诺冠流体控制产品介绍

ENGINEERING PARTNERSHIPS THAT GET CLOSER 更紧密的技术合作伙伴
Norgren Fluid Control Product Introduction 诺冠流体控制产品介绍
CREATIVE IDEAS THAT WORK HARDER 更具优势的创意


Process valves
Norgren Today 诺冠今日
» » » » » » »
全球最大的三家动作和流体控制解决方案供应商 之一 全球6,000名员工 在75个国家发展了销售和服务网络 全球化的制造能力 在美国，德国，英国和中国建有全球技术研发中 心 2006 销售额 4.92亿英镑 – 占IMI总销售额的37% 由 IMI 集团全资控股


Process valves
我们的产品 / Our Product
我们是全球领先的气动元件生产商和自动化解决方案的供应商。

我们拥有广泛应用于各个领域的全系列产品线，包括模块化的压 缩空气准备套件，直控阀，不同种类的执行元件，真空设备，气 动夹紧器，EOAT 元件，以及传送类产品。

Process valves
The Define of Process 流体控制的定义 » » »
The “Process Industry” is more easily defined As the “Manufacture and transfer of fluids and solids.”在“过程处理工业中通常定义为”制造和输送流体和固体“。

The fluid temperature and ambient temperature range possibilities: -196°C to +280°C 流体温度或者环境温度的范围可能从零下196度到零上280度 The environment can be : neutral, aggressive and explosive 环境可能是：中性的，腐蚀性的，易燃易爆性的。

Process valves
Application industries 应用行业
» PetroChemical 石化 » Chemical 化学工业 » Water Treatment 水处理 » Pharmaceutical 制药 » Flour Mills 面粉厂 » Gas Boar 气体行业 » Any more………..


Process valves
The environment 环境
» In these Industries must consider the environment in which the valve
operates : 在这些行业中必须考虑操作阀的工作环境因素
» Sub zero 低于零点温度 » High temperature 高温 » Aggressive腐蚀 » Explosive environment 易燃易爆环境 » Inside containment (nuclear reactor)
内部污染（核反应堆）
» Others especial request 其他特殊的要求


Process valves
Process Valves 流体控制阀
…for nearly all fluids and gases 适合几乎所有流体和气体
• • • • Water / Hot Water / Steam水/热水/蒸汽 • Oil / Heat Transfer Oil油/热载体油 Oxygen / Nitrogen / Hydrogen氧气/氮气/氢气 Caustic Soda / Sulphuric Acid腐蚀性苏达/硫酸 • Fuel / LPG / NG燃料/液化石油气/天然气 Ammonia / Cooling Agents氨水/冷却剂 • • Digester- / Waste Gas废水 Solvents / Alcohol溶剂/酒精


Process valves
Customer brand 客户品牌


Process valves
Fluid control product 流体控制产品
Fluid Control Group
Herion
Control Components Inc
Buschjost
Systems, valves for nearly all fluids and gases 系统，阀应用于几乎所有的流体和气体


Process valves
Herion - fluid control specialist 流体控制阀专家
Established over 60 years and based in Fellbach, Germany Herion was acquired by Norgren in 1997.
超过60年历史的德国Herion于1997年加入 Norgren集团. NAMUR interface valve 界面阀
Herion manufacture over 150,000 products per year ! 年产量超过15万个流体控制阀 Pressure switches 压力开关 I/P Converters I/P转换 Press safety valves (System Technique) 压力安全阀（系统技术）


Process valves
Buschjost - fluid control specialist 流体控制阀专家
Considered the highest quality Process valve manufacturer in Europe and based in Hanoverian Acquired by Herion in 1967.
欧洲公认的高质量过程阀制造厂家， 位于汉诺威的Buschjost在1967年加入Herion.
The Buschjost range is predominantly 2/2 pneumatically or electrically operated valves for neutral and aggressive fluids.
主要提供2/2气控阀或电磁阀，适应中性和腐蚀性流体。

年产量超过50万个流体控制阀。

Process valves
MANUFACTURING SITES 制造地点
Buschjost Hannover (Bad Oeynhausen)
Germany德国
Herion Stuttgart (Fellbach)


