PTFE微粉在塑料和橡胶中的应用
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PTFE微粉在塑料和橡胶中的应用
PTFE微粉分子量一般为常用高分子量的PTFE的百分之一,不仅保持了PTFE原有的优异性能,而且还具有结晶度高,分散性好、易于与其他材料均匀混合等优点,广泛应用于合成材料的共混改性,可以明显提高基材的润滑性、耐磨性、不粘性和阻燃性,此外还可以作为润滑油、印刷油墨、涂料等的添加剂。
Applications of ultra-fine powder of PTFE
The molecular weight of Ultra-fine powder of PTFE is only 1% of the general PTFE which not only maintained the excellent performance of the original, but also has high crystallinity dispersion, and easy to uniformly mixed with other materials. It is widely used in the synthesis material modification, and can significantly improve the lubricity, wear resistance, non-adhesive and fire retardant of the substrate. It also can be used as lubricants, printing inks, coatings and other additives.
在合成材料方面,PTFE微粉可用作合成材料的改性剂。
据报道,目前世界市场上所有具有改进的润滑性能的工程塑料几乎都掺加了PTFE超细微粉或微粉。
例如,在聚酰胺(PA)、聚缩醛(POM)、聚碳酸酯(PC)、聚丙烯(PP)、聚对苯二甲酸乙二酯(PET)、聚对苯二甲酸丁二酯(PBT)、丙烯晴—丁二烯—苯乙烯共聚物(ABS)和其他高性能工程树脂中加入5%—15%的PTFE微粉,能明显改善这些材料所制备的零件的磨耗、摩擦性和黏性滑动等性能,可用于制造齿轮、轴承和滑轮等,也可用来代替起润滑作用的金属部件,减少制件的重量和降低维修成本。
In the area of Synthetic material, Ultra-fine powder of PTFE can be used as modifier for the composite material. It is reported that in the world market almost all the engineering plastics with improved lubrication properties are mixed with the Ultra-fine powder of PTFE. For example, adding 5%-15% of Ultra-fine powder of PTFE, the parts made from polyamide (PA), polyacetal (POM), polycarbonate (PC), propene poylymer (PP),polyethylene terephthalate (PET), Polyethylene terephthalate succinic ester (PBT) ,acrylonitrile - butadiene - styrene copolymer (ABS), and other high performance engineering resin can significantly improve their wear, friction and viscous sliding properties etc., which can be used to make gears, bearings and pulleys, and can also be used to take the place of lubricant metal components in order to reduce the weight of workpiece and maintenance costs.
PTFE微粉可提高橡胶表面性能和体积性能,如在有机硅橡胶、氟橡胶、三元乙丙橡胶和聚氯丁二烯等中加入5%(质量分数)的PTFE微粉,可以提高主体聚合物的摩擦性能、磨损性能和脱模行为,提高橡胶的破碎强度,而橡胶的弹性行为无明显破坏,这就可以减少橡胶在脱模过程中造成的撕裂现象。
Ultra-fine powder of PTFE can improve the surface properties and bulk properties of rubber. For example, adding 5% (by mass) of Ultra-fine powder of PTFE, silicone rubber, fluorine rubber, EPDM rubber and
polychloroprene can improve the friction properties, wear properties and stripping behavior, crushing strength of rubber (rubber elastic behavior without apparent damage), which can reduce tearing rate when the rubber in the ejection process.
聚四氟乙烯(PTFE)微粉-A01
PTFE微粉-A01是沈阳天宇祥微粉厂PTFE微粉—
A02的升级版,平均分子粒径在1.6个微米左右,分子量超轻低于1万以下,目前是国内外同行业中PTFE微粉粒径最细的产品。
A01产品技术指标
序号项目单位指标数值
1外观白度白色超细微粉
2D50平均粒径μm 1.6±0.6
3D90平均粒径μm 5.5±1.8
4含水率≤0.05
5熔点摄氏度℃327±5
6表观密度g/l≤450
7分子量5000-15000
8耐腐蚀性无变化。