155 数控导轨磨床设计
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1.1 国内外研究现状 ..................................................................................................... 1 1.2 磨床的现状及其发展趋势...................................................................................... 2 1.3 论文研究的主要内容 .............................................................................................. 2 第 2 章 数控龙门导轨磨床总体方案设计 ........................................................................... 4 2.1 机床的设计要求 ..................................................................................................... 4 2.2 设计方案................................................................................................................. 4
II
ቤተ መጻሕፍቲ ባይዱ
3.4.1 齿轮强度校核 ............................................................................................. 17 3.4.2 传动轴挠度的验算...................................................................................... 18 3.5 本章小节............................................................................................................... 19 第 4 章 主轴系统设计及计算 ............................................................................................ 26 4.1 主轴系统结构设计的原则.................................................................................... 26 4.2 主轴部件精度........................................................................................................ 26 4.3 主轴部件结构........................................................................................................ 27 4.4 传动方案设计........................................................................................................ 27 4.5 主轴材料的选择 .................................................................................................... 28 4.6 主轴参数设计....................................................................................................... 31 4.7 主轴组件的刚度计算 ........................................................................................... 33 4.7 主轴强度计算....................................................................................................... 36 4.8 带传动设计........................................................................................................... 38 4.9 联轴器设计........................................................................................................... 38 4.10 伺服电动机的选择 ............................................................................................. 39 第 5 章 周边磨头的动力参数进行设计计算 ..................................................................... 41 5.1 砂轮架设计的基本要求 ....................................................................................... 41 5.2 主轴旋转精度及其提高措施................................................................................ 41 5.3 主轴轴承系统的刚性 ........................................................................................... 41 5.4 砂轮架主轴初步设计 ........................................................................................... 41 5.5 主轴刚度校核....................................................................................................... 42 5.6 动静压轴承........................................................................................................... 43 5.7 传动装置设计....................................................................................................... 44 第 6 章 磨头垂直滑板滚珠丝杠副及其支撑方式设计...................................................... 50 6.1 对磨头垂直滑板滚珠丝杠副及其支撑方式的基本要求 ..................................... 50 6.2 磨头垂直滑板滚珠丝杠副及其支撑方式系统的设计要求.................................. 51 6.3 滚珠丝杠的选择 .................................................................................................... 52 6.3.1 滚珠丝杠副的导程 Ph ................................................................................ 52 6.3.2 滚珠丝杠副的载荷及选丝杠 ..................................................................... 52
The grinder can process a variety of surfaces, such as inner, outer cylindrical surface and a conical surface, plane, tooth profile of involute spiral surface and various surface, forming surface. Grinder of many types, according to the nature of their work can be divided into: external grinder, internal grinder, surface grinder, grinding machine tools and some special grinding machine. Thread grinder, grinding machine, such as spherical spline grinding machine, grinder and centerless grinder. Rail grinding machine is a kind of according to the nature of the work out of the grinder.
数控导轨磨床设计
摘要
磨床可以加工各种表面，如内、外圆柱面和圆锥面、平面、渐开线齿廓面、螺旋面 以及各种成形表面。磨床可进行荒加工、粗加工、精加工和超精加工，可以进行各种高 硬、超硬材料的加工，还可以刃磨刀具和进行切断等，工艺范围十分广泛。
磨床可以加工各种表面，如内、外圆柱面和圆锥面、平面、渐开线齿廓面、螺旋面 以及各种成形表面。磨床的种类很多，按其工作性质可分为：外围磨床、内圆磨床、平 面磨床，工具磨床以及一些专用磨床。如螺纹磨床、球面磨床、花键磨床、导轨磨床与 无心磨床等。导轨磨床就是一种按照工作性质划分出来的磨床。
This paper is mainly about the design and research of guideway grinder.
Key Words: Rail grinding machine, grinding machine, grinding machine design
目录
摘 要....................................................................................................................................I Abstract ..................................................................................................................................I 目 录...................................................................................................................................II 第 1 章 绪 论 ....................................................................................................................... 1
2.2.1 机械部分设计 .............................................................................................. 4 2.2.2 数控系统选型 .............................................................................................. 5 2.3 本章小节................................................................................................................. 6 第 3 章 机床主轴箱的设计 .................................................................................................. 7 3.1 主轴箱的设计要求 ................................................................................................. 7 3.2 主传动系统的设计 .................................................................................................. 7 3.2.1 主传动功率 .................................................................................................. 7 3.2.2 驱动源的选择 .............................................................................................. 8 3.2.3 转速图的拟定 .............................................................................................. 8 3.2.4 传动轴的估算 ............................................................................................. 10 3.2.5 齿轮模数的估算 ......................................................................................... 11 3.3 主轴箱展开图的设计 ............................................................................................ 12 3.3.1 设计的内容和步骤...................................................................................... 12 3.3.2 有关零部件结构和尺寸的确定 ................................................................. 12 3.3.3 各轴结构的设计 ........................................................................................ 15 3.3.4 主轴组件的刚度和刚度损失的计算.......................................................... 16 3.4 零件的校核........................................................................................................... 17
本文主要是对导轨磨床进行设计与研究。
关键词：导轨磨床，磨床，磨床设计
Abstract
The grinder can process a variety of surfaces, such as inner, outer cylindrical surface and a conical surface, plane, tooth profile of involute spiral surface and various surface, forming surface. The grinder can be hogging machining, rough machining, finish machining and ultra precision machining, can be a variety of high hard, superhard materials processing, can also be grinding tool and cutting process, a very wide range of.
II
ቤተ መጻሕፍቲ ባይዱ
3.4.1 齿轮强度校核 ............................................................................................. 17 3.4.2 传动轴挠度的验算...................................................................................... 18 3.5 本章小节............................................................................................................... 19 第 4 章 主轴系统设计及计算 ............................................................................................ 26 4.1 主轴系统结构设计的原则.................................................................................... 26 4.2 主轴部件精度........................................................................................................ 26 4.3 主轴部件结构........................................................................................................ 27 4.4 传动方案设计........................................................................................................ 27 4.5 主轴材料的选择 .................................................................................................... 28 4.6 主轴参数设计....................................................................................................... 31 4.7 主轴组件的刚度计算 ........................................................................................... 33 4.7 主轴强度计算....................................................................................................... 36 4.8 带传动设计........................................................................................................... 38 4.9 联轴器设计........................................................................................................... 38 4.10 伺服电动机的选择 ............................................................................................. 39 第 5 章 周边磨头的动力参数进行设计计算 ..................................................................... 41 5.1 砂轮架设计的基本要求 ....................................................................................... 41 5.2 主轴旋转精度及其提高措施................................................................................ 41 5.3 主轴轴承系统的刚性 ........................................................................................... 41 5.4 砂轮架主轴初步设计 ........................................................................................... 41 5.5 主轴刚度校核....................................................................................................... 42 5.6 动静压轴承........................................................................................................... 43 5.7 传动装置设计....................................................................................................... 44 第 6 章 磨头垂直滑板滚珠丝杠副及其支撑方式设计...................................................... 50 6.1 对磨头垂直滑板滚珠丝杠副及其支撑方式的基本要求 ..................................... 50 6.2 磨头垂直滑板滚珠丝杠副及其支撑方式系统的设计要求.................................. 51 6.3 滚珠丝杠的选择 .................................................................................................... 52 6.3.1 滚珠丝杠副的导程 Ph ................................................................................ 52 6.3.2 滚珠丝杠副的载荷及选丝杠 ..................................................................... 52
The grinder can process a variety of surfaces, such as inner, outer cylindrical surface and a conical surface, plane, tooth profile of involute spiral surface and various surface, forming surface. Grinder of many types, according to the nature of their work can be divided into: external grinder, internal grinder, surface grinder, grinding machine tools and some special grinding machine. Thread grinder, grinding machine, such as spherical spline grinding machine, grinder and centerless grinder. Rail grinding machine is a kind of according to the nature of the work out of the grinder.
数控导轨磨床设计
摘要
磨床可以加工各种表面，如内、外圆柱面和圆锥面、平面、渐开线齿廓面、螺旋面 以及各种成形表面。磨床可进行荒加工、粗加工、精加工和超精加工，可以进行各种高 硬、超硬材料的加工，还可以刃磨刀具和进行切断等，工艺范围十分广泛。
磨床可以加工各种表面，如内、外圆柱面和圆锥面、平面、渐开线齿廓面、螺旋面 以及各种成形表面。磨床的种类很多，按其工作性质可分为：外围磨床、内圆磨床、平 面磨床，工具磨床以及一些专用磨床。如螺纹磨床、球面磨床、花键磨床、导轨磨床与 无心磨床等。导轨磨床就是一种按照工作性质划分出来的磨床。
This paper is mainly about the design and research of guideway grinder.
Key Words: Rail grinding machine, grinding machine, grinding machine design
目录
摘 要....................................................................................................................................I Abstract ..................................................................................................................................I 目 录...................................................................................................................................II 第 1 章 绪 论 ....................................................................................................................... 1
2.2.1 机械部分设计 .............................................................................................. 4 2.2.2 数控系统选型 .............................................................................................. 5 2.3 本章小节................................................................................................................. 6 第 3 章 机床主轴箱的设计 .................................................................................................. 7 3.1 主轴箱的设计要求 ................................................................................................. 7 3.2 主传动系统的设计 .................................................................................................. 7 3.2.1 主传动功率 .................................................................................................. 7 3.2.2 驱动源的选择 .............................................................................................. 8 3.2.3 转速图的拟定 .............................................................................................. 8 3.2.4 传动轴的估算 ............................................................................................. 10 3.2.5 齿轮模数的估算 ......................................................................................... 11 3.3 主轴箱展开图的设计 ............................................................................................ 12 3.3.1 设计的内容和步骤...................................................................................... 12 3.3.2 有关零部件结构和尺寸的确定 ................................................................. 12 3.3.3 各轴结构的设计 ........................................................................................ 15 3.3.4 主轴组件的刚度和刚度损失的计算.......................................................... 16 3.4 零件的校核........................................................................................................... 17
本文主要是对导轨磨床进行设计与研究。
关键词：导轨磨床，磨床，磨床设计
Abstract
The grinder can process a variety of surfaces, such as inner, outer cylindrical surface and a conical surface, plane, tooth profile of involute spiral surface and various surface, forming surface. The grinder can be hogging machining, rough machining, finish machining and ultra precision machining, can be a variety of high hard, superhard materials processing, can also be grinding tool and cutting process, a very wide range of.