manual pro(PERMA自动注油机)
Minolta Autometer Professional 产品说明书
Type:
Measuring range: Light receptors: Scale ranges:
Power source: Size:
Weight: Accessories:
Others:
Special high-sensitivity CdS-ceil incident-light m eas u r ing type that also measures
Film Speed Setting Di sk Grip
Cine Scale Shutter Speed Scale Lens Aperture Scale DIN Film Speed Scale High/Low Range Se lector Di21
Incident/Reflected Setting I ndicator Window
• Th e light , sturdy unit f eatures autom at ic over- and undere xposure warning lamps tha t fla sh when light is above or bel ow acceptable range.
SPECIFICATIONS
USE OF ACCESSORIES
11
Disk -Type Diffuser for Illuminance Measuring .. 12 Pinpoint Receptor for Measuring light
on G roundglass ............ ....... ..... ... ... .... .... .... . 13 To Determine (Subject of lighting)
PERMA自动润滑系统
PERMA自动润滑系统手册亚普汽车部件有限公司一.公司使用的PERMA系列CLASSIC 系列 PRO C系列二.公司使用地点机械手移模机构CLASSIC系列 PRO C系列三.P ERMA自动润滑系统的优势1.CLASSIC系列相比手工加油更安全、更可靠、更省钱可控制可持续的自动供油在极小的间歇内注入微量的油脂高污染的环境下可以持续供给轴承新鲜的润滑油不需要外动力四个不同的排油时间透明的塑料端盖可以观察到油脂是否用完可以用一根软管连接注油器到润滑点，最远1米手工可以操作，无需工具2.PRO C系列注油时间由机器的控制系统控制能独立供应2-6个加油点直接与分配器相联接而没有压力损失去掉分配器可以当作单点注油器使用注油量可以调整到机器需求的注油量在机器的停机时间，注油器处于等待状态，开机再次开始继续注油通过PLC和注油器的LED信号显示来监视运行状态25bar高压能保证长距离注油3.与手工注油的比较四. P ERMA 结构CLASSIC 系列 PRO C 系五. 工作原理1.CLASSIC 系列将塑料反应环拧入加油器，直到圆环被拧断，环内的金属球被压入电解液里并发生化学反应。
化学反应产生气体,气体越多,压力越大，使活塞产生向前运动，润滑脂/油就会连续不断地被挤出注入到加油嘴里。
当润滑油用完时，出口端的塑料盖会看到活塞的红色，表明加油器内的脂/油已用尽，应该及时更换新的加油器。
2.PRO C 系列在驱动部分显示屏上设置释放周期等参数，通过连接电缆传送给分配器，驱动部分转动通过中间轴驱使油杯中的油受压，通过分配器均匀的分配到6根软管中，使润滑点均匀注油润滑。
（详细请参照同文件夹中的视频）六. 油释放的时间油杯驱动部分分配器1．CLASSIC系列拧入反应环和挤出润滑油之间的滞后时间，会因使用不同型号的加油器和不同颜色的反应环而有所不同。
使用不同颜色的反应环，出油时间就不一样：黄色-1个月，绿色-3个月，红色-6个月，灰色-12个月。
小身材大用途——小保姆自动注油器
小身材大用途——小保姆自动注油器
或许你正在为机器的磨损而烦恼，或许你在焦头烂额地寻找解决磨损的方法，不用担心，瑞士进口的小保姆自动注油器能很好地解决这个棘手的问题。
乍一看小保姆自动注油器的外观，也许会轻视它所起的作用，那就大错特错了。
别看它体积小，工作起来可一点都不马虎。
它会代替人工一天24小时，一年365天照顾着你的设备，另外便于安装，操作简单。
小身材大用途用在它的身上是一点都不为过的，既然决定购买就要选就要选最实用的。
不同场所或许对小保姆自动注油器的容量提出不同的要求，小保姆自动注油器有多种规格可供选择，满足各种需求。
Perma STAR-CONTROL自动注脂器
中国长期以来畅销最佳的注油器产品是三和波达机电科技有限公司，不仅给机器滋润，还给企业带来无限的实惠，如机器的使用时间，及机器的维修时间延长，可畅通使用机器。
Perma STAR-CONTROL数码加脂器为电动机驱动型，驱动器可重复使用，油杯为一次性使用，更换油杯时要同时更换电池，出油时间由外部7-30VDC的电源控制。
深圳三和波达机电科技有限公司自2011年以来一直致力发展专业国际品牌进口供应。
在系统网络上与香港、新加坡仓库连网。
备有大量原装现货，100%香港原装进口，质量保证！价格实惠！自动注油器具有如下特性：1、主动受控制式润滑管理，大量节省设备维修成本。
2、可避免溢出污染或断油之烦恼。
3、可保持润滑面持续新油供给。
4、按需要随时可停可续。
5、独特设计，防爆安全，安装灵活，简便，不受方向、位置限制。
优势：一、人力：1.可減少人力工时。
2.可按设备所需定时定量给予油脂。
二、金钱：1.降低购油成本。
2.维修设备费用可减少,3.增加设备的妥善率。
4.减少设备维修时间。
5.增加产能。
6.加速设备自动化。
综合传统人工保养方式与自动注脂器的特点比较，我们可以非常直观的看出自动注脂器的使用给机器设备使用用户直接带来收益。
俗语说预防胜于治疗，而在全球化的竞争下设备的妥善率既是企业的竞争力，增加产值就是增加利润，所以日常设备的维修保养是非常重要的，而保养首重润滑，确实的润滑可降低设备耗损，减少维修费用可减低企业营运资金，进而有更多的资金投入企业运转，创造更大的利润，所以使用自动注脂器既可节流又可开源，更是一个企业进步的象征。
应用领域：一、化学工业：1．化工原料、产品制造业。
2．造纸业。
3．塑(橡)胶制品制造业。
4．玻璃纤维原料、制品制造业。
5．染料、顏料、色料、芳香料制造业。
6．石化原料制造业。
二、工业机械：1．工具机,2．工作母机。
3．食品机械、纺织机械、输送机械、化工机械等。
4．工业设备及制品制造业。
5．电工器材制造业。
simalube 自动润滑油器产品说明书
simalubeAdvantages of automatic lubrication with simalube 3simalube – the lubrication expert 4/5simalube 15 ml 6simalube multipoint 7simalube IMPULSE 8/9Applications 10/11Standard lubricants 12Accessories 13/14/15simalube: continuouslubrication ensures low costsand high reliabilityMillions of simalube lubricators are used worldwide in everyindustry. They are the best and most economical solution forthe continuous supply of grease or oil for periods of up to oneyear.simalube – everywhere forces act, something spins orsomething moves.Because my bearingsare worth it!«Once installed, simalube lubricators lubricateevenly, accurately and reliably. This is not at allpossible with manual lubrication.»23Advantages of automatic lubrication with simalubeOptimized lubricant delivery Lower costs thanks to simalubesimalube lubricators replace costly manual lubrication. This not only saves time, but also prevents insufficient or over-lubrication. The costs can thus be reduced by up to 30 percent.No more manual lubrication ■ Saves time■Greater work safety■ Hard-to-reach lubrication points are permanently supplied ■ Lower lubricant consumptionNo under- or over-lubrication of components ■ Less wear■ Less machine downtime■ Increased machine performanceSealed, dustproof and waterproof system ■ No more confusion of lubricants ■ Reduced risk of contamination■ No contamination of lubrication pointsCompliance with international standards ■ TÜV-tested and Ex certified in all zones ■ Improved workplace safety■ No environmental impact thanks to recycling and disposal according to regulationsContinuous lubricant delivery with simalube effectively prevents insufficient or over-lubrication that often occurs with manual lubrication.Up to 30 percent lower costs:■ Time-saving and greater safety at work thanks to fewer maintenance intervals■ Longer machine service life and less unplanned down-timesimalube – the automatic single-point lubricatorAvailable in 5 sizes, simalube supplies various lubrication points with lubricant around the clock.Day in, day out – for up to one year.simalube –the lubrication expertMore technical information and user manual can be downloaded at /en/simalubeTOM'sTIPReliability■ Lubrication points are continuously supplied with lubricant ■ No lubrication point is missed■ Easy monitoring of the dispensing process thanks to the transparent housingEnvironmental sustainability■ simalube can be refilled up to 3 times ■ Easy disposal at end of dispensing cycle■ simalube lubricators do not contain toxic substancesFlexibility■ simalube is available in 5 sizes: 15, 30, 60, 125 and 250 ml ■ Freely selectable dispensing cycle of 1 to 12 months ■ Dispensing cycle can be modified anytime■ simalube is available filled or empty for self-fillingUnlimited range of uses (see pages 10/11)To determine the size and time setting, use our free«Calculation Pro» program at /en/calproProductAutomatic long-term grease and o il lubricator Power generation Hydrogen gas producing drycell Working pressure Max. 5 barAdjustment Stepless 1–12 months(for standard conditions)Operating temperature – 20 °C to +55 °C ambient temperature(Grease consistency changes with temperature)Storage temperatureRecommended at 20 °C ±5 °C Lubricator volume 30 ml 60 ml 125 ml 250 ml Weight full ~82 g ~115 g ~190 g ~335 g Weight empty ~55 g~60 g~75 g~111 gRefill The 15–250 ml simalubes are r