焊装车间(1)
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焊装车间(1)
2020/11/21
焊装车间(1)
汽车厂焊装车间生产工艺流程
车底密封胶
前围
车侧
车顶
车架
OPERATIONS FOR APPLYING STRUCTURAL ADHESIVES, HOTS MELTS, AND BODY SEALERS FOR ASSEMBLING METAL BODY COMPONENTS
Graco 67:1 Premier Dura-Flo has 54% Greater Flow Rate
焊装车间(1)
流量可控计量系统
焊装车间(1)
流量可控计量系统
焊装车间(1)
流量可控计量系统
焊装车间(1)
什么是粘着剂?
• Substance capable of holding materials together in a functional manner by surface attachment
– Gear Meter – UltraFlo – Pressure Compensator
• 手动
– Manual Dispense
焊装车间(1)
热熔/温胶系统解决方案
压力补偿器热熔胶挤胶计量系统
焊装车间(1)
泵供料模组系统
焊装车间(1)
车身胶解决方案
手动系统
挤胶应用模组 65:1 Checkmate
• Automatic, Robotic or Manual Part Processing
• Wheel house outer • Front quarter panel • Rear quarter panel • Fuel tank
• Automatic, Robotic or Manual Part Processing
• Replace welds • Prevent moisture leaks • Prevent air leaks • Reduce vibration / noise • Eliminate dust • Eliminate fumes • Prevent corrosion
焊装车间(1)
为什么胶型控制很重要
vs. Graco 67:1 Premier Dura-Flo Flow capacity 12.5 cycles / gallon
Graco 67:1 Premier Dura-Flo has 35% Fewer cycles per gallon
焊装车间(1)
空气消耗量比较
SCFM at 3 gallons / minute
车底
Color Key • Sealer • Adhesive
Floor Pan
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
结构粘着胶和车身胶解决方案
PrecisionFlo 挤胶和喷胶系统
焊装车间(1)
结构粘着胶和车身胶解决方案
PrecisionSwirl 计量系统
焊装车间(1)
结构粘着胶和车身胶解决方案
手动系统
挤胶模组 65:1 Checkmate
焊装车间(1)
热熔/温胶系统
• Application temperature up to 162.7 degrees C.
Color Key • Sealer • Adhesive
车侧
• Wheel House Outer • Front Quarter Panel • Rear Quarter Panel • Fuel Tank
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo
• Equal distribution of loads from one member of a joint to another, allowing more uniform stress distribution
• May function as a sealant or an insulator • Can prevent corrosion in joints and act as
车架： 它是怎么组装起来的？
Side Sealing
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
• Bows • Rails
• Automatic, Robotic or Manual Part Processing
• Side sealing
结构胶粘接
• PrecisionFlo packages • Ultra-Flo packages • Volume Verification Meter packages • Pressure Compensator packages • Mastic Regulator packages • Manual Dispense packages
• Automatic, Robotic or Manual Part Processing
• Wheel house • FloBaidu Nhomakorabear Plan
• Automatic, Robotic or Manual Part Processing
• Fire wall • Cowl • Dash / top • Shot gun
• Material savings • Weight savings • Eliminate manual touch-up • Reduce subsequent processing problems • Statistical process control
焊装车间(1)
车身装配生产线
焊装车间(1)
Johnstone 65:1 S1M Air consumption @ 3 gallons / minute = 191 SCFM
vs. Graco 67:1 Premier Dura-Flo Air consumption @ 3 gallons / minute = 180 SCFM
Graco 67:1 Premier Dura-Flo performs with 6% less air consumption
前围
Color Key • Sealer • Adhesive
Firewall
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
设备解决方案 (可应用于以上所有工艺)
热熔胶
• Gear Meter packages • Ultra-Flo packages • Pressure Compensator packages • Manual Dispense packages
车身胶
• PrecisionFlo packages • Ultra-Flo packages • Volume Verification Meter packages • Pressure Compensator packages • Mastic Regulator packages • Manual Dispense packages
vibration dampener
焊装车间(1)
什么是胶?
• Used to fill discontinuities in an assembly • Fills joints, gaps and cavities between substrates • Sealed assemblies must endure thermal,
焊装车间工艺/解决方案
焊装车间(1)
车身结构材料
Steel
Steel
Teo
Aluminum
Steel Teo
Steel
Steel Steel
Steel
车底
Color Key • Sealer • Adhesive
Wheel House
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
车顶
Color Key • Sealer • Adhesive
Rails
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
焊装车间(1)
系统总包商
焊装车间(1)
材料供应商
焊装车间(1)
Graco 65:1 King CheckMate
焊装车间(1)
Graco 65:1 King CheckMate / Johnstone 65:1
焊装车间(1)
往复频率比较
Johnstone 65:1 S1M Flow capacity 19.23 cycles / gallon
前围
Color Key • Sealer • Adhesive
Cowl
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
• Excellent adhesion through oils and contaminants.
• Seal out noise, dust, water, and gases. • Typically 0 - 300% expansion rate.
焊装车间(1)
热熔/温胶系统解决方案
• 机器人
前围
Color Key • Sealer • Adhesive
Firewall & Dashtop
2 Packages • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
environmental, chemical and joint movement conditions • Minimum amount of sealant must seal and perform within service use conditions
焊装车间(1)
为什么要用胶/粘着剂
焊装车间(1)
流量输出比较
Flow @ 18 cycles / minute
Johnstone 65:1 S1M Flow @ 18 cycles / minute = 0.936 gallons / minute
vs. Graco 67:1 Premier Dura-Flo Flow @ 18 cycles / minute = 1.44 gallons / minute
Color Key • Sealer • Adhesive
车顶
Bows
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
2020/11/21
焊装车间(1)
汽车厂焊装车间生产工艺流程
车底密封胶
前围
车侧
车顶
车架
OPERATIONS FOR APPLYING STRUCTURAL ADHESIVES, HOTS MELTS, AND BODY SEALERS FOR ASSEMBLING METAL BODY COMPONENTS
Graco 67:1 Premier Dura-Flo has 54% Greater Flow Rate
焊装车间(1)
流量可控计量系统
焊装车间(1)
流量可控计量系统
焊装车间(1)
流量可控计量系统
焊装车间(1)
什么是粘着剂?
• Substance capable of holding materials together in a functional manner by surface attachment
– Gear Meter – UltraFlo – Pressure Compensator
• 手动
– Manual Dispense
焊装车间(1)
热熔/温胶系统解决方案
压力补偿器热熔胶挤胶计量系统
焊装车间(1)
泵供料模组系统
焊装车间(1)
车身胶解决方案
手动系统
挤胶应用模组 65:1 Checkmate
• Automatic, Robotic or Manual Part Processing
• Wheel house outer • Front quarter panel • Rear quarter panel • Fuel tank
• Automatic, Robotic or Manual Part Processing
• Replace welds • Prevent moisture leaks • Prevent air leaks • Reduce vibration / noise • Eliminate dust • Eliminate fumes • Prevent corrosion
焊装车间(1)
为什么胶型控制很重要
vs. Graco 67:1 Premier Dura-Flo Flow capacity 12.5 cycles / gallon
Graco 67:1 Premier Dura-Flo has 35% Fewer cycles per gallon
焊装车间(1)
空气消耗量比较
SCFM at 3 gallons / minute
车底
Color Key • Sealer • Adhesive
Floor Pan
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
结构粘着胶和车身胶解决方案
PrecisionFlo 挤胶和喷胶系统
焊装车间(1)
结构粘着胶和车身胶解决方案
PrecisionSwirl 计量系统
焊装车间(1)
结构粘着胶和车身胶解决方案
手动系统
挤胶模组 65:1 Checkmate
焊装车间(1)
热熔/温胶系统
• Application temperature up to 162.7 degrees C.
Color Key • Sealer • Adhesive
车侧
• Wheel House Outer • Front Quarter Panel • Rear Quarter Panel • Fuel Tank
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo
• Equal distribution of loads from one member of a joint to another, allowing more uniform stress distribution
• May function as a sealant or an insulator • Can prevent corrosion in joints and act as
车架： 它是怎么组装起来的？
Side Sealing
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
• Bows • Rails
• Automatic, Robotic or Manual Part Processing
• Side sealing
结构胶粘接
• PrecisionFlo packages • Ultra-Flo packages • Volume Verification Meter packages • Pressure Compensator packages • Mastic Regulator packages • Manual Dispense packages
• Automatic, Robotic or Manual Part Processing
• Wheel house • FloBaidu Nhomakorabear Plan
• Automatic, Robotic or Manual Part Processing
• Fire wall • Cowl • Dash / top • Shot gun
• Material savings • Weight savings • Eliminate manual touch-up • Reduce subsequent processing problems • Statistical process control
焊装车间(1)
车身装配生产线
焊装车间(1)
Johnstone 65:1 S1M Air consumption @ 3 gallons / minute = 191 SCFM
vs. Graco 67:1 Premier Dura-Flo Air consumption @ 3 gallons / minute = 180 SCFM
Graco 67:1 Premier Dura-Flo performs with 6% less air consumption
前围
Color Key • Sealer • Adhesive
Firewall
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
设备解决方案 (可应用于以上所有工艺)
热熔胶
• Gear Meter packages • Ultra-Flo packages • Pressure Compensator packages • Manual Dispense packages
车身胶
• PrecisionFlo packages • Ultra-Flo packages • Volume Verification Meter packages • Pressure Compensator packages • Mastic Regulator packages • Manual Dispense packages
vibration dampener
焊装车间(1)
什么是胶?
• Used to fill discontinuities in an assembly • Fills joints, gaps and cavities between substrates • Sealed assemblies must endure thermal,
焊装车间工艺/解决方案
焊装车间(1)
车身结构材料
Steel
Steel
Teo
Aluminum
Steel Teo
Steel
Steel Steel
Steel
车底
Color Key • Sealer • Adhesive
Wheel House
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
车顶
Color Key • Sealer • Adhesive
Rails
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
焊装车间(1)
系统总包商
焊装车间(1)
材料供应商
焊装车间(1)
Graco 65:1 King CheckMate
焊装车间(1)
Graco 65:1 King CheckMate / Johnstone 65:1
焊装车间(1)
往复频率比较
Johnstone 65:1 S1M Flow capacity 19.23 cycles / gallon
前围
Color Key • Sealer • Adhesive
Cowl
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
• Excellent adhesion through oils and contaminants.
• Seal out noise, dust, water, and gases. • Typically 0 - 300% expansion rate.
焊装车间(1)
热熔/温胶系统解决方案
• 机器人
前围
Color Key • Sealer • Adhesive
Firewall & Dashtop
2 Packages • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator
environmental, chemical and joint movement conditions • Minimum amount of sealant must seal and perform within service use conditions
焊装车间(1)
为什么要用胶/粘着剂
焊装车间(1)
流量输出比较
Flow @ 18 cycles / minute
Johnstone 65:1 S1M Flow @ 18 cycles / minute = 0.936 gallons / minute
vs. Graco 67:1 Premier Dura-Flo Flow @ 18 cycles / minute = 1.44 gallons / minute
Color Key • Sealer • Adhesive
车顶
Bows
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo • VVM • Pressure Compensator