液压动力系统中英文对照外文翻译文献
液压动力系统中英文对照外文翻译文献
中英文对照外文翻译文献(文档含英文原文和中文翻译)原文:FEATURE-BASED COMPONENT MODELS FOR VIRTUALPROTOTYPING OF HYDRAULIC SYSTERMAbstract:This paper proposes a feature-based approach for the virtual prototyping of hydraulic systems. It presents a framework which allows the designer to develop a virtual hydraulic system prototype in a more intuitive manner, i.e. through assembly of virtual components with engineering data. The approach is based on identifying the data required for the development of the virtual prototypes, and separating the information into behaviour, structural, and product attributes. Suitable representations of these attributes are presented, and the framework for the feature-based virtual prototyping approach is established,based on the hierarchical structure of components in a hydraulic system. The proposed framework not only provides a precise model of the hydraulic prototype but also offers the possibility of designing variation classes of prototypes whose members are derived by changing certain virtual components with different features.Key words: Computer-aided engineering; Fluid power systems;Virtualprototyping1.IntroductionHydraulic system design can be viewed as a function-to-form transformation process that maps an explicit set of requirements into a physical realisable fluid power system. The process involves three main stages: the functional specification stage,the configuration design stage, and the prototyping stage.The format for the description of the design in each stage is different.The functional specification stage constitutes the initial design work. The objective is to map the design requirements. To achieve this, the design problems are specified Correspondence and offprint requests to: Dr S. C. Fok, Schoool of Mechanical and Production Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798. The designer must identify the performance attributes, which can include pressure, force, speed, and flowrate, with the required properties such as size, cost, safety and operating sequence. performance requirements for each attribute. In this stage, the design is abstracted in terms of the performance attributes with associated values.The objective of the configuration design stage is to synthesise a hydraulic circuit that performs the required functions conforming to the performance standards within defined constraints. A typical hydraulic system is made up of many subsystems. The smallest building block in a subsystem is the standard hydraulic component (such as valves, cylinders,pumps, etc.). Each type of standard component serves a specific elemental function. The design effort in the configuration design stage is fundamentally a search for a set of optimal arrangements of standard components (i.e. hydraulic circuit) to fulfil the functional requirements of the system. Based on this framework, the designers would normally decompose the overall system functions in terms of subfunctions. This will partition the search space and confine the search for smaller hydraulic subcircuits to perform the subfunctions.Computers are often used to support the configuration design process. For example, Kota and Lee devised a graph-based strategy to automate the configuration of hydraulic circuits. After the development of the hydraulic circuits, digital simulation tools are often used to study and evaluate these configurations. With these tools, designers can compare the behaviour of different circuits and also analyse the effects when subcircuits are combined. In the configuration design stage, the design is traditionally represented as a circuit drawing using standard icons to symbolise the type of standard component. This is a form of directed graph S(C,E) where the circuit S contains components C in the form of nodes with relations between components denoted by edges E.The prototyping stage is the verification phase of the system design process where the proposed hydraulic circuit from the configuration design stage isdeveloped and evaluated. Physical prototyping aims to build a physical prototype of the hydraulic system 666 S. C. Fok et al. using industrial available components. The process of physical prototyping involves the following: Search for appropriate standard components from different manufacturers. Pre-evaluation and selection of components based on individual component cost, size, and specification, and compatibility factors between components. Procurement and assembly of the selected components.Test and evaluate the physical prototype based on the overall system requirements. Use other components or redesign the circuit (or subcircuits)if necessary.Besides dynamics, the development of the physical prototype must take into consideration other factors including structure,cost, and weight. The dynamics data are used to confirm the fluid power system behaviour whereas the geometric information is used to examine the assembly properties. The development of the physical prototype will provide the actual performance,structure, and cost of the design.The main disadvantage of physical prototyping is that it is very tedious and time consuming to look for a set of suitable combinations of standard components from among so many manufacturers. Although the basic functions of the same types of standard component from different manufacturers do not differ, their dynamics, structural and cost characteristics may not be similar, because of design variation. Hence, for a given hydraulic circuit, different combinations of parts from differentmanufacturers can have implications on the resulting system,in terms of dynamics, structure, and cost. Value engineering can be used at this stage to improve the system design by improving the attributes at the component level. This includes maximizing the performance-to-cost ratio and minimising the size-to-performance ratio. Virtual prototyping can be viewed as a computer-aided design process, which employs modelling and simulating tools to address the broad issues of physical layout, operationalconcept, functional specifications, and dynamics analysis under various operating environments. The main advantage of virtual prototyping is that a hydraulic system prototype can be assembled, analysed, and modified using digital computers without the need for physical components, thus saving lead time and cost.The main requirement of a virtual hydraulic system prototype is to provide the same information as a physical prototype for the designer to make decisions.To achieve this, the virtual prototype must provide suitable and comprehensive representations of different data. Furthermore, transformation from one representation to another should proceed formally. Xiang et al. have reviewed the past and current computer-aided design and prototyping tools for fluid power systems. The work revealed that the current tools could not provide a completerepresentation of the design abstractions at the prototyping stage for design judgement. Most of the tools concentrate on the dynamics behaviour. Vital geometrical and product information that relates to the system prototype consideration and evaluation is frequently missing.To advance the development of computer-aided virtual prototyping tools for fluid power systems, there is a need to address the formal representations of different abstractions of behaviour,structural, and product data along with their integration. This paper focuses on these issues and proposes the formalism of a unified component model and the taxonomy based on the feature-based approach. In Section 2, we discuss the feature- based approach focusing on the key information and their representations required for hydraulic system prototyping. Section 3 presents a formalism of the feature-based model and structure for the development of virtual hydraulic system prototypes.The structure is illustrated with an example. Future work and conclusions are given in Section 4.2. Feature-Based ApproachFeatures can be defined as information sets that refer to aspects of attributes that can be used in reasoning about the design, engineering or manufacturing processes. The concept of using features to integrate CAD/CAPP/CAM is not new and there are many papers on the application of this approach in CIM. In all these applications, the feature model is regarded as the basis whereas design by features is the key for the integration. To develop a feature model, the relevant information concerning the design must be identified and grouped into sets based on the nature of the information. The relevant information should contain sufficient knowledge for activities such as design, analysis, test, documentation, inspection, and assembly, as well as support various administrative and logistic functions. Design by features is the process of building a model of the design using features as primitive entities. The feature model provides the standardisation of relevant data. Through the design by features approach, vital knowledge of the design will be generated and stored. Together, the feature model and the design by features approach will provide the essential information, which can be used, not only for the simultaneous consideration of many different concerns with the design, but also to interface the many activities in the design realisation process, including the life cycle support operations. The main drawback of the feature-based design approach is that the feature model should be properly defined . This can be difficult, as features are sets of knowledge that are application dependent. The organisation of the features can also be application specific. Non-trivial data-management problems could arise if the feature model is not properly defined. To avoid these problems, the type,representation and structure of the features should be resolved prior to using the feature-based design methodology. The main concern when developing afeature model is that it is application-specific. In the domain of virtual prototyping of hydraulic systems, the details of the constituent standard components must be able to be used to describe the overall system. The component features are bearers of knowledge about that part. To create a suitable feature model for hydraulic system design based on the assembly of standard components, the relevant information associated with various standard components must be identified and classified. This definition Feature-Based Component Models 667 of the component feature set can then be extended to encompass the subsystem feature set based on the hierarchical structure between the components in the subsystem. In the same manner, a hierarchical structure for the hydraulic system feature representation would evolve by considering the system as a hierarchy of subsystems.The necessary information required for a proper description of the virtual prototype must be no less than that derived by the designer from a physical prototype for decision making. These data should generally include the shape, weight, performance properties, cost, dimensions, functionality data, etc. Comparison with the physical prototyping process, the information required for each standard component could be separated into three distinct groups: behaviour attributes, structural attributes, and product attributes.2.1 Behaviour AttributesThe behaviour of a hydraulic component can be defined in terms of the dynamics characteristics used to satisfy the functional requirements. Consider a hydraulic cylinder connected to a load. Its function is to transmit a force from the stroke of the piston to the load. The maximum force it can transmit can be used to define the functionality and the behaviour requirements can be specified in terms of the desired load acceleration characteristics. Hence for a hydraulic component, behaviour attributes express functionality and can be reflected in the dynamics characteristics. The designer is responsible for the proper definition of the overall system behaviour characteristics in terms of the desired dynamics. A standard component will have its own behaviour and provide a specific plex functions that cannot be achieved by a single standard component are derived using a combination of components. Hence, the behaviour of the standard component will play an important role as the individual behaviours of components together with their arrangement can alter the overall system function .The behaviour of a standard component can be nonlinear and can be dependent on the operating conditions. When two components are combined, it is possible that their behaviours can interact and produce undesired or unintended characteristics. These unwanted behaviours are assumed to have been resolved during the configuration design stage. The hydraulic circuit used in theprototyping stage is assumed to be realisable and without any undesirable interacting behaviours. This means that the output behaviour of a component will provide the input to the subsequent component.The representation of behaviours for hydraulic systems has been widely investigated. These representations include transfer functions, state-space and bond graphs. Transfer functions (for single-input–single-output systems) and state-space equations (for multiple-input–multiple-output systems) are based on the approximation of the dynamics about a nominal operating condition. The power bond graph model is based on the causal effects that describe the energy transformations in the hydraulic system. This approach is appealing for hydraulic system analysis. The main disadvantage is that the derivation of the dynamics equation in a bond graph of a complicated fluid power system can become very tedious. As a result, recent work has concentrated on the used of artificial intelligence to represent the nonlinear mapping between the input and output data, which can be obtained via experimental work. These nonlinear mappings can be accomplished using artificial neural networks .It is quite natural for a hydraulic system designer to use input–output data to describe the behaviour of a hydraulic component. The configuration design of a hydraulic system is often achieved through steps of function decomposition. To design a hydraulic system, the designer often tries to decompose the functions and their requirements down to the component level.译文:基于原型液压系统特征的机构模型摘要:本文为原型液压系统的设计提出了一种基于特征的方法。
液压系统液压传动和气压传动毕业论文中英文资料对照外文翻译文献综述
中英文资料对照外文翻译文献综述液压系统液压传动和气压传动称为流体传动,是根据17世纪帕斯卡提出的液体静压力传动原理而发展起来的一门新兴技术,1795年英国约瑟夫•布拉曼(Joseph Braman,1749-1814),在伦敦用水作为工作介质,以水压机的形式将其应用于工业上,诞生了世界上第一台水压机。
1905年将工作介质水改为油,又进一步得到改善。
第一次世界大战(1914-1918)后液压传动广泛应用,特别是1920年以后,发展更为迅速。
液压元件大约在 19 世纪末 20 世纪初的20年间,才开始进入正规的工业生产阶段。
1925 年维克斯(F.Vikers)发明了压力平衡式叶片泵,为近代液压元件工业或液压传动的逐步建立奠定了基础。
20 世纪初康斯坦丁•尼斯克(G•Constantimsco)对能量波动传递所进行的理论及实际研究;1910年对液力传动(液力联轴节、液力变矩器等)方面的贡献,使这两方面领域得到了发展。
第二次世界大战(1941-1945)期间,在美国机床中有30%应用了液压传动。
应该指出,日本液压传动的发展较欧美等国家晚了近 20 多年。
在 1955 年前后 , 日本迅速发展液压传动,1956 年成立了“液压工业会”。
近20~30 年间,日本液压传动发展之快,居世界领先地位。
液压传动有许多突出的优点,因此它的应用非常广泛,如一般工业用的塑料加工机械、压力机械、机床等;行走机械中的工程机械、建筑机械、农业机械、汽车等;钢铁工业用的冶金机械、提升装置、轧辊调整装置等;土木水利工程用的防洪闸门及堤坝装置、河床升降装置、桥梁操纵机构等;发电厂涡轮机调速装置、核发电厂等等;船舶用的甲板起重机械(绞车)、船头门、舱壁阀、船尾推进器等;特殊技术用的巨型天线控制装置、测量浮标、升降旋转舞台等;军事工业用的火炮操纵装置、船舶减摇装置、飞行器仿真、飞机起落架的收放装置和方向舵控制装置等。
一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助元件和液压油。
液压机械与液压泵外文翻译文献
液压机械与液压泵外文翻译文献液压机械与液压泵外文翻译文献(文档含中英文对照即英文原文和中文翻译)Hydraulic machinery and pumpHydraulic machinery are machines and tools which use fluid power to do work. Heavy equipment is a common example.In this type of machine, high-pressure liquid - called hydraulic fluid - is transmitted throughout the machine to various hydraulic motors and hydraulic cylinders. The fluid is controlled directly or automatically by control valves and distributed through hoses and tubes.The popularity of hydraulic machinery is due to the very large amount ofpower that can be transferred through small tubes and flexible hoses, and the high power density and wide array of actuators that can make use of this power.Hydraulic machinery is operated by the use of hydraulics, where a liquid is the powering medium. Pneumatics, on the other side, is based on the use of a gas as the medium for power transmission, generation and control.Hydraulic circuitsFor the hydraulic fluid to do work, it must flow to the actuator and or motors, then return to a reservoir.The fluid is then filtered and re-pumped. The path taken by hydraulic fluid is called a hydraulic circuit of which there are several types. Open center circuits use pumps which supply a continuous flow. The flow is returned to tank through the control valve's open center; that is, when the control valve is centered, it provides an open return path to tank and the fluid is not pumped to a high pressure. Otherwise, if the control valve is actuated it routes fluid to and from an actuator and tank. The fluid's pressure will rise to meet any resistance, since the pump has a constant output. If the pressure rises too high, fluid returns to tank through a pressure relief valve.Hydraulic pumps supply fluid to the components in the system. Pressure in the system develops in reaction to the load. Hence,a pump rated for 5,000 psi is capable of maintaining flow against a load of 5,000 psi.Pumps have a power density about ten times greater than an electric motor (by volume). They are powered by an electric motor or an engine, connected through gears, belts, or a flexible elastomeric coupling to reduce vibration.Common types of hydraulic pumps to hydraulic machinery applications are;Gear pump: cheap, durable, simple. Less efficient, because they are constant displacement, and mainly suitable for pressures below 20 MPa (3000 psi).Vane pump: cheap and simple, reliable (especially in g-rotor form). Good for higher-flow low-pressure output.Axial piston pump: many designed with a variable displacement mechanism, to vary output flow for automatic control of pressure. There are various axial piston pump designs, including swashplate and checkball. The most common is the swashplate pump.Radial piston pump: A pump that is normally used for very high pressure at small flows.Piston pumps are more expensive than gear or vane pumps, but provide longer life operating at higher pressure, with difficult fluids and longer continuous duty cycles. Pistonpumps make up one half of a hydrostatic transmission. Control valvesDirectional control valves route the fluid to the desired actuator. They usually consist of a spool inside a cast iron or steel housing.Directional control valves are usually designed to be stackable, with one valve for each hydraulic cylinder, and one fluid input supplying all the valves in the stack.The spool position may be actuated by mechanical levers, hydraulic pilot pressure, or solenoids which push the spool left or right.The main valve block is usually a stack of off the shelf directional control valves chosen by flow capacity and performance. Some valves are designed to be proportional (flow rate proportional to valve position), while others may be simply on-off. The control valve is one of the most expensive and sensitive parts of a hydraulic circuit.Pressure relief valves are used in several places in hydraulic machinery; on the return circuit to maintain a small amount of pressure for brakes, pilot lines, etc... On hydraulic cylinders, to prevent overloading and hydraulic line rupture. On the hydraulic reservoir, to maintain a small positive pressurewhich excludes moisture and contamination.Pressure reducing valves reduce the supply pressure as needed for various circuits.Check valves are one-way valves, allowing an accumulator to charge and maintain its pressure after the machine is turned off, for example.Counterbalance valves are in fact a special type of pilot controlled check valve. Whereas the check valve is open or closed, the counterbalance valve acts a bit like a pilot controlled flow control.Hydraulic pump typesGear pumpsGear pumps (with external teeth) (fixed displacement) are simple and economical pumps. The swept volume or displacement of gear pumps for hydraulics will be between about 1 cm3(0.001 litre) and 200 cm3(0.2 litre). These pumps create pressure through the meshing of the gear teeth, which forces fluid around the gears to pressurize the outlet side. Some gear pumps can be quite noisy, compared to other types, but modern gear pumps are highly reliable and much quieter than older models.Rotary vane pumpsRotary vane pumps (fixed and simple adjustable displacement) have higher efficiencies than gear pumps, but are also used for mid pressures up to 180 bars in general. Some types of vane pumps can change the centre of the vane body, so that a simple adjustable pump is obtained. These adjustable vane pumps are in general constant pressure or constant power pumps: the displacement is increased until the required pressure or power is reached and subsequently the displacement or swept volume is decreased until an equilibrium is reached.Screw pumpsScrew pumps (fixed displacement) are a double Archimedes' screw, but closed. This means that two screws are used in one body. The pumps are used for high flows and relatively low pressure (max 100 bar). They were used on board ships where the constant pressure hydraulic system was going through the whole ship, especially for the control of ball valves, but also for the steering gear and help drive systems. The advantage of the screw pumps is the low sound level of these pumps; the efficiency is not that high.Bent axis pumpsBent axis pumps, axial piston pumps and motors using the bent axis principle, fixed or adjustable displacement, exists in two different basic designs. The Thoma-principle (engineer Hans Thoma, Germany, patent 1935) with max 25 degrees angle and the Wahlmark-principle (GunnarAxel Wahlmark, patent 1960) with spherical-shaped pistons in one piece with the piston rod, piston rings, and maximum 40 degrees between the driveshaft centerline and pistons (V olvo Hydraulics Co.). These have the best efficiency of all pumps. Although in general the largest displacements are approximately one litre per revolution, if necessary a two-liter swept volume pump can be built. Often variable-displacement pumps are used, so that the oil flow can be adjusted carefully. These pumps can in general work with a working pressure of up to 350–420 bars in continuous work.Axial piston pumps swashplate principleAxial piston pumps using the swashplate principle (fixed and adjustable displacement) have a quality that is almost the same as the bent axis model. They have the advantage of being more compact in design. The pumps are easier and more economical to manufacture; the disadvantage is that they are more sensitive to oil contamination.Radial piston pumpsRadial piston pumps (fixed displacement) are used especially for high pressure and relatively small flows. Pressures of up to 650 bar are normal. In fact variable displacement is not possible, but sometimes the pump is designed in such a way that the plungers can be switched off one by one, so that a sort of variable displacement pump is obtained.Peristaltic pumpsPeristaltic pumps are not generally used for high pressures.Pumps for open and closed systemsMost pumps are working in open systems. The pump draws oil from a reservoir at atmospheric pressure. It is very important that there is no cavitation at the suction side of the pump. For this reason the connection of the suction side of the pump is larger in diameter than the connection of the pressure side. In case of the use of multi-pump assemblies, the suction connection of the pump is often combined. It is preferred to have free flow to the pump (pressure at inlet of pump at least 0.8 bars). The body of the pump is often in open connection with the suction side of the pump.In case of a closed system, both sides of the pump can be at high pressure. The reservoir is often pressurized with 6-20 bars boost pressure. For closed loop systems, normally axial piston pumps are used. Because both sides are pressurized, the body of the pump needs a separate leakage connection.Multi pump assemblyIn a hydraulic installation, one pump can serve more cylinders and motors. The problem however is that in that case a constant pressure system is required and the system always needs the full power. It is more economic to give each cylinder and motor its own pump. In that case multi pump assemblies can be used. Gearpumps can often be obtained as multi pumps.The different chambers (sometimes of different size) are mounted in one body or built together. Also vane pumps can often be obtained as a multi pump. Gerotor pumps are often supplied as multi pumps. Screw pumps can be built together with a gear pump or a vane pump. Axial piston swashplate pumps can be built together with a second pump of the same or smaller size, or can be built together with one or more gear pumps or vane pumps (depending on the supplier). Axial plunger pumps of the bent axis design can not be built together with other pumps.翻译:液压机械及泵液压机械是机械和工具,它使用流体的力量去做的工作。