efillable.CertificationsComponents Specifications43 m m (1.7 i n )sima lube 3062 m m (2.4 i n )sima lube 60100 m m (3.9 i n )sima lube 12514 m m (0.55 i n )14 m m (0.55 i n )14 m m (0.55 i n )14 m m (0.55 i n )193 m m (7.6 i n )sima lube 250DrivePistonØ 52 mm Ø 52 mmØ 52 mm Ø 52 mmG 1/4"G 1/4"G 1/4"G 1/4"6simalube 15 mlProduct Automatic, long-term grease andoil lubricatorPower generation Hydrogen gas producing drycellWorking pressure Max. 5 barAdjustment Stepless 1–12 months(for standard conditions)Operating temperature – 20 °C to +55 °C ambient temperature (Grease consistency changes with temperature)Storage temperature Recommended at 20 °C ±5 °C Lubricator volume 15 mlWeight full/empty ~36 g / ~22.5 gCertificationsDimensionsSpecificationsThe smallest automatic lubricatorIn confined spaces, the 15 ml simalube offers the perfect solution. With its compact size, it is unique on the global market as the smal-lest automatic lubricator. It functions the same as the larger simalube lubricators and offers the same advantages.Ø 22 mm75 m m (2.95 in)■ Space-saving thanks to compact size ■Robust aluminium enclosure■ Same refill, installation and function as other simalube lubricators■ Alternative to the simalube multipoint when less than 5 lubrication points are needed (see page 7)14 m m (0.55 i n )G 1/4"7simalube multipointProduct Automatic, multi-point, long-term lubricatorsfor grease and oilPower generation Hydrogen gas producing drycell Working pressure Max. 5 barAdjustment Stepless 1–12 months(for standard conditions)Operating temperature –20 °C to +55 °C ambient temperature (grease consistency changes with temperature)Storage temperature Recommended at 20 °C ±5 °C Lubricator volume 5×8 mlWeight full/empty ~147 g / ~120 gCertificationsDimensionsSpecificationsAutomatic multi-point lubricatorThe simalube multipoint simultanously supplies 5 lubrication points for up to one year in the same reliable way as the other proven sima-lube lubricators. Thanks to the snap-on connector, simalube multipoint can be replaced easily and quickly when empty.■ 5×8 ml lubricant volume■ Allows very low lubricant delivery over a long period of time■ Snap-on connector for multipoint ■ Quick couplings for connecting hoses ■ Ideally suited for lubrication of linear guidesØ 52 mm (2.05 in)16.5 m m (0.65 i n )105 m m (4.13 i n )simalube IMPULSEPressure booster up to 10 barThe simalube IMPULSE ensures reliable lubrication in situations with high counter-pressure and long lubrication lines. With the automatic simalube lubricators, this pressure booster pumps greases and oils at up to 10 bar and 0.5 ml per impulse to the targeted lubrication point.The LED display of the intelligent pressure booster provides information continuously about the current operating condition, and flashes green when the device is functio-ning correctly.More technical information and a video for simalube IMPULSE can be found at /en/impulseTOM'sTIPProcure new battery pack and yourself ...250125s i m a l u b e 6075 m m (2.95 i n )10simalube applicationsThe spindles of a lifting station for railway wagons and locomoti-ves are lubricated with 125 ml simalube over 12 months.Two 250 ml simalube lubricators with brushes lubricate and clean the chain drive of a drum washing machine.The drive chain of a transport belt, which allows rolls to cool, is cleaned with special blue brushes and lubricated with 2 simalube SL18 in 30 and 60 ml sizes.125 ml simalube lubricators lubricate the rotating assembly of acrane.LIFTING DEVICESFOOD INDUSTRYGRAVEL AND CONCRETE PLANTS CRANESA simalube multipoint can lubricate 5 linear guides of a cutting and paper stacking machine in a printing house.The simalube IMPULSE with a 125 ml lubricator is used in gravel plants. The IMPULSE pushes the lubricant with a pressure of 10bar through a 4-metre lubrication line.A 125 ml simalube lubricates the pedestal bearing of a conveyor 60 ml lubricators on the electric motor and the drive shaft ensurecontinuous lubrication of a centrifugal pump.The 125 ml simalube maintains the guide rails of elevators andprevents dry friction. The system is attached directly to the cabin roof.15 ml simalube lubricators with brushes constantly supply the rackMany other applications can be found at /en/simalube-applicationsTOM'sTIPGRAVEL AND CONCRETE PLANTS PRINTING INDUSTRY RECYCLING ELEVATORS AND ESCALATORSWATER TREATMENT/SEWAGE TREATMENT PLANTSMACHINERY AND PLANT ENGINEERING(EP)Datasheets are available for all greases and oils at /en/lubricantsTOM'sTIPsimalube standard lubricants and accessories13290.1045290.1046290.2037-S 290.2038-SMounting support with pro-tective cover for simalubeChain lubrication with round brush and two clampsChain lubrication with bra-cket, universally adjustableMounting bracketChain lubrication with clampLubrication of elevator gui-des or wire ropesRound brush with 90° connection + recommended • possible – not recommendedApplication examplesThe simalube can be easily installed anywhere and in any position with these accessories.290.2000290.2002290.2004290.2039290.2042290.2034290.2013290.2010290.2014290.2080290.2082290.2083290.2084290.1060290.2082290.2083290.2084290.2035290.2036290.2037290.2038290.2010290.2010290.2041290.1005290.2800290.2081290.2085290.2000290.2002290.2004290.2080290.1060290.2035290.2036290.2037290.2038290.1045290.1046Safety accessories 14Installation accessoriessimalube multipoint installation componentssimalube IMPULSE accessories15simatec agStadthof 2, CH-3380 Wangen a. Aare Tel.: +41 (0)32 636 50 00Fax: +41 (0)32 636 50 19*******************simatec – innovative solutions that deliver outstanding customer benefitsMaintenance products by simatec – industrial technologysimatec is an international, Swiss family enterprise. Since its founding in 1983, this motivated team has been developing, ma-nufacturing and marketing innovative pro-ducts for the maintenance of rolling bearings under the brand names of simalube, sima-therm and simatool.The direct customer benefits are always at the forefront. Using newly developed tech-nologies, simatec simplifies complex pro-cesses and reduces routine maintenance for tens of thousands of machines around the globe.Select trading partners sell simatec main-tenance