Process valves
IMI Norgren Buschjost


Process valves
IMI Norgren Buschjost
The office building 办公室


Process valves
Control Components Inc
CCI World Headquarters in USA.
CCI……. providing safe and efficient control of hazardous fluids for utilities, petrochemical plants and oil and gas installations across the globe 美国CCI在 全球范围内提供安全有效的使用流体、石化设备和石油 气装置
严格伺服阀


Process valves
Fluid automation systems specialist FAS流体控制系统专家
Headquarters：Geneva 总部位于瑞士日内瓦
Manufacturing plant 制造厂


Process valves
Markets and Partners 市场和合作伙伴


Process valves
The three customer group
三大客户群体
End user 最终用户
- BAYER - AVENSIS - BASF - DOW - DUPONT - SHELL - EXXON - SOLVAY - BP
Engineering / plant builder
工程承建商
Manufacturer Fluid actuators / valves
流体控制阀制造商
- BECHTEL - DAVY MC.KEE - Fluor Daniel - KELLOG - LURGI - LINDE - TECHNIP - TECNIMONT - Krupp UHDE - Siemens
- Flowserve - TYCO - ALFA LAVAL - XOMOX - MECAFRANCE - MASONEILAN - Worcester - EL-O-MATIC - Metso - AMG - EBRO


Process valves
Markets 2005
• Mechanical Engineering 机械工程
Plastics maschinery Print industry + Packing Woodworking Machine tools compressed air
30 %
• Environmental technology环境技术 24 %
Waste disposal Dust filter
• Vehicles交通工具
Busses and coaches Passenger trains
16 %
• Construction建筑
Sanitary / Construction Fire protection Chemical industry
16 %
• Basic industry 基础能源工业
Steel production Power station
4%
• Others其他
Agriculture + Forest municipal facilities etc.
10 %


Process valves
Total market Size
Market potential-Pilot valve
Mio €
Germany
Mio €
Worldwide
30 9
Sources: •Customer Interviews with ten German customers including: •Invensys, Flowserve, Linde, Pepperl + Fuchs •Frost & Sullivan Process Valve Report (1997
>200
(30%)
Norgren
12
(6%)
Norgren personnel: BU CPT Fellbach, J.M. Baumann, Sean Toomes)


Process valves
Main Competition 主要竞争对手
ASCO/Joucomatic: •dominant in USA •large product range •specified by many end users •price competitive •established market channels •local manufacturing in Asia Parker (Skinner/Lucifer): •good product offering •competitive price Versa: •niche US Process player •Bürkert •Norgren
Market share Europe
~30 %
~23 %
~17 % ~15 %


Process valves
Herion – product Herion 产品


Process valves
Buschjost – products Buschjost –产品


Process valves
Hazardous Area Technology 危险区域技术


Process valves
Hazardous Area Technology 危险区域技术
Equipment in hazardous areas now have to comply with a new European Directive called ATEX. 现在危险区域的设备必须符合新的欧洲检测标准ATEX This Directive includes mechanical parts as well as electrical pparatus. 该检测标准包含机械部分和电器元件 Ultimately it is the end user that has to ensure his plant conforms to the ATEX Directive. 最后终端用户也必须保证他的工厂也要符合 ATEX检测标准 He or she will obviously be looking to suppliers for help. 能明显得到供应商的帮助 The label on the product will show in which particular hazardous area it is suitable for. 产品上的标签显示出他所适用的特殊区域 The Conformity certificate also shows this information. 该信息也显示了符合的标准


Process valves
Risk and Eliminate 风险及排除
可燃物质（易燃易 爆气体液体固体）
inflammable substance
Oxygen
助燃源（氧气）
Source of ignitation
点火源（电弧电 火花，高温等）
three elements
必须具备的三个条件


Process valves
爆炸必须具备的三个条件：
» » »
爆炸性物质：能与氧气（空气）反应的物质，包括气体、液体和固体。

（气体： 氨气，氢气，乙炔，甲烷等；液体：酒精，汽油；固体：粉尘，纤维粉尘等。

） 氧气：空气。

点燃源：包括明火、电气火花、机械火花、静电火花、高温、化学反应、光能等
•Eliminate one of the three elements thus eliminating all risk
•从以上三个元素去除其中一个得以排除所有的危险
防爆的原理就是：
控制爆炸范围 控制引爆源 控制易爆气体


