Arc resistant to 480V CT-handle arc resistant(1)DRockwell Automation Publication 2500-TD004A-EN-P - September 201378Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownBulletins 2593M - Main UnitsMain units provide a lug connection for incoming lines (mains) to distribute power to the motor control center. Lug compartments are available in ratings from 300…4000 A and are fixed mounted. Lug compartments are available in either top or bottom entry. Mechanical or crimp style lugs are available. The compartments are front accessible for easy maintenance and thermography checks.Molded-case circuit breakers (MCCB) are available for main circuit breaker units. The MCCB main units are available with a thermal magnetic trip circuit breaker up to 1200 A and an electronic trip circuit breaker 50 A and above. The main circuit breaker units are fixed mounted for all ratings.MCCB units are front accessible with removable protective barriers on the line side, reducing the possibility of accidental contact with line terminals.Air circuit breaker (ACB) units are front accessible with removable protectivebarriers on the line side, reducing the possibility of accidental contact with line terminals. ACBs offer short circuit protection and disconnect means. Whenopened, the breaker contacts are rapidly swung into a small sealed chamber causing the displaced air to blow out the arc. They are critical components in switchgear mains, feeders and main-tie-mains.The ACB compartments have trip ratings available from 400 to 4000 A. These ACBs are available with a drawout or fixed style. The ACBs for mains include an option to use 4-pole breakers. ACBs can be integrated into auto-transfer switch schemes such as main-main or main-tie-main schemes. T op or bottom mounting is available.The ACBs are available with enclosure ratings of IP 20, IP 42, and IP 54.L1L2L3N L1-QF1L2L31L11L21L31L11L21L3Customer Incoming CablesHorizontal BusNMain unit with air circuit breakerCENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown Bulletin 2593M Catalog Number ExplanationDoor LatchType CodeStandard (not arc resistant)AT-handle (not arc resistant)BStandard arc resistant(1) (1)Arc resistant to 480V CT-handle arc resistant(1)D Common Unit Structure Unit Specific Suffix Options2593M–B3L A QL5BTY R112C402A* See table:‡b e f c d h CurrentlyUnavailablePole Configuration Poles Code 3-pole3 4-pole4Ingress Protection Rating Code IP54J IP42K IP20LHandle OperationHandle Type CodeFlange FRotary (black)RRotary (red/yellow)YNone (if ACB)(1)NWithdrawable UnitConfiguration CodeFixed1Frame mounted2Fixedwith pluggable