products around the world. They provide professional service and individu-al, expert advice.LubricatorsThe simalube lubricator provides auto-matic lubrication over a period of one month to a year and can be adjusted in an infinitely variable manner. simalube supplies every lubricating point with the ideal amount of lubricant – be it oil or grease – so that subsequent manual lub-rication is no longer needed and mainte-nance costs are reduced in the long term.Induction Heaterssimatherm induction heaters heat circular metal parts, such as roller bearings, in a very short amount of time, so they can be installed quickly and efficiently. The inductive heating of metallic workpieces makes sense from both an economical and ecological perspective. simatec is the world’s leading manufacturer of these ty-pes of heaters.ToolsThe simatool toolkits enable the fast instal-lation and removal of roller bearings and seals. They are used all over the world in machine and maintenance workshops within all industries.simalube video1735/610.9201。
Perma自动注油器的型号和规格
16 469 348
162 469 387
SO70
食品级油(NSF H1)
160 470 385
16 470 348
162 470 387
驱动装置
STARVario系列驱动装置
21 002 381
STAR Control系列驱动装置
21 003 383
电池
STARVario电池
162 010 387
SO14
高性能油
160 414 385
16 414 348
162 414 387
SO32
通用油
160 432 385
16 432 348
162 432 387
SO64
生物分解油(低粘度)
160 464 385
16 464 348
162 464 387
SO69
生物分解油(高粘度)
-40至120
1/2
230
稀油类:
SO14
高性能油
DIN CLPE320
合成油
-20至250
320
SO32
通用油
DIN CLP100
矿物油
-10至100
100
SO64
生物分解油 (低粘度)
DIN CLPE100
合成油
-25至160
100
SO69
生物分解油 (高粘度)
DIN CLPE460
合成油
-20至160
SF03
高温型油脂220℃
01 003 001
06 003 137
-
SF04
高性能型油脂
01 004 001
06 004 137
PERMA
PERMA自动注油器
上海秋腾贸易有限公司优惠供应PERMA注油器、PERMA自动注油器、PERMA自动注脂器、PERMA、PERMA注脂器、PERMA单点注油器将塑料反应环拧入加油器，直到圆环被拧断，环内的金属球被压入电解液里并发生化学反应。
化学反应产生气体,气体越多,压力越大，使活塞产生向前运动，润滑脂/油就会连续不断地被挤出注入到加油嘴里。
当润滑油用完时，出口端的塑料盖会看到活塞的红色，表明加油器内的脂/油已用尽，应该及时更换新的加油器。
拧入反应环和挤出润滑油或脂之间的滞后时间，会因使用不同型号的加油器和不同颜色的反应环而有所不同。
使用不同颜色的反应环，出油时间就不一样：黄色-1个月，绿色-3个月，红色-6个月，灰色-12个月。
具体请参考下表。
不同型号的加油器所装润滑油或润滑脂的类型是不同的，SFxx（xx是数字，下同）代表加油器装的是不同的润滑脂，SOxx代表不同的润滑油，Gxxx或Sxxx代表客户特殊订制的加油器。
每只加油器底部的金属部分都会用钢印标出这只加油器的型号。
客户初次使用perma加油器前，我们会给您详尽的指导。
如果客户已经在使用perma加油器，需要购买备件时，请提供您要的加油器的型号（如SF01）和规格（如红色反应环）这两种资料。
(整理)Perma CLASSIC自动润滑器.
Perma CLASSIC系列材料:金属外壳机械驱动:电化反应出油期:1, 3, 6或12个月(在+20 °C / 68 °F下的 SF01)容量:120 cc出油压力:最大 4 bar / 58 PSI环境温度:0 °C / 32 °F 至+40 °C /104 °F应用范围:滚动和滑动轴承, 链条, 开放式齿轮, 导轨等.黄色环:1个月绿色环:3个月红色环:6个月灰色环:12个月Perma CLASSIC系列产品的工作原理和使用方法Classic 系列专用将塑料反应环拧入加油器，直到圆环被拧断，环内的金属球被压入电解液里并发生化学反应。
化学反应产生气体,气体越多,压力越大，使活塞产生向前运动，润滑脂/油就会连续不断地被挤出注入到加油嘴里。
当润滑油用完时，出口端的塑料盖会看到活塞的红色，表明加油器内的脂/油已用尽，应该及时更换新的加油器。
拧入反应环和挤出润滑油或脂之间的滞后时间，会因使用不同型号的加油器和不同颜色的反应环而有所不同。
使用不同颜色的反应环，出油时间就不一样：黄色-1个月，绿色-3个月，红色-6个月，灰色-12个月。
具体请参考下表。
不同型号的加油器所装润滑油或润滑脂的类型是不同的，SFxx（xx是数字，下同）代表加油器装的是不同的润滑脂，SOxx代表不同的润滑油，Gxxx或Sxxx代表客户特殊订制的加油器。
每只加油器底部的金属部分都会用钢印标出这只加油器的型号。
客户初次使用perma加油器前，我们会给您详尽的指导。
如果客户已经在使用perma 加油器，需要购买备件时，请提供您要的加油器的型号（如SF01）和规格（如红色反应环）这两种资料。
Perma Classic 系列产品的出油期注:以上数据为Perma-tec公司在实验室条件下得出的结果，只作选择出油期的一般参考。
实际的出油时间会受到很多因数的影响，例如：加油器所装的油品型号，加油点的背压和连接方式等。
Perma NOVA自动加脂器
中国长期以来畅销最佳的注油器产品是三和波达机电科技有限公司，不仅给机器滋润，还给企业带来无限的实惠，如机器的使用时间，及机器的维修时间延长，可畅通使用机器。
Perma NOVA自动注油器系列为最新研发和生产的数显式电化学反应驱动型，由显示和设定单元和油杯组成，显示和设定单元可重复使用，油杯一次性使用。
Perma NOVA自动注油器显示和设定单元上带操作按钮和数字显示，可以设定出油期为1-12个月，并可显示工作状态。
Perma公司是世界上最大的自动注油器生产商，其全球市场占有率为80%。
而且Perma在研究和开发方面进行了大量的投资，拥有世界领先水平。
深圳三和波达机电科技有限公司自2011年以来一直致力发展专业国际品牌进口供应。
在系统网络上与香港、新加坡仓库连网。
备有大量原装现货，100%原装进口，质量保证！价格实惠！自动注油器具有如下特性：1、主动受控制式润滑管理，大量节省设备维修成本。
2、可避免溢出污染或断油之烦恼。
3、可保持润滑面持续新油供给。
4、按需要随时可停可续。
5、独特设计，防爆安全，安装灵活，简便，不受方向、位置限制。
优势：一、人力：1.可減少人力工时。
2.可按设备所需定时定量给予油脂。
二、金钱：1.降低购油成本。
2.维修设备费用可减少,3.增加设备的妥善率。
4.减少设备维修时间。
5.增加产能。
6.加速设备自动化。
俗语说预防胜于治疗，而在全球化的竞争下设备的妥善率既是企业的竞争力，增加产值就是增加利润，所以日常设备的维修保养是非常重要的，而保养首重润滑，确实的润滑可降低设备耗损，减少维修费用可减低企业营运资金，进而有更多的资金投入企业运转，创造更大的利润，所以使用自动注脂器既可节流又可开源，更是一个企业进步的象征。
应用领域：一、化学工业：1．化工原料、产品制造业。
2．造纸业。
3．塑(橡)胶制品制造业。
4．玻璃纤维原料、制品制造业。
5．染料、顏料、色料、芳香料制造业。
6．石化原料制造业。
德国Perma自动润滑装置说明
德国Perma自动加脂(油)器，可以自动地，定量地给所有润滑点加注油或油脂。
其中Star Vario系列自动加脂(油)器，由电池供电，电机驱动，指示灯指示工作状态。
有三种不同容量的油杯（S60-60毫升，M120-120毫升和L250-250毫升）可供选择配套使用。
可自行设定出油量和出油期，使用灵活方便，出油量精确可靠，特别适合对润滑要求特别高的机械设备使用材料: 透明塑料外壳机械驱动: 可重复使用的机电驱动装置,带齿轮电机和可更换电池组出油期: 1, 3, 6 或 12 个月, 可自行设定容量: 油杯 60 / 120 / 250 cc出油压力: 最大 5 bar / 75psi环境温度: -10 °C / 14 °F 至+50 °C / 122 °F应用范围: 滚动和滑动轴承, 链条, 开放式齿轮, 导轨等.特别适用于需要高出油压力和快速反应建压出油, 以及环境温度高和变化的环境.特征: 油杯 (润滑油筒) 可就地更换,耐腐蚀,电驱动装置可重复使用. 带保护盖, 可以防水和防尘等...STAR VARIO系列加油器分三部分：驱动装置,电池和油杯。
驱动装置由带开关的后端盖，控制电路板（带红/绿指示灯），电池组，驱动电机，减速装制和螺杆接头等组成；油杯由塑料外壳，活塞，螺杆和润滑油/脂组成。
打开开关，电机定时转动，带动螺杆转动，螺杆带动活塞向前运动，将油或脂压出油杯。
使用时将驱动装置和油杯拧接在一起，打开后端盖，装入电池组（注意箭头标志朝向加油器）。
在电路板上有两组微型拨动开关用于设定出油期和选择配用油杯的规格（详见下表1），设定好出油期后盖上端盖，将整个加油器拧入加油咀上。
将端盖上的开关拧到ON的位置，红色指示灯亮，同时听到电机的嘀哒响声，表明加油器已经开始正常工作。
绿灯闪亮（每15秒），系统正常；红灯闪亮（每8秒），系统错误；绿/红灯闪亮（每3秒），油杯用完，需要更换新的油杯和电池；红灯亮，正常出油。
perma注油器使用手册
perma注油器使用手册
使用Perma注油器时，需要注意以下几点：
1. 选择合适的Perma注油器：根据设备的润滑需求，选择合适的型号和规
格的Perma注油器。
2. 安装Perma注油器：根据设备的安装位置和空间，选择合适的安装方式，安装Perma注油器。
3. 加注润滑油：打开Perma注油器的加油口，加入适量的润滑油。
4. 启动设备：启动设备，Perma注油器开始工作。
5. 检查润滑效果：观察设备运行情况，检查润滑效果，如有异常，及时调整。
此外，使用Perma注油器时还需要注意以下几点：
1. 确保电源接通，且电源插头与设备电源插座相匹配。
2. 确保设备已安装完毕，并按照要求进行加油。
3. 注油完成后，设备将自动停止。
4. 请勿在油箱液面过低时使用Perma注油器。
5. 如有问题，请及时联系专业人员进行维修和保养。
自动注油机使用方法
自动注油机使用方法今天关注了一下自动注油器，每两小时开机盖查看，注油一切正常！进入主题一共四个按键，先介绍功能：1.power键，开机电源键2.mode/lock键，模式选择键，虽然标有lock（锁定），但实际上不能通过此键锁定，这个键只能选择month（月份）模式，为什么后面在解释。
可选择的月份有：1,2,4,6,……12个月，再加上一个H,字母H是hour（小时）的第一个字母。
模式选择，就是选择多久加一次油，是一个月，还是两个月，还是一个小时。
3.test键，测试键。
注油器按当前模式运行（注油）一个周期然后自动停。
这个键实际上就是用来测试注油器能否正常工作的。
4.reset键，复位键。
所有设定将恢复出厂默认值。
再介绍注油器的操作:1.开机，按住power键不动，大约3,4秒吧，显示屏灯亮，开机成功，但此时显示屏上的字是闪烁的，不固定，lock键也不能固定（锁定），此键如同虚设啊不管它了，大约10秒左右，自己不闪了，且显示屏左上角出现了一把锁，自己锁定了接上面步骤2.模式选择，即选择多久注一次油。
点击mode/lock键，一点反应也没有，只是指示灯闪了一下（红色）。
按住mode/lock键不放，大约3秒，显示屏字开始闪烁，那把锁也消失了，可以设置模式了。
在闪烁状态下点击此键，month线框内依次出现1,2,4……H,我选择H,即每小时注一次油，因为烘箱里高温嘛，要是选一个月那链条就挂了。
每小时注油注多长时间呢？这个无法设置，注油时间和所选模式是对应的，厂家设置好的默认值，不能改变。
字母H下面的数字是15，意思是每小时连续注油15秒。
3.测试，模式设置好了，接下来就测试一下，看注油器能不能注油且连续注15秒。
按住test键不放，大约三秒，显示屏字闪烁，电动机符号M闪烁，注油器开始注油了，看见油在管子里走动，刚好15秒后停止注油。
我:附：连续test注油，将输油管排空，然后等注油器自己停止并锁定在所设置模式。
德国Perma-tec 注油器共19页文档
---德国Perma-tec 注油器技术和咨询介绍
品牌介绍
Perma公司是世界上最大的自动注油器生产商，其全球市场占有率为80%。 高科技产品及客户导向的解决方案使Perma在润滑技术上建立了标杆。 Perma 在自动加油技术领域中，意味着发明和创造。Perma公司生产的单 点、多点自动注油系统已经运用到全球所有行业及应用中。Perma是全球 单点自动注油器领域中的领导者，它的市场占有率已远远超过了任何其他 制造商。为了保持领先地位，Perma在研究和开发方面进行了大量的投资， Perma的成功来自于大量独创的自动注油系统。40多年的经验、持续超前 的思想、不断实施的创新带来了能满足最高科技要求的独特方案。我们为 了满足客户需求，让他们自始至终的参与所有新产品的开发，这种供应商 与客户之间紧密的合作关系，使Perma能不断的提高产品和服务的质量