Process valves
Area classification 区域等级分类
•What is a potentially explosive area ?什么是潜在的爆炸区域 •IEC recommendation recognise 3 categories for determining hazardous areas: IEC推荐将爆炸区域分成3个等级
EC (CENELEC) US (NEC 505) US (NEC 500) II 2 G EEx md IIC T5 Class I / Zone 0 AEx ia IIC / T6 I.S., Class I, Division 1 Groups A,B,C.D, PTBxxATEXxxxx CE 0123 Type 4 T6
Probability of Ex- element
EC (EN 60079-10)
USA (NEC 505) USA (NEC 500) Zone 0 Zone 1 Zone 2 Division 1 Division 1 Division 2
Steady, long-term or often 长时间或经常 Zone 0 (Zone 20) Occasionally 偶尔 Zone 1 (Zone 21) Seldom and short term 很少或短时间 Zone 2 (Zone 22)
Hazardous areas for gasses, steam and fog, dust in( ) and/or contained (in) divisions


Process valves
Area classification 区域分类
Zone 1
Zone 0 (Division 1) Zone 1 (Division 1) Zone 2 (Division 2)
Zone 2


Process valves
... Approvals / Certificates
通过的认证证书


P r o c e s s v a l v e
s
Safety and availability
based on …IEC 61 508“国际电工委员会标准
»
The international standard "IEC 61 508/61 511" replaces the local standard "DIN V 19 251/19 250" .
»For applications in process plants based on …IEC 61 511“
»
ESD-Emergency Shut Down
Process valves into the safe position , if necessary
Safety and availability
安全和有效性
Approval according to IEC 61 508,认证的依据是
IEC 61 508
Solenoid valves with:
and
»Chemical and petrochemical process 化学和石化的处理
»Safety certified process plants 极其重视安全的处理厂
»Gas-and Oil-applications, platforms 天然气和石油钻台»Heavy duty 重大的责任
»
Corrosion resistant 腐蚀性环境»For hazardous locations 危险场所
Applications / requirements 应用/需求
P r o c e s s v a l v e s
»Approved HERION Solenoid valves, series 24011 24011系列电磁阀通过TUV 认证
»
That means:
The hole range with all solenoids are approved.此系列所有的电磁阀都通过认证
Cartridge no.Part no..Port Seal Body Innert parts 1025160.
1025212.G1/4, Namur NBR Al SS
1025254.1/4-18NPT NBR Al SS / brass 1025328.1/4-18NPT, NamurNBR SS SS
2401109.G1/4, Namur NBR Al SS / brass 2401112.1/4-18NPT NBR SS SS 2401116.G1/4, Namur NBR Al SS
2401138.1/4-18NPT NBR Brass SS / brass 2401149.G1/4NBR Brass SS / brass 2401186.G1/4NBR SS SS
2401190.G1/4, Namur NBR Al SS / brass 2401191.G1/4, Namur NBR Al SS / brass Cartridge no.Part no..Port Seal Body Innert parts 1025346.
1025227.1/4-18NPT FKM SS SS / brass 2401126.G1/4FKM Brass SS / brass 2401131.1/4-18NPT FKM Brass SS / brass Cartridge no.Part no..Port Seal Body Innert parts 1025347.
2401106.G1/4
VMQ Ms SS / brass 2401133.G1/4, Namur VMQ Al SS / brass 2401153.
G1/4
VMQ
Brass
SS / brass
Solenoid.
080108070813082738xx 38xx 396X 397X 3822/3823412X / 414X
426X 427X
Protection class with out with out with out with out with out with out
EEx me II T4 EEx me II T4
Div ision 1 und 2 Gr with out
EEx me II T4 EEx me II T4
Valve cartridges
solenoids
Safety and availability 安全和有效性
P r o c e s s v a l v e s
EC (CENELEC)II 2 G EEx md IIC T5 PTBxxATEXxxxx CE 0123US (NEC 505)
Class I /
Zone 0 AEx ia IIC /
T6
Type 4
Types of protection of explosion protected components.
Electrical, explosion protected equipment can have various types of protection according to the construction
regulations of the series of standards, EN (CELENEC) or USA (NEC 505).
Type of Protection Code Principle
To be used in Flame proof 隔爆 d Controls interior explosion and Zone 1 and 2Powder filling 充砂q avoids transmission of igniting and/or 21 and 22flame to the exterior
Increased Safety 增安 e No sparks or hot surfaces Zone 1 and 2and/or 21 and 22Encapsulation 浇封
m Prevents access from flammable Zone 1 and 2Oil filled enclosure 油浸o atmospheres
and/or 21 and 22Pressurized enclosure 正压p Intrinsic Safety 本安i Limits energy for sparks and for Zone 0, 1 and 2
surface temperature
and/or 20, 21 and 22Misc. n 型
n
As some above, however at a Zone 2 and/or 22
lower level
Plosion protection
Protections concepts / Types of protection 保护类型
P r o c e s s v a l v The principle and application of protection type …d“
隔爆型原理和应用
Basic principle 基本原理
Parts which can ignite a potentially explosive atmosphere are surrounded by an enclosure which 能够点燃潜在的爆炸气体被包围起来
•withstands the pressure of an explosive mixture 能够抵挡爆炸物的压力
•exploding inside the enclosure and prevents the •propagation of the explosion to the atmospheresurrounding the enclosure.
在内部爆炸,而且能够阻止爆炸向外界的传播
•Application for Herion 应用
•Solenoid, protection type: EEx d IIC T5 / T6
•for valves with core tube Ø = 16 mm (special core tube)
•Series: .3616 /.3617
Schematic depiction
示意图
Solenoid, protection type
…d“
…d“
•For Solenoid-terminal boxes also at •protection combination: EEx md 复合型
Type of protection “d”-Flame proof 隔爆型
P r o c e s s v a l v The principle and application of protection type …e“
增按性原理和应用
Basic principle 基本原理
Additional measures are taken to increase the level of safety, thus preventing the possibility of
unacceptably high temperatures and the creation of sparks or electric arcs within the enclosure or on exposed parts of electrical apparatus parts, where such ignition sources would not occur under normal operation.
增加安全性能,从而阻止高温的可能性和内部或者容易爆炸的电器部分电弧产生的可能性, 在那些地方在正常情况下不能被点燃
Application for Herion 应用
Terminal and connection boxes, control boxes for
installing Ex-components (which have a different type of protection).Example:
Connection boxes of solenoids which have the
combination protection class: EEx m e.Solenoid-
terminal box, = protection type …e“
Schematic depiction
…e“
Type of protection “e”-Increased safety 增安型
P r o c e s s v a l v The principle and application of protection type …m“
Basic principle
Parts which may ignite a potentially explosive atmosphere are embedded in sealing compound such that the potentially explosive atmosphere con not be ignited. 分开并将可能的潜在的爆炸物密封和固定在混合物里面已便和大气隔开让它们不能被引爆
Application for Herion 应用
Solenoid, protection type: EEx m II T4 / T5 / T6for valves with core tube Ø= 9 and13 mm
Series: .3040 und.0270
These types of solenoids having a cable, because these without a terminal box.这系列的电磁线圈具有一个线缆而没有接线盒。