ACB(1)(1)ACB = air circuit breaker6Frame mountedwith pluggable ACB(1)7Trip ProtectionType CodeLI ALSI BLSIG CBreakerType Configuration CodeMCCB Electronic1Thermomagnetic2ACB PR1213PR1224PR1235Rockwell Automation Publication 2500-TD004A-EN-P - September 2013910Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownBulletin 2593F - Feeder UnitsFeeder units provide a lug connection for outgoing cables (feeders) to feed power from the motor control center to an external load. Lug compartments are available in ratings from 300…4000 A and are fixed mounted. Lugcompartments are available in either top or bottom entry. Mechanical or crimp style lugs are available. The compartments are front accessible for easy maintenance and thermography checks.Molded-case circuit breakers (MCCB) are available for feeder circuit breaker units. The MCCB feeder units are available in a withdrawable unit style up to 225 A and are fixed mounted for ratings 250 A and above.MCCB units are front accessible with removable protective barriers on the line side, reducing the possibility of accidental contact with line terminals.Air circuit breaker (ACB) units are front accessible with removable protectivebarriers on the line side, reducing the possibility of accidental contact with line terminals. ACBs offer short circuit protection and disconnect means. When opened, the breaker contacts are rapidly swung into a small sealed chambercausing the displaced air to blow out the arc. They are critical components in switchgear mains, feeders and main-tie-mains.The ACB compartments have trip ratings available from 400 to 4000 A. These ACBs are available with a drawout or fixed style. ACBs can be integrated into auto-transfer switch schemes such as main-main or main-tie-main schemes. T op or bottom mounting is available.The ACBs are available with enclosure ratings of IP 20, IP 42, and IP 54.L1L2L3N 1-QF135246UVWCustomer Outgoing Cables Horizontal Bus1NFeeder unit with circuit breakerCENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownBulletin 2593F Catalog Number ExplanationCommon Unit Structure Unit Specific Suffix Options2593F–B3L A QL5BTY R112C402A*See table:‡b e f c d h CurrentlyUnavailablePole Configuration Poles Code 3-pole3 4-pole4Ingress Protection Rating Code IP54J IP42K IP20LHandle OperationHandle Type Code Flange F Rotary (black)R Rotary (red/yellow)Y None (if ACB)(1)XWithdrawable UnitConfiguration Code Fixed1 Frame mounted2 Fixedwith pluggable ACB(1)(1)ACB = air circuit breaker6Frame mountedwith pluggable ACB(1)7Door LatchType Code Standard (not arc resistant)A T-handle (not arc resistant)BStandard