perma PRO LC 500
perma Multipurpose greaseSF01 106753 perma Extreme pressure greaseSF02 106754 perma High temp. greaseSF03 106755 perma High performance greaseSF04 106757perma High temp. / Extreme pressure greaseSF05 106758perma Liquid greaseSF06 106759perma High speed greaseSF08 106760perma Multipurpose bio greaseSF09 106761perma Food grade grease NSF H1SF10 106762Cover for PRO LC 500106960
perma中文资料
46 – 47
2 | | ©2010 - perma-tec GmbH & Co. KG
©2010 - perma-tec GmbH & Co. KG | | 3
优点概述 更高效、更安全、更经济
> 经济优势
以 100 个润滑点来计算
产品目录
自动润滑的世界
凭借高科技产品和以客户为导向的解决方案，perma-tec 成为了润滑技术的标杆
目录
perma –自动润滑的世界
企业、自动润滑的优势、行业、应用、perma 润滑系统概述
2 – 9
单点润滑系统
电化学驱动：CLASSIC, FROST, FUTURA, NOVA 电驱动：STAR VARIO, STAR CONTROL TIME / STAR CONTROL IMPULSE
perma
perma 能降低高达 25% 的润滑成本
成本
针对每个行业都有一套适合的润滑解决方案
> 汽车 perma 在汽车生产的每个阶段，特别合适的 perma 自动润滑系统都能可靠地为所有类型的 润滑点提供正确的润滑油量。高端解决方案（如 perma NET）将确保即便是位于很 长生产线上的每一个润滑点都能单独得到润滑。
> 传送带
编码开关
1819
稀油和润 滑脂 (1)
自定义
时间
1
5
-10 +50
驱动电机 15-30 V DC
编码开关
20 21
perma CLASSIC
perma FUTURA
perma CLASSIC
稀油和润 滑脂 (1)
自定义
自动注油器PPT课件
继电器盒尺寸(mm)： 85mm(L)*49mm(W)*32mm(H)
线路长度：
从供电源输入：1m， 从供电源输出：4.5m， 从MSP加脂器 ：90mm
2021/4/8
4
心灵的归属地【数码加脂器】
笔者注：这是一篇数码加脂器的宣传文，在与和美国总公 司的沟通下，苏州泰福特机械有限公司取得在中国的代理
油器】 。
5、差压诊断功能。显示因供油量过多或管道阻力等差压过大而引起的供油受阻情况。【自动注 油器】
6、测试功能。用于确认动作、急速喷油（清除）、电机负载诊断等各种目的。【自动注油器】 7、供脂可靠性。工作压力（20kgf/cm2)高，可适用于远距离安装。 8、电池诊断功能。显示电池容量状态，准确告知更换时间。
权 “绿草苍苍,白暮茫茫。有位佳人，在水一方。”这位 佳人正是传说中的【数码加脂器】。他告诉笔者，他拥有 高科技的技术，轻盈的身躯，数码加脂器给人带来的不仅
是欣赏之美，更是一种心灵回归。 优势： 策略性使用活塞夹可人人减少存放时的油脂分离情况。 开箱后可立即安装。
相比其他传统弹簧式加脂器，更可靠更高效，因其最大 程度的解决了油脂分离的问题。 可选多种注油比，适合于伞部的应用实例。 用户友好性。 注油简单。
工作温度范围
-20℃~55℃（-4°F~131°F）
认证/防护等级
Ex ia IIC T4/IP54
包装
一箱10套
优势
一键选择设置1-12个月
用户友好的LCD大显示屏
微处理器控制，确保最精确的注油比
可随时进行重新设置
减少库存，可选六种注油比
透明容器，便于目测检查
2021/4/8
3
Pulsarlube MSP 自动单点润 滑器
宝腾注油机使用说明书
宝腾注油机使用说明书
小型宝腾注油机
宝腾注油机适用范围及特性：
使用前先确定注油机所使用的电源电压，然后打开注油机的接线盒盖，按照接线盒盖内侧的接线说明接好输入电源线，接线时，一定要确实锁紧。
线接好后，锁上接线盒盖，接通电源即可。
小型宝腾注油机说明：
1、润滑脂油缸活塞直径100mm，行程
2、7L
3、注油的/大工作压力:8mpa、
4、适用介质：各个牌号钙基，铝基润滑脂。
5、贮油机容积，Y9OL-4 1、5千瓦
4、整机质量：5M高压胶管，额定工作压力为1、宝腾注油机内附有压力调整阀，具有调整管内压力之功能，并附有压力表，可供指示管内压力。
5、马达可适应连续运转。
适应于连续式润滑系统。
小型宝腾注油机
宝腾注油机注意事项：宝腾注油机，高压注油机，宝腾注油机价，手板钻，双簧板钻，齿条起道机，液压起道机，手摇起道机，电动高压注油机，轨距尺，轨距尺，水平弯道机，液压垂直弯道机，钢丝绳切断器，液压拔轮器，液压拉马等设备，还有矿用道钉，手工道钉，机制道钉欢迎各地客户选购，来电洽谈。
注油机又称为：宝腾注油机、润滑油自动注油机，使用宝腾注油机注油机可以大大地提高工作效率。
并且宝腾注油机注油机重量是15KG，产品长360mm,宽320mm 高：850mm。
如使用宝腾注油机注油机一年内，出现因设计，制造，装配原因引起的产品机件损坏，经监督部门鉴定后，在三个工作日内向我公司售后部门提交书面材料，售后服务部门确认后实行三包服务。
perma注油器使用手册
perma注油器使用手册摘要：1.介绍perma 注油器2.perma 注油器的工作原理3.perma 注油器的使用方法4.perma 注油器的维护和保养5.perma 注油器的注意事项正文：【1.介绍perma 注油器】perma 注油器是一种高品质的润滑油注油设备，主要用于为机械设备提供持久、可靠的润滑。
它可以在各种恶劣的环境下工作，具有出色的抗磨性能和抗氧化性能，可以有效地延长机械设备的使用寿命。
【2.perma 注油器的工作原理】perma 注油器的工作原理是通过压缩空气驱动内部的齿轮泵，将润滑油从油箱中抽出，并通过管道输送到需要润滑的机械设备处。
在润滑过程中，perma 注油器可以根据需要自动地调节润滑油的流量和压力，以保证润滑效果达到最佳。
【3.perma 注油器的使用方法】在使用perma 注油器时，首先需要将注油器与润滑油箱连接，并通过压缩空气管道连接到注油器的进气端。
然后，打开注油器的开关，调节压缩空气的压力和润滑油的流量，使润滑油能够顺畅地流入需要润滑的机械设备中。
在使用过程中，需要定期检查润滑油的质量和数量，及时更换或补充润滑油。
【4.perma 注油器的维护和保养】为了保证perma 注油器的正常工作和延长使用寿命，需要定期进行维护和保养。
首先，需要定期更换润滑油，以保证润滑油的质量和性能。
其次，需要定期检查注油器的内部部件，如齿轮泵、阀门等，以确保其工作正常。
最后，需要定期清洁注油器，以去除内部的污垢和杂质。
【5.perma 注油器的注意事项】在使用perma 注油器时，需要注意以下几点：首先，需要选择适合的润滑油，以保证润滑效果达到最佳。
其次，需要控制压缩空气的压力和润滑油的流量，以避免过度润滑或润滑不足。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
perma PRO perma PRO Operating InstructionsPRO 250 / 500This operating manual is valid for the lubricator perma PRO with PRO LC-units 250 cc and 500 cc.©2003 perma-tec GmbH & Co. KGWithout the specific approval of perma-tec GmbH & Co. KG no part of this documentation can be copied or made available to third parties.We have taken great care when compiling all the details contained in this documentation. However, we cannot rule out discrepancies and we reserve the right to make technical changes to the product without giving advance notice.We do not assume any judicial responsibility or liability for damages which may ensue as a result.We will include any necessary changes in the next edition.Compiled and printed: 18 / 11 / 2005 ©K o n z e p t i o n & G e s t a l t u n g A r b e i t s s i c h e r h e i t u n d D o k u m e n t a t i o n A R A , 4 8 1 6 7 M ün s t e r , w w w . a r a -m u e n s t e r . d eLubrication System perma PROQuick Reference Guide for the Lubrication Systemperma PROOn this page you will find some important information for quick and easy operation and setting of the perma PRO. Before the first installation of the perma PRO, and whenever you need detailed instructions, you should read the complete Operating Manual which contains information that must be observed. Make sure to follow the instructions given in the chapter “Safety Notes”.♦ Insert a new battery set into the battery compartment (follow directions of the arrows).♦ On the assembly plate, insert the contact pin in the correct slot for the PRO LC-unit that youintend to use (250 or 500).♦ Place the PRO LC-unit inside the cover and remove the plug of the PRO LC-unit. ♦ Push the PRO LC-unit into the cover until lubricant comes out of the opening. ♦ If necessary, mount the drive unit onto the mounting device and attach it with thethree pre-drilled holes. ♦ Place the PRO LC-unit with its cover on the drive-unit. Make sure that the catch locks and thatthe teeth of PRO LC-unit and drive unit interlock.♦ Turn the cover clockwise until the bayonet catch locks.♦ Hold down the ON/OFF/SELECT button until the …Remaining Volume“ appears in thedisplay and the green LED starts blinking.♦ Refer to the manufacturer’s guidelines about the lubrication point that you want to lubricate,in order to determine the required lubricant amount in cc per one hundred operating hours. ♦ Refer to chart 3 (chapter 6.7) and find your required lubrication amount. Based on that, thechart will show you the required PRO LC-unit size, the setting of the discharge period, and the setting mode.♦ You may also refer to our perma Select program which can be downloaded from our webpage free of charge. It helps you in selecting the correct settings.♦ Keep the MODE/SAVE button pressed until you have reached the Configuration Menu. ♦ Push the MODE/SAVE button as many times as it takes to reach the desired setting(Days, Weeks or Months).