Solenoid, protection type …m“
Schematic depiction
Type of protection “m”-Encapsulation 浇封型
P r o c e s s v a l v e s
The principle and application of protection combination …md“
浇封和隔爆复合型Basic principle 基本原理
The advantages of both protection types are summarised here.综合了这两种防爆的优点"m" for the part of coil and core tubes looks for variability with into the valve program.
"d" for the part of the connection boxes fulfilled the wishes of user if they required
EEx d-connection for the electrical installation.Application for Herion 应用
Solenoid, protection type: EEx md IIC T4 / T5 / T6for valves with core tube Ø= 13 and16 mm Series: .4600
Schematic depiction
Solenoid-coil chamber = protection type …m“…d“
…m“
…m“
…d“
and
Solenoid-terminal box, = protection type …d“
Plosion protection
Combination of protection types “md” 浇封和隔爆复合型
P r o c e s s v a l v
The principle and application of protection combination …me“
浇封和增安复合型
Basic principle 基本原理
The solenoid with "EEx m" protection with missing the connection box gets now in addition this box in ”EEx e" protection.
Application for Herion 应用
Solenoid, protection type: EEx me II T4 / T5 / T6for valves with core tube Ø= 13 and16 mm Series: .4200
(A substitute for series. 3900)
This GPR body material has a high resistance against aggressive atmosphere.
(GRP (PPS) = Glas Reinforce Plastic)
Schematic depiction
…m“
…e“
…m“
…e“
and
Solenoid-coil chamber = protection type …m“Solenoid-terminal box, = protection type …e“
Combination of protection types “me” 浇封和增安复合型
P r o c e s s v a l v The principle and application of protection type …i“
本安型原理和应用
Basic principle 基本原理
Apparatus used in a potentially area contain intrinsically safe electric circuits only. An electric circuit is intrinsically safe if no sparks or thermal effects are produced under specified test conditions (which include normal operation and specific fault conditions) which might result in the ignition of a specified potentially explosive atmosphere.
只适用于包含本安电路的地方。