液压专业毕业设计外文翻译有译文外文文献值得收藏哦
外文原文:The Analysis of Cavitation Problems in the Axial Piston Pumpshu WangEaton Corporation,14615 Lone Oak Road,Eden Prairie,MN 55344This paper discusses and analyzes the control volume of a piston bore constrained by the valve plate in axial piston pumps。
The vacuum within the piston bore caused by the rise volume needs to be compensated by the flow; otherwise, the low pressure may cause the cavitations and aerations。
In the research, the valve plate geometry can be optimized by some analytical limitations to prevent the piston pressure below the vapor pressure。
The limitations provide the design guide of the timings and overlap areas between valve plate ports and barrel kidneys to consider the cavitations and aerations。
_DOI: 10。
1115/1.4002058_ Keywords: cavitation ,optimization, valve plate,pressure undershoots 1 IntroductionIn hydrostatic machines,cavitations mean that cavities or bubbles form in the hydraulic liquid at the low pressure and collapse at the high pressure region, which causes noise,vibration,and less efficiency.Cavitations are undesirable in the pump since the shock waves formed by collapsed may be strong enough to damage components. The hydraulic fluid will vaporize when its pressure becomes too low or when the temperature is too high. In practice,a number of approaches are mostly used to deal with the problems:(1) raise the liquid level in the tank,(2)pressurize the tank, (3)booster the inlet pressure of the pump,(4) lower the pumping fluid temperature,and (5) design deliberately the pump itself.Many research efforts have been made on cavitation phenomena in hydraulic machine designs。
外文翻译--Komatsu先进的液压系统
毕业设计(论文)外文资料翻译学院(系):机械工程学院专业:机械工程及自动化姓名:学号:外文出处:Manufacturing Engineering (用外文写)and Technology-Machining附件: 1.外文资料翻译译文;2.外文原文。
指导教师评语:此翻译文章简单介绍Komatsu先进的液压系统,并详细介绍了先进的液压传动装置,并对计算机控制的自动变速系统进行了详细的描述,翻译用词比较准确,文笔也较为通顺,为在以后工作中接触英文资料打下了基础。
签名:年月日附件1:外文资料翻译译文Komatsu先进的液压系统操作舒适,生产能力大人性化设计的驾驶室——既宽敞又实用。
宽大的有色玻璃窗给操作员极大的视线。
带扶手五挡调节座椅,短行程手摇杆,上位开启前窗和带杠杆的驾驶用的脚踏板,所有这些都起到有助于操作员最大限度地提高产量的作用。
操作噪声低——这完全是因为有先进的OLSS液压系统以及封闭式发动机室和具有橡胶支垫的发动机。
所有这一切都有助于降低驾驶室的噪声。
手控操作杆——使得施工设备的操作轻而易举。
安装在扶手上的手控操作杆最大行程仅为65mm(2.6in),KOMATSU比例压力控制操作系统能减少准确控制施工设备所需的操作强度。
回转制动装置——即使推土机停泊在坡路上也能自动防止液压漂移。
操作员不再需要在施工设备作业的过程中用手握住制动装置。
此外,回转控制装备还配置有封闭式滑阀,以便顺利的启动和停止。
行驶/驾驶控制装置——脚踏板控制装置配有可拆卸的控制杆。
两者可根据实际运用和操作员的偏爱加以选择使用。
支垫机构——在臂缸悬臂首端、铲斗缸和底部卸料缸中,能消减液压缸伸展和收缩引起的震动,从而增加操作的舒适性,延长部件的寿命。
燃耗最低两种模式选择系统,挖掘效率高——模式选择开关可选定泵驱动功率的两种模式:S(标准模式)或(轻负荷模式)。
当需要大功率挖掘时,选择标准模式;当挖掘机用来运送轻材料或平地时,选择轻负载模式。
液压系统外文文献翻译、中英文翻译、外文文献翻译
附录Hydraulic SystemHydraulic presser drive and air pressure drive hydraulic fluid as the transmission is made according to the 17th century, Pascal's principle of hydrostatic pressure to drive the development of an emerging technology, the United Kingdom in 1795 •Barman Joseph (Joseph Barman, 1749-1814), in London water as a medium to form hydraulic press used in industry, the birth of the world's first hydraulic press. Media work in 1905 will be replaced by oil-water and further improved.After the World War I (1914-1918) ,because of the extensive application of hydraulic transmission, especially after 1920, more rapid development. Hydraulic components in the late 19th century about the early 20th century, 20 years, only started to enter the formal phase of industrial production. 1925 Vickers (F. Vickers) the invention of the pressure balanced vane pump, hydraulic components for the modern industrial or hydraulic transmission of the gradual establishment of the foundation. The early 20th century G • Constantia scofluctuations of the energy carried out by passing theoretical and practical research; in 1910 on the hydraulic trans- mission (hydraulic coupling, hydraulic torque converter, etc.) contributions, so that these two areas of development.The Second World War (1941-1945) period, in the United States 30% of machine tool applications in the hydraulic transmission. It should be noted that the development of hydraulic transmission in Japan than Europe and the United States and other countries fornearly 20 years later. Before and after in 1955, the rapid development of Japan's hydraulic drive, set up in 1956, "Hydraulic Industry." Nearly 20 to 30 years, the development of Japan's fast hydraulic transmission, a world leader.Hydraulic transmission There are many outstanding advantages, it is widely used, such as general industrial use of plastics processing machinery, the pressure of machinery, machine tools, etc.; operating machinery engineering machinery, construction machinery, agricultural machinery, automobiles, etc.; iron and steel industry metallurgical machinery, lifting equipment, such as roller adjustment device; civil water projects with flood control and dam gate devices, bed lifts installations, bridges and other manipulation of institutions; speed turbine power plant installations, nuclear power plants, etc.; ship from the deck heavy machinery (winch), the bow doors, bulkhead valve, stern thruster, etc.; special antenna technology giant with control devices, measurement buoys, movements such as rotating stage; military-industrial control devices used in artillery, ship anti- rolling devices, aircraft simulation, aircraft retractable landing gear and rudder control devices and other devices.A complete hydraulic system consists of five parts, namely, power components, the implementation of components, control components, auxiliary components and hydraulic oil.The role of dynamic components of the original motive fluid into mechanical energy to the pressure that the hydraulic system of pumps, it is to power the entire hydraulic system. The structure of the form of hydra- ulic pump gears are generally pump, vane pump and piston pump.Implementation of components (such as hydraulic cylinders and hydraulic motors) which isthe pressure of the liquid can be converted to mechanical energy to drive the load for a straight line reciprocating movement or rotational movement.Control components (that is, the various hydraulic valves) in the hydraulic system to control and regulate the pressure of liquid, flow rate and direction. According to the different control functions, hydraulic pressure control valve can be divided into valves, flow control valves and directional control valve. Pressure control valves are divided into benefits flow valve (safety valve), pressure relief valve, sequence valve, pressure relays, etc.; flow control valves including throttle, adjusting the valves, flow diversion valve sets, etc.; directional control valve includes a one-way valve , one-way fluid control valve, shuttle valve, valve and so on. Under the control of different ways, can be divided into the hydraulic valve control switch valve, control valve and set the value of the ratio control valve.Auxiliary components, including fuel tanks, oil filters, tubing and pipe joints, seals, pressure gauge, oil level, such as oil dollars.Hydraulic oil in the hydraulic system is the work of the energy transfer medium, there are a variety of mineral oil, emulsion oil hydraulic molding Hop categories.The role of the hydraulic system is to help humanity work. Mainly by the implementation of components to rotate or pressure into a reciprocating motion.Hydraulic system and hydraulic power control signal is composed of two parts, the signal control of some parts of the hydraulic power used to drive the control valve movement.Part of the hydraulic power means that the circuit diagram used to show the differentfunctions of the interrelationship between components. Containing the source of hydraulic pump, hydraulic motor and auxiliary components; hydraulic control part contains a variety of control valves, used to control the flow of oil, pressure and direction; operative or hydraulic cylinder with hydraulic motors, according to the actual requirements of their choice.In the analysis and design of the actual task, the general block diagram shows the actual operation of equipment. Hollow arrow indicates the signal flow, while the solid arrows that energy flow.Basic hydraulic circuit of the action sequence - Control components (two four-way valve) and the spring to reset for the implementation of components (double-acting hydraulic cylinder), as well as the extending and retracting the relief valve opened and closed. For the implementation of components and control components, presentations are based on the corresponding circuit diagram symbols, it also introduced ready made circuit diagram symbols.Working principle of the system, you can turn on all circuits to code. If the first implementation of components numbered 0, the control components associated with the identifier is 1. Out with the implementation of components corresponding to the identifier for the even components, then retracting and implementation of components corresponding to the identifier for the odd components. Hydraulic circuit carried out not only to deal with numbers, but also to deal with the actual device ID, in order to detect system failures.DIN ISO1219-2 standard definition of the number of component composition, which includes the following four parts: device ID, circuit ID, component ID and component ID.The entire system if only one device, device number may be omitted.Practice, another way is to code all of the hydraulic system components for numbers at this time, components and component code should be consistent with the list of numbers. This method is particularly applicable to complex hydraulic control system, each control loop are the corresponding number with the systemWith mechanical transmission, electrical transmission compared to the hydraulic drive has the following advantages:1. a variety of hydraulic components can easily and flexibly to layout.2. light weight, small size, small inertia, fast response.3. to facilitate manipulation of control, enabling a wide range of stepless speed regulation (speed range of 2000:1).4. to achieve overload protection automatically.5. the general use of mineral oil as a working medium, the relative motion can be self-lubricating surface, long service life;6. it is easy to achieve linear motion .7. it is easy to achieve the automation of machines, when the joint control of the use of electro-hydraulic, not only can achieve a higher degree of process automation, and remote control can be achieved.The shortcomings of the hydraulic system:1. as a result of the resistance to fluid flow and leakage of the larger, so less efficient. If not handled properly, leakage is not only contaminated sites, but also may cause fire and explosion.2. vulnerable performance as a result of the impact of temperature change, it would be inappropriate in the high or low temperature conditions.3. the manufacture of precision hydraulic components require a higher, more expensive and hence the price.4. due to the leakage of liquid medium and the compressibility and can not be strictly the transmission ratio.5. hydraulic transmission is not easy to find out the reasons for failure; the use and maintenance requirements for a higher level of technology.In the hydraulic system and its system, the sealing device to prevent leakage of the work of media within and outside the dust and the intrusion of foreign bodies. Seals played the role of components, namely seals. Medium will result in leakage of waste, pollution and environmental machinery and even give rise to malfunctioning machinery and equipment for personal accident. Leakage within the hydraulic system will cause a sharp drop in volumetric efficiency, amounting to less than the required pressure, can not even work. Micro-invasive system of dust particles, can cause or exacerbate friction hydraulic component wear, and further lead to leakage.Therefore, seals and sealing device is an important hydraulic equipment components. The reliability of its work and life, is a measure of the hydraulic system an important indicator of good or bad. In addition to the closed space, are the use of seals, so that two adjacent coupling surface of the gap between the need to control the liquid can be sealed following the smallest gap. In the contact seal, pressed into self-seal-style and self-styled self-tight seal (ie, sealed lips) two.The three hydraulic system diseases1. as a result of heat transmission medium (hydraulic oil) in the flow velocity in various parts of the existence of different, resulting in the existence of a liquid within the internal friction of liquids and pipelines at the same time there is friction between the inner wall, which are a result of hydraulic the reasons for the oil temperature. Temperature will lead to increased internal and external leakage, reducing its mechanical efficiency. At the same time as a result of high temperature, hydraulic oil expansion will occur, resulting in increased com- pression, so that action can not be very good control of transmission. Solution: heat is the inherent characteristics of the hydraulic system, not only to minimize eradication. Use a good quality hydraulic oil, hydraulic piping arrangement should be avoided as far as possible the emergence of bend, the use of high-quality pipe and fittings, hydraulic valves, etc.2. the vibration of the vibration of the hydraulic system is also one of its malaise. As a result of hydraulic oil in the pipeline flow of high-speed impact and the control valve to open the closure of the impact of the process are the reasons for the vibration system. Strong vibration control action will cause the system to error, the system will also be some of the more sophisticated equipment error, resulting in system failures. Solutions: hydraulic pipe should be fixed to avoid sharp bends. To avoid frequent changes in flow direction, can not avoid damping measures should be doing a good job. The entire hydraulic system should have a good damping measures, while avoiding the external local oscillator on the system.3. the leakage of the hydraulic system leak into inside and outside the leakage. Leakagerefers to the process with the leak occurred in the system, such as hydraulic piston-cylinder on both sides of the leakage, the control valve spool and valve body, such as between the leakage. Although no internal leakage of hydra- ulic fluid loss, but due to leakage, the control of the established movements may be affected until the cause system failures. Outside means the occurrence of leakage in the system and the leakage between the external environment. Direct leakage of hydraulic oil into the environment, in addition to the system will affect the working environment, not enough pressure will cause the system to trigger a fault. Leakage into the environment of the hydraulic oil was also the danger of fire. Solution: the use of better quality seals to improve the machining accuracy of equipment.Another: the hydraulic system for the three diseases, it was summed up: "fever, with a father拉稀" (This is the summary of the northeast people). Hydraulic system for the lifts, excavators, pumping station, dynamic, crane, and so on large-scale industry, construction, factories, enterprises, as well as elevators, lifting platforms, Deng Axle industry and so on.Hydraulic components will be high-performance, high-quality, high reliability, the system sets the direction of development; to the low power, low noise, vibration, without leakage, as well as pollution control, water-based media applications to adapt to environmental requirements, such as the direction of development; the development of highly integrated high power density, intelligence, macaronis and micro-light mini-hydraulic components; active use of new techniques, new materials and electronics, sensing and other high-tech.---- Hydraulic coupling to high-speed high-power and integrated development of hydraulic transmission equipment, development of water hydraulic coupling medium speedand the field of automotive applications to develop hydraulic reducer, improve product reliability and working hours MTBF; hydraulic torque converter to the development of high-power products, parts and components to improve the manufacturing process technology to improve reliability, promote computer-aided technology, the development of hydraulic torque converter and power shift transmission technology supporting the use of ; Clutch fluid viscosity should increase the quality of products, the formation of bulk to the high-power and high-speed direction.Pneumatic Industry:---- Products to small size, light weight, low power consumption, integrated portfolio of development, the implementation of the various types of components, compact structure, high positioning accuracy of the direction of development; pneumatic components and electronic technology, to the intelligent direction of development; component performance to high-speed, high-frequency, high-response, high-life, high temp- erature, high voltage direction, commonly used oil-free lubrication, application of new technology, new technology and new materials.1. Used high-pressure hydraulic components and the pressure of continuous work to reach 40Mpa, the maximum pressure to achieve instant 48Mpa;2. Diversification of regulation and control;3. To further improve the regulation performance, increase the efficiency of the power train;4. Development and mechanical, hydraulic, power transmission of the composite portfolio adjustment gear;5. Development of energy saving, energy efficient system function;6. To further reduce the noise;7. Application of Hydraulic Cartridge Valves thread technology, compact structure, to reduce the oil spill.液压系统液压传动和气压传动称为流体传动,是根据17世纪帕斯卡提出的液体静压力传动原理而发展起来的一门新兴技术,1795年英国约瑟夫•布拉曼(Joseph Braman,1749-1814),在伦敦用水作为工作介质,以水压机的形式将其应用于工业上,诞生了世界上第一台水压机。
机械外文翻译文献翻译液压系统1
外文原文:Theory of fluid propertiesWe will concentrate mainly on three fluid properties in this chapter:• The density which leads to mass and hence to hydraulic inertia effects.• The viscosity which leads to the hydraulic friction effects.• The compressi bility and thus the bulk modulus which leads to the hydraulic system stiffness. Notice that the compressibility effect can be modified by air release, cavitation phenomena and by expansion of a pipe, hose or chamber containing the hydraulic fluid.1 Density and compressibility coefficientThe density is the mass of a substance per unit volume:Density has dimensions of [M/L3] and is expressed in kilograms per cubic meter [kg/m3]. As mentioned previously the density is a function of the pressure and the temperature:This function can be approximated by the first three terms of a Taylor series:This can also be expressed as:WithAndThis equation is the linearized state equation for a liquid. Using the definition of thedensity, the two coefficients α and B can also be expressed as:B is known as the isothermal bulk modulus or for simplicity the bulk modulus and α is known as the cubical expansion coefficient. Since fluid density varies with the applied pressure, this implies that a given mass of fluid submitted to a pressure change changes its volume. This phenomenon leads to the definition of the compressibility coefficient β:where β is expressed in units Pa 1 (or m2/N). Considering the relation for a closed hydraulic circuit the mass is constant, and hence:it follows thatUsing the definition of the compressibility coefficient β we obtain:More usually we use the bulk modulus B also known as the volumetric elasticity modulus:The relation between ρ and B implies mass conservation. This relation must be RIGOROUSLY RESPECTED in the calculations. In the modeling and simulation context of fluid energy systems, disregarding the relation between ρ and B leads to abnormal evolutions of pressure in the closed circuit submitted to compression and expansion cycles. This phenomenon is strongly accentuated if aeration occurs in the circuit (when dissolved air in the fluid reappears in the form of bubbles). We shall approach this point by examining the phenomena of aeration and cavitation. The aircan also have adverse consequences on a fluid compressibility. In liquid air can be present in two forms: entrapped and dissolved.Entrapped airWhen the return pipe is not submersed in the tank the liquid jet can entrain some air bubbles in the tank. Another phenomenon that affects the quantity of air in liquid is the leakage.Figure 1: Liquid leakageFigure 2: Air is entrainedThis air stays in the liquid as cavities and can modify the fluid compressibility. In this context we talk about effective bulk modulus. Figure 3 shows the bulk modulus of a diesel fuel at 40 °C with 0, 0.01, 0.1, 1, 10% air. The plot is obtained using the system shown. The model of the diesel fuel properties is based on accurate ex-perimental measurements and are designed for use with injection system which are very fast acting. For this reason air is assumed to be entrained rather than dissolved.Figure 3Dissolved airAir can also be dissolved in a liquid. A certain amount of air molecule can be part of the liquid. In this case the dissolved air does not significantly change the fluid properties.2 Air release and cavitationAir can be dissolved or entrained in liquids and it is possible for air to change from one of these two forms to the other depending on the conditions to which the fluid is subjected.Suppose the fluid is in equilibrium with a certain percentage of dissolved gas (usually air: nitrogen and oxygen). Lowering the pressure above a critical value called the saturation pressure induces aeration. This is the process where the dissolved gas forms air bubbles in the liquid until all the dissolved gases or air are free.The exact point where all the dissolved gas has come out of solution is difficult to pin-point because it depends on the chemical composition and behavior of the gas. This is a non-symmetrical dynamic process: the growing process does not have the same dynamics as when air bubbles disappear. In consequence the total amount of bubbles created when the pressure drops may or may not be redissolved in the liquid when it rises again.If the pressure is dropped further and above another critical value called the vapor pres s ure, the fluid itself starts to vaporize. It corresponds to a liquid phase change. At some point only fluid vapor and gas exist. In liquid systems the term cavitation usually refers to the formation and collapse of cavities in the liquid even if cavities contain air or liquid vapor.To summarize with a sketch what we have introduced see above:Figure 4: Air release and cavitationThe development of a cavity is now recognized as being associated with a nucleation center such as microscopic gas particles, wear or wall asperities. When the liquid is subjected to a tensile stress, cavities do not form as a result of liquid rupture but are caused by the rapid growth of these nuclei.To understand this, think of beer (or champagne if you prefer) in a bottle, when it is closed you see no air bubbles and the liquid does not look fizzy. The pressure in the bottle is above the saturation pressure of the gas in the liquid. When you open the bottle suddenly bubbles appear and so the dissolved gas (molecules of gas held in the liquid) starts to appear as gas.In fact the liquid is gas saturated and the atmospheric pressure is less than the saturation pressure of the liquid. This phenomenon is clearly not cavitation but air release (aeration). Considering nuclei effects, bubbles form only at particular places in your glass: around the glass (due to small asperities) and round any particles present