♦ When the display shows the correct setting mode, push the ON/OFF/SELECT buttonas many times as it takes to reach the desired discharge period.♦ Keep the MODE/SAVE button pressed until the display shows the …remaining volume“.♦ Keep the ON/OFF/SELECT button pressed until the display shows ("–– ") .Protection coverWith bayonet catch for quick opening/closing.PRO LC – Unit(Lubrication Canister) Cartridge, piston, spindle filled with lubricant.Red LEDindication.TypeProduct type and size of PRO LC-unit.ContentDescription of the contained lubricant and the filling date.DisplayInforms about operating conditions, malfunctions, settings, and thelubricant volume left in the PRO LC-unit..Push Button: ON/OFF/SELECTUsed to turn the unit on and off, and also to gradually increase the discharge period.(Jumper) To set the size Battery – Set Assembly of the perma PRO // Exchange of PRO LC-unit (refer to chapters 4 and 7)Starting the perma PRO (refer to chapter 6.5)Determine Discharge Period (refer to chapter 6.7)Setting the Discharge Period (refer to chapter 6.8)Save Settings (refer to chapter 6.8)Stopping the perma PRO (refer to chapter. 6.6)Table of ContentsThe lubrication system perma PRO 1Quick reference guide 2Content31. Various41.1 Deliveries 1.2 Storage 1.3 Markings 1.4 Intended Usage 1.5 Legal Requirements2. Safety Instructions62.1 Persons responsible for safety 2.2 General Safety Instructions 2.3 Safety Information for perma PRO3. Technical Data73.1 Design of the perma PRO Lubricator4.Mounting and Assembly of the Lubrication System 94.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting 4.2 Assembly of the Lubricator5.Display and Control Elements of the Lubrication System 125.1 Display Elements 5.2 Function Indication on the Display 5.3 Function Indication via the LEDs 5.4 Control Buttons6. Operation and Control 136.1 Preparations 6.2 Prior to Operation 6.3 Setting into Operation 6.4 During Operation 6.5 Switching the Lubrication System On 6.6 Switching the Lubrication System Off 6.7 Determining the Discharge Period 6.8 Setting the Discharge Period 6.9 Calculation of the Remaining Discharge Period7.Replacement of the PRO LC-Unit 197.1 Setting the Volume of the PRO LC-Unit 7.2 How to Replace the PRO LC-Unit8. Trouble Shooting 218.1 Error Messages on the Display 8.2 Trouble Shooting Guide9.Accessories and Spare Parts2210. Disposal2411. Service24perma-tecGmbH & Co. KGInternet: e-mail: info@1. VariousAbout this Operating Manual♦ This operating manual is intended for the safe operation of the perma PRO automatic lubricator.It contains safety instructions which must be adhered to.♦ Everyone who works on or with the lubricator must have access to this operating manual during theirshift. They must also pay attention to all relevant instructions and notices.♦ The operating manual must always be kept complete and in easy to read condition.Terms Used♦ Lubricator perma PROIn the following text, the “lubricator“ will either be called “lubricator“ or by its name “perma PRO“.♦ Lubrication CanisterIn the following text, the “Lubrication Canister“ will be called PRO LC-unit. The user can order the PRO LC-unit with different lubricants and in size 250 cc and 500 cc.Usage of Safety InstructionsAll safety instructions in this operating manual are standardized.Danger SignsThis sign warns you of any danger to people’s health or to subjects.This sign alerts you to application tips which will help you in doing certain tasks quicker and safer.1.1 Delivery / Content♦ perma PRO will be delivered according to customer specifications in regards to type of grease and sizeof PRO LC-unit.The user must only assemble it and adjust the desired settings.♦Mounting device and screws included.♦ Operating instructions and EC Conformity Declaration included.Upon delivery, make sure to check if the delivered goods correspond to your order. perma-tec GmbH & Co. KG will not accept liability for subsequent claims of any shortcomings. ♦ Please immediately forward any claims:of noticeable transport damage: directly to the forwarder.of noticeable faults, shortcomings or defects: directly to your perma distributor.1.2 StorageWhen the lubricators are not immediately installed, you must ensure appropriate storage conditions in dry, dust free places with a temperature of +20°C ±5° C (+68°F ±9°F).Please make sure that the cover disc (2) with plug (3) on PRO / PRO C drive units (1) is never removed for a longer period since this will cause the internal support battery to empty prematurely.Remove the cover disc only right before you intend to use the lubricator.Extended storage periods without cover disc/plug or without an PRO LC unit should be avoided.12.Conformity Declaration for perma PROEC – Conformity DeclarationAccording to the Machinery Directive 98/37/EC and according to EMV (Electromagnetic Compatibility) – Directive 89/336/EWG.The manufacturerperma-tec GmbH & Co. KG Hammelburger Straße 21D – 97717 Euerdorfhereby declares that the product as described in the given statement conforms to the regulationsappertaining to the directives referred to above, including any amendments thereto which are in force at the time of the declaration.Product description: Automatic lubricator Product name: Lubricator perma PROType: perma PRO 250 and perma PRO 500The following harmonised standards were applied:EN 292 – 1: 1991 Safety of machinery – basic concepts, general terms of reference as regards design and construction– Section 1: Basic Terminology, MethodologyEN 292 – 2:1991Safety of machinery – basic concepts, general terms of reference as regards design and construction– Section 2: Technical terms of reference and specificationsEN 60204 – 1:1998 Machinery’s electrical equipmentEuerdorf, 09 December 2002perma-tec GmbH & Co. KGPeter Mayr, Managing Director Dr. Michael Weigand, Technical ManagementThis declaration certifies conformity to the directives referred to but it is not a warranty of qualities. The safety instructions of the operating manual are to be observed.