该电路由于是本安型的，所以没有峰值和热影响。

所有能够在易爆环境中使用Application for Herion 应用
Type of protection:EEx ia II C / EEx ib II C ( Booster )for valves with core tube Ø= 13 and 16 mm Series: .2030 and 2001 / 2002Solenoid, protection type …i“
Schematic depiction
LPV (Low Power Valve), Pilot:
EEx ia II C / 5 und 50 mW for pilot controld valves.System: Flapper nozzle
Type of protection “i” = Intrinsic safety 本安型
P r o c e s s v a l v e s
027x, 028x 029x 13EEx m 39xx 42xx 13/16EEx me 39xx, 36xx
46xx
13/16
EEx md/me
2001, 2002200313/16EEx ia 203x
205x 13/16EEx ia 208x
EEx ia/AEx ia
Explosion protected Coils 防爆线圈
P r o c e s s v a l v e
s
Core Range Herion 核心产品系列
24011
97105
98000
97100
complete range
全系列
T-spool cost effective very competitive
成本有效控制
P r o c e s s v a l v 产品系列
P r o c e s s v a l v
NEMA
4,4X,7,9
IP 67
IP 65Nema 4
Kat. 3 / Zone 2/22
IS und NI
(97105/98025)
EEx me EEx md EEx ia
(97105/98025)
Baureihe T-Ring
Baureihe 97105
Baureihe 24011
Baureihe 98015
Baureihe 95000/96000
Baureihe 98025EEx ia
(24010)
产品系列
P r o c e s s v a Parameters:
Port Size: G1/4 and 1/4-NPT Orifice:DN 8
Flow Rate:1300 l/min.Pressure:
2 -8 bar Power Consumption:< 2 Watt
Protection Class:IP 65, EEx m II T5, EEx me II T5
EEx md II T5, EEx ia IIC T6, NEMA, NI, IS
Body Material:Alu coated, Brass, Stainless Steel
Functions:
3/2-and 5/2-Way function single solenoid 3/2-and 5/2-Way function double solenoid 5/3-Way function (APB)
3/2-Way function VDI /VDE 3845 Nov.98 (Namur)4 Functions through Flange plate G 1/4 (Namur)
P r o c e s s v a Series 97105Features:
With reversible seal for 3/2-and 5/2-way function (Namur)Exhaust air return in the spring chamber Non-overlapping system
Safety position through mechanical spring manual override ( optional )Temperature -40 °C.
lowest power consumption
international protection classes
P r o c e s s v a l v e
s
Chemical Version
NEMA
4,4X,7,9
IP 67
IP 65
Nema 4
EEx me,
IS and NI
EEx
me
EEx md
EEx
ia
P r o c e s s v a l v e s
Description :
3/2-way directional controlled valves Nominal size : NG5
Port size : G 1/4, NPT 1/4, Namur Pressure range : 0...10 bar Flow rate : 340 l/min
Body materials (thread) : Brass, Alu hartcoat, Stainless steel Body materials (Namur) : Alu hartcoat, Stainless steel Seal materials : NBR, FKM, Silicon (24010 NBR)
Temperature range : options for -40°C as a standard (24011)Series 24010 can be used for Ex i -applications !!!
Series 24010 / 24011
P r o c e s s v a l v e
s
NEMA
4,4X,7,9
IP 67
IP 65
EEx
me
EEx me/md
Series 24011
P r o c e s s v a l v e s
What is a NAMUR Valve ? 什么是一个NAMUR 阀？
»NAMUR was the name of a German committee within the Process
Industry which devised a new interface pattern for mounting solenoid / pilot valves directly on to an actuator.
NAMUR 是指一个德国委员会的名字，他在流体控制工业发明了一个新的界面平台用来将电磁/先导阀直接安装在执行机构上
»Norgren as well as all of major competitors have had to manufacture
valves to fit within this interface pattern.
同时也有很多主要的竞争对手制造流体控制阀来符合这个界面平台。