in the liquid. Theoretically, if your liquid was perfectly pure and the wall of the system perfectly regular, air release or cavitation would occur with great difficulty! The key point about cavitation is that it is a phase change: the liquid changes to vapor.A comparison can be made between cavitation and boiling. If we look at the phasediagram below:Figure 5: Cavitation and boilingBoiling is a phase change at constant pressure and variable temperature and cavitation is a phase change at constant temperature and variable pressure.In any system air release starts first and if the pressure decreases further, cavitation may occur. This means that, sometimes, people talk about cavitation when the real phenomenon is air release. Both phenomena can lead to destruction of the material or component.In both cases it is entrained gas that causes the troubles. When cavities encounter high pressure in the downstream circuit, these bubbles or cavities can be unstable and can collapse implosively. The pressure developed at collapse can be large enough to cause severe mechanical damage in the containing vessel. It is well-known that hydraulic pumps and pipework can be badly damaged by cavitaton and air release.In all classical hydraulic systems air release and cavitation must be avoided to prevent material destruction but sometimes it is required like for injection systems to prepare the spray formation.3 ViscosityViscosity is a measure of the resistance of the fluid to flow. This characteristic has both positive and negative effects on fluid power systems. A low viscosity leads to oil leaks in the dead zone formed between the mechanical parts in movement, and a high viscosity will lead to loss of pressure in hydraulic ducts.Viscosity is a characteristic of liquids and gases and is manifested in motion throughinternal damping. Viscosity results from an exchange of momentum by molecular diffusion between two layers of fluid with different velocities. In this sense, the viscosity is a fluid property and not a flow property.Figure 6: ViscosityFigure 6 shows the relation between shearing constraint and difference of flow velocity between two layers .The definition of viscosity was first given by Newton. Between two layers of distance dy, the exerted force between these two layers is given by:where U(y) is the velocity depending on the radial position y and dU/dy the velocity gradient. This proportionality expresses the notion of Newtonian fluid and allows the introduction of μ defined as the dynamic viscosity or the absolute viscosity.The dimension of μ is [ML1-T 1-] and the SI unit is kg/m/s or Pa s. The older unit is the Poise, P, which is 0.1 kg/m/s. However, this is very small and hence the milli Poise, mP, is the common unit which is 10-4 kg/m/s.The dynamic viscosity is the constant of proportionality between a stress and the intensity of shearing between two neighboring layers:However the absolute viscosity is not very often used in fundamental equations. For example the dynamics of the elementary volume between the two layers is expressedas:and thus using the shear stress calculation:In other formulas (e.g. Navier Stokes) the ratio between the absolute viscosity and the density occurs so often that a new parameter called the kinematic viscosity ν is introduced .of dimension [L2T 1-] and so the SI unit is the m2/s. The older unit of kinematic viscosity is the Stoke, St, which is 104-m2/s. However, even this is a very small unit and hence the centistoke cSt is the common unit with 1 cSt = 106-m2/s. This parameter is easily measured with viscometers.Note that the viscosity varies significantly with the fluid temperature.Figure 7: Viscosity against temperatureNormally in absence of air release and cavitation the variation with pressure is not great unless the pressure is very extreme.Figure 8: Variation with pressureViscosity influence on the flowAnother important aspect of the viscosity is its influence on the flow conditions of the fluid. We can distinguish two types of flow conditions:• Laminar flow for which the flow lines are parallel and shearing forces create a pressure drop.• Turbulent flow for which the fluid particles have a disordered, random movement leading to a loss of pressure.These two conditions can be distinguished using the Reynolds number which is defined as follows:WithU: average fluid velocityd: diameter of the duct (hydraulic diameter for others geometries)ρ: densityμ: dynamic viscosityν: kinematic viscosityThe transition between laminar to turbulent flow occurs at the critical Reynolds number. This is not well defined, there exists always a transition region. In a hydraulic line, the critical Reynolds number is generally between 1500 to 2000. For uneven geometries (thin-walled orifices), the critical Reynolds number can be lower than 100. For non-circular cross sections, the hydraulic diameter can be used to determine the Reynolds number. Hydraulic diameter is defined as follows:We now give one example:• Circular orifice of diameter:Flow through orificesOrifices (also called restrictions) can be fixed or variable and occur in huge numbers in fluid systems. Not surprisingly in Engineering courses a mathematical description is presented. This is usually based on Bernoulli’s equation and leads to the formwhere Cq is the flow coefficient. This is variously described as typically 0.7 or varying with orifice geometry and Reynolds number.The second alternative is obviously more correct. If we do take a constant value, we are forced to have the gradient of Q against infinity at the origin! This cannot be and if you try to implement it is a numerical disaster! Clearly the flow is laminar for sufficiently small pressure drops which means that Cq is certainly not constant. One solution is to perform detailed e xperiments and compute Cq against Reynold’s number. In the context of the orifice (not necessarily circular) the Reynold’s number iswhere U is a mean velocity and dh the hydraulic diameter. If we take U=Q/A, we end up with the form Cq =f(Q) and ultimately withIt is possible to work with an implicit relationship like this but we would prefer an explicit formula.This is provided by introducing another dimensionless number known as the flow number and denoted by λ. This is defined asFrom a modelin g point of view λ contains quantities we know. Using λ we haveand provided we have,we have an explicit relationship which is easy to evaluate. There are no more problems to obtain measurements forthan forand so the flow number form has many advantages.References :[1] McCloy D, Discharge Characteristics of Servo Valve Orifices, 1968 Fluid International Conference.[2] R.C. Binder, “Fluid Mechanics”. 3rd Edition, 3rd Printing. Prentice-Hall, Inc., Englewood Cliffs,NJ. 1956.译文:液压油理论我们将在本章主要讨论液压油的三个特性:•密度(使油液具有质量和液感效应);•粘性(使油液具有液阻效应);•可压缩性和体积弹性模量(使油液具有容性效应),值得提醒的是容性效应会受油液中析出的空气、气穴现象和装有油液的的管道、软管或油腔的影响。
液压系统外文文献翻译中英文
外文文献翻译(含:英文原文及中文译文)英文原文Hydraulic systemW Arnold1 IntroductionThe hydraulic station is called a hydraulic pump station and is an independent hydraulic device. It is step by step to supply oil. And control the direction of hydraulic oil flow, pressure and flow, suitable for the host and hydraulic equipment can be separated on the various hydraulic machinery.After the purchase, the user only needs to connect the hydraulic station and the actuator (hydraulic or oil motor) on the mainframe with different tubings. The hydraulic machine can realize various specified actions and working cycles.The hydraulic station is a combination of manifolds, pump units or valve assemblies, electrical boxes, and tank electrical boxes. Each part function is:The pump unit is equipped with a motor and an oil pump, which is the power source of the hydraulic station and can convert mechanical energy into hydraulic oil pressure energy.V alve combination - its plate valve is mounted on the vertical plate, and the rear plate is connected with the same function as the manifold.Oil manifolds - assembled from hydraulic valves and channel bodies. It regulates hydraulic oil pressure, direction and flow.Box--a semi-closed container for plate welding. It is also equipped with an oil screen, an air filter, etc., which is used for cooling and filtering of oil and oil.Electrical box - divided into two types: one is to set the external lead terminal board; one is equipped with a full set of control appliances.The working principle of the hydraulic station: The motor drives the oil pump to rotate, then the pump sucks oil from the oil tank and supplies oil, converts the mechanical energy into hydraulic pressure energy, and the hydraulic oil passes through the manifold (or valve assembly) to adjust the direction, pressure and flow and then passes through the external tube. The way to the hydraulic cylinder or oil motor in the hydraulic machinery, so as to control the direction of the hydraulic motor, the strength of the speed and speed, to promote all kinds of hydraulic machinery to do work.(1) Development history of hydraulic pressureThe development history of hydraulics (including hydraulic power, the same below), pneumatics, and seals industry in China can be roughly divided into three stages, namely: the starting stage in the early 1950s to the early 60s; and the professional in the 60s and 70s. The growth stage of the production system; the 80-90's is a stage of rapid development. Among them, the hydraulic industry began in the early 1950s with thedevelopment of hydraulic machines such as Grinding Machines, broaching machines, and profiling lathes, which were produced by the machine tool industry. The hydraulic components were produced by the hydraulic workshop in the machine tool factory, and were produced for self use. After entering the 1960s, the application of hydraulic technology was gradually promoted from the machine tool to the agricultural machinery and engineering machinery. The original hydraulic workshop attached to the main engine plant was independent and became a professional manufacturer of hydraulic components. In the late 1960s and early 1970s, with the continuous development of mechanization of production, particularly in the provision of highly efficient and automated equipment for the second automobile manufacturing plant, the hydraulic component manufacturing industry witnessed rapid development. The batch of small and medium-sized enterprises also began to become specialized manufacturers of hydraulic parts. In 1968, the annual output of hydraulic components in China was close to 200,000 pieces. In 1973, in the fields of machine tools, agricultural machinery, construction machinery and other industries, the professional factory for the production of hydraulic parts has grown to over 100, and its annual output exceeds 1 million pieces. Such an independent hydraulic component manufacturing industry has taken shape. At this time, the hydraulic product has evolved from the original imitation Su product intoa combination of imported technology and self-designed products. The pressure has been developed towards medium and high pressures, and electro-hydraulic servo valves and systems have been developed. The application of hydraulics has been further expanded. The pneumatic industry started a few years later than hydraulics, and it was only in 1967 that it began to establish a professional pneumatic components factory. Pneumatic components began to be manufactured and sold as commodities. Its sealing industry including rubber seals, flexible graphite seals, and mechanical seals started from the production of common O-rings, oil seals, and other extruded rubber seals and asbestos seal products in the early 1950s. In the early 1960s, it began to develop and produce flexible products. Graphite seals and mechanical seals and other products. In the 1970s, a batch of batches of professional production plants began to be established one after another in the systems of the former Ministry of Combustion, the Ministry of Agriculture, and the Ministry of Agricultural Machinery, formally forming the industry, which laid the foundation for the development of the seal industry.In the 1980s, under the guidance of the national policy of reform and opening up, with the continuous development of the machinery industry, the contradiction between the basic components lags behind the host computer has become increasingly prominent and caused the attention of all relevant departments. To this end, the former Ministry of Machinesestablished the General Infrastructure Industry Bureau in 1982, and unified the original pneumatic, hydraulic, and seal specialties that were scattered in the industries of machine tools, agricultural machinery, and construction machinery, etc. The management of a piece of office, so that the industry in the planning, investment, the introduction of technology and scientific research and development and other aspects of the basic parts of the bureau's guidance and support. This has entered a period of rapid development, it has introduced more than 60 foreign advanced technology, of which more than 40 hydraulic, pneumatic 7, after digestion and absorption and technological transformation, are now mass production, and has become the industry's leading products . In recent years, the industry has intensified its technological transformation. From 1991 to 1998, the total investment of national, local, and corporate self-raised funds totaled about 2 billion yuan, of which more than 1.6 billion were hydraulic. After continuous technological transformation and technological breakthroughs, the technical level of a group of major enterprises has been further improved, and technological equipment has also been greatly improved, laying a good foundation for forming a high starting point, specialization, and mass production. In recent years, under the guidance of the principle of common development of multiple ownership systems in the country, various small and medium-sized enterprises with different ownership have rapidly emerged and haveshown great vitality. With the further opening up of the country, foreign-funded enterprises have developed rapidly, which plays an important role in raising industry standards and expanding exports. So far China has established joint ventures with famous manufacturers in the United States, Germany, Japan and other countries or directly established piston pumps/motors, planetary speed reducers, hydraulic control valves, steering gears, hydraulic systems, hydrostatic transmissions, and hydraulic components. The company has more than 50 manufacturing enterprises such as castings, pneumatic control valves, cylinders, gas processing triplets, rubber seals, and mechanical seals, and has attracted more than 200 million U.S. dollars in foreign capital.(2) Current statusBasic profileAfter more than 40 years of hard work, China's hydraulics, pneumatics and seals industry has formed a complete industrial system with a certain level of production capacity and technical level. According to the statistics of the third n ational industrial census in 1995, China’s state-owned, privately-owned, cooperative, village-run, individual, and “funded enterprises” have annual sales income of more than 1 million yuan in hydraulic, pneumatic, and seal industrial townships and above. There are a total of more than 1,300 companies, including about 700 hydraulics, and about 300 pneumatic and sealing parts. According to thestatistics of the international industry in 1996, the total output value of the hydraulic industry in China was about 2.448 billion yuan, accounting for the 6th in the world; the total output value of the pneumatic industry was about 419 million yuan, accounting for the world’s10 people.2. Current supply and demand profileWith the introduction of technology, independent development and technological transformation, the technical level of the first batch of high-pressure plunger pumps, vane pumps, gear pumps, general hydraulic valves, oil cylinders, oil-free pneumatic components and various types of seals has become remarkable. Improve, and can be stable mass production, provide guarantees for all types of host to improve product quality. In addition, certain achievements have also been made in the aspects of CAD, pollution control, and proportional servo technology for hydraulic pneumatic components and systems, and have been used for production. So far, the hydraulic, pneumatic and seal products have a total of about 3,000 varieties and more than 23,000 specifications. Among them, there are about 1,200 types of hydraulic pressure, more than 10,000 specifications (including 60 types of hydrodynamic products, 500 specifications); about 1350 types of pneumatic, more than 8,000 specifications; there are also 350 types of rubber seals, more than 5000 The specifications are now basically able to adapt to the general needs ofvarious types of mainframe products. The matching rate for major equipment sets can reach more than 60%, and a small amount of exports has started.In 1998, the domestic production of hydraulic components was 4.8 million pieces, with sales of about 2.8 billion yuan (of which mechanical systems accounted for 70%); output of pneumatic components was 3.6 million pieces, and sales were about 550 million yuan (including mechanical systems accounting for about 60%) The production of seals is about 800 million pieces, and the sales volume is about 1 billion yuan (including about 50% of mechanical systems). According to the statistics of the annual report of the China Hydraulic and Pneumatic Sealing Industry Association in 1998, the production and sales rate of hydraulic products was 97.5% (101% of hydraulic power), 95.9% of air pressure, and 98.7% of seal. This fully reflects the basic convergence of production and sales.Although China's hydraulic, pneumatic and sealing industries have made great progress, there are still many gaps compared with the development needs of the mainframe and the world's advanced level, which are mainly reflected in the variety, performance and reliability of products. . Take hydraulic products as an example, the product varieties are only 1/3 of the foreign country, and the life expectancy is 1/2 of that of foreign countries. In order to meet the needs of key hosts, imported hosts, and majortechnical equipment, China has a large number of imported hydraulic, pneumatic, and sealing products every year. According to customs statistics and relevant data analysis, in 1998, the import volume of hydraulic, pneumatic and seal products was about 200 million U.S. dollars, of which the hydraulic pressure was about 140 million U.S. dollars, the pneumatics were 30 million U.S. dollars, and the seal was about 0.3 billion U.S. dollars. The year is slightly lower. In terms of amount, the current domestic market share of imported products is about 30%. In 1998, the total demand for hydraulic parts in the domestic market was about 6 million pieces, and the total sales volume was 4 billion yuan; the total demand for pneumatic parts was about 5 million pieces, and the total sales volume was over 700 million yuan; the total demand for seals was about 1.1 billion yuan. Pieces, total sales of about 1.3 billion yuan. (3) Future developments1. The main factors affecting development(1) The company's product development capability is not strong, and the level and speed of technology development can not fully meet the current needs for advanced mainframe products, major technical equipment and imported equipment and maintenance;(2) Many companies have lagged behind in manufacturing process, equipment level and management level, and their sense of quality is not strong, resulting in low level of product performance, unstable quality,poor reliability, and insufficiency of service, and lack of user satisfaction. And trusted branded products;(3) The degree of professional specialization in the industry is low, the power is scattered, the duplication of the low level is serious, the product convergence between the region and the enterprise leads to blind competition, and the prices are reduced each other, thus the efficiency of the enterprise is reduced, the funds are lacking, and the turnover is difficult. Insufficient investment in development and technological transformation has severely restricted the overall level of the industry and its competitive strength.(4) When the degree of internationalization of the domestic market is increasing, foreign companies have gradually entered the Chinese market to participate in competition, coupled with the rise of domestic private, cooperative, foreign-funded, and individual enterprises, resulting in increasing impact on state-owned enterprises. .2. Development trendWith the continuous deepening of the socialist market economy, the relationship between supply and demand in the hydraulic, pneumatic and sealed products has undergone major changes. The seller market characterized by “shortage” has basically become a buyer’s market characterized by “structured surplus”. Replaced by. From the perspective of overall capacity, it is already in a trend of oversupply, and in particular,general low-grade hydraulic, pneumatic and seals are generally oversupply; and like high-tech products with high technological content and high value and high value-added products that are urgently needed by the host, Can not meet the needs of the market, can only rely on imports. After China's entry into the WTO, its impact may be greater. Therefore, during the “10th Five-Y ear Plan” period, the growth of the industry’s output value must not only rely on the growth of quantity. Instead, it should focus on the structural contradiction of the industry and intensify efforts to adjust the industrial structure and product structure. It should be based on the improvement of quality. Product technology upgrades in order to adapt to and stimulate market demand, and seek greater development.2. Hydraulic application on power slide(1) Introduction of Power Sliding TableUsing the binding force curve diagram and the state space analysis method to analyze and study the sliding effect and the smoothness of the sliding table of the combined machine tool, the dynamics of the hydraulic drive system of the sliding table—the self-regulating back pressure regulating system are established. mathematical model. Through the digital simulation system of the computer, the causes and main influencing factors of the slide impact and the motion instability are analyzed. What kind of conclusions can be drawn from those, if we canreasonably design the structural dimensions of hydraulic cylinders and self-regulating back pressure regulators ——The symbols used in the text are as follows:s 1 - flow source, that is, the flow rate of the governor valve outlet;S el —— sliding friction of the sliding table;R - the equivalent viscous friction coefficient of the slide;I 1 - quality of slides and cylinders;12 - self-adjusting back pressure valve core quality;C 1, c 2 - liquid volume without cylinder chamber and rod chamber;C 2 - Self-adjusting back pressure valve spring compliance;R 1, R2 - Self-adjusting back pressure valve damping orifice fluid resistance;R 9 - Self-adjusting back pressure valve valve fluid resistance;S e2——initial pre-tightening force of self-adjusting back pressure valve spring;I 4, I5 - Equivalent liquid sense of the pipeline;C 5, C 6 - equivalent liquid capacity of the pipeline;R 5, R7 - Equivalent liquid resistance of the pipeline;V 3, V4 - cylinder rodless cavity and rod cavity volume;P 3, P4—pressure of the rodless cavity and rod cavity of the cylinder;F - the slide bears the load;V - speed of slide motion;In this paper, the power bond diagram and the state space splitting method are used to establish the system's motion mathematical model, and the dynamic characteristics of the slide table can be significantly improved.In the normal operation of the combined machine tool, the magnitude of the speed of the slide, its direction and the load changes it undergoes will affect its performance in varying degrees. Especially in the process of work-in-process, the unsteady movement caused by the advancing of the load on the slide table and the cyclical change of the load will affect the surface quality of the workpiece to be machined. In severe cases, the tool will break. According to the requirements of the Dalian Machine Tool Plant, the author used the binding force curve diagram and the state space analysis method to establish a dynamic mathematical model of a self-adjusting back pressure and speed adjustment system for the new hydraulic drive system of the combined machine tool slide. In order to improve the dynamic characteristics of the sliding table, it is necessary to analyze the causes and main influencing factors of the impetus and movement of the sliding table. However, it must pass the computer's digital simulation and the final results obtained from the research.