(3(2)10. DisposalHelp us in protecting the environment and saving resources by recycling valuable raw material. Please follow your local waste disposal regulations.11.Service♦ Please contact your local supplier for availability and cost of the following:Returning of the empty lubricator for environmentally safe recycling or disposal.or:exchange of battery set. exchange of PRO LC-unit.setting the desired discharge period.1.3 Markings♦ The lubricator perma PRO is clearly marked with a label on the drive system and a label on the PROLC-unit.♦ CE mark on the drive unit and the PRO LC-unit.♦ Manufacturer:perma-tec GmbH & Co. KG Hammelburger Straße 21 D – 97717 EuerdorfInternet: e–mail: info@1.4 Intended UsageThe lubricator perma PRO♦ Immediately supplies all lubrication points with lubricant, at a pressure build-up of max. 25 bar (360psi.), permanently, precisely and independent of temperature.♦ Can be used for all lubrication points of sliding- and roller bearings, drive- and transport chains,sliding guideways, open gears and seals.♦ Should only be connected to/used with original lubrication tubes from perma-tec GmbH & Co. KG. ♦ Is intended for use on machinery and equipment.♦ Is only to be used for the ordered purpose and purposes confirmed by perma-tec. ♦ Is only to be used for operating conditions recommended in this operating manual. ♦ Is only to be used with settings and variations recommended in this operating manual.Any other usage, setting, addition, and variation is considered to be inappropriate!1.5 Legal RequirementsLiability♦ The information, data and tips stated in this operating manual were up-to-data as of the printing date.No claims for already delivered lubricators perma PRO can be made based on the information, pictures and descriptions♦ perma-tec GmbH & Co. KG can not be held liable for damages and malfunctions caused by:inappropriate usage;unauthorized alterations to the drive system or the PRO LC-unit; inappropriate operations on or with the lubricator; incorrect operation and settings of the lubricator; incorrect settings of time and size of the lubricator; ignoring the operating manual.Warranty♦ Warranty terms and conditions: see terms and conditions of sale and delivery appertaining to perma-tec GmbH & Co. KG.♦ Lodge any warranty claims with your local supplier immediately after the defect or error has beenidentified.♦ The warranty expires in all instances where no liability claims can be enforced.2.Safety Instructions2.1Persons responsible for safety♦ The operator or his safety officer must warrant,that all the relevant regulations, instructions and laws are adhered to; that only qualified personnel will work with and on the lubricator;that unauthorized personnel are not allowed to work with and on the lubricator;that the safety regulations are adhered to when mounting the lubricator or during maintenance.2.2 General Safety Instructions♦ We are not laying claim to completeness in regards to these safety instructions. Please contact perma-tec Customer Service if you have any questions or problems.♦ At the time of delivery the lubricator is in line with state-of-the-art technology and in principle isconsidered to be safe to operate.♦ Dangers emanate from the lubricator for persons, the lubricator itself and for other material assets of theoperator if:unqualified personnel operates the lubricator;the lubricator is used inappropriately and for operations that it was not intended to be used for; the lubricator setting / variation is incorrect;the lubricator is opened by force while in operation;the lubricator is not mounted with the perma mounting device;the tube connection to the lubrication point was not carried out and attached correctly; ♦ Operate the lubricator only when it is in perfect condition.♦ Retrofitting, changing, or reconstructing the lubricator is prohibited. perma-tec must be consulted first. ♦ Only original tube connections and connectors from perma-tec can be used on or with the lubricationsystem since these will withhold high pressures of up to 25 bar (360psi).♦ Ambient media, especially chemically aggressive substances, can attack seals and plastic.2.3 Safety information for perma PRO Safety during Installation and Maintenance♦ Ensure that all workstations and traffic routes are clean and safe!♦ Ensure that the relevant regulations and guidelines are adhered to when the installation or maintenancework is carried out in places where danger of falling exists.♦ Ensure that the relevant safety and operating instructions are observed when the lubricators are installedor serviced on machines or in factories (i.e. to Stop the machine).Safety When Handling the PRO LC-Unit♦ Avoid contact of lubricant with eyes, skin, and clothing! ♦ Avoid swallowing of lubricant!♦ Prevent lubricant from getting into soil or sewer system! ♦ Observe safety data sheets of lubricants!♦ Lubricant on traffic ways will increase the danger of slipping! Therefore, immediately clean lubricant fromfloors with special cleaner.♦ Only use original PRO LC-units from perma-tec!Safety when Handling Batteries!♦ Avoid contact of battery substances with eyes, skin and clothing! ♦ Avoid swallowing any leaking battery substances! ♦ Observe safety data sheets for batteries!♦Do not expose batteries to extreme heat and do not throw into open fire!♦ Do not recharge batteries!♦ Ensure that regulations for waste disposal of batteries are observed! ♦ Only use original battery sets from perma-tec!Table 5 bSpare partsPart No. Illustrationperma PRO mounting device27.008.007400 g grease cartridge for pre-lubrication with grease press filled with SF 04400 g grease cartridge for pre-lubrication with grease press filled with other lubricants on requeston requestStraight connecting piece G 1/8 for lubricant tubes27.008.010Angle G 1/8 for connecting a lubricant tube27.008.011Special lubricant tube with different lengths27.008.009Reducer G 3/8 – G 1/4on requestCD ROM with SELECT software (calculation of the lubricant amount), lubrication and maintenance schedule and operating instructions as PDF fileon request9.Accessories and Spare PartsDue to the high pressure of up to 25 bar, you should only use genuine spare parts and accessories from perma-tec in order to ensure a reliable operation of the lubrication system. This especially applies to lubricant tubes.Spare parts and accessories must meet the technical requirements!This is always guaranteed with genuine spare parts and accessories from perma-tec.3. Technical DataTable 1Application area for out of specification range standard grease No warranty!The dashed standard grease- and dotted low temperature-lines show the maximum values allowed.If your application is out of the specification range shown in this diagram, please contact your local distributor. perma-tec cannot be held liable for these applications. Example:1. The application temperature is +5°C / +41°F. What is the maximum tube length allowed for standard grease?Correct Answer: 3m max. tube length for standard grease, 5m max. tube length for low temp. grease (arrow 1 meets the dashed line of the standard grease range at 3m)2. You want to use a 4m tube. Up to which temperature can the system be used?Correct Answer: +10°C/50°F with standard grease -5°C/23°F with low temp. grease (arrow 3 meets the -20°C-10°C 0°C 10°C 20°C 30°C 40°C50°C60°C 0°F20°F 40°F 60°F 80°F100°F 120°F140°FPRO 250 PRO 500 Volume of the PRO LC-unit 250 cc 500 cc Length (L) 210 mm 260 mm Diameter (D) 92 mm 92 mm Weight, empty1.30 kg 1.37 kg Weight, filled with SF04 1.53 kg 1.82 kg Discharge period1 day to 24 months1 day to 12 monthsDischarged volume per lubrication impulse 0.5 ccApplication temperature -20° C to +60 °C / -4°F to +140°FMaximum pressure build-up25 bar / 360 psiMaximum tube length (inner-Ø 5mm) 5 mLubricantsGreases up to rated consistency NLGI 2C ombination of these Maximum-Values can only be realized by temperatures of ≥20°C/ 68°F. At lower temperatures, the application is limited accordingto the diagram below.Power supply (0° C to +60 °C / +32°F to +140 °F)Battery set PRO B (3 V alkaline manganese, not rechargeable)Power supply, low temperature (-20°C to +60°C / -4°F to +140°F) Battery set PRO B PLUS (3 V lithium, not rechargeable)Connection thread G 3/8 outside – G1/8 insideProtection class IP 54D LFigure 1T e m p e r a t u r e i n °Ctube length in meterT e m p e r a t u r e i n °FSpare partsArt. No. IllustrationPRO LC-unit (250 cc) filled with special lubricant SF 04PRO LC-unit (250 cc) filled with other lubricants2220004608on requestPRO LC-unit (500 cc) filled with special lubricant SF 04PRO LC-unit (500 cc) filled with other lubricants2230004609on requestProtection cover 250 cc made of transparent plasticProtection cover 250 cc made of aluminium for applications with ester-containing lubricants22991010002299102001Protection cover 500 cc made of transparent plasticProtection cover 500 cc made of aluminium for applications with ester-containing lubricants 22991020002299102002Battery set B(0° C to +60° C / 32°F to 140°F)2299001606Battery set B PLUS(-20° C to +60° C / -4°F to +140°F)22990026073.1 Design of the perma PRO LubricatorLubricators are available as 250 cc and 500 cc versions and they can be supplied with the lubricant requested by the customer. They consist of (refer to figure 2): 8. TroubleShooting8.1 Error Messages on the DisplayPossible errors of the lubrication system are detected by the electronic control system andare indicated on the display. If an error is displayed, the system is switched off until the cause of the error has been eliminated and the error message has been acknowledged.Error messages are acknowledged and reset by pushing the ON/OFF/SELECT button.8.2 Trouble shooting guideIf there are malfunctions during the operation of the lubrication system, please check for possible causes using the following table (refer to table 4). If you have to deal with a malfunction that is not listed in the table below, please contact your local supplier for technical support.Every time that an error message is displayed, the red LED is also blinking.Table4Indicationof thedisplayError Possible cause Remedial measuresE I Lubricator has been switchedoffExcess motor current of thelubricator motor due to ablocked outletBattery set is emptyClear the blockage andacknowledge the fault bypushing and holding down theON/OFF/SELECT button.Insert a new battery set anduse a full PRO LC-unit.E4 Lubricator has been switchedoffDrive mechanism is defective. Exchange the drive unit.LC System does not detectthe PRO LC-unitSignal of the jumper is notfoundNo PRO LC-unit installedJumper has not been insertedcorrectly or is missingInstall an PRO LC-unit.Insert the jumper in thecorrect slot for the PRO LC-unit size that you intend touse.L o No power supplied to thesystem from the batteryNo battery inserted or batteryset emptyInsert a new battery set anduse a full PRO LC-unit.7.2 How to Replace the PRO LC-Unita) Turn the protection cover on the drive unit counter-clockwise and remove it.b) Remove the empty PRO LC-unit. The display indicates “LC“ and the red LED is blinking.c) Remove the used battery set from the drive unit. The display indicates “L O“.d) Insert the new battery set into the drive unit. Follow the directions of the arrows. The displayindicates “LC“ again.e) Remove the plug of the PRO LC-unit.f) Push the PRO LC-unit into the protection cover until lubricant comes out of the opening.(refer to figure 6, chapter 4).g) Place the new PRO LC-unit on the drive unit, turn it until the catch locks and the teeth of the PRO LC-unit and the drive unit interlock. The control system automatically recognizes the new PRO LC-unit.The display indicates "–– " if the perma PRO was switched off prior to the replacement of thePRO LC-unit. Or it indicates "99 % Vol.“ if the perma PRO was switched on before the replacement.You should only use completely full perma-tec PRO LC-units, in order to guarantee a trouble-freeoperation.h) The lubrication system continues to operate with the previous setting of the discharge period.i) If necessary, change the discharge period of the lubricator (refer to chapter 6.8).The discharging process automatically starts using the previous settings of the discharge period if the lubricator was switched on prior to the replacement of the PRO LC-unit.If the lubricator was previously switched off, the discharging process must be started by pushing the ON/OFF/SELECT button. (refer to figure 13, chapter 6.5) 4. Mounting and Assembly of the Lubrication System4.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting♦Attach the supplied mounting device to the drive unit using the two enclosed hex head bolts (M6 x 16) and the two washers.