arc resistant(1) (1)Arc resistant to 480V CT-handle arc resistant(1)DTrip ProtectionType CodeLI ALSI BLSIG CBreakerType Configuration CodeMCCB Electronic1Thermomagnetic2ACB PR1213PR1224PR1235Rockwell Automation Publication 2500-TD004A-EN-P - September 201311CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownPowerFlex Variable Frequency Drive (VFD) UnitsThe combination drive units for the CENTERLINE 2500 Motor Control Centers contain a variable frequency AC drive and either a fusible or circuit breaker disconnect.Available standard models include:•PowerFlex 40•PowerFlex 753•PowerFlex 755PowerFlex drive features include:•Isolated logic and power• A three-phase, pulse width modulated (PWM) adjustable frequency output and voltage output for exceptional control of motor speed and torque•Access to mode programming, providing precise and repeatedly accurate setup, control and operation, and adaptability to handle a variety of applicationsPowerFlex drive with a circuit breaker without a line or load reactor PowerFlex drive with a circuit breaker with a line reactorPowerFlex drive with a circuit breaker with a load reactor PowerFlex drive with a circuit breaker with a line and load reactor12Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown Bulletin 2563T - PowerFlex 40 VFD Unit Catalog Number ExplanationCommon Unit StructureUnitSpecificSuffix Options2563T–B3K A QL5BTY R112E* See table:‡b e f c d CurrentlyUnavailablePole Configuration Poles Code 3-pole3Ingress Protection Rating Code IP54J IP42K IP20LHandle OperationHandle Type CodeFlange FRotary (black)RRotary (red/yellow)YWithdrawable UnitConfiguration CodeFixed1Frame mounted2Withdrawable3SecureConnect4Keyed withdrawable5CommunicationNetwork Type CodeNone XDeviceNet DEtherNet/IP EProfibus PDoor LatchType Code Standard (not arc resistant)A T-handle (not arc resistant)BStandard arc resistant(1) (1)Arc resistant to 480V CT-handle arc resistant(1)DRockwell Automation Publication 2500-TD004A-EN-P - September 201313CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown Bulletin 2563U - PowerFlex 753 VFD Unit Catalog Number ExplanationCommon Unit StructureUnitSpecificSuffix Options2563U–B3L A QL5BTY R112E* See table:‡b e f c d CurrentlyUnavailablePole Configuration Poles Code 3-pole3Ingress Protection Rating Code IP54J IP42K IP20LHandle OperationHandle Type CodeFlange FRotary (black)RRotary (red/yellow)YWithdrawable UnitConfiguration CodeFixed1Frame mounted2Withdrawable3SecureConnect4Keyed withdrawable5CommunicationNetwork Type CodeNone XDeviceNet DEtherNet/IP EProfibus PDoor LatchType Code Standard (not arc resistant)A T-handle (not arc resistant)BStandard arc resistant(1) (1)Arc resistant to 480V CT-handle arc resistant(1)D14Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown Bulletin 2563V - PowerFlex 755 VFD Unit Catalog Number ExplanationCommon Unit StructureUnitSpecificSuffix Options2563T–B3L A QL5BTY R112E* See table:‡b e f c d CurrentlyUnavailablePole Configuration Poles Code 3-pole3Ingress Protection Rating Code IP54J IP42K IP20LHandle OperationHandle Type CodeFlange FRotary (black)RRotary (red/yellow)YWithdrawable UnitConfiguration CodeFixed1Frame mounted2Withdrawable3SecureConnect4Keyed withdrawable5CommunicationNetwork Type CodeNone XDeviceNet DEtherNet/IP EProfibus PDoor LatchType Code Standard (not arc resistant)A T-handle (not arc resistant)BStandard arc resistant(1) (1)Arc resistant to 480V CT-handle arc resistant(1)DRockwell Automation Publication 2500-TD004A-EN-P - September 20131516Rockwell Automation Publication 2500-TD004A-EN-P - September 2013CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownCatalog Number Explanation TablesbWiring ConfigurationWiring System FormCode Wiring System FormCode Wire3 wire2a A No wire3 wire2a M b B b N 3a C 3a Ob D b P 4a E 4a Q bFb R 4 wire2a G 4 wire 2a Sb H b T 3a I 3a Ub J b V 4a K 4a W bLbXaColumn DimensionsColumn Depth (mm)Back to Back?Column Width (mm)Code 600Yes600610670061078006108900610910006110No600600670060078006008900600910006010800No600800670080078008008900800910008010cAvailable Colors, ExternalColor Code Color Code RAL 70321RAL 70356Munsell N 6.52Custom9Munsell N 9.53Single FrontDouble Front (back to back)Table e is on page 17.dAvailable Colors, InternalColor Code Color Code RAL 70321RAL 70356Munsell N 6.52Custom9Munsell N 9.53fCircuit Breaker ProtectionType DescriptionCode 140M C/D/FMagneticAAY Thermal magnetic standard IC ATY Thermal magnetic high ICAMY Thermal magnetic extra IC AXY 140M H/J/LMagneticBAY Thermal magnetic standard IC BTY Thermal magnetic high IC BMY Thermal magnetic extra ICBXYRockwell Automation Publication 2500-TD004A-EN-P - September 201317CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownCatalog Number Explanation Tables , continuedCoil Control Codes Voltage Code 24V DC J 110V AC D 115V AC E 120V AC F 220V AC L 230V AC M 240V ACNLine Frequency Codes Frequency Code 50 Hz 560 Hz6Power and Control WiringCodeLine Voltage Coil (control)Frequency (Hz)Individual Control Separate Control38024V DC 50NJ5AJ560NJ6AJ6110V AC 50ND5AD560ND6AD6115V AC 50NE5AE560NE6AE6120V AC 50NF5AF560NF6AF6220V AC 50NL5AL560NL6AL6230V AC 50NM5AM560NM6AM6240V AC 50NN5AN560NN6AN641524V DC 50FJ5DJ560FJ6DJ6110V