(2) Dynamic Mathematical ModelThe working principle diagram of the self-adjusting back pressure speedregulation system of the combined machine tool slide hydraulic drive system is shown in the figure. This system is used to complete the work-cycle-stop-rewind. When the sliding table is working, the three-position four-way reversing valve is in the illustrated position. The oil supply pressure of the oil pump will remain approximately constant under the effective action of the overflow valve, and the oil flow passes through the reversing valve and adjusts the speed. The valve enters the rodless chamber of the cylinder to push the slide forward. At the same time, the pressurized oil discharged from the rod chamber of the cylinder will flow back to the tank through the self-regulating back pressure valve and the reversing valve. During this process, there was no change in the operating status of both the one-way valve and the relief valve. The complex and nonlinear system of the hydraulic drive system of the self-adjusting back pressure governor system is a kind of self-adjusting back-pressure governor system. To facilitate the study of its dynamic characteristics, a simple and reasonable dynamic mathematical model that only considers the main influencing factors is established. Especially important [1][2]. From the theoretical analysis and the experimental study, we can see that the system process time is much longer than the process time of the speed control valve. When the effective pressure bearing area of the rodless cavity of the fuel tank is large, the flow rate at the outlet of the speed control valve is instantaneous. The overshoot is reflected in thesmall change in speed of the slide motion [2]. In order to further broaden and deeply study the dynamic characteristics of the system so that the research work can be effectively performed on a miniature computer, this article will further simplify the original model [2], assuming that the speed control valve is output during the entire system pass. When the flow is constant, this is considered to be the source of the flow. The schematic diagram of the dynamic model structure of this system is shown in Fig. 2. It consists of a cylinder, a sliding table, a self-adjusting back pressure valve, and a connecting pipe.The power bond graph is a power flow graph. It is based on the transmission mode of the system energy, based on the actual structure, and uses the centralized parameters to represent the role of the subsystems abstractly as a resistive element R, a perceptual element I, and a capacitive element. Three kinds of role of C. Using this method, the physical concept of modeling is clear, and combined with the state-space analysis method, the linear system can be described and analyzed more accurately. This method is an effective method to study the dynamic characteristics of complex nonlinear systems in the time domain. According to the main characteristics of each component of the self-adjusting back pressure control system and the modeling rules [1], the power bond diagram of the system is obtained. The upper half of each key in the figure represents the power flow. The two variables that makeup the power are the force variables (oil pressure P and force F) and the flow variables (flow q and velocity v). The O node indicates that the system is connected in parallel, and the force variables on each key are equal and the sum of the flow variables is zero; 1 The nodes represent the series connection in the system, the flow variables on each key are equal and the sum of the force variables is Zero. TF denotes a transformer between different energy forms. The TF subscripted letter represents the conversion ratio of the flow variable or the force variable. The short bar on the key indicates the causal relationship between the two variables on the key. The full arrow indicates the control relationship. There are integral or differential relationships between the force and flow variables of the capacitive and perceptual elements in the three types of action elements. Therefore, a complex nonlinear equation of state with nine state variables can be derived from Fig. 3 . In this paper, the research on the dynamic characteristics of the sliding table starts from the two aspects of the slide's hedging and the smoothness of the motion. The fourth-order fixed-length Runge-Kutta is used for digital simulation on the IBM-PC microcomputer.(3) Slide advanceThe swaying phenomenon of the slide table is caused by the sudden disappearance of the load acting on the slide table (such as drilling work conditions). In this process, the table load F, the moving speed V, and thepressure in the two chambers of the cylinder P3 and P4 can be seen from the simulation results in Fig. 4. When the sliding table moves at a uniform speed under the load, the oil pressure in the rodless cavity of the oil cylinder is high, and a large amount of energy is accumulated in the oil. When the load suddenly disappears, the oil pressure of the cavity is rapidly reduced, and the oil is rapidly reduced. When the high-pressure state is transferred to the low-pressure state, a lot of energy is released to the system, resulting in a high-speed forward impact of the slide. However, the front slide of the sliding table causes the pressure in the rod cavity of the oil cylinder to cause the back pressure to rise, thereby consuming part of the energy in the system, which has a certain effect on the kicking of the slide table. We should see that in the studied system, the inlet pressure of the self-adjusting back pressure valve is subject to the comprehensive effect of the two-chamber oil pressure of the oil cylinder. When the load suddenly disappears, the pressure of the self-adjusting back pressure valve rapidly rises and stably exceeds the initial back pressure value. It can be seen from the figure that self-adjusting back pressure in the speed control system when the load disappears, the back pressure of the cylinder rises more than the traditional speed control system, so the oil in the rod cavity of the cylinder absorbs more energy, resulting in the amount of forward momentum of the slide It will be about 20% smaller than traditionalspeed control systems. It can be seen from this that the use of self-adjusting back-gear speed control system as a drive system slider has good characteristics in suppressing the forward punch, in which the self-adjusting back pressure valve plays a very large role.(4) The smoothness of the slideWhen the load acting on the slide changes periodically (such as in the case of milling), the speed of the slide will have to fluctuate. In order to ensure the processing quality requirements, it must reduce its speed fluctuation range as much as possible. From the perspective of the convenience of the discussion of the problem, assume that the load changes according to a sine wave law, and the resulting digital simulation results are shown in Figure 5. From this we can see that this system has the same variation rules and very close numerical values as the conventional speed control system. The reason is that when the change of the load is not large, the pressure in the two chambers of the fuel tank will not have a large change, which will eventually lead to the self-regulating back pressure valve not showing its effect clearly.(5) Improvement measuresThe results of the research show that the dynamic performance of a sliding table with self-regulating back pressure control system as a drive system is better than that of a traditional speed control system. To reduce the amount of kick in the slide, it is necessary to rapidly increase the backpressure of the rod cavity when the load disappears. To increase the smoothness of the sliding table, it is necessary to increase the rigidity of the system. The main measure is to reduce the volume of oil. From the system structure, it is known that the cylinder has a large volume between the rod cavity and the oil discharge pipe, as shown in Fig. 6a. Its existence in terms of delay and attenuation of the self-regulating back pressure valve function, on the other hand, also reduces the rigidity of the system, it will limit the further improvement of the propulsion characteristics and the smoothness of the motion. Thus, improving the dynamic characteristics of the sliding table can be handled by two methods: changing the cylinder volume or changing the size of the self-regulating back pressure valve. Through the simulation calculation of the structural parameters of the system and the comparison of the results, it can be concluded that the ratio of the volume V4 between the rod cavity and the oil discharge pipe to the volume V3 between the rodless cavity and the oil inlet pipe is changed from 5.5 to 5.5. At 1 oclock, as shown in the figure, the diameter of the bottom end of the self-adjusting back pressure valve is increased from the original 10mm to 13mm, and the length of the damper triangle groove is reduced from the original lmm to 0.7mm, which will enable the front of the slide table. The impulse is reduced by 30%, the transition time is obviously shortened, and the smoothness of the slide motion will also be greatly improved.中文译文液压系统W Arnold1. 绪论液压站称液压泵站,是独立的液压装置。
液压系统-外文翻译
Hydraulic SystemThere are only three basic methods of transmitting power: electrical, mechanical, and fluid power. Most applications actually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use, it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.Hydraulic power transmission system are concerned with the generation, modulation, and control of pressure and flow, and in general such systems include:1.Pumps which convert available power from the prime mover to hydraulic power at the actuator.2.Valves which control the direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.3.Actuators which convert hydraulic power to usable mechanical power output at the point required.4.The medium, which is a liquid, provides rigid transmission and control as well as lubrication of components, sealing in valves, and cooling of the system.5.Connectors which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank (reservoir).6.Fluid storage and conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills , and general manufacturing , agricultural machines , mining industry , aviation , space technology , deep-sea exploration ,transportation , marinetechnology , and offshore gas petroleum exploration . In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulics.The secret of hydraulic system’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromagnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automation because of advantages in the following four major categories.Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power systems can readily start, stop, speed up or slow down, and position force which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch.Multiplication of force. A fluid power system (without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output.Constant force or torque. Only fluid power systems are capable of providing constant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute.Simplicity, safety, economy. In general, fluid power systems use fewer movingparts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, compactness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the sterring unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, ect . are eliminated. This provides a simple,compact systems.In addition, very little input torque is required to produce the control needed for the toughest applications. This is important where limitations of control space require a small sterring wheel and it becomes necessary to reduce operator fatigue.Additional benefits of fluid power systems include instantly reversible motion, automatic protection against overloads, and infinitely variable speed control. Fluid power systems also have the highest horsepower per weight ratio of any known power source. In spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to completely. Also, most hydraulic oils can cause fires if an oil leak occurs in area of hot equipment. There are only three basic methods of transmitting power: electrical, mechanical, and fluid power. Most applications actually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use, it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.Hydraulic power transmission system are concerned with the generation, modulation, and control of pressure and flow, and in general such systems include:Pumps which convert available power from the prime mover to hydraulic power at the actuator.Valves which control the direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.Actuators which convert hydraulic power to usable mechanical power output at the point required.The medium, which is a liquid, provides rigid transmission and control as well as lubrication of components, sealing in valves, and cooling of the system.Connectors which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank (reservoir).Fluid storage and conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills , and general manufacturing , agricultural machines , mining industry , aviation , space technology , deep-sea exploration ,transportation , marine technology , and offshore gas petroleum exploration . In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulics.The secret of hydraulic system’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromagnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automation because of advantages in the following four major categories.1. Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power systems can readily start, stop, speed up or slow down, and position force which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch.2. Multiplication of force. A fluid power system (without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output.3. Constant force or torque. Only fluid power systems are capable of providing constant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute.4. Simplicity, safety, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, compactness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the sterring unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, ect . are eliminated. This provides a simple,compact systems.In addition, very little input torque is required to produce the control needed for the toughest applications. This is important where limitations of controlspace require a small sterring wheel and it becomes necessary to reduce operator fatigue.Additional benefits of fluid power systems include instantly reversible motion, automatic protection against overloads, and infinitely variable speed control. Fluid power systems also have the highest horsepower per weight ratio of any known power source. In spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to completely. Also, most hydraulic oils can cause fires if an oil leak occurs in area of hot equipment.液压系统仅有以下三种基本方法传递动力:电气,机械和流体。
常用的液压系统的动力源是泵和蓄能器外文文献翻译、中英文翻译、外文翻译
附录外文文献原文:The commonly used sources of power in hydraulic systems are pumps and accumulators .Similarly,accumulator connected to atmosphere will dischange oil at atmosphere pressure until it empty. only when connected to a system having resistance to flow can pressure be developed.Three types of pumps find use in fluid-power systems:rotary,reciprocating or piston-type, and 3,centrifugal pumps.Simple hydraulic system may use but one type of pump . The trend is to use pumps with the most satisfactory characteristics for the specific tasks involved . In matching the characteristics of the pump to the requirements of the hydraulic system , it is not unusual to find two types of pumps in series . For example , a centrifugal pump may be to supercharge a reciprocating pump , or a rotary pump may be used to supply pressurized oil for the contronls associated with a reversing variabledisplacement pumps . Most power systems require positive displacement pumps . At high pressure , reciprocating pumps are often preferred to rotary pumps .1、Rotary pumpsThese are built in many differnt designs and extremely popular in modern fluid power system . The most common rotay-pump designs used today are spurgear , internal gear ,generated rotor , sliding vane ,and screew pumps . Ehch type has advantages that make it most suitable for a given application .2、Gear pumpsGear pumps are the simplest type of fixed displacement hydraulic pump available . This type consists of two external gear , generally spur gear , within a closed-fitting housing . One of the gear is driven directly by the pump drive shaft . It ,in turn , then drives the second gear . Some designs utilize helical gears ,but the spur gear design predominates . Gear pumps operate on a very simple principle . As the gear teeth unmesh , the volume at the inlet port A expands , a partial vacuum on the suction side of the pump will be formed . Fluid from an external reservoir or tank is forced by atmospheric pressure into the pumpinlet . The continuous action of the fluid being carried from the inlet to the discharge side one of the pump forces the fluid into the system .3、Vane pumpsThe vane pump consists of a housing that is eccentric or offset with respect to the drive shaft axis . In some models this inside surface consists of a cam ring that can be rotated to shift the relationship between rotor are rectangular and extend radially from a center radius to the outside diameter of the rotor and from end to end . A rectangular vane that is essentially the same size as the slot is inserted in the slot and is free to slide in and out .As the rotor turns , the vanes thrust outward , and the vane tips track the inner surface of the housing , riding on a thin film of fluid . Two port or end plates that engage the end face of the ring provide axial retention .Centrifugal force generally contributes to outward thrust of the vane . As they ride along the eccentric housing surface , the vane move in and out of the rotor slots . The vane divide the area between the rotor and casing into a series of chambers .The sides of each chamber are formed by two adjacent vanes ,the port or end plates , the pump casing and the rotor . These chambers change in change in volume depending on their respective position about the shaft .As each chamber approaches the inlet port , its vanes move outward and its volume expands , causing fluid to flow into the expanded chamber . Fluid is then carried within the chamber around to the dischange port . As the chamber approaches the discharge port , its vanes are pushed inward ,the volume is reduced , and the fluid is forced out the discharge port .Vane pump speed is limited by vane peripheral speed . High peripheral speed will cause cavitation in suction cavity . which results in pump damage and reduced flow .An imbalance of the vanes can cause the oil film between the vane tips and the cam ring to break down , resulting in metal-to-metal contact and subsequent increased wear and slipage . One metheod applied to eliminate high vane thrust loading is a dual-vane construction .4、Piston-type pumpAll piston pumps operate by allowing oil to flow into a pumping cavity as a piston retreats and then forcing the oil out into another chamber as the piston advances . Design differences among pumps lie primarily in the methods of separating inlet from outlet oil .5、In-line piston pumpThe siplest typeof axial piston pump is the swash plate in-line design .The cylinder are connected though piston shoes and a retracting ring , so that the shoes beat anainst an angled swash plate . As the block turns ,the piston shoes follow the swash plate ,causing the piston to reciprocate . The ports are arranged in the valve plate so that the pistons pass the inlet port as they are being pulled out and pass the outlet port as they are being forcing back in .The angle of the swash plate controls the delibery . Where the swash plate is fixed , the pump is of the constant-displacement type . In the variable-displacement , inline piston pump , the swash plate is moumted on a pivoted yoke . As the swash plate angle is increased , the cylinder stroke is increase , resulting in a greater flow . A pressure compensator control can position the yoke automatically to maintain a constant output pressure .6、BENT-axis piston pumpAs the shaft roates , distance between any one piston and the valving surface changes continually . Each piston moves away from the valving surface during one half of the revolution and toward the valving surface during the other half . The inlet chamber is in line as the pistons move away , and the outletr chamber is in line as the pistons move closer , thus drawing liquiring in during one half of the inlet chamber as the pistons are moving away from the pintle . Thereforce , during rotation , pistons draw liquid into the cylinder bores as they pass the inlet side of the pinntle and force that liquid out of the bores as they pass the outlet side of the pintle . The displacement of this pump varies with the offset angle , the maximum angle being 30 degree ,the minimum zero . Fixed displacement models are usually avaiable with 23 degree angle .In the variable displacement construction a yoke with an external control is used to change the angle . With some contronls , the yoke can be moved over center to reverse the direction of flow from the pump .7、Pump/system interactionPressure-compensated variavle delivery pumps do not require a relief valve in the high pressure line . The pressure compensation feature eliminates the need for the relief valve .In nearly all working systems ,however , at least one is used on just-in-case basis . The use of a pressure compensator , while avoiding dependence on a relief valve , brings on its own problems .The actuator -spring-spool arrangement in the compensator is a dynamic , damped-mass-spring arrangement .However , when the system calls for a chang in axhievetheir maxmum volume as they reach the inlet port , the maximum volume of fluid will ve moved .If the relationship between housing and rotor is changed such that the chambers achieve their minimum of zero volume as they reach the inlet port , the pump delivery will be reduced to zero .Vane pump speed is limited by vane peripheral speed . High peripheral speed will cause cavitation in suction cavity , which results in pump damage and reduced flow . An imbalance of the vanes can cause the oil film between the cane tips and the cam ring to break down , resulting in metal-to-metal contact and subsequent increased wear and slipage . One method applied to eliminate high vane thrust loading is a dual-vane construction . In the dual-vane construction , tow independent vanes are located in each totor slot chmbered edges along the sides and top of each vane from a channel that essentially balances the hydraulic pressure on the top and bottom of each pair of vanes .Centrifugal force cause the vane to follow the contour of the cam-shaped ring .There is just sufficient seal between the vanes and ring without destroying the thin oil film .外文文献中文翻译:常用的液压系统的动力源是泵和蓄能器。
液压专业中英文对照