♦Screw the mounting device with the drive unit onto a support of your system.For the position of the bores of the three fixing screws (141.5 x 45) refer to figure 3 below. You haveto use at least three hexagon screws M6 x 25.♦Before you connect the outlet of the drive unit to the lubricant tube, you have to make sure that the lubrication points and the complete lubricant tube is pre-lubricated with the same lubricant that iscontained in the PRO LC-unit. For that, perma-tec offers a 400 g lubrication cartridge for manually-operated grease presses with the requested lubricant.♦Connect the lubricant tube (connection G 3/8 outside or G 1/8 inside) to the outlet of the drive unit and install the tube correctly between the outlet and the lubrication point. The lubricant tube must notbe longer than five meters.M ake sure that you assemble the connections and lubricant tubes correctly and tightly to avoid possible leakage.Figure32 hex head boltsM6 x 16, maximumtorque 3 Nm (suppliedfor attaching theperma PRO to themounting device)Hexagon screwsM6 x 25(for wall mounting)2 hexagon screwsM6 x 25(for wall mounting)4.2 Assembly of the Lubricatora)♦ Insert the battery set into the drive unit (according to the direction of the arrow on the label). ♦ Check the position of the jumper, which has to correspond to the size of the PRO LC-unit(refer to figure 4 and chapter 7.1).Figure 4b)♦ Place the PRO LC-unit inside the protection cover and remove the plug of the PRO LC-unit(refer to figure 5).7. Replacement of the PRO LC-UnitThe Following Must Always Be Taken into AccountIf the replacement of an empty PRO LC-unit becomes necessary, it will be indicated by a simultaneous blinking of the red and the green LED. Additionally, the display indicates that the PRO LC-unit is empty (refer to figure 21).Figure 21If you replace the PRO LC-unit, you also have to change the battery set. Otherwise, the correct operation of the lubricator cannot be guaranteed!If you replace the PRO LC-unit by an PRO LC-unit of a different size, a corresponding protection cover (refer to table 5a, chapter 9) must be used.After the installation of the new PRO LC-unit, the control system continues to operate using the previously valid setting of the discharge period.7.1Setting the Volume of the PRO LC-UnitYou have to set the size of the PRO LC-unit by inserting the contact pin (jumper) into the base plate ofFigure 22Since the drive unit and the control board must be protected against moisture, an exchange may only be carried out in dry conditions!Attention!If an PRO LC-unit has been removed from the lubricator and another PRO LC-unit has been installed, the control system always assumes that this PRO LC-unit is new and full. Therefore you should never use an PRO LC-unit if it is not completely full!Setting 250 ccSetting 500 ccCatchInterlocking teethJumperContact pin (jumper)Plugged-in jumper for size 250 ccJumperBattery setProtection cover PRO LC-unit PlugLow-Temperature Cut-Off of the Lubrication SystemThe temperature range from 0° C to -19° C ( 32°F to –2.2°F) is indicated by a blinking ice crystal symbol (refer to figure 20).In this temperature range the lubrication system perma PRO continues to operate without interruption. Please note, that in this temperature range an additional discharge is not possible!Figure 20 Display with a blinking ice crystal (in this example with 89 % Vol.)In order to protect the system from damage, the low-temperature cut-off of the lubrication system isautomatically carried out by the control system and the built-in temperature sensor.If the temperature reaches or falls below -20°C (-4°F), the lubricator is switched off by the low-temperaturecut-off and the ice crystal symbol is permanently indicated on the display. The remaining volume is stilldisplayed in % Vol.From this time onwards, the lubricant is no longer discharged. You have to take this fact intoaccount if your system continues to operate in order to prevent damages!As soon as the temperature rises and reaches -19° C (-2.2°F) or higher, the control systemswitches the lubrication system on again.The display shows the remaining volume and the blinking ice crystal symbol.All discharges (except additional discharges), accumulated during the shut-off, will be caught upwhen the system continues operation (at a max. of two additional discharges with every regulardischarge).6.9 Calculation of the Remaining Discharge PeriodPlease note, that in case of one or several additional discharges, the remaining discharge period of thelubrication system must be recalculated. This also applies in case of a cut-off of the lubrication systemdue to a long machine standstill (e.g. weekends or annual holidays) or in case of a low-temperaturecut-off carried out by the system if temperatures reach -20° C (-4°F).You should also note the result of your calculation of the remaining discharge period in your lubricationand maintenance schedule.Formula: R DP =100RV*SDPSDP: Set Discharge Period of the lubricator (days, weeks, months)RV: Remaining Volume (displayed in % Vol.)R DP: Remaining discharge period (days, weeks, months depending on SDP)Example of a Calculation of the Remaining Discharge PeriodThe perma PRO with a 250 cc PRO LC-unit was originally set to a discharge period (SDP) of eight months,since the lubrication point needs 4.3 cc lubricant /100 h. After two months, the perma PRO indicates aremaining volume (RV) of 75 % Vol. At this point, the lubricator is switched off for six weeks (e.g. machinestandstill). When it is switched on again, you would like to determine when the PRO LC-unit will be empty.R DP =100RV*SDP=10075*8=100600= 6This results in a remaining discharge period of six months. After these six months, the PRO LC-unit will beempty and must be replaced by a new one.c)♦Push the PRO LC-unit into the protection cover until lubricant comes out of the opening(refer to figure 6).Figure 6d)♦Place the PRO LC-unit with its protection cover on the drive-unit. Make sure that the catch locks andthat the teeth of the PRO LC-unit and the drive unit interlock (refer to figure 4 and figure 7).♦Turn the cover clockwise until the bayonet catch locks.F igure 7。