AC 50FD5DD560FD6DD6115V AC 50FE5DE560FE6DE6120V AC 50FF5DF560FF6DF6220V AC 50FL5DL560FL6DL6230V AC 50FM5DM560FM6DM6240V AC 50FN5DN560FN6DN644024V DC 50QJ5EJ560QJ6EJ6110V AC 50QD5ED560QD6ED6115V AC 50QE5EE560QE6EE6120V AC 50QF5EF560QF6EF6220V AC 50QL5EL560QL6EL6230V AC 50QM5EM560QM6EM6240V AC 50QN5EN560QN6EN6N D 5Line Control CodesLine (system)Voltage Individual Control CodeSeparate Control Code380N A 400(1)(1)Typically for engineered to order (ETO) units.Contact your local Allen-Bradley distributor for delivery lead times.K C 415F D 440Q E 480(1)B G 600(1)T M 690(1)UXeIMPORTANTAdditional power and control wiring options are configurable by using the code builder (below right). However, only codes highlighted in the table (below left) are preferred lead time items.CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown Catalog Number Explanation Tables, continuedgPower ConfigurationkW Code kW Code 0.18A1875C75 0.25A2590C90 0.37A37110D11 0.55A55132D130.75A75150D151.1B11160D161.5B15185D182.2B22200D20 3B30220D223.7B37250D254.5B45260D265.5B55280D28 7.5B75300D30 9.2B92315D31 11C11335D33 15C15355D35 18.5C18375D37 22C22400D40 30C30425D42 37C37450D45 45C45475D47 55C55hAmperage (IEC categories) Amps Code 2B20 4B40 6B60 10C10 13C13 16C16 20C20 25C25 32C32 40C40 50C50 63C63 80C80 100D10 125D12 160D16 200D20 250D25 320D32 400D40 500D50 630D63 800D80 1000E10 1250E12 1600E16 2000E20 2500E25 3200E32 4000E4018Rockwell Automation Publication 2500-TD004A-EN-P - September 2013Rockwell Automation Publication 2500-TD004A-EN-P - September 201319CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure BreakdownCatalog Number Explanation Tables , continuedC2A ZOverload Relay Product Model Code Full Load Current Range (amps)Code Feature Code E1—E10.1 - 0.5A ThermistorA 0.2 - 1.0B Ground fault current B 1.0 - 5.0C JamC 3.2 - 16D Ground fault and jam D 5.4 - 27E Remote reset E 9 - 45F EtherNet/IP F 18 - 90G DeviceNet G 60 - 300J ProfibusH 120 - 600K No option Z E3EC1C10.4 - 2.0P EtherNet/IP A EC2C2 1.0 - 5.0A No option ZEC3C3 3.0 - 15B —EC4C4 5.0 - 25C EC5C59.0 - 45D 18 - 90E 42 - 210G 60 - 302H 84 - 420J Product Operator Interface Sensing Features Code Full Load Current Range (amps)Code Digital Modes Analog Mods Code E300LCDI 3A 300300A I, G 3B 60061B I, G, V 3C 100012C LEDI 3D 200023D I, G 3E —4E I, G, V3F —10F NoneI 3G —1G I, G 3H —2H I, G, V3I—3I 4J 20K 1L 2M 3N 4O 30P 1Q 2R 3S 4T 40U 1V 2W 3X 4YiIMPORTANTAll four code digits must be from highlighted cells to be a preferred lead time item.Allen-Bradley, CENTERLINE, LISTEN.THINK.SOLVE., PowerFlex, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.T rademarks not belonging to Rockwell Automation are property of their respective companies.Publication 2500-TD004A-EN-P - September 2013Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required tofamiliarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Documentation FeedbackY our comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at /literature/.Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, T el: +90 (216) 5698400。
集成化的智能马达控制中心
集成化的智能马达控制中心Allen Bradley CENTERLINE® 2500 MCC智能低压柜-节能之窗在全球能源极速紧缺的时代,高效率利用有限的能源是不二的选择,但是,一个重要的前提,你知道你的能源都消耗在哪些生产工艺环节吗?你知道你下一个节能项目该从何下手吗?你有足够的数据支持你的推论吗?罗克韦尔自动化A-BCENTERLINE® 2500智能低压柜提供了智能解决方案及所需的硬件,通过集成架构及网络能完整地“透视”你对于能耗分析所需的相关数据,包括最底层设备的数据,让你轻松地利用完整的数据对于工厂的短期改造及长期扩建做出正确有依据的决策。
罗克韦尔自动化A-B CENTERLINE® 2500是新一代的IEC智能低压柜,延用了Allen Bradley北美NEMA标准的精干耐用基础结构设计(CENTERLINE® 2100)完全符合IEC市场的需求。
罗克韦尔自动化A-B拥有超过百年的低压马达控制经验,CENTERLINE® 2100 NEMA低压柜在北美更是多年来占有市占率第一的市场领先地位,更于1999年为全球第一个厂家推出了智能化的低压柜。
智能低压柜的概念在北美从此被广泛的接受及应用也造福了广大的客户群在生产上的便利。
智能低压柜的关键优点智能低压柜除了能够为节能提供重大工厂改进决策的准确数据及讯息,其另一优点是能在运行中的生产线要发生故障前提前预报警让你实时解决即将要发生的问题进而大大的提升生产效率及降低生产线停产的风险及成本。
智能低压柜的综合成本概念单单以硬件成本计算,智能低压柜明显的会比传统的低压柜高,原因不外乎是因为拥有了全系列的智能器件。
但是对于最终投资方来说智能低压柜的成本往往是降低的,关键就在于智能低压柜的综合成本优势。
以智能的网络来代替传统的硬接线,大量的铜制硬接线省略了及现场的施工调试所需的人力物力大大的减少了,以及大量的I/O模块也省略了,此外,后期的现场维护人员及需求则大规模的节约因为所有的设备监视都在主控室里就能够实现。
2500中文说明1
转译:BI7LAX注:本文是由翻译软件转制而成,个别内容未能贴题,请使用者自行理解,不便之处敬请原谅MotorolaASTRO卫星XTS 2500军用数字便携式收音机模型三用户指南,ASTRO卫星(R)的XTS 2500选择一个区域使用菜单发送无声紧急警报数字便携式收音机,Ⅲ型一按U,直到第一电台并按下紧急按钮。
你快速参考卡看不出有任何的LED,你听到没有声调。
产品安全和符合射频暴露2按D,E,或直接下区F。
2按对讲机。
注意!第一在使用本产品前,阅读区,直到你的愿望是显示的操作指令3按U。
!在产品安全和射频载三级安全使用继续进行,直到您退出:ç欧雄曝光小册子附上您的收音机。
4按H确认,或按对讲机传送。
*按住一个紧急按钮注意!第二这台收音机是受限制的职业,以满足或只使用FCC射频能量暴露要求。
在使用这个选择频道*按对讲机了。
产品,阅读意识信息和射频能量在产品的安全性和射频方法1使用说明:使用选择旋钮曝光小册子附上你的收音机(在选择所需的区域摩托罗拉,把16 -出版零件编号6881095C98),以确保遵守射频能量暴露限值。
位置旋钮来选择想要的频道。
3位方法1:使用菜单接电话16位旋转开关选择钮一按U,直到陈一电话般响起,绿色指示灯闪烁,开/关/最高的按钮电话,米显示。
音量旋钮2按D,E,或直接下文F陈。
2按下呼叫按钮的响应。
顶侧置喇叭/麦克风按钮3按U频道,直到你的愿望是显示。
3按下PTT按键通话,释放听。
PTT按键显示4按H确认,或按对讲机传送。
4按H挂断电话。
菜单选择一侧的按钮1按钮发送紧急报警电话呼叫发送2 1电台的按钮并按下紧急按钮。
你一按U直到喷看到红色的LED应用按钮,你听到的短期,中期高亢 _ _ _ _ _ _ _(TMS的按钮)音。
首页按钮2按D,E,或直接下文F喷。
4路2屏幕显示紧急情况。
3按U或V滚动到的电话号码。
导航按键的键盘3当收到确认,你听到4按对讲机(或快速访问按钮,如果写下你的电台的编程功能,在四个声调,报警结束,电台退出编程)说话,松开听。
HiLINE 800低压智能电机控制中心和开关组件选型指南说明书
中心和开关组件Bulletin 25800HiLINE 800 低压智能电机控制中心和开关组件 选型指南目录主题目录⻚码HiLINE 800 低压电机控制中⼼⾼性能电机控制中⼼5智能操作和维护管理系统6选型过程7步骤 1:查看技术规格标准、认证和标志、额定电压等的规格9步骤 2:⽹络技术EtherNet/IP 元件12单元组件12布线12智能操作和维护管理系统13步骤 3:选择结构安装配置15柜体结构和尺⼨16防护等级(外壳防护等级)18操作环境(温度和海拔)18电镀和喷涂19主铭牌19⾛线槽19分隔形式20步骤 4:电源系统控制和接⼊电源21电源⺟线系统21保护性接地导体23步骤 5:选择单元设计单元尺⼨25单元类型25全抽出式单元25固定式安装单元27旋转操作⼿柄28单元断开装置28插件28单元门29控制电源29步骤 6:选择单元类型进线31只有主接线⽚的隔室33⺟联34馈线35启动器单元38 Y-Delta 单元42双速器单元42软启动器单元43变频器 (VFD) 单元46⽹络、PLC 和 I/O 隔室49配电盘柜50校验表HiLINE 800 低压电机控制中⼼选型校验表512罗克⻙尔⾃动化出版物 25800-SG001B-ZH-P - 2023 年 2 ⽉HiLINE 800 低压智能电机控制中心和开关组件 选型指南新增内容本出版物中包含以下新增内容或更新信息。
该列表仅列出了主要更新,并未反映出所有变更。
并⾮每次修订都提供有翻译版本。
主题⻚码更新了“主 ACP 选件”章节31更新了“进线,ACB”表32新增了“主 MCCB 选件”章节33更新了“进线,MCCB”表33更新了“⺟联,ACB”表34更新了“馈线,ACB”表35更新了“馈线,MCCB”表36更新了“DOL 直接启动器单元”表40更新了“DOL 反转电机启动器单元”表41更新了“Y-Delta 单元”表42更新了“两速启动器单元”表42更新了“SMC Flex 软启动器单元”表44更新了“PowerFlex 520 系列变频器选型”表46更新了“PowerFlex 750 系列变频器选型”表47罗克⻙尔⾃动化出版物 25800-SG001B-ZH-P - 2023 年 2 ⽉ 3HiLINE 800 低压智能电机控制中心和开关组件 选型指南注:4罗克⻙尔⾃动化出版物 25800-SG001B-ZH-P - 2023 年 2 ⽉罗克⻙尔⾃动化出版物 25800-SG001B-ZH-P - 2023 年 2 ⽉ 5HiLINE 800 低压智能电机控制中心罗克⻙尔⾃动化的 Allen-Bradley® HiLINE 800™ 低压智能电机控制中⼼ (MCC) 使用电机控制设备的最新技术。
2500说明书内容
第一部分电气系统简介1.机型:MG1000/2500—WDMG—滚筒式采煤机1000—单向截割功率2500—装机总功率WD—无链电牵引2.机组的供电:2.1单电缆供电2.2 供电电缆的型号:MCPT 3×185+1×95+7×10 一根外径φ≤90mm(注:控制芯线双绞整体金属屏蔽,控制线根据用户要求确定) 3.特点:3.1多电机横向布置,抽屉式结构,安装维护方便;3.2 机载式交流变频调速,一拖一牵引方式,并可实现恒功率自动控制;3.3关键的电气系统部件全部采用进口件,以确保系统的可靠性;3.4具有自动休眠功能的低功耗遥控系统,采用免充电式无线发射机,可离机操作,既增加了安全性,又延长了待机时间,且操作功能丰富;3.5采用10英寸液晶显示屏,提供全中文人机界面3.6具有运行状态及故障记忆功能,缩短了故障查询时间;3.7系统具有机、电、液全方位的监测,提供了良好的人机界面显示;3.8各电机采用分步启/停控制,既降低了起动电流对供电网络的冲击,又方便了对采煤机操作、检修和维护;3.9 具有开机预警、瓦斯监测、超限停机功能;3.10 采煤机能根据刮板运输机的负荷情况自动调速,实现对运输机的保护(配套有集控系统的采煤工作面)。
4.电气系统的基本配置:4.1牵引调速装置(电气控制箱)型号:ZJT-2500/3300C额定电压:3300V额定电流:510A4.2截割电机型号:YBCS-1000(A)额定功率:1000kW额定电压:3300V额定电流:199A额定频率:50Hz额定转速:1485r/min防护等级:IP56绝缘等级:H工作制:SI冷却方式:水套、端盖水冷冷却水压力:≤2Mpa冷却水流量:≥3m3/h4.3牵引电机型号:YBQYS-150额定功率:150kW额定电压:660V额定电流:156A频率:0~50~100Hz额定转速:1483r/min最大转速:3200r/min防护等级:IP54绝缘等级:H工作制:S14.4破碎电机型号:YBC-160额定功率:160kW额定电压:3300V额定电流:33A额定频率:50Hz额定转速:1480r/min绝缘等级:H工作制:S1冷却方式:水套冷却冷却水压力:≤2Mpa冷却水流量:≥1.2m3/h 4.4泵站电机型号:YBRB-45(G)额定功率:45kW额定电压:3300V额定电流:9.9A额定频率:50Hz额定转速:1460r/min绝缘等级:H工作制:S1冷却方式:水套冷却冷却水压力:≤2Mpa冷却水流量:≥1.2m3/h 4.5遥控接收装置遥控接收装置兼作端头操作站实现整机的操作控制,并具有信号的发送、接收及电源的显示功能。
智能马达控制中心
PROFIBUS & DEVICENET
启停故障连锁信号
智能化电机控制模块
MCC系统
智能MCC的网络模块的使用(1)
典型控制方案
2
380V
3P
基本功能:
50HZ
•手动/自动切换
•手动启动/停止
•快速电流检测
•远程控制
E3 Plus 智能化过载继电器
2
NOTES:
2 DeviceNet 网络
智能MCC的网络模块使用(2)
1
72E
DCS 变频电机
1
72E
DCS 变频电机
1
72E
DCS 变频电机
1
72E
DCS 变频电机
1
72E
1
72E
1
72E
1
72E
1
1
1
DCS 软启动 DCS 软启动 DCS 软启动 DCS 软启动
10万吨板纸机造纸车间MCC马达表
108 L2104 109 110 111 112 113 114 115 116 117 118 119
流量、液位等控制 制浆、造纸车间马达控制
水分和定量等参数的在线检测
生产计划、纸卷管理、库存管理等
VPAK
VPAK在造纸厂自动化系统中的应用 VPAK MCC柜
TRAQManager管理系统
HZAC3000S传动系统
HZDCS3000 DCS系统
WebQ QCS
DCS和MCC系统的关联度(1)
• DCS是制浆造纸过程控制系统
来控制的场合 • 要建立“全透明工厂”的企业
智能MCC的使用(2)-一般原则
• 75KW以上马达建议使用软启动,采用网络控制 • 要求调速的马达使用变频器,采用网络控制 • 30KW以上的马达需要电流显示和监控,采用具体电流
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集成化的智能马达控制中心
Allen Bradley CENTERLINE® 2500 MCC智能低压柜-节能之窗
在全球能源极速紧缺的时代,高效率利用有限的能源是不二的选择,但是,一个
重要的前提,你知道你的能源都消耗在哪些生产工艺环节吗?你知道你下一个
节能项目该从何下手吗?你有足够的数据支持你的推论吗?罗克韦尔自动化A-B
CENTERLINE® 2500智能低压柜提供了智能解决方案及所需的硬件,通过集成架构
及网络能完整地“透视”你对于能耗分析所需的相关数据,包括最底层设备的数
据,让你轻松地利用完整的数据对于工厂的短期改造及长期扩建做出正确有依据
的决策。
罗克韦尔自动化A-B CENTERLINE® 2500是新一代的IEC智能低压柜,延用了
Allen Bradley北美NEMA标准的精干耐用基础结构设计(CENTERLINE® 2100)完全
符合IEC市场的需求。
罗克韦尔自动化A-B拥有超过百年的低压马达控制经验,
CENTERLINE® 2100 NEMA低压柜在北美更是多年来占有市占率第一的市场领先地
位,更于1999年为全球第一个厂家推出了智能化的低压柜。
智能低压柜的概念
在北美从此被广泛的接受及应用也造福了广大的客户群在生产上的便利。
智能低压柜的关键优点
智能低压柜除了能够为节能提供重大工厂改进决策的准确数据及讯息,其另一优点是能在运行中的生产线要发生故障前提前预报警让你实时解决即将要发生的问题进而大大的提升生产效率及降低生产线停产的风险及成本。
智能低压柜的综合成本概念
单单以硬件成本计算,智能低压柜明显的会比传统的低压柜高,原因不外乎是因为拥有了全系列的智能器件。
但是对于最终投资方来说智能低压柜的成本往往是降低的,关键就在于智能低压柜的综合成本优势。
以智能的网络来代替传统的硬接线,大量的铜制硬接线省略了及现场的施工调试所需的人力物力大大的减少了,以及大量的I/O模块也省略了,此外,后期的现场维护人员及需求则大规模的节约因为所有的设备监视都在主控室里就能够实现。
其实最关键的成本是现场停机工厂停产所造成的损失,智能低压柜能帮助你有效的减低非预期的生产风险。
许多实际案例说明了非预期的生产停机造成的成本远远大于前期设备的投资。
A-B CENTERLINE® 2500与市面上所谓的智能低压柜的关键差异
只要是有吸引力的新产品,厂家们为了竞争及抢市场争先恐后的抄袭新技术已经相当普遍,最后都是以打价格战收场,智能低压柜也不例外。
罗克韦尔自动化在1999年推出了全球第一套智能低压柜,此后有无数的厂家试着用最低廉成本的方式来达到所谓的智能低压柜技术。
这些类型的低压柜产品往往用户们买的时候觉得捡到了便宜,但在使用上却碰到了种种的问题进而对智能低压柜失去了信心。
智能低压柜的好坏关键,从罗克韦尔自动化的角度来看不外乎是两点:网络的可靠性及动力的安全性。
A-B CENTERLINE® 2500是标准的订制化产品,其优越的“智能柜体”性能针对每种不同的现场应用都有标准的设计及参数要求。
这些标准设计都是通过了罗克韦尔自动化在美国密尔瓦基的研发总部重复严格测试及验证的结晶,确保了整体设计的可靠性及安全性。
再经由A-B IntelliCENTER®专用智能低压柜软件的支持,完整的为用户提供了全套智能解决方案。
在国家标准中也有明确的定义智能低压柜的要求(GB/T 7251.8)。
此标准明确了网络电缆及动力电缆的铺设结构要求及监控软件的必要性。
许多厂家都只是简单的使用了部份的智能器件再将网络铺设在传统的低压柜中。
在应用设计当中也是以节省空间及成本为前提因而种下了网络的断线、干扰及器件使用过热故障的隐忧。
许多潜在问题是在前期调试无法体现的,等发现时常常都是在生产已受到严重影响之后。
罗克韦尔自动化对CENTERLINE® 2500智能低压柜质量的保证
除了上述从产品研发的质量保证,罗克韦尔自动化对其生产的要求也以同一标准看待。
所有的A-B CENTERLINE® 2500都是由罗克韦尔自动化独资的工厂生产已对其生产工艺及整串供应链做严格的把关。
在中国,A-B CENTERLINE® 2500只有在罗克韦尔自动化的独资上海金桥工厂生产,完全没有贴牌、生产及供应链失控的隐忧为用户提供了高质量的保证。
智能低压柜的优点在理论上是有目共睹的,其中包括了对短期、长期节能减排的铺垫,生产不停机的预报警功能,有节约综合成本的优势。
但是在实际执行上,用户还是要慎选厂家及柜型,以国家标准(GB/T 7251.8)对智能低压柜的要求为前提来做评估,进而对工厂的长远可靠安全运行打下稳固的基础。
.
智能低压柜定义
智能低压柜的关键元素
您知道什么是真正的智能低压柜吗?基于智能低压柜国家标准GB/T 7251.8的规定,其关键要素有:• 要求全系列智能元器件,如智能马达保护器;• 要求低压柜内置现场总线,如DeviceNet ,Profi bus ;• 要求专门设计的智能柜体结构,如要求通讯及控制电缆与 动力电缆完全隔离;
•
要求具备专用的监控软件,如IntelliCENTER®。
综合成本概念
智能低压柜综合成本
智能低压柜由于采用了总线技术,结合其无比优越的预诊断及远程监控功能,从而最大限度地避免了非预期的生产风险。
具体来说:
• 缩短设计周期,减少设计工作量;• 大量减少I/O 模块;
• 减少大量的硬接线工作,减少劳动力开支;• 采用专用的设计软件,减少设计错误;• 大量节省现场安装及调试费用;• 大量节省后期维护费用。
智能马达控制
智能马达控制
罗克韦尔自动化具有超过百年的马达控制经验,在90年代全球第一个推出智能马达控制中心,通过智能马达控制给客户带来的好处有:• 强大的预诊断及预报警功能,大大降低生
产的风险;• 综合成本的节约;
• 通过集中控制和管理,极大地方便和减少
现场的维护。
智能柜体结构
智能柜体独特结构
为了保证智能低压柜通讯的可靠性、稳定性,其专用的智能柜体结
结构特性
Publication 2500-PP002A-ZH-P July 2010 Copyright 2010 Rockwell Automation Inc. Printed in CHINA.。