液压专业词汇流体传动hydraulic power液压技术hydraulics液力技术hydrodynamics气液技术hydropneumatics运行工况operating conditions额定工况rated conditions极限工况limited conditions瞬态工况instantaneous conditions稳态工况steady-state conditions许用工况acceptable conditions连续工况continuous working conditions 实际工况actual conditions效率efficiency旋转方向direction of rotation公称压力nominal pressure工作压力working pressure进口压力inlet pressure出口压力outlet pressure压降pressure drop;differential pressure 背压back pressure启动压力breakout pressure充油压力charge pressure开启压力cracking pressure峰值压力peak pressure运行压力operating pressure耐压试验压力proof pressure冲击压力surge pressure静压力static pressure系统压力system pressure控制压力pilot pressure充气压力pre—charge pressure吸入压力suction pressure调压偏差override pressure额定压力rated pressure耗气量air consumption泄漏leakage内泄漏internal leakage外泄漏external leakage层流laminar flow紊流turbulent flow气穴cavitation流量flow rate排量displacement额定流量rated flow供给流量supply flow流量系数flower factor滞环hysteresis图形符号graphical symbol液压气动元件图形符号symbols for hydraulic and pneumatic components 流体逻辑元件图形符号symbols for fluid logic devices逻辑功能图形符号symbols for logic functions回路图circuit diagram压力-时间图pressure time diagram功能图function diagram循环circle自动循环automatic cycle工作循环working cycle循环速度cycling speed工步phase停止工步dwell phase工作工步working phase快进工步rapid advance phase快退工步rapid return phase频率响应frequency response重复性repeat ability复现性reproducibility漂移drift波动ripple线性度linearity线性区linear region液压锁紧hydraulic lock液压卡紧sticking变量泵variable displacement pump泵的控制control of pump齿轮泵gear pump叶片泵vane pump柱塞泵piston pump轴向柱塞泵axial piston pump法兰安装flange mounting底座安装foot mounting液压马达hydraulic motor刚度stiffness中位neutral position零位zero position自由位free position缸cylinder有杆端rod end无杆端rear end外伸行程extend stroke内缩行程retract stroke缓冲cushioning工作行程working stroke负载压力induced pressure输出力force实际输出力actual force单作用缸single—acting cylinder双作用缸double—acting cylinder差动缸differential cylinder伸缩缸telescopic cylinder阀valve底板sub—plate油路块manifold block板式阀sub—plate valve叠加阀sandwich valve插装阀cartridge valve滑阀slide valve锥阀poppet valve阀芯valve element阀芯位置valve element position单向阀check valve液控单向阀pilot—controlled check valve 梭阀shuttle valve压力控制阀pressure relief valve溢流阀pressure relief valve顺序阀sequence valve减压阀pressure reducing valve平衡阀counterbalance valve卸荷阀unloading valve直动式directly operated type先导式pilot—operated type机械控制式mechanically controlled type 手动式manually operated type液控式hydraulic controlled type流量控制阀flow control valve固定节流阀fixed restrictive valve可调节流阀adjustable restrictive valve 单向节流阀one-way restrictive valve 调速阀speed regulator valve分流阀flow divider valve集流阀flow—combining valve截止阀shut-off valve球阀global(ball) valve针阀needle valve闸阀gate valve膜片阀diaphragm valve蝶阀butterfly valve噪声等级noise level放大器amplifier模拟放大器analogue amplifier数字放大器digital amplifier传感器sensor阈值threshold伺服阀servo—valve四通阀four-way valve喷嘴挡板nozzle flapper液压放大器hydraulic amplifier颤振dither阀极性valve polarity流量增益flow gain对称度symmetry流量极限flow limit零位内泄漏null(quiescent)leakage 遮盖lap零遮盖zero lap正遮盖over lap负遮盖under lap开口opening零偏null bias零漂null drift阀压降valve pressure drop分辨率resolution频率响应frequency response幅值比amplitude ratio相位移phase lag传递函数transfer function管路flow line硬管rigid tube软管flexible hose工作管路working line回油管路return line补液管路replenishing line控制管路pilot line泄油管路drain line放气管路bleed line接头fitting;connection焊接式接头welded fitting扩口式接头flared fitting快换接头quick release coupling法兰接头flange connection弯头elbow异径接头reducer fitting流道flow pass油口port闭式油箱sealed reservoir油箱容量reservoir fluid capacity气囊式蓄能器bladder accumulator空气污染air contamination固体颗粒污染solid contamination液体污染liquid contamination空气过滤器air filter油雾气lubricator热交换器heat exchanger冷却器cooler加热器heater温度控制器thermostat消声器silencer双筒过滤器duplex filter过滤器压降filter pressure drop有效过滤面积effective filtration area 公称过滤精度nominal filtration rating 压溃压力collapse pressure填料密封packing seal机械密封mechanical seal径向密封radial seal旋转密封rotary seal活塞密封piston seal活塞杆密封rod seal防尘圈密封wiper seal;scraper组合垫圈bonded washer复合密封件composite seal弹性密封件elastomer seal丁腈橡胶nitrile butadiene rubber;NBR聚四氟乙烯polytetrafluoroethene;PTFE优先控制override control压力表pressure gauge压力传感器electrical pressure transducer 压差计differential pressure instrument液位计liquid level measuring instrument流量计flow meter压力开关pressure switch脉冲发生器pulse generator液压泵站power station空气处理单元air conditioner unit压力控制回路pressure control circuit安全回路safety circuit差动回路differential circuit调速回路flow control circuit进口节流回路meter-in circuit出口节流回路meter-out circuit同步回路synchronizing circuit开式回路open circuit闭式回路closed circuit管路布置pipe-work管卡clamper联轴器drive shaft coupling操作台control console控制屏control panel避震喉compensator粘度viscosity运动粘度kinematic viscosity密度density含水量water content闪点flash point防锈性rust protection抗腐蚀性anti-corrosive quality便携式颗粒检测仪portable particle counter Solenoid valve 电磁阀Check valve 单向阀Cartridge valve 插装阀Sandwich plate valve 叠加阀Pilot valve 先导阀Pilot operated check valve 液控单向阀Sub—plate mount 板式安装Manifold block 集成块Pressure relief valve 压力溢流阀Flow valve 流量阀Throttle valve 节流阀Double throttle check valve 双单向节流阀Rotary knob 旋钮Rectifier plate 节流板Servo valve 伺服阀Proportional valve 比例阀Position feedback 位置反馈Progressive flow 渐增流量De—energizing of solenoid 电磁铁释放二、介质类Phosphate ester (HFD—R) 磷酸甘油酯Water—glycol (HFC)水-乙二醇Emulsion 乳化液Inhibitor缓蚀剂Synthetic lubricating oil 合成油三、液压安装工程Contamination 污染Grout 灌浆Failure 失效Jog 点动Creep爬行Abrasion 摩擦Retract(活塞杆)伸出Extension (活塞杆)缩回Malfunction 误动作Pickling 酸洗Flushing 冲洗Dipping process 槽式酸洗Re-circulation 循环Passivity 钝化Nitric acid 柠檬酸Argon 氩气Butt welding 对接焊Socket welding 套管焊Inert gas welding 惰性气体焊四、管接头Bite type fittings 卡套式管接头Tube to tube fittings 接管接头union 直通接管接头union elbow 直角管接头union tee 三通管接头union cross 四通管接头Mal stud fittings 端直通管接头Bulkhead fittings 长直通管接头Weld fittings 焊接式管接头Female connector fittings 接头螺母Reducers extenders 变径管接头Banjo fittings 铰接式管接头Adjustable fittings/swivel nut 旋转接头五、伺服阀及伺服系统性能参数Dynamic response 动态频响DDV-direct drive valve 直动式伺服阀NFPA—National Fluid Power Association 美国流体控制学会Phase lag 相位滞后Nozzle flapper valve 喷嘴挡板阀Servo-jet pilot valve 射流管阀Dither 颤振电流Coil impedance 线圈阻抗Flow saturation 流量饱和Linearity 线形度Symmetry 对称性Hysterics 滞环Threshold 灵敏度Lap 滞后Pressure gain 压力增益Null 零位Null bias 零偏Null shift 零飘Frequency response 频率响应Slope 曲线斜坡液压系统(hydraulic system)执行元件(actuator)液压缸(cylinder)液压马达(motor)液压回路(circuit)压力控制回路(pressure control)流量(速度)控制回路(speed control)方向控制回路(directional valve control)安全回路(security control)定位回路(position control)同步回路(synchronise circuit)顺序动作回路(sequeunt circuit)液压泵(pump)阀(valve)压力控制阀(pressure valve)、流量控制阀(flow valve)方向控制阀(directional valve)液压辅件(accessory)普通阀(common valve)插装阀(cartridge valve)叠加阀(superimposed valve液压专业词汇流体传动hydraulic power液压技术hydraulics液力技术hydrodynamics气液技术hydropneumatics运行工况operating conditions额定工况rated conditions极限工况limited conditions瞬态工况instantaneous conditions稳态工况steady—state conditions许用工况acceptable conditions连续工况continuous working conditions实际工况actual conditions效率efficiency旋转方向direction of rotation公称压力nominal pressure工作压力working pressure进口压力inlet pressure出口压力outlet pressure压降pressure drop;differential pressure背压back pressure启动压力breakout pressure充油压力charge pressure开启压力cracking pressure峰值压力peak pressure运行压力operating pressure耐压试验压力proof pressure冲击压力surge pressure静压力static pressure系统压力system pressure控制压力pilot pressure充气压力pre-charge pressure吸入压力suction pressure调压偏差override pressure额定压力rated pressure耗气量air consumption泄漏leakage内泄漏internal leakage外泄漏external leakage层流laminar flow紊流turbulent flow气穴cavitation流量flow rate排量displacement额定流量rated flow供给流量supply flow流量系数flower factor滞环hysteresis图形符号graphical symbol液压气动元件图形符号symbols for hydraulic and pneumatic components 流体逻辑元件图形符号symbols for fluid logic devices逻辑功能图形符号symbols for logic functions回路图circuit diagram压力-时间图pressure time diagram功能图function diagram循环circle自动循环automatic cycle工作循环working cycle循环速度cycling speed工步phase停止工步dwell phase工作工步working phase快进工步rapid advance phase快退工步rapid return phase频率响应frequency response重复性repeat ability复现性reproducibility漂移drift波动ripple线性度linearity线性区linear region液压锁紧hydraulic lock液压卡紧sticking变量泵variable displacement pump泵的控制control of pump齿轮泵gear pump叶片泵vane pump柱塞泵piston pump轴向柱塞泵axial piston pump法兰安装flange mounting底座安装foot mounting液压马达hydraulic motor刚度stiffness中位neutral position零位zero position自由位free position缸cylinder有杆端rod end无杆端rear end外伸行程extend stroke内缩行程retract stroke缓冲cushioning工作行程working stroke负载压力induced pressure输出力force实际输出力actual force单作用缸single—acting cylinder双作用缸double-acting cylinder差动缸differential cylinder伸缩缸telescopic cylinder阀valve底板sub—plate油路块manifold block板式阀sub—plate valve叠加阀sandwich valve插装阀cartridge valve滑阀slide valve锥阀poppet valve阀芯valve element阀芯位置valve element position单向阀check valve液控单向阀pilot—controlled check valve 梭阀shuttle valve压力控制阀pressure relief valve溢流阀pressure relief valve顺序阀sequence valve减压阀pressure reducing valve平衡阀counterbalance valve卸荷阀unloading valve直动式directly operated type先导式pilot-operated type机械控制式mechanically controlled type 手动式manually operated type液控式hydraulic controlled type流量控制阀flow control valve固定节流阀fixed restrictive valve可调节流阀adjustable restrictive valve 单向节流阀one—way restrictive valve 调速阀speed regulator valve分流阀flow divider valve集流阀flow—combining valve截止阀shut—off valve球阀global(ball)valve针阀needle valve闸阀gate valve膜片阀diaphragm valve蝶阀butterfly valve噪声等级noise level放大器amplifier模拟放大器analogue amplifier数字放大器digital amplifier传感器sensor阈值threshold伺服阀servo—valve四通阀four—way valve喷嘴挡板nozzle flapper液压放大器hydraulic amplifier颤振dither阀极性valve polarity流量增益flow gain对称度symmetry流量极限flow limit零位内泄漏null(quiescent)leakage遮盖lap零遮盖zero lap正遮盖over lap负遮盖under lap开口opening零偏null bias零漂null drift阀压降valve pressure drop分辨率resolution频率响应frequency response幅值比amplitude ratio相位移phase lag传递函数transfer function管路flow line硬管rigid tube软管flexible hose工作管路working line回油管路return line补液管路replenishing line控制管路pilot line泄油管路drain line放气管路bleed line接头fitting;connection焊接式接头welded fitting扩口式接头flared fitting快换接头quick release coupling 法兰接头flange connection弯头elbow异径接头reducer fitting流道flow pass油口port闭式油箱sealed reservoir油箱容量reservoir fluid capacity 气囊式蓄能器bladder accumulator 空气污染air contamination固体颗粒污染solid contamination 液体污染liquid contamination空气过滤器air filter油雾气lubricator热交换器heat exchanger冷却器cooler加热器heater温度控制器thermostat消声器silencer双筒过滤器duplex filter过滤器压降filter pressure drop有效过滤面积effective filtration area公称过滤精度nominal filtration rating压溃压力collapse pressure填料密封packing seal机械密封mechanical seal径向密封radial seal旋转密封rotary seal活塞密封piston seal活塞杆密封rod seal防尘圈密封wiper seal;scraper组合垫圈bonded washer复合密封件composite seal弹性密封件elastomer seal丁腈橡胶nitrile butadiene rubber;NBR 聚四氟乙烯polytetrafluoroethene;PTFE 优先控制override control压力表pressure gauge压力传感器electrical pressure transducer 压差计differential pressure instrument液位计liquid level measuring instrument 流量计flow meter压力开关pressure switch脉冲发生器pulse generator液压泵站power station空气处理单元air conditioner unit压力控制回路pressure control circuit安全回路safety circuit差动回路differential circuit调速回路flow control circuit进口节流回路meter—in circuit出口节流回路meter—out circuit同步回路synchronizing circuit开式回路open circuit闭式回路closed circuit管路布置pipe—work管卡clamper联轴器drive shaft coupling操作台control console控制屏control panel避震喉compensator粘度viscosity运动粘度kinematic viscosity密度density含水量water content闪点flash point防锈性rust protection抗腐蚀性anti-corrosive quality便携式颗粒检测仪portable particle counter Solenoid valve 电磁阀Check valve 单向阀Cartridge valve 插装阀Sandwich plate valve 叠加阀Pilot valve 先导阀Pilot operated check valve 液控单向阀Sub-plate mount 板式安装Manifold block 集成块Pressure relief valve 压力溢流阀Flow valve 流量阀Throttle valve 节流阀Double throttle check valve 双单向节流阀Rotary knob 旋钮Rectifier plate 节流板Servo valve 伺服阀Proportional valve 比例阀Position feedback 位置反馈Progressive flow 渐增流量De—energizing of solenoid 电磁铁释放二、介质类Phosphate ester (HFD—R)磷酸甘油酯Water—glycol (HFC)水—乙二醇Emulsion 乳化液Inhibitor缓蚀剂Synthetic lubricating oil 合成油三、液压安装工程Contamination 污染Grout 灌浆Failure 失效Jog 点动Creep爬行Abrasion 摩擦Retract(活塞杆)伸出Extension (活塞杆)缩回Malfunction 误动作Pickling 酸洗Flushing 冲洗Dipping process 槽式酸洗Re-circulation 循环Passivity 钝化Nitric acid 柠檬酸Argon 氩气Butt welding 对接焊Socket welding 套管焊Inert gas welding 惰性气体焊四、管接头Bite type fittings 卡套式管接头Tube to tube fittings 接管接头union 直通接管接头union elbow 直角管接头union tee 三通管接头union cross 四通管接头Mal stud fittings 端直通管接头Bulkhead fittings 长直通管接头Weld fittings 焊接式管接头Female connector fittings 接头螺母Reducers extenders 变径管接头Banjo fittings 铰接式管接头Adjustable fittings/swivel nut 旋转接头五、伺服阀及伺服系统性能参数Dynamic response 动态频响DDV-direct drive valve 直动式伺服阀NFPA—National Fluid Power Association 美国流体控制学会Phase lag 相位滞后Nozzle flapper valve 喷嘴挡板阀Servo—jet pilot valve 射流管阀Dither 颤振电流Coil impedance 线圈阻抗Flow saturation 流量饱和Linearity 线形度Symmetry 对称性Hysterics 滞环Threshold 灵敏度Lap 滞后Pressure gain 压力增益Null 零位Null bias 零偏Null shift 零飘Frequency response 频率响应Slope 曲线斜坡液压系统(hydraulic system)执行元件(actuator)液压缸(cylinder)液压马达(motor)液压回路(circuit)压力控制回路(pressure control)流量(速度)控制回路(speed control)方向控制回路(directional valve control)安全回路(security control)定位回路(position control)同步回路(synchronise circuit)顺序动作回路(sequeunt circuit)液压泵(pump)阀(valve)压力控制阀(pressure valve)、流量控制阀(flow valve)方向控制阀(directional valve)液压辅件(accessory)普通阀(common valve)插装阀(cartridge valve)叠加阀(superimposed valve。
液压控制系统-液压液外文文献翻译、中英文翻译
CHAPTER 3HYDRAULIC FLUIDSDuring the design of equipment that requires fluid power, many factors are considered in selecting the type of system to be used—hydraulic, pneumatic, or a combination of the two. Some of the factors are required speed and accuracy of operation, surrounding atmospheric conditions, economic conditions, availability of replacement fluid, required pressure level, operating temperature range, contamination possibilities, cost of transmission lines, limitations of the equipment, lubricity, safety to the operators, and expected service life of the equipment.After the type of system has been selected, many of these same factors must be considered in selecting the fluid for the system. This chapter is devoted to hydraulic fluids. Included in it are sections on the properties and characteristics desired of hydraulic fluids; types of hydraulic fluids; hazards and safety precautions for working with, handling, and disposing of hydraulic liquids; types and control of contamination; and sampling.PROPERTIESIf fluidity (the physical property of a substance that enables it to flow) and incompressibility were the only properties required, any liquid not too thick might be used in a hydraulic system. However, a satisfactory liquid for a particular system must possess a number of other properties. The most important properties and some characteristics are discussed in the following paragraphs.VISCOSITYViscosity is one of the most important properties of hydraulic fluids. It is a measure of a fluids resistance to flow. A liquid, such as gasoline, which flows easily, has a low viscosity; and a liquid, such as tar, which flows slowly, has a high viscosity. The viscosity of a liquid is affected by changes in temperature and pressure. As the temperature of a liquid increases, its viscosity decreases. That is, a liquid flows more easily when it is hot than when it is cold. The viscosity of a liquid increases as the pressure on the liquid increases.A satisfactory liquid for a hydraulic system must be thick enough to give a good seal at pumps, motors, valves, and so on. These components depend on close fits for creating and maintaining pressure. Any internal leakage through these clearances results in loss of pressure, instantaneous control, and pump efficiency. Leakage losses are greater with thinner liquids (low viscosity). A liquid that is too thin will also allow rapid wearing of moving parts, or of parts that operate under heavy loads. On the other hand, if the liquid is too thick (viscosity too high), the internal friction of the liquid will cause an increase in the liquids flow resistance through clearances of closely fitted parts, lines, and internal passages. This results in pressuredrops throughout the system, sluggish operation of the equipment, and an increase in power consumption.Measurement of ViscosityViscosity is normally determined by measuring the time required for a fixed volume of a fluid (at a given temperature) to flow through a calibrated orifice or capillary tube. The instruments used to measure the viscosity of a liquid are known as viscometers or viscosimeters.Figure 3-1.Saybolt viscometer.Several types of viscosimeters are in use today. The Say bolt viscometer, shown in figure 3-1, measures the time required, in seconds, for 60 milliliters of the tested fluid at 100°F to pass through a standard orifice. The time measured is used to express the fluids viscosity, in Saybolt universal seconds or Saybolt furol seconds.Figure 3-2.Various styles of glass capillary viscometers.The glass capillary viscometers, shown in figure 3-2, are examples of the second type of viscometer used. These viscometers are used to measure kinematic viscosity. Like the Saybolt viscometer, the glass capillary measures the time in seconds required for the tested fluid to flow through the capillary. This time is multiplied by the temperature constant of the viscometer in use to provide the viscosity, expressed in centistokes.The following formulas may be used to convert centistokes (cSt units) to approximate Say bolt universal seconds (SUS units). For SUS values between 32 and 100: SUS SUS cST 195226.0-⨯= For SUS values greater than 100: SUS SUS cST 195220.0-⨯=Although the viscometers discussed above are used in laboratories, there are other viscometers in the supply system that is available for local use. These viscometers can be used to test the viscosity of hydraulic fluids either prior to their being added to a system or periodically after they have been in an operating system for a while.Additional information on the various types of viscometers and their operation can be found in the Physical Measurements Training Manual, NA V AIR 17-35QAL-2.Viscosity IndexThe viscosity index (V.I.) of oil is a number that indicates the effect of temperature changes on the viscosity of the oil. A low V.I. signifies a relatively large change of viscosity with changes of temperature. In other words, the oil becomes extremely thin at high temperatures and extremely thick at low temperatures. On the other hand, a high V.I. signifies relatively little change in viscosity over a wide temperature range.Ideal oil for most purposes is one that maintains a constant viscosity throughout temperature changes. The importance of the V.I. can be shown easily by considering automotive lubricants. Oil having a high V.I. resists excessive thickening when the engine is cold and, consequently, promotes rapid starting and prompt circulation; it resists excessive thinning when the motor is hot and thus provides full lubrication and prevents excessive oil consumption.Another example of the importance of the V.I. is the need for high V.I. hydraulic oil for military aircraft, since hydraulic control systems may be exposed to temperatures ranging from below –65°F at high altitudes to over 100°F on the ground. For the proper operation of the hydraulic control system, the hydraulic fluid must have a sufficiently high V.I. to perform its functions at the extremes of the expected temperature range.Liquids with a high viscosity have a greater resistance to heat than low viscosity liquids which have been derived from the same source. The average hydraulic liquid has a relatively low viscosity. Fortunately, there is a wide choice of liquids available for use in the viscosity range required of hydraulic liquids.The V.I. of an oil may be determined if its viscosity at any two temperatures is known. Tables, based on a large number of tests, are issued by the American Society for Testing and Materials (ASTM). These tables permit calculation of the V.I. from known viscosities.LUBRICATING POWERIf motion takes place between surfaces in contact, friction tends to oppose the motion. When pressure forces the liquid of a hydraulic system between the surfaces of moving parts, the liquid spreads out into a thin film which enables the parts to move more freely. Different liquids, including oils, vary greatly not only in their lubricating ability but also in film strength. Film strength is the capability of a liquid to resist being wiped or squeezed out from between the surfaces when spread out in an extremely thin layer. A liquid will no longer lubricate if the film breaks down, since the motion of part against part wipes the metal clean of liquid.Lubricating power varies with temperature changes; therefore, the climatic and working conditions must enter into the determination of the lubricating qualities of a liquid. Unlike viscosity, which is a physical property, the lubricating power and film strength of a liquid isdirectly related to its chemical nature. Lubricating qualities and film strength can be improved by the addition of certain chemical agents.CHEMICAL STABILITYChemical stability is another property which is exceedingly important in the selection of a hydraulic liquid. It is defined as the liquids ability to resist oxidation and deterioration for long periods. All liquids tend to undergo unfavorable changes under severe operating conditions. This is the case, for example, when a system operates for a considerable period of time at high temperatures.Excessive temperatures, especially extremely high temperatures, have a great effect on the life of a liquid. The temperature of the liquid in the reservoir of an operating hydraulic system does not always indicate the operating conditions throughout the system. Localized hot spots occur on bearings, gear teeth, or at other points where the liquid under pressure is forced through small orifices. Continuous passage of the liquid through these points may produce local temperatures high enough to carbonize the liquid or turn it into sludge, yet the liquid in the reservoir may not indicate an excessively high temperature.Liquids may break down if exposed to air, water, salt, or other impurities, especially if they are in constant motion or subjected to heat. Some metals, such as zinc, lead, brass, and copper, have undesirable chemical reactions with certain liquids.These chemical reactions result in the formation of sludge, gums, carbon, or other deposits which clog openings, cause valves and pistons to stick or leak, and give poor lubrication to moving parts. Once a small amount of sludge or other deposits is formed, the rate of formation generally increases more rapidly. As these deposits are formed, certain changes in the physical and chemical properties of the liquid take place. The liquid usually becomes darker, the viscosity increases and damaging acids are formed.The extent to which changes occur in different liquids depends on the type of liquid, type of refining, and whether it has been treated to provide further resistance to oxidation. The stability of liquids can be improved by the addition of oxidation inhibitors. Inhibitors selected to improve stability must be compatible with the other required properties of the liquid.FREEDOM FROM ACIDITYAn ideal hydraulic liquid should be free from acids which cause corrosion of the metals in the system. Most liquids cannot be expected to remain completely no corrosive under severe operating conditions. The degree of acidity of a liquid, when new, may be satisfactory; but after use, the liquid may tend to become corrosive as it begins to deteriorate.Many systems are idle for long periods after operating at high temperatures. This permits moisture to condense in the system, resulting in rust formation.Certain corrosion- and rust-preventive additives are added to hydraulic liquids. Some of these additives are effective only for a limited period. Therefore, the best procedure is to use the liquid specified for the system for the time specified by the system manufacturer and to protect the liquid and the system as much as possible from contamination by foreign matter, from abnormal temperatures, and from misuse.FLASHPOINTFlashpoint is the temperature at which a liquid gives off vapor in sufficient quantity to ignite momentarily or flash when a flame is applied. A high flashpoint is desirable for hydraulic liquids because it provides good resistance to combustion and a low degree of evaporation at normal temperatures. Required flashpoint minimums vary from 300°F for the lightest oils to 510°F for the heaviest oils.FIRE POINTFire point is the temperature at which a substance gives off vapor in sufficient quantity to ignite and continue to burn when exposed to a spark or flame. Like flashpoint, a high fire point is required of desirable hydraulic liquids.MINIMUM TOXICITYToxicity is defined as the quality, state, or degree of being toxic or poisonous. Some liquids contain chemicals that are a serious toxic hazard. These toxic or poisonous chemicals may enter the body through inhalation, by absorption through the skin, or through the eyes or the mouth. The result is sickness and, in some cases, death. Manufacturers of hydraulic liquids strive to produce suitable liquids that contain no toxic chemicals and, as a result, most hydraulic liquids are free of harmful chemicals. Some fire-resistant liquids are toxic, and suitable protection and care in handling must be provided.DENSITY AND COMPRESSIBILITYA fluid with a specific gravity of less than 1.0 is desired when weight is critical, although with proper system design, a fluid with a specific gravity greater than one can be tolerated. Where avoidance of detection by military units is desired, a fluid which sinks rather than rises to the surface of the water is desirable. Fluids having a specific gravity greater than 1.0 are desired, as leaking fluid will sink, allowing the vessel with the leak to remain undetected.Recall from chapter 2 that under extreme pressure a fluid may be compressed up to 7 percent of its original volume. Highly compressible fluids produce sluggish system operation. This does not present a serious problem in small, low-speed operations, but it must be considered in the operating instructions.FOAMING TENDENCIESFoam is an emulsion of gas bubbles in the fluid. Foam in a hydraulic system results fromcompressed gases in the hydraulic fluid. A fluid under high pressure can contain a large volume of air bubbles. When this fluid is depressurized, as when it reaches the reservoir, the gas bubbles in the fluid expand and produce foam. Any amount of foaming may cause pump cavitations and produce poor system response and spongy control. Therefore, defaming agents are often added to fluids to prevent foaming. Minimizing air in fluid systems is discussed later in this chapter.CLEANLINESSCleanliness in hydraulic systems has received considerable attention recently. Some hydraulic systems, such as aerospace hydraulic systems, are extremely sensitive to contamination. Fluid cleanliness is of primary importance because contaminants can cause component malfunction, prevent proper valve seating, cause wear in components, and may increase the response time of servo valves. Fluid contaminants are discussed later in this chapter.The inside of a hydraulic system can only be kept as clean as the fluid added to it. Initial fluid cleanliness can be achieved by observing stringent cleanliness requirements (discussed later in this chapter) or by filtering all fluid added to the system.TYPES OF HYDRAULIC FLUIDSThere have been many liquids tested for use in hydraulic systems. Currently, liquids being used include mineral oil, water, phosphate ester, water-based ethylene glycol compounds, and silicone fluids. The three most common types of hydraulic liquids are petroleum-based, synthetic fire-resistant, and water-based fire-resistant.PETROLEUM-BASED FLUIDSThe most common hydraulic fluids used in shipboard systems are the petroleum-based oils. These fluids contain additives to protect the fluid from oxidation (antioxidant), to protect system metals from corrosion (anticorrosion), to reduce tendency of the fluid to foam (foam suppressant), and to improve viscosity.Petroleum-based fluids are used in surface ships,electro hydraulic steering and deck machinery systems, submarines,hydraulic systems, and aircraft automatic pilots, shock absorbers, brakes, control mechanisms, and other hydraulic systems using seal materials compatible with petroleum-based fluids.SYNTHETIC FIRE-RESISTANT FLUIDS Petroleum-based oils contain most of the desired properties of a hydraulic liquid. However, they are flammable under normal conditions and can become explosive when subjected to high pressures and a source of flame or high temperatures. Nonflammable synthetic liquids have been developed for use in hydraulic systems where fire hazards exist.Phosphate Ester Fire-Resistant FluidPhosphate ester fire-resistant fluid for shipboard use is covered by specification MIL- H-19457. There are certain trade names closely associated with these fluids. However, the only acceptable fluids conforming to MIL-H-19457 are the ones listed on the current Qualified Products List (QPL) 19457. These fluids will be delivered in containers marked MIL-H-19457C or a later specification revision. Phosphate ester in containers marked by a brand name without specification identification must not be used in shipboard systems, as they may contain toxic chemicals.These fluids will burn if sufficient heat and flame are applied, but they do not support combustion. Drawbacks of phosphate ester fluids are that they will attack and loosen commonly used paints and adhesives, deteriorate many types of insulations used in electrical cables, and deteriorate many gasket and seal materials. Therefore, gaskets and seals for systems in which phosphate ester fluids are used are manufactured of specific materials. Naval Ships,Technical Manual, chapter 262, specifies paints to be used on exterior surfaces of hydraulic systems and components in which phosphate ester fluid is used and on ship structure and decks in the immediate vicinity of this equipment. Naval Ships,Technical Manual, chapter 078, specifies gasket and seal materials used. NA V AIR 01-1A-17 also contains a list of materials resistant to phosphate ester fluids.Trade names for phosphate ester fluids, which do not conform to MIL-H-19457 include Pydraul、Skydrol、and Fire Safe.PHOSPHATE ESTER FLUID SAFETY.—as a maintenance person, operator, supervisor, or crew member of a ship, squadron, or naval shore installation, you must understand the hazards associated with hydraulic fluids to which you may be exposed.Phosphate ester fluid conforming to specification MIL-H-19457 is used in aircraft elevators, ballast valve operating systems, and replenishment-at-sea systems. This type of fluid contains a controlled amount of neurotoxic material. Because of the neurotoxic effects that can result from ingestion, skin absorption, or inhalation of these fluids, be sure to use the following precautions:1. Avoid contact with the fluids by wearing protective clothing.2. Use chemical goggles or face shields to protect your eyes.3. If you are expected to work in an atmosphere containing a fine mist or spray, wear a continuous-flow airline respirator.4. Thoroughly clean skin areas contaminated by this fluid with soap and water.5. If you get any fluid in your eyes, flush them with running water for at least 15 minutes and seek medical attention.If you come in contact with MIL-H-19457 fluid, report the contact when you seek medical aid and whenever you have a routine medical examination.Naval Ships,Technical Manual, chapter 262, contains a list of protective clothing, along with national stock numbers(NSN),for use with fluids conforming to MIL-H-19457.It also contains procedures for repair work and for low-level leakage and massive spills cleanup.PHOSPHATE ESTER FLUID DISPOSAL.—Waste MIL-H-19457 fluids and refuse (rags and other materials) must not be dumped at sea. Fluid should be placed in bung-type drums. Rags and other materials should be placed in open top drums for shore disposal. These drums should be marked with a warning label stating their content, safety precautions, and disposal instructions. Detailed instructions for phosphate ester fluids disposal can be found in Naval Ships, Technical Manual, chapter 262, and OPNA VINST 5090.1.Silicone Synthetic Fire-Resistant FluidsSilicone synthetic fire-resistant fluids are frequently used for hydraulic systems which require fire resistance, but which have only marginal requirements for other chemical or physical properties common to hydraulic fluids. Silicone fluids do not have the detrimental characteristics of phosphate ester fluids, nor do they provide the corrosion protection and lubrication of phosphate ester fluids, but they are excellent for fire protection. Silicone fluid conforming to MIL-S-81087 is used in the missile hold-down and lockout system aboard submarines.Lightweight Synthetic Fire-Resistant Fluids In applications where weight is critical, lightweight synthetic fluid is used in hydraulic systems. MIL-H-83282 is a synthetic, fire-resistant hydraulic fluid used in military aircraft and hydrofoils where the requirement to minimize weight dictates the use of a low-viscosity fluid. It is also the most commonly used fluid in aviation support equipment. NA V AIR 01-1A-17 contains additional information on fluids conforming to specification MIL-H-83282.WATER-BASED FIRE-RESISTANT FLUIDS The most widely used water-based hydraulic fluids may be classified as water-glycol mixtures and water-synthetic base mixtures. The water-glycol mixture contains additives to protect it from oxidation, corrosion, and biological growth and to enhance its load-carrying capacity.Fire resistance of the water mixture fluids depends on the vaporization and smothering effect of steam generated from the water. The water in water-based fluids is constantly being driven off while the system is operating. There- fore, frequent checks to maintain the correct ratio of water are important.The water-based fluid used in catapult retracting engines, jet blast deflectors, and weapons elevators and handling systems conforms to MIL-H-22072.The safety precautions outlined for phosphate ester fluid and the disposal of phosphate ester fluid also apply to water-based fluid conforming to MIL-H-22072.CONTAMINATIONHydraulic fluid contamination may be described as any foreign material or substance whose presence in the fluid is capable of adversely affecting system performance or reliability. It may assume many different forms, including liquids, gases, and solid matter of various compositions, sizes, and shapes. Solid matter is the type most often found in hydraulic systems and is generally referred to as particulate contamination. Con- termination is always present to some degree, even in new, unused fluid, but must be kept below a level that will adversely affect system operation. Hydraulic contamination control consists of requirements, techniques, and practices necessary to minimize and control fluid contamination.CLASSIFICATIONThere are many types of contaminants which are harmful to hydraulic systems and liquids. These contaminants may be divided into two different classes—particulate and fluid.Particulate ContaminationThis class of contaminants includes organic, metallic solid and inorganic solid contaminants. These contaminants are discussed in the following paragraphs.ORGANIC CONTAMINATION.—Organic solids or semisolids found in hydraulic systems are produced by wear, oxidation, or polymerization. Minute particles of O-rings, seals, gaskets, and hoses are present, due to wear or chemical reactions. Synthetic products, such as neoprene, silicones, and hypalon, though resistant to chemical reaction with hydraulic fluids, produce small wear particles. Oxidation of hydraulic fluids increases with pressure and temperature, although antioxidants are blended into hydraulic fluids to minimize such oxidation.The ability of a hydraulic fluid to resist oxidation or polymerization in service is defined as its oxidation stability. Oxidation products appear as organicacids,asphaltics,gums,and varnishes. These products combine with particles in the hydraulic fluid to form sludge. Some oxidation products are oil soluble and cause the hydraulic fluid to increase in viscosity; other oxidation products are not oil soluble and form sediment.METALLIC SOLID CONTAMINATION.—Metallic contaminants are almost always present in a hydraulic system and will range in size from microscopic particles to particles readily visible to the naked eye. These particles are the result of wearing and scoring of bare metal parts and plating materials, such as silver and chromium. Although practically all metals commonly used for parts fabrication and plating may be found in hydraulic fluids, themajor metallic materials found are ferrous, aluminum, and chromium particles. Because of their continuous high-speed internal movement, hydraulic pumps usually contribute most of the metallic particulate contamination present in hydraulic systems. Metal particles are also produced by other hydraulic system components, such as valves and actuators, due to body wear and the chipping and wearing away of small pieces of metal plating materials.INORGANIC SOLID CONTAMINATION.—This contaminant group includes dust, paint particles, dirt, and silicates. Glass particles from glass bead penning and blasting may also be found as contaminants. Glass particles are very undesirable contaminants due to their abrasive effect on synthetic rubber seals and the very fine surfaces of critical moving parts. Atmospheric dust, dirt, paint particles, and other materials are often drawn into hydraulic systems from external sources. For example, the wet piston shaft of a hydraulic actuator may draw some of these foreign materials into the cylinder past the wiper and dynamic seals, and the contaminant materials are then dispersed in the hydraulic fluid. Contaminants may also enter the hydraulic fluid during maintenance when tubing, hoses, fittings, and components are disconnected or replaced. It is therefore important that all exposed fluid ports be sealed with approved protective closures to minimize such contamination.Fluid ContaminationAir, water, solvent,and other foreign fluids are in the class of fluid contaminants.AIR CONTAMINATION.—Hydraulic fluids are adversely affected by dissolved, entrained, or free air. Air may be introduced through improper maintenance or as a result of system design. Any maintenance operation that involves breaking into the hydraulic system, such as disconnecting or removing a line or component will invariably result in some air being introduced into the system. This source of air can and must be minimized by prebilling replacement components with new filtered fluid prior to their installation. Failing to prefill a filter element bowl with fluid is a good example of how air can be introduced into the system. Although prebilling will minimize introduction of air, it is still important to vent the system where venting is possible.Most hydraulic systems have built-in sources of air. Leaky seals in gas-pressurized accumulators and reservoirs can feed gas into a system faster than it can be removed, even with the best of maintenance. Another lesser known but major source of air is air that is sucked into the system past actuator piston rod seals. This usually occurs when the piston rod is stroked by some external means while the actuator itself is not pressurized.WATER CONTAMINATION.—Water is a serious contaminant of hydraulic systems. Hydraulic fluids are adversely affected by dissolved, emulsified, or free water. Water contamination may result in the formation of ice, which impedes the operation of valves,actuators, and other moving parts. Water can also cause the formation of oxidation products and corrosion of metallic surfaces.SOLVENT CONTAMINATION.—Solvent contamination is a special form of foreign fluid contamination in which the original contaminating substance is a chlorinated solvent. Chlorinated solvents or their residues may, when introduced into a hydraulic system, react with any water present to form highly corrosive acids.Chlorinated solvents, when allowed to combine with minute amounts of water often found in operating hydraulic systems, change chemically into hydrochloric acids. These acids then attack internal metallic surfaces in the system, particularly those that are ferrous, and produce a severe rust-like corrosion. NA V AIR 01-1A-17 and NSTM, chapter 556, contain tables of solvents for use in hydraulic maintenance.FOREIGN-FLUIDS CONTAMINATION.—Hydraulic systems can be seriously contaminated by foreign fluids other than water and chlorinated solvents. This type of contamination is generally a result of lube oil, engine fuel, or incorrect hydraulic fluid being introduced inadvertently into the system during servicing. The effects of such contamination depend on the contaminant, the amount in the system, and how long it has been present.NOTE: It is extremely important that the different types of hydraulic fluids are not mixed in one system. If different type hydraulic fluids are mixed, the characteristics of the fluid required for a specific purpose are lost. Mixing the different types of fluids usually will result in a heavy, gummy deposit that will clog passages and require a major cleaning. In addition, seals and packing installed for use with one fluid usually are not compatible with other fluids and damage to the seals will result.ORIGIN OF CONTAMINATIONRecall that contaminants are produced from wear and chemical reactions, introduced by improper maintenance, and inadvertently introduced during servicing. These methods of contaminant introduction fall into one of the four major areas of contaminant origin.1. Particles originally contained in the system. These particles originate during the fabrication and storage of system components. Weld spatter and slag may remain in welded system components, especially in reservoirs and pipe assemblies. The presence is minimized by proper design. For example, seam-welded overlapping joints are preferred, and arc welding of open sections is usually avoided. Hidden passages in valve bodies, inaccessible to sand blasting or other methods of cleaning, are the main source of introduction of core sand. Even the most carefully designed and cleaned castings will almost invariably free some sand particles under the action of hydraulic pressure. Rubber hose assemblies always contain some loose particles. Most of these particles can be removed by flushing the hose before installation;。
汽车起重机液压系统中英文对照外文翻译文献
汽车起重机液压系统中英文对照外文翻译文献(文档含英文原文和中文翻译)翻译:汽车式起重机液压系统—技术现状与发展趋势一、行业背景(一)国外工程汽车起重机的发展趋势近20年世界工程起重机行业发生了很大变化。
RT(越野轮胎起重机)和AT(全地面起重机)产品的迅速发展,打破了原有产品与市场格局,在经济发展及市场激烈竞争冲击下,导致世界市场进一步趋向一体化。
为与RT和AT产品抗衡,汽车起重机新技术、新产品也在不断发展。
近年来汽车起重机在英、美等国市场的复兴,使人们对汽车起重机产生新的认识。
几年前某些工业界人士曾预测,RT 和AT产品的兴起将导致汽车起重机的衰退。
日本汽车起重机在世界各地日益流行,以及最近格鲁夫、特雷克斯、林克.贝尔特、德马泰克等公司汽车起重机的产品进展,已向上述观念提出挑战。
随着工程起重机各机种间技术的相互渗透与竞争,汽车起重机会在世界市场中继续占有一席之地。
国外工程起重机从整体情况分析,领先国内10~20年(不同类型产品有所不同)。
随着国外经济发展速度趋于平稳,工程起重机向智能、高性能、灵活、适应性强、多功能方向发展。
25t以下基本上不生产,产品向高附加值、大吨位发展,住友建机、多田野和加藤公司曾于1989年相继推出360t汽车起重机。
住友建机在90年代开发出80t~250t共4种AT产品。
多田野也在90年代相继推出100t~550t共6种特大型AT产品。
加藤公司则研制成NK5000型500t汽车起重机。
行业配套也与国内有所不同:1、下车主要是300kW以上柴油大功率发动机,与之配套的液力变矩器和自动换档变速箱、12吨级驱动转向桥及越野轮胎。
2、上车:高强度材料、大扭矩的起升机构、回转机构、回转支承。
3、液压系统:变量泵、变量马达、电磁换向先导阀及主阀、平衡阀、悬挂系统阀、液压锁、液压缸及管路标准配套件。
4、智能控制系统:力限器显示控制、记忆通讯及单缸顺序伸缩自动控制。
(二)国内工程汽车起重机的发展趋势国内工程机械产品近十年来随着技术的引进、消化、吸收,有了长足的进步,产品性能、可靠性、外观都有较大幅度的提高,但同国外工程机械比较来看,还存在较大差距。
200t液压机液压系统设计英文文献
HydraulicHydraulic systemA complete hydraulic system consists of five parts, namely, power components, the implementation of components, control components, auxiliary parts and hydraulic oil.The role of dynamic components of the original motive fluid into mechanical energy to the pressure that the hydraulic system of pumps, it is to power the entire hydraulic system. The structure of the form of hydraulic pump gears are generally pump, vane pump and piston pump.Implementation of components (such as hydraulic cylinders and hydraulic motors) which is the pressure of the liquid can be converted to mechanical energy to drive the load for a straight line reciprocating movement or rotational movement.Control components (that is,the various hydraulic valves) in the hydraulic system to control and regulate the pressure of liquid,flow rate and direction. According to the different control functions, hydraulic valves can be divided into the village of force control valve, flow control valves and directional control valve. Pressure control valves are divided into benefits flow valve (safety valve), pressure relief valve, sequence valve, pressure relays, etc.; flow control valves including throttle, adjusting the valves, flow diversion valve sets, etc.; directional control valve includes a one-way valve, one-way fluid control valve, shuttle valve, valve and so on. Under the control of different ways, can be divided into the hydraulic valve control switch valve, control valve and set the value of the ratio control valve.Auxiliary components, including fuel tanks, oil filters, tubing and pipe joints, seals, pressure gauge, oil level, such as oil dollars.Hydraulic oil in the hydraulic system is the work of the energy transfer medium, there are a variety of mineral oil, emulsion oil hydraulic molding Hop categories.Hydraulic principleIt consists of two cylinders of different sizes and composition of fluid in the fluid full of water or oil. Water is called"hydraulic press"; the said oil-filled"hydraulic machine."Each of the two liquid a sliding piston, if the increase in the small piston on the pressure of a certain value, according to Pascal's law, small piston to the pressure of the pressure through the liquid passed to the large piston, piston top will go a long way to go. Based cross-sectional area of the small piston is S1, plus a small piston in the downward pressure on the F1. Thus, a small piston on the liquid pressure to P=F1/SI, Can be the same size in all directions to the transmission of liquid." By the large piston is also equivalent to the inevitable pressure the large piston is the cross-sectional area S2, the pressure P on the piston in the upward pressure generated F2=P×S2 Cross-sectional area is a small multiple of the piston cross-sectional area. From the type known to add in a small piston of a smaller force, the piston will be in great force, for which the hydraulic machine used to suppress plywood, oil, extract heavy objects, such as forging steel.History of the development of hydraulicHydraulic and air pressure drive hydraulic fluid as the transmission is made according to the 17th century, Pascal's principle of hydrostatic pressure to drive the development of an emerging technology, the United Kingdom in 1795 Joseph (Joseph Braman,1749-1814), in London wateras a medium to form hydraulic press used in industry, the birth of the world's first hydraulic press. Media work in 1905 will be replaced by oil-water and further improved.World War I (1914-1918) after the extensive application of hydraulic transmission, especially after 1920, more rapid development. Hydraulic components in the late 19th century about the early 20th century, 20 years, only started to enter the formal phase of industrial production. 1925 Vickers (F·Vikers) the invention of the pressure balanced vane pump, hydraulic components for the modern industrial or hydraulic transmission of the gradual establishment of the foundation. The early 20th century Constantine (G·Constantimsco) fluctuations of the energy carried out by passing theoretical and practical research;in 1910 on the hydraulic transmission (hydraulic coupling, hydraulic torque converter, etc.) contributions, so that these two areas of development.The Second World War (1941-1945) period, in the United States 30% of machine tool applications in the hydraulic transmission. It should be noted that the development of hydraulic transmission in Japan than Europe and the United States and other countries for nearly 20 years later. Before and after in 1955, the rapid development of Japan's hydraulic drive, set up in 1956, "Hydraulic Industry." Nearly 20 to 30 years, the development of Japan's fast hydraulic transmission, a world leader.Hydraulic transmission applicationThere are many outstanding advantages, it is widely used, such as general workers. Plastic processing industry, machinery, pressure machinery, machine tools, etc.; operating machinery engineering machinery, construction machinery, agricultural machinery, automobiles, etc.; iron and steel industry metallurgical machinery, lifting equipment,such as roller adjustment device; civil water projects with flood control the dam gates and devices, bed lifts installations, bridges and other manipulation of institutions; speed turbine power plant installations, nuclear power plants, etc.; ship deck crane (winch), the bow doors, bulkhead valves, such as the stern thruster; special antenna technology giant with control devices, measurement buoys, movements such as rotating stage; military-industrial control devices used in artillery, ship anti-rolling devices, aircraft simulation, aircraft retractable landing gear and rudder control devices and other devices.液压液压系统一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助元件和液压油。
液压机的设计外文文献翻译
附录A液压机水由高处下降到一个低的高度的时候能产生能量, 可以用来驱动水轮和涡轮等机械.最高和最低水位之间的落差决定了每磅水的能量。
水力可以来自很多自然资源, 例如瀑布和建有大坝的河流等.在没有自然资源的情况下, 可以修建人工水库。
当能量充足的时候可以抽水到水库来储存水能, 当能量不足的时候, 这些储存起来的水可提供能量来驱动涡轮。
工业的液压机械的某些称作储蓄器的机械装置被用来短时间的提供高效的功率.活塞负载重量后装入缸体中, 然后水被缓慢的压入缸体, 活塞和活塞负载的重物给强迫的升到一个高的位置, 当放下他们是,他们强迫缸体中的水迅速的流出, 为机器提供水的压力能。
液压机是由一种液体,特别是水的压力来操纵。
他们在工程领域的广泛应用,例如: 地层移动、矿业、建筑机械、汽车工程、纺织工业、电站、农业机械等。
液压设备水、油压力是常用的动力源, 比如压力机、铆机、起锚机、绞盘等机械. 水压或者静水力压是约瑟夫布拉玛(Joseph Bramah)发现的, 因此优势也称布拉玛压力. 他主要包括连个缸体, 一个是用液体填充, 一个用活塞. 两个缸体用管子连接起来, 也同样用液体填充。
一个缸体是小直径的, 另一个是大直径的. 根据帕斯卡定律, 外界作用在小活塞上压强通过液体毫无损失的传到被迫上升的大活塞的表面。
对于两个活塞来说, 压强(单位面积压力)是相同, 作用在大活塞上向上的压力是作用在小活塞的几倍, 因为大活塞的面积是小活塞的几倍. 比如, 举个例子, 小活塞的面积是2平方英寸, 100lb的压力作用在它上面, 于是作用在具有50平方英寸面积的大活塞上的压力就会有25000lb(100×50/2=2,500). 然而, 让活塞一定时, 小活塞一定的距离也成比例的大于大活塞移动的距离, 这满足能量转换定律。
如果小活塞移动25 英寸,大的活塞就会只移动1英寸。
水压被使用了, 比如, 使三维的物体从一片金属压缩成一个大的物体。
液压英文文献及翻译
液压系统1.绪论液压站称液压泵站;是独立的液压装置..它是按逐级要求供油..并控制液压油流方向、压力和流量;适用在主机与液压装置可分离的各种液压机械上面..用户在购后只要将液压站与主机上执行机构油缸或油马达用不同的油管相连;液压机械即实现各种规定的动作与工作循环..液压站是由集成块、泵装置或阀组合、电气盒、油箱电气盒组合而成..各个部件功能为:泵装置——上装有电机和油泵;其是液压站的动力源;能将机械能转化为液压油压力能..阀组合--其板式阀装在立板上;板后管连接;与集成块的功能相同..油集成块--是由液压阀及通道体组装而成..其对液压油实行压力、方向和流量调节..箱--是板焊的半封闭容器;上面还装有滤油网、空气滤清器等;是用来储油与油的冷却及过滤..电气盒--分两种型式:一种是设置外接引线的端子板;一种是配置了全套控制电器..液压站工作原理:电机带动油泵转动;然后泵从油箱中吸油并供油;将机械能转化为液压站压力能;液压油通过集成块或阀组合实现方向、压力、流量调节后经过外接管路并至液压机械里的油缸或油马达中;从而控制液动机方向变换、力量的大小及速度的快慢;来推动各种液压机械做功..1液压的发展历程在我国液压含液力;下同、气动和密封件工业的发展历程;大致可分成三个阶段;即:在20世纪50年代初到60年代初是起步阶段;60-70年代为专业化生产体系的成长阶段;80-90年代为快速发展阶段..在其中;液压工业始于50年代初从机床行业生产的仿苏的磨床、拉床、仿形车床等液压传动来起步;液压元件由机床厂里的液压车间生产;自产自用..在进入60年代后;液压技术应用从机床逐渐推广到农业机械与工程机械等领域;原来附属于主机厂里的液压车间有些独立出来;成为液压件的专业生产厂..在60年代末、70年代初;随着生产机械化的不断发展;特别是在为第二汽车制造厂等提供了高效、自动化设备的带动下;液压元件制造业出现了不断迅速发展的局面;一批中小企业也开始成为液压件专业制造厂..1968年中国的液压元件年产量已接近20万件;而在1973年在机床、农机、工程机械等行业里;生产液压件的专业厂已发展到100余家;其年产量超过100万件;这样一个独立的液压件制造业已初步形成..于此这时;液压件产品已从开始的仿苏产品发展为引进技术和自行设计相结合的产品;压力向中、高压发展;开发了电液伺服阀及系统;液压的应用领域进一步扩大..而气动工业的起步比液压稍晚几年;到1967年开始才建立气动元件专业厂;气动元件才开始作为商品生产和销售..其含橡塑密封、柔性石墨密封和机械密封的密封件工业;从50年代初生产普通O型圈、油封等挤压橡塑密封和石棉密封制品起步;在到60年代初;开始研制生产柔性石墨密封和机械密封等制品..70年代;原燃化部、一机部、农机部所属系统内;一批批专业生产厂开始相继成立;正式形成行业;为密封件工业发展成长奠定了基础..在进入80年代;国家改革开放的方针指引下;随着机械工业的不断发展;基础件滞后于主机的矛盾日益突出;引起各有关部门的重视..为此;原一机部在1982年组建了通用基础件工业局;将原有分散在机床、农业机械、工程机械等的行业归口的气动、液压和密封件专业厂;统一划归为通用基础件局管理;从而使该行业在规划、投资、引进技术以及科研开发等方面得到基础件局的指导和支持..由此进入了快速发展期;其先后引进了60余项国外先进技术;而其中液压40余项、气动7项;经过消化吸收和技术改造;现均已批量生产;并成为了行业的主导产品..近年来;行业加大技术改造力度;1991-1998年国家、地方及企业自筹资金总投入共约20多亿元;而其中液压16亿多..经过不断技术改造和技术攻关;一批主要企业技术水平进一步提高;工艺装备也得到很大改善;为形成了高起点、专业化、批量生产打下良好基础..近几年来;在国家多种所有制共同发展的方针指引下;各种不同所有制的中小企业迅猛崛起;展现出勃勃生机..随着国家进一步的开放;三资企业迅速发展;这对提高行业水平和扩大出口起着重要作用..目前为止我国已和美国、德国、日本等国着名厂商合资或直接由外国厂商独资建立了柱塞泵/马达、行星减速机、液压控制阀、转向器、液压系统、静液压传动装置、液压件的铸造、气动控制阀、气缸、气源处理的三联件、橡塑密封、机械密封等类产品生产企业50多家;总共引进外资2亿多美元..2目前状况1.基本概况在经过40多年的努力;我国的液压、气动和密封件行业已形成了一个门类比较齐全;并有一定生产能力与技术水平的工业体系..据1995年的全国第三次工业普查统计;我国在液压、气动和密封件工业乡及乡以上年销售收入在100万元以上的国营、私营、合作经营、村办、个体、“三资”等企业总共有1300余家;而其中液压约700家;气动和密封件各约300余家..在按1996年国际同行业的统计;我国液压行业总产值约23.48亿元;占世界第6位;气动行业总产值约4.19亿元;占世界第10位..2.当前供需概况在通过技术引进;自主开发和技术改造下;高压柱塞泵、叶片泵、齿轮泵、通用液压阀门、油缸、无油润滑气动件与各类密封件第一大批产品的技术水平有了显着的提高;并可以稳定的批量生产;为各类主机提高产品水平提供保证..另外;在液压气动元件与系统的CAD、污染控制、比例伺服技术等方面也取得了一定成果;并已用于生产..目前为止;液压、气动和密封件产品总计大概有3000个品种、23000多个规格..其中;液压约有1200个品种、10000多个规格其中含液力产品60个品种、500个规格;气动约有1350个品种、8000多个规格;橡塑密封也有350个品种、5000多个规格;现已基本能适应各类主机产品的一般需要;为重大的成套装备的品种配套率也可达60%以上;并开始有了少量出口..1998年国产的液压件产量480万件;销售额约为28亿元其中机械系统占70%;气动件产量有360万件;销售额约为5.5亿元其中机械系统约占60%;密封件产量约有8亿件;销售额约为10亿元其中机械系统约占50%..据中国液压气动密封件工业协会在1998年年报统计中;液压产品产销率为97 .5%液力为101%;气动为95.9%;密封有98.7%..这充分反映了产销的基本衔接..我国液压、气动和密封工业虽然取得了很大的进步;但与主机发展的需求;以及和世界先进水平相比较下;还存在不少差距;主要反映在产品的品种、性能和可靠性等方面..如以液压产品为例;产品的品种只有国外1/3;寿命为国外1/2..为了满足重点主机、进口主机和重大技术装备的需要;我国每年都有大量的液压、气动和密封产品进口..据海关统计及有关资料分析;在1998年液压、气动和密封件产品的进口额约为2亿美元;其中液压约为1.4亿美元;气动有0.3亿美元;密封约为0.3亿美元;与1997年相比稍有下降..按金额计;目前进口产品国内市场占有率约30%..1998年国内市场的液压件需求总量约600万件;销售总额有40亿元;气动件的需求总量约500万件;销售总额有7亿多元;密封件的需求总量约11亿件;销售总额约为13亿元..3今后发展走势1.影响发展的主要因素1企业产品的开发能力不强;技术开发的水平与速度不能完全满足当前先进主机产品、重大技术装备与进口设备的配套和维修需要;2不少企业制造工艺、装备水平和管理水平都较为落后;加上质量意识感不强;导致产品性能的水平低、质量不稳定、可靠性差;及服务不及时;缺乏使用户能满意和信赖的名牌产品;3行业内的生产专业化程度低;力量较为分散;低水平重复严重;地区与企业之间产品趋同;导致盲目竞争;相互压价;从而使企业效益下降;资金缺乏、周转困难等;产品开发和技术改造的投入不足;严重地制约了行业整体水平提高以及竞争实力的增强;4当国内市场国际化程度日益提高;国外公司陆续进入中国市场参与竞争;再加上国内私营、合作经营、三资、个体等企业的崛起;从而给国有企业造成愈来愈大的冲击..2.发展走势随着社会主义市场经济不断深化;液压、气动与密封产品的市场供求关系发生了较大变化;长期以来“短缺”为特征的卖方市场已基本成为了以“结构性过剩”为特征的买方市场所取代..而从总体能力看;已处于供大于求的态势;而且特别是一般低档次的液压、气动和密封件;普遍供过于求;而像主机急需的技术含量高的高参数与高附加值的高档产品;又不能满足市场的需要;只能依赖进口..在我国加入WTO后;其受冲击有可能更大..因此;在“十五”期间行业产值的增长;决不能只依赖于量的增长;而是应针对行业自身结构性矛盾;加大力度调整产业结构和产品结构;就是应依靠质的提高来促进产品技术升级;以适应和拉动市场的需求;而求得更大的发展..2.液压在动力滑台上的应用1 动力滑台介绍利用有束缚力曲线图和状态空间分析法来对组合机床滑台的滑动影响与运动平稳性问题进行分析和研究;从而建立起滑台的液压驱动系统——自调背压调速系统的动态数学模型..通过计算机数字的仿真系统;分析滑台产生滑动影响与运动不平稳的原因和主要影响因素..从那些当中可以得出什么样的结论;如果能合理地设计出液压缸与自调背压调压阀的结构尺寸.——文中所使用的符号如下:s1——流源;即调速阀出口流量;Sel——滑台滑动摩擦力;R——滑台等效粘性摩擦系数;I1——滑台与油缸的质量;12——自调背压阀阀心质量;C1、c2——油缸无杆腔及有杆腔的液容;C2——自调背压阀弹簧柔度;R1; R2——自调背压阀阻尼孔液阻;R9——自调背压阀阀口液阻;Se2——自调背压阀弹簧的初始预紧力;I4; I5——管路的等效液感;C5、C6——管路的等效液容;R5; R7——管路的等效液阻;V3; V4——油缸无杆腔及有杆腔内容积;P3; P4——油缸无杆腔及有杆腔的压力;F——滑台承受负载;V——滑台运动速度;文中采用的是功率键合图和状态空间分折法来建立系统的运动数学模型;而滑台的动态特性可以得到显着的改善..在组合机床正常工作中;滑台的运动速度大小和它的方向及所承受负载变化都将以程度不同地影响着其工作性能..特别是工进过程中;滑台上负载突然消失引起的前进及负载的周期性变化从而引起的运动不平稳性;都将影响被加工件的表面质量;在严重的情况下会使刀具折断..根据大连机床厂的要求;作者采用有束缚力的曲线图与状态空间分析法来建立组合机床滑台的新型液压驱动系统——自调背压调速系统的动态数学模型..为改善滑台的动态特性;有必要分析找出滑台产生的前冲和运动不平稳的原因及主要的影响因素;但那必须通过计算机的数字仿真和研究得出的最后结果..2动态数学模型组合机床滑台液压驱动系统——自调背压调速系统的工作原理图如图所示..这系统是用来完成"工进——停止——快退”的工作循环..当滑台在工进时;三位四通换向阀处于图示位置;油泵的供油压力会在滥流阀的有效作用下近似地保持恒定;该油液流经过换向阀与调速阀后进入油缸的无杆腔;来推动滑台向前移动..与此同时;从油缸有杆腔排出的压力油将经自调背压阀和换向阀流回油箱..在这个过程中;两个单向阀和溢流阀工作状态始终都没有任何改变..对像组合机床滑台的液压驱动系统——自调背压调速系统这种复杂非线性系统;为便于研究它的动态特性;建立一个仅着重考虑主要影响因素的简单合理的动态数学模型是尤为重要的12..从理论上分析和试验研究的列举中可得知:该系统过程时间是远大于调速阀的过程时间;当油缸的无杆腔有效承压面积很大时;在调速阀出口流量瞬时的超调反映为滑台运动速度变化是很小的 2..为了来更加拓宽和深入研究系统动态特性;使研究工作能在微型的计算机上有效地进行;本文章将对原模型2做出进一步简化处理;假定调速阀在系统整个通过过程中输出时候恒定的流量;这被看成其为流源..这样系统的动态模型结构简图如图2所示;它是由油缸、滑台、自调背压阀和联接管路等组成的..功率键合图是一功效流图;是按着系统能量的传递方式;以实际结构作为基础;用集中参数把子系统间的作用关系抽象表示为阻性元R、感性元I和容性元C的三种作用元..采用此方法建模物理概念清晰;能结合状态空间分析法可较准确地描述和分析线性系统;该方法在时域中研究复杂的非线性系统动态特性的一种有效方法..据自调背压调速系统各元件的主要特性及建模规则1;得出了系统的功率键合图..图中每根键上半箭头表示功率流向;构成了功率的两个变量是力变量油压P与作用力F和流变量流量q与速度v..O结点表示在该系统中属于并联连接;各键上力变量相等而流变量之和为零;1结点表示在该系统中属于串联连接;各键上的流变量相等而力变量之和为零..TF表示在不同能量形式间的变换器;TF 下标的字母表示流变量或力变量的转换比值..键上短横杠表示该键上两变量间因果关系..全箭头则表示控制关系..在三种作用元中容性元与感性元的力变量和流变量之间具有积分或微分关系..因此;根据图3可推具有九个状态变量的复杂非线性状态方程..文中对滑台动态特性研究是从滑台的前冲与运动平稳性两方面入手的;用四阶定步长Runge-Kutta在IBM-PC微型计算机上来进行数字仿真..3滑台前冲滑台的前冲现象是作用在滑台上负载突然消失如钻削工作情况引起的..在此过程中;滑台负载F、运动速度V、油缸两腔压力P3与P4的变化可从图4中仿真结果看出..当滑台在负载作用下作匀速运动时;油缸无杆腔油液压力较高;油液中聚集大量的能量;而当负载突然消失时;该腔的油压随之迅速降低;油液从高压态转入低压态过程中向系统释放出很多能量;从而致使滑台高速的向前冲击..然而滑台前冲使油缸有杆腔油液受压而引起背压升高;从而耗掉系统中的一部分能量;对滑台的前冲起到了一定的抑制作用..我们应当看出;在所研究系统中;自调背压阀入口压力要受到油缸两腔油压综合性作用..在负载突然消失之时;自调背压阀的压力会迅速地上升;并稳定地在高于初始背压数值以上..从图可见;自调背压的调速系统在负载消失之时油缸背压力升高幅度大于传统调速系统;所以其油缸的有杆腔中油液吸收的能量就多;结果滑台的前冲量将比传统调速系统要小约20%..由此可见采用自调背庄调速系统来作为驱动系统滑台在抑制前冲方面具有良好特性;其中自调背压阀起了非常大的作用..4滑台的运动平稳性当作用在滑台上的负载作周期变化时比如像铣削加工的情况;滑台运动速度将要产生一定波动..为保证加工质量要求;必须尽可能减小其速度波动范围..而从讨论问题的方便性出发看;假设负载按正弦波规律变化;从而得出的数字仿真结果如图5所示..由此看出这个系统与传统调速系统有着相同变化规律以及非常接近的数值数字..其中原因是负载的变化幅度不大时;油缸两腔的压力也就没有较大的变化;从而最终导致自调背压阀作用不够明显显示..5改善措施通过研究的结果表明;以自调背压调速系统来作为驱动系统的滑台;其动态特性会比传统的调速系统好..要减少滑台前冲量;就必须在负载消失瞬间之时迅速提高油缸有杆腔的背压力..提高滑台的运动平稳性就需增加系统刚性;主要措施在于减小油液体积..从系统结构知道;油缸有杆腔与排油管间有一很大容积;如图6a所示..它在存在方面的延迟和衰减了自调背压阀作用;另一方面也降低系统的刚性;它会限制前冲特性与运动平稳性的进一步改善..由此;改善滑台动态特性可以从两个方法进行处理:即改变油缸容积或改变自调背压阀结构尺寸..通过系统结构性参数的仿真计算及结果的比较可得出这样的结果:当把油缸有杆腔与排油管间的容积V4同无杆腔与进油管间的容积V3之比由原来5.5改为1时;如图所示;同时把自调背压阀的阀芯底端直径由原来的10mm增加为13mm;阻尼三角槽边长从原来lmm减小到0.7mm时;将可使滑台前冲量减小30%;过渡过程时间明显的缩短;滑台运动平稳性也将会得到很大的改善..Hydraulic systemChapter 1 IntroductionHydraulic Pump Station also known as the stations are independent h- ydraulic device.It requested by the oil gradually. And controlling the hydraulic oil flow direction; pressure and flow rate; applied to the mainframe and hy- draulic devices separability of hydraulic machinery.Users will be provided after the purchase hydraulic station and host of implementing agencies motor oil or fuel tanks connected with tubing; Hydraulic machinery can be realized from these movements and the work cycle.Hydraulic pump station is installed; Manifold or valve combination;t- anks; a combination of electrical boxes.Functional components :Pump device -- is equipped with motors and pumps; hydraulic station is the source of power. to mechanical energy into hydraulic oil pressure can be.Manifold -- from hydraulic valve body and channel assembled. Right direction for implementation of hydraulic oil; pressure and flow control.Valve portfolio -- plate valve is installed in up board after board conn-ects with the same functional IC.Tank -- plate welding semi-closed containers; also loaded with oil filtering network; air filters; used oil; oil filters and cooling.Electrical boxes -- at the two patterns. A set of external fuse terminal plate; distribution of a full range of electrical control.Hydraulic Station principle : motor driven pump rotation; which pump oil absorption from the oil tank. to mechanical energy into hydraulic pressure to the station; hydraulic oil through Manifold or valve combinations realized the direction; pressure; After adjusting flow pipe and external to the cylinder hydraulic machinery or motor oil; so as to control the direction of the motive fluid transformation force the size and speed the pace of promoting the various acting hydraulic machinery.1.1 A development courseChina Hydraulic including hydraulic; the same below; pneumatic and seals industrial development process can be broadly divided into three phases; namely : 20 early 1950s to the early 1960s; the initial stage; 60's and 70 for specialized production system ;80~90's growth stage for the rapid development stage. Which; hydraulic industry in the early 1950s from the machine tool industry production of fake Su-grinder; broaching machine; copying lathe; and other hydraulic drive started; Hydraulic Components from the plant hydraulic machine shop; self-occupied. After entering the 1960s; the application of hydraulic technology from the machine gradually extended to the agricultural machinery and mechanical engineering fields; attached to the original velocity of hydraulic shop some stand out as pieces of hydraulic professional production. To the late 1960s; early 1970s; with the development of mechanized production; especially in the second automobile factory in providing efficient; automated equipment; along with the Hydraulic Components manufacturing has experienced rapid development of the situation; a group of SMEs have become professional hydraulic parts factory. 1968 China's annual output of hydraulic components have nearly 200;000 in 1973; machine tools; agricultural machinery; mechanical engineering industries; theproduction of hydraulic parts factory has been the professional development of more than 100 and an annual output more than one million. an independent hydraulic manufacturing industry has begun to take shape. Then; hydraulic pieces of fake products from the Soviet Union for the introduction of the product development and technical design combining the products to the pressure; Hypertension; and the development of the electro-hydraulic servo valves and systems; hydraulic application areas further expanded. Aerodynamic than the start of the industrial hydraulic years later; in 1967 began to establish professional pneumatic components factory; Pneumatic Components only as commodity production and sales. Sealed with rubber and plastics; mechanical seals and sealing flexible graphite sealing industry; the early 1950s from the production ordinary O-rings. rubber and plastics extrusion; such as oil seal sealing and seal asbestos products start to the early 1960s; begun production of mechanical seals and flexible graphite sealing products. 1970s; the burning of the former Ministry; a Ministry; the Ministry of Agricultural Mechanization System; a group of professional production plants have been established; and the official establishment of industries to seal industrial development has laid the foundation for growth.Since the 1980s; in the country's reform and opening up policy guidelines; with the development of the machinery industry; based mainframe pieces behind the conflicts have become increasingly prominent and attracted the attention of the relevant departments. To this end; the Ministry of the original one in 1982; formed the basis of common pieces of Industry; will be scattered in the original machine tools; agricultural machinery; mechanical engineering industries centralized hydraulic; pneumatic and seals specialized factories; placing them under common management infrastructure pieces Bureau; so that the industry in the planning; investment; technology and scientific research and development in areas such as infrastructure pieces Bureau of guidance and support. Since then entered a phase of rapid development; has introduced more than 60 items of advanced technology from abroad; including more than 40 items of hydraulic; pneumatic 7. After digestion and absorption and transformation; now have mass production; and industry-leading products. In recent years; the industry increased the technological transformation efforts; in 1991; Local enterprises and the self-financing total input of about 20 billion yuan; of which more than 1.6 billion yuan Hydraulic. Through technological transformation and technology research; and a number of major enterprises to further improve the level of technology; technique and equipment to be greatly improved. In order to form a higher starting point; specialization; and runproduction has laid a good foundation. In recent years; many countries in the development of common ownership guidelines; under different ownership SMEs rapid rise showing great vitality. With the further opening up; three-funded enterprises rapid development of industry standards for improving and expanding exports play an important role. Today; China has and the United States; Japan; Germany and other countries famous manufacturers joint ventures or wholly-owned by foreign manufacturers to establish a piston pump / motor; planetary reduction gears; steering gear; hydraulic control valve; hydraulic system; hydrostatic transmission; hydraulic Casting. pneumatic control valve; cylinder; gas processing triple pieces; mechanical seals; rubber and seal products more than 50 production enterprises; attracting foreign investment over 200 million U.S. dollars.1.2the current situation1.21Basic ProfilesAfter 40 years of efforts; China hydraulic; pneumatic and sealing industry has formed a relatively complete categories. a certain level of technical capacity and the industrial system. According to the 1995 Third National Industrial Census statistics; hydraulic; Pneumatic seals and industrial 370;000 annual sales income of 100 million yuan in state-owned; village-run; private and cooperative enterprises; individual; "three capital" enterprises with a total of more than 1;300; of which about 700 hydraulic; Pneumatic seals and the approximately 300 thousand. By 1996 with the international trade statistics; the total output value of China's industry hydraulic 2.348 billion yuan; accounting for the world's 6; Pneumatic industry output 419 million yuan; accounting for world No. 10.1.22 the current supply and demand profilesThrough the introduction of technology; independent development and technological innovation; and high-pressure piston pump; gear pumps; vane pump; General Motors hydraulic valves; tanks; Non-lubricated aerodynamic pieces and various seals of the first large technology products has increased noticeably. stability of the mass production may; for various mainframe products provide a level of assurance. In addition; hydraulic and pneumatic components of the CAD system; pollution control; proportional servo technology has scored some achievements; and is already in production. Currently; hydraulic; pneumatic and seals products total about 3;000 species; more than 23;000 specifications. Among them; there are 1;200 hydraulic varieties; more than 10;000 specifications including hydraulic products 60 varieties 500 specifications; Pneumatic are 1;350 varieties; more than 8;000specifications; Rubber seal 350 species more than 5;000 specifications have been basically cater to the different types of mainframe products to the general needs; complete sets of equipment for major varieties of matching rate was over 60%; and started a small amount of exports.1998 pieces of homemade hydraulic output 4.8 million. sales of about 28 billion of which about 70% mechanical systems; aerodynamic pieces yield 3.6 million. sales of about 5.5 billion of which about 60% of mechanical systems; Seals output of about 800 million. sales of about 10 billion of which about 50% mechanical systems. According to the China Hydraulic Pneumatic Seals Industry Association 1998 annual report; hydraulic product sales rate of 97. 5% 101% for hydraulic; pneumatic 95.9%;98.7% sealed. This fully reflects the basic marketing convergence.My hydraulic; pneumatic and sealing industry has attained a great deal of progress; but with mainframe development needs; and the world's advanced level; there are still many gaps; mainly reflected in the product variety; performance and reliability; and so on. Hydraulic products as an example; products abroad only one-third; life for half abroad. In order to meet key mainframe; and mainframe imports of major technology and equipment needs; every year a large number of hydraulic; pneumatic and sealing products imports. According to customs statistics and the analysis of data; in 1998 hydraulic; pneumatic and seals in the import about 200 million U.S. dollars; Hydraulic which about 1.4 billion dollars; aerodynamic nearly 030 million U.S. dollars; sealed about 030 million U.S. dollars. compared with a slight decline in 1997. By sums; currently imported products on the domestic market share of about 30%. 1998 pieces of the domestic market demand for hydraulic total of about six million; the total sales of nearly 40 billion; aerodynamic pieces of the total demand of about 5 million; with sales more than 700 million yuan; Seals total demand of about 1.1 billion. total sales of about 1.3 billion.1.3the development trend of the future1.31 affect the development of the main factors1 product development ability; and the level of technological development and speed can not completely meet the advanced mainframe products; major equipment and technology imported equipment and maintenance support;2 the number of enterprises manufacturing technology; the level of equipment and management standards are comparatively backward; coupled with a strong sense of quality; resulting in low levels of product performance; quality; Reliability poor services in a timely manner; lack of user satisfaction and trust of the brand-name products;3 industry specialization of production low; scattered strength; low。
液压系统和气压系统外文文献翻译、中英文翻译
液压系统和气压系统外文文献翻译、中英文翻译Hydraulic system and Peumatic System21Hui-xiong wan,Jun FanHydraulic system is widely used in industry, such as stamping, Abstract:grinding of steel type work and general processing industries, agriculture, mining, space technology, deep sea exploration, transportation, marine technology, offshore gas and oil exploration industries, in short, Few people in their daily lives do not get certain benefits from the hydraulic technology. Successful and widely used in the hydraulic system's secret lies in its versatility and ease of maneuverability. Hydraulic power transmission mechanical systems as being not like the machine geometry constraints, In addition, the hydraulic system does not like the electrical system, as constrained by the physical properties of materials, it passed almost no amount of power constraints.Keywords: Hydraulic system,Pressure system,FluidThe history of hydraulic power is a long one, dating from man’s prehistoric efforts to harness the energy in the world around him. The only source readily available were the water and the wind—two free and moving streams.The watermill, the first hydraulic motor, was an early invention. One is pictured on a mosatic at the Great Palace in Byzantium, datingfrom the early fifth century. The mill had been built by the Romans. But the first record of a watermill goes back even further, to around 100BC, and the origins may indeed have been much earlier. The domestication of grain began some 5000 years before and some enterprising farmer is bound to have become tired of pounding or grinding the grain by hand. Perhaps, in fact, the inventor were some farmer’s wives. Since the often drew the heavy jobs.Fluid is a substance which may flow; that is, its constituent particles may continuously change their positions relative to one another. Moreover, it offers no lasting resistance to the displacement, however great, of one layer over another. This means that, if the fluid is at rest, no shear force (that is a force tangential to the surface on which it acts) can exist in it.Fluid may be classified as Newtonian or non--Newtonian. In Newtonian fluid there is a linear relation between the magnitude of applied shear stresses and the resulting rate of angular deformation. In non—Newtonian fluid there is a nonlinearrelation between the magnitude of applied shear stress and the rate of angulardeformation.The flow of fluids may be classified in many ways, such as steady or non steady, rotational or irrotational, compressible or incompressible, and viscous or no viscous.All hydraulic systems depend on Pascal’s law, such as steady or pipeexerts equal force on all of the surfaces of the container.In actual hydraulic systems, Pascal’s law defines the basis ofresults which areobtained from the system. Thus, a pump moves the liquid in the system. The intake of the pump is connected to a liquid source, usually called the tank or reservoir. Atmospheric pressure, pressing on theliquid in the reservoir, forces the liquid into the pump. When the pump operates, it forces liquid from the tank into the discharge pipe at a suitable pressure.The flow of the pressurized liquid discharged by the pump iscontrolled by valves. Three control functions are used in most hydraulic systems: (1) control of the liquid pressure, (2)control of the liquid flow rate, and (3) control of the direction of flow of the liquid.Hydraulic drives are used in preference to mechanical systems when(1) powers is to be transmitted between point too far apart for chains or belts; (2) high torque at low speed in required; (3) a very compact unit is needed; (4) a smooth transmission, free of vibration, is required;(5) easy control of speed and direction is necessary; and (6) output speedis varied steplessly.Fig. 1 gives a diagrammatic presentation of the components of a hydraulic installation. Electrically driven oil pressure pumps establish an oil flow for energy transmission, which is fed to hydraulic motors or hydraulic cylinders, converting it into mechanical energy. The controlof the oil flow is by means of valves. The pressurized oil flow produces linear or rotary mechanical motion. The kinetic energy of the oil flow is comparatively low, and therefore the term hydrostatic driver is sometimes used. There is little constructional difference between hydraulic motors and pumps. Any pump may be used as a motor. Thequantity of oil flowing at any given time may be varied by means of regulating valves( as shown in Fig.7.1) or the use of variable-delivery pumps.The application of hydraulic power to the operation of machine tools is by no means new, though its adoption on such a wide scale as exists at present is comparatively recent. It was in fact in development of the modern self-contained pump unit that stimulated the growth of this form of machine tool operation.Hydraulic machine tool drive offers a great many advantages. One of them is that it can give infinitely-variable speed control over wide ranges. In addition, they can change the direction of drive as easily as they can vary the speed. As in many other types of machine, many complex mechanical linkages can be simplified or even wholly eliminated by the use of hydraulics.The flexibility and resilience of hydraulic power is another great virtue of this form of drive. Apart from the smoothness of operation thus obtained, a great improvement is usually found in the surfacefinish on the work and the tool can make heavier cuts without detriment and will last considerably longer without regrinding.Hydraulic and pneumatic systemThere are only three basic methods of transmittingpower:electrical,mechanical,and fluid power.Most applicationsactually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use,it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.Hydraulic power transmission system are concerned with the generation, modelation, and control of pressure and flow,and in general such systems include:1. Pumps which convert available power from the prime mover to hydraulic power at the actuator.2. Valves which control the direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.3. Actcators which convert hydtaulic power to usable mechanical power output at the point required.4. The medium, which is a liquid, provides rigid transmission and control as well as lubrication of componts, sealing in valves, and cooling of the system.5. Conncetots which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank(reservoir).6. Fluid storage and conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills, and general manufacturing, agricultural machines, mining industry,aviation, space technology, deep-sea exploration, transportion, marine technology, and offshore gas and petroleum exploration. In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulicks.The secret of hydraulic system’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromangnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling.Fluid power is the muscle of automation because of advantages in the following four major categories.1. Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power system can readily start, stop, speed up or slow down, and position forces which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch.2. Multiplication of force. A fluid power system(without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output.3. Constant force or torque. Only fluid power systems are capable of providing contant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute.4. Simplicity, safely, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, companctness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the steering unit is fully fluid-linked, mechanical linkages, universaljoints, bearings, reduction gears, etc, are eliminated. This provides a simple, compact system. In addition, very little input torque isrequired to produce the control needed for thetoughest applications. This is important where limitations ofcontrol space require a small steering wheel and it becomes necessary to reduce operatot\r fatique.Additonal benefits of fluid power systems include instantlyreversible motion, automatic protection against overloads, andinfinitely variable speed control. Fluid power systems also have the highest horsepower per weight ratio of any known power source. In spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to completely eliminate. Also, most hydraulic oils can cause fires if anoils occurs in an area of hot equipment.Peumatic SystemPneumatic systems use pressurized gases to tansmit and control power.A s the name implies, pneumatic systems typically use air(rather than some other gas) as the fluid medium because air is a safe, low-cost, and readily available fluid. It is particularly safe in environments wherean electrical spark could ignite leaks from system components.In pneumatic systems ,compressors are used to compress and supplythe necessary quantities of air. Compressors are typically of the piston, vane or screw type. Basically a compressor increases the pressure of agas by reducing its volume as described by the perfect gaslaws.Pneumatic systems normally use a large centralized air compressor which is considered to be an infinite air source similar to anelectrical system where you merely plug into an electrical outlut for electricity. In this way, pressurized air can be piped from one source to various locations throughout an entire industrial plant. The air then flows through a pressue regulator which redeces the pressure to the desired level for the particular circuit application. Because air is not a good lubircant(contains about 20% oxygen), pneumatics systems required alubricator to inject a very fine mist of oil into the airdischarging from the pressure regulator. This prevents wear of the closely fitting moving parts of pneumatic components.Free air from the atmosphere contains varying amounts of moisure. This moisure can be harmful in that it can wash away lubricants and thus cause excessive wear and corrosion. Hence ,in some applications ,air driers are needed to remove this undesirable moisture. Since pneumatics systems exhaust directly into the atmosphere, they are capable of generating excessive noise. Therefore, mufflers are mounted on exhaust ports of air valves and actuators to reduce noise and prevent operating personnel from injury resulting not only from exposure to noise but also from high-speed airborne particles.There are several reasons for considering the use of pneumatic systems instead of hydraulic systems. Liquids exhibit greater inertiathan do gases. Therefore, in hydraulic systems the weight of oil is a potential problem when accelerating and decelerating actuators and when suddenly opening and closing valves. Due to N ewton’s law ofmotion(force equals mass multiplied by acceleration), the force required to accelerate oil is many times greater than that requiredto accelerate an equal volume of air. Liquids also exhibit greater viscosity than do gases. This results in larger frictional pressure and power losses. Also ,since hydraulic systems use a fluid foreign to the atmosphere, they require special reservoirs and noleak system designs. Pneumatic system use air which is exhausted directly back into the surrounding environment. Generally speaking, pneumatic systems are less expensive than hydraulic systems.However, because of the compressibility of air, it is impossible to obtain precise controlled actuator velocities with pneumatic systems. Also, precise positioning control is not obtainable. While pneumatics pressures are quite low due to compressor design limitations(less than 250 psi), hydraulic pressures can be as high as 10000 psi. Thus, hydraulics can be high-power systems, whereas pneumatics are confined to low-power applications. Industrial applications of pneumatics systemsare growing at a rapid pace. Typical examples include stamping, drilling, hoist, punching, clamping, assembling, riveting, materials handling, and logic controlling operations.液压系统和气压系统21万辉雄,范军摘要:液压系统在工业中应用广泛,例如冲压、钢类工件的磨削及一般加工业、农业、矿业、航天技术、深海勘探、运输、海洋技术,近海天然气和石油勘探等行业,简而言之,在日常生活中很少有人不从液压技术得到某些益处。
液压系统和气压系统外文文献翻译、中英文翻译
液压系统和气压系统外文文献翻译、中英文翻译Hydraulic system and Peumatic SystemHui-xiong wan1,Jun Fan2Abstract:Hydraulic system is widely used in industry, such as stamping, grinding of steel type work and general processing industries, agriculture, mining, space technology, deep sea exploration, transportation, marine technology, offshore gas and oil exploration industries, in short, Few people in their daily lives do not get certain benefits from the hydraulic technology. Successful and widely used in the hydraulic system's secret lies in its versatility and ease of maneuverability. Hydraulic power transmission mechanical systems as being not like the machine geometry constraints, In addition, the hydraulic system does not like the electrical system, as constrained by the physical properties of materials, it passed almost no amount of power constraints.Keywords: Hydraulic system,Pressure system,FluidThe history of hydraulic power is a long one, dating from man’s prehistoric efforts to harness the energy in the world around him. The only source readily available were the water and the wind—two free and moving streams.The watermill, the first hydraulic motor, was an early invention. One is pictured on a mosatic at the Great Palace in Byzantium, dating from the early fifth century. The mill had been built by the Romans. But the first record of a watermill goes back even further, to around 100BC, and the origins may indeed have been much earlier. The domestication of grain began some 5000 years before and some enterprising farmer is bound to have become tired of pounding or grinding the grain by hand. Perhaps,in fact, the inventor were some farmer’s wives. Since the often drew the heavy jobs.Fluid is a substance which may flow; that is, its constituent particles may continuously change their positions relative to one another. Moreover, it offers no lasting resistance to the displacement, however great, of one layer over another. This means that, if the fluid is at rest, no shear force (that is a force tangential to the surface on which it acts) can exist in it.Fluid may be classified as Newtonian or non--Newtonian. In Newtonian fluid there is a linear relation between the magnitude of applied shear stresses and the resulting rate of angular deformation. In non—Newtonian fluid there is a nonlinear relation between the magnitude of applied shear stress and the rate of angulardeformation.The flow of fluids may be classified in many ways, such as steady or non steady, rotational or irrotational, compressible or incompressible, and viscous or no viscous.All hydraulic systems depend on Pascal’s law, such as steady or pipeexerts equal force on all of the surfaces of the container.In actual hydraulic systems, Pas cal’s law defines the basis of results which are obtained from the system. Thus, a pump moves the liquid in the system. The intake of the pump is connected to a liquid source, usually called the tank or reservoir. Atmospheric pressure, pressing on the liquid in the reservoir, forces the liquid into the pump. When the pump operates, it forces liquid from the tank into the discharge pipe at a suitable pressure.The flow of the pressurized liquid discharged by the pump is controlled by valves. Three control functions are used in most hydraulic systems: (1) control of the liquid pressure, (2)controlof the liquid flow rate, and (3) control of the direction of flow of the liquid.Hydraulic drives are used in preference to mechanical systems when(1) powers is to be transmitted between point too far apart for chains or belts; (2) high torque at low speed in required; (3) a very compact unit is needed; (4) a smooth transmission, free of vibration, is required;(5) easy control of speed and direction is necessary; and (6) output speed is varied steplessly.Fig. 1 gives a diagrammatic presentation of the components of a hydraulic installation. Electrically driven oil pressure pumps establish an oil flow for energy transmission, which is fed to hydraulic motors or hydraulic cylinders, converting it into mechanical energy. The control of the oil flow is by means of valves. The pressurized oil flow produces linear or rotary mechanical motion. The kinetic energy of the oil flow is comparatively low, and therefore the term hydrostatic driver is sometimes used. There is little constructional difference between hydraulic motors and pumps. Any pump may be used as a motor. The quantity of oil flowing at any given time may be varied by means of regulating valves( as shown in Fig.7.1) or the use of variable-delivery pumps.The application of hydraulic power to the operation of machine tools is by no means new, though its adoption on such a wide scale as exists at present is comparatively recent. It was in fact in development of the modern self-contained pump unit that stimulated the growth of this form of machine tool operation.Hydraulic machine tool drive offers a great many advantages. One of them is that it can give infinitely-variable speed control over wide ranges. In addition, they can change the direction ofdrive as easily as they can vary the speed. As in many other types of machine, many complex mechanical linkages can be simplified or even wholly eliminated by the use of hydraulics.The flexibility and resilience of hydraulic power is another great virtue of this form of drive. Apart from the smoothness of operation thus obtained, a great improvement is usually found in the surface finish on the work and the tool can make heavier cuts without detriment and will last considerably longer without regrinding.Hydraulic and pneumatic systemThere are only three basic methods of transmitting power:electrical,mechanical,and fluid power.Most applications actually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use,it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.Hydraulic power transmission system are concerned with the generation, modelation, and control of pressure and flow,and in general such systems include:1.Pumps which convert available power from the prime mover to hydraulic power at the actuator.2.Valves which control the direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.3.Actcators which convert hydtaulic power to usable mechanical power output at the point required.4.The medium, which is a liquid, provides rigid transmission and control as well as lubrication of componts, sealing in valves, and cooling of the system.5.Conncetots which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank(reservoir).6.Fluid storage and conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills, and general manufacturing, agricultural machines, mining industry,aviation, space technology, deep-sea exploration, transportion, marine technology, and offshore gas and petroleum exploration. In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulicks.The secret of hydraulic system’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromangnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automationbecause of advantages in the following four major categories.1.Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power system can readily start, stop, speed up or slow down, and position forces which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch.2.Multiplication of force. A fluid power system(without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output.3.Constant force or torque. Only fluid power systems are capable of providing contant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute.4.Simplicity, safely, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, companctness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the steering unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, etc, are eliminated. This provides a simple, compact system. In addition, very little input torque is required to produce the control needed for the toughest applications. This is important where limitations of control space require a small steering wheel and it becomes necessary to reduce operatot\r fatique.Additonal benefits of fluid power systems include instantly reversible motion, automatic protection against overloads, and infinitely variable speed control. Fluid power systems also have the highest horsepower per weight ratio of any known power source. In spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to completely eliminate. Also, most hydraulic oils can cause fires if an oils occurs in an area of hot equipment.Peumatic SystemPneumatic systems use pressurized gases to tansmit and control power. A s the name implies, pneumatic systems typically use air(rather than some other gas) as the fluid medium because air is a safe, low-cost, and readily available fluid. It is particularly safe in environments where an electrical spark could ignite leaks from system components.In pneumatic systems ,compressors are used to compress and supply the necessary quantities of air. Compressors are typically of the piston, vane or screw type. Basically a compressor increases the pressure of a gas by reducing its volume as described by the perfect gas laws.Pneumatic systems normally use a large centralized air compressor which is considered to be an infinite air source similar to an electrical system where you merely plug into an electrical outlut for electricity. In this way, pressurized air can be piped from one source to various locations throughout an entire industrial plant. The air then flows through a pressue regulator which redeces the pressure to the desired level for the particular circuit application. Because air is not a good lubircant(contains about 20% oxygen), pneumaticssystems required a lubricator to inject a very fine mist of oil into the air discharging from the pressure regulator. This prevents wear of the closely fitting moving parts of pneumatic components.Free air from the atmosphere contains varying amounts of moisure. This moisure can be harmful in that it can wash away lubricants and thus cause excessive wear and corrosion. Hence ,in some applications ,air driers are needed to remove this undesirable moisture. Since pneumatics systems exhaust directly into the atmosphere, they are capable of generating excessive noise. Therefore, mufflers are mounted on exhaust ports of air valves and actuators to reduce noise and prevent operating personnel from injury resulting not only from exposure to noise but also from high-speed airborne particles.There are several reasons for considering the use of pneumatic systems instead of hydraulic systems. Liquids exhibit greater inertia than do gases. Therefore, in hydraulic systems the weight of oil is a potential problem when accelerating and decelerating actuators and when suddenly opening and closing valves. Due to Newton’s law of motion(force equals mass multiplied by acceleration), the force required to accelerate oil is many times greater than that required to accelerate an equal volume of air. Liquids also exhibit greater viscosity than do gases. This results in larger frictional pressure and power losses. Also ,since hydraulic systems use a fluid foreign to the atmosphere, they require special reservoirs and noleak system designs. Pneumatic system use air which is exhausted directly back into the surrounding environment. Generally speaking, pneumatic systems are less expensive than hydraulic systems.However, because of the compressibility of air, it isimpossible to obtain precise controlled actuator velocities with pneumatic systems. Also, precise positioning control is not obtainable. While pneumatics pressures are quite low due to compressor design limitations(less than 250 psi), hydraulic pressures can be as high as 10000 psi. Thus, hydraulics can be high-power systems, whereas pneumatics are confined to low-power applications. Industrial applications of pneumatics systems are growing at a rapid pace. Typical examples include stamping, drilling, hoist, punching, clamping, assembling, riveting, materials handling, and logic controlling operations.液压系统和气压系统万辉雄1,范军2摘要:液压系统在工业中应用广泛,例如冲压、钢类工件的磨削及一般加工业、农业、矿业、航天技术、深海勘探、运输、海洋技术,近海天然气和石油勘探等行业,简而言之,在日常生活中很少有人不从液压技术得到某些益处。
液压传动系统外文参考文献
液压传动系统外文参考文献Title: A Review of Hydraulic Transmission SystemsAbstract:Hydraulic transmission systems play a crucial role in various industrial applications, providing efficient and reliable power transfer. This article presents a comprehensive review of the current state-of-the-art in hydraulic transmission systems. The review covers the principles of operation, components, control strategies, and applications of hydraulic transmission systems. The advantages and disadvantages of hydraulic transmission systems are discussed, along with the latest advancements in technology and research. This review aims to provide a comprehensive understanding of hydraulic transmission systems and serve as a valuable resource for researchers, engineers, and practitioners in the field.1. IntroductionHydraulic transmission systems utilize fluid power to transmit and control mechanical energy. They are widely used in various industries such as construction, agriculture, aerospace, and automotive. This section provides an overview of theimportance and applications of hydraulic transmission systems.2. Principles of OperationThis section discusses the fundamental principles of hydraulic transmission systems, including Pascal's law, hydraulic pressure, flow, and the role of hydraulic fluids. It also explains the working principles of hydraulic pumps, actuators, and control valves.3. Components of Hydraulic Transmission SystemsThis section presents a detailed description of the key components of hydraulic transmission systems, including hydraulic pumps, cylinders, motors, accumulators, filters, and control valves. The functions and characteristics of each component are explained, highlighting their importance in the overall system performance.4. Control StrategiesEffective control strategies are essential for optimizing the performance of hydraulic transmission systems. This section discusses various control strategies, including proportional control, servo control, and electro-hydraulic control. Theadvantages and limitations of each control strategy are analyzed, along with examples of their applications.5. Applications of Hydraulic Transmission SystemsHydraulic transmission systems find numerous applications in different industries. This section provides an overview of the application areas, including heavy machinery, mobile equipment, manufacturing automation, and aerospace. Real-world examples are presented to illustrate the benefits and specific requirements of hydraulic transmission systems in each application domain.6. Advancements in Technology and ResearchThis section discusses the latest advancements in hydraulic transmission technology and ongoing research efforts. Topics such as energy efficiency, noise reduction, condition monitoring, and fault diagnosis are explored. The potential impact of emerging technologies, such as digital hydraulics and intelligent control systems, is also discussed.7. ConclusionIn conclusion, hydraulic transmission systems are vital for efficient and reliable power transfer in various industrialapplications. This review provides a comprehensive understanding of hydraulic transmission systems, covering their principles of operation, components, control strategies, and applications. The latest advancements in technology and ongoing research efforts are discussed, highlighting the potential for future advancements in this field.References:1. Smith, J. et al. (2019). Hydraulic Transmission Systems: Principles and Applications. International Journal of Fluid Power, 25(3), 123-145.2. Zhang, L. & Wang, Y. (2018). Control Strategies for Hydraulic Transmission Systems: A Review. IEEE/ASME Transactions on Mechatronics, 23(4), 1678-1692.3. Chen, H. & Li, X. (2017). Recent Advances in Hydraulic Transmission Technology. Journal of Mechanical Engineering, 54(9), 45-58.4. Wang, Q. et al. (2016). Applications of Hydraulic Transmission Systems in Construction Machinery. Proceedings of the International Conference on Fluid Power and Mechatronics, 123-136.5. Li, Z. et al. (2015). Advancements in Digital Hydraulics: AReview. Journal of Fluid Power, 32(2), 89-103.。
外文翻译--液压动力的介绍-精品
附录附录1英文原文Introduction to Fluid Power1.1 WHAT IS FLUID POWER?Fluid power is the technology that deals with the generation, control, and trans-mission of power-using pressurized fluids. It can be said that fluid power is the muscle that moves industry. This is because fluid power is used to push, pull, regulate, or drive virtually all the machines of modern industry. For example, fluid power steers and brakes automobiles, launches spacecraft, moves earth, harvests crops, mines coal, drives machine tools, controls airplanes, processes food, and even drills teeth. In fact, it is almost impossible to find a manufactured product that hasn’t been “fluid-powered” in some way at some stage of its production or distribution.Since a fluid can be either a liquid or a gas, fluid power is actually the general term used for hydraulics and pneumatics. Hydraulic systems use liquids such as petroleum oils, water, synthetic oils, and even molten metals. The first hydraulic fluid to be used was water because it is readily available. However, water has many deficiencies. It freezes readily, is a relatively poor lubricant, and tends to rust metal components. Hydraulic oils are far superior and hence are widely used in lieu of water. Pneumatic systems use air as the gas medium because air is very abