彩钢压瓦机正确的调试方法

如何正确的调试压瓦机

一、控制柜面板

1、油泵开关用来控制油泵的启动与停止。在运行前，请先开油泵，为液压系统提供压力。油泵运行后，注意油泵运行方向应和箭头方向是否一致。若不一致，请将油泵电机中的三相电任意二相互换一下。

2、下切、返回按钮是控制切刀运行的。若按下切、返回按钮均无效，一般应考虑是否液压油箱油面太低，应给没箱补充液压油。另外切刀下切和返回过程中，遇到前方的限位开关运行将自动停止。

3、前进和倒退是通过变频器控制主机正、反运行的，其速度可由面板上的高速/低速开关控制。在自动运行中务必把速度开关置于高速处。

4、用户首先要设置长度值和计划数，然后通过[选择]键，选中运行选项，再按[确定]键，即可实现自动运行。当完成数小于计划时启动运，系统一直运行到二者相等时为止；当完成数大于或等于计划数时启动运行，只轧一块板并切割完毕后自动停车。按[复位]键可以停车。

5、若启动运行，主机不运行，显示屏显示上箭头，说明切刀不到上限位，请开油泵，切刀将自动上行到位，主机开始运行。若主机在停车前150毫米处，没有进入低速运行，将无法保证轧板精度。

6、在第一块试轧时，请不要开油泵，以免因长度有误造成损失。第一块轧完后，按复位键，然后用尺子量其实际长度，一般情况下第一块轧出的长度与用户设定的长度有误差，把误差调整后再用面板上的[下切]按钮和[返回]按钮完成第一块的切割。当显示的长度和实际的长度有一个固定的偏差时，用户可以用下述方法调整：倒如：设定的长度是2000mm，实际长度是1998mm，把设定长度设为2002mm即可，这样实际的长度仍为2000mm。

7、在自动运行中，若需临时停车，可按[确定]键。此时系统暂停并记忆已轧出的长度，若再度运行，可再按[确定]键。在运行中若按[复位]键，已轧出的板长将不被记忆，需要再[进度]一项中进行设置。

8、手动选项为调试机器所用，用户可不必操作。手动选项中的设置内容，直接关系到测量精度，用户不可轻易修改

One, the control cabinet panel

1, the oil pump switch used to control the oil pump start and stop. Before operation, please open the oil pump, pressure for hydraulic system. Pump after the operation, pay attention to the oil pump running direction are consistent with the direction of arrow. If don't agree, please put in the oil pump motor three-phase electric arbitrary change each other.

2, incised, back button is a control tool. If the incised, back button is valid, generally should consider whether the hydraulic oil tank level is too low, add the hydraulic oil should give no box. Another knife incised and the return process, met in front of the limit switch operation will automatically stop.

3, forward and backward, is controlled by inverter host is running, the speed can be controlled by the panel on high speed/low speed switch

4, the user first, to set up the length value and the annual target, and then through the [option] key, select the run option, then press [sure], can be realized automatically. When complete number is less than the project start, the system has been running until two equal; When complete number greater than or equal to plan up and running, only one piece plate rolling and cutting after the

completion of automatic parking. According to the [reset] key to park.

Five, if is up and running, the host is not running, the arrow on the display shows, shows that cutting knife less than upper limit, please drive the oil pump, cutter will automatically upward in place, the host began to run. If the host 150 mm in front of the parking place, didn't enter the low speed running, will not be able to ensure accuracy of rolled plate.

6, at the first try rolling, please don't drive the oil pump, in order to avoid mistake in length. After the first rolling, press reset button, and then use a ruler measure their actual length, usually by the first block length and length error is set by the user, the error of adjustment on the front panel of the reoccupy after "incised" button and "return" button to complete the first piece of cutting. When the length of the display and the actual length has a fixed deviation, the user can be adjusted by the following methods: such as: set length is 2000 mm, the actual length is 1998 mm, set set length is 2002 mm, so the actual length is 2000 mm.

7, in run automatically, if there is a temporary parking, can press [sure] key. Suspension system at this time and the length of the memory has been rolled out, if run again, can press [sure] key again. If the [reset] button in the run, has rolled out the plate will not be long memory, need to progress [] in a set.

8, manual option for debugging the machine use, the user can need not operation. Manual option set of content, is directly related to accuracy of measurement, the user cannot easily modified

二、辊轮的调试

1、压瓦机上下轧辊中心线应在同一平面线上，以中心轮为准，平面度不大于1mm；

2、压瓦机每一排上下轧辊的间隙相等，间隙偏差+0.1mm。用常规量具或塞尺调试

彩钢压瓦机的正确调试可以提高压瓦机的使用寿命，为企业带来相应的效率和效益。合理正规的操作也会避免一些不必要的事故的发生，这样对操作人员本身也是很好的办法。彩钢瓦设备-压瓦机压板跑偏的调试方法，如板向右跑，垫左角，或落右边底平。

先把彩钢压瓦机设备机前、后两排队的四角从大架到底轴上端的高度量一致，然后从第一排到最后一排，找一根线拉直，检查一下，下轴是否在一条直线上，把下轴左、右两边调成水平。把彩钢瓦设备第一排和最后一排找好中心，然后紧固两边锁母，在中间轮的正中心前、后拉好一条直线，把上、下轴的间隙调整好后，就可顺着直线调整机器。

Two,Second, the debugging of the roller wheel

1，Under tile machine roll center line 1, the pressure should be in the same plane, the center wheel shall prevail, flatness is not greater than 1 mm;

2, tile press each row of upper and lower roll gap is equal, clearance deviation + 0.1 mm. With conventional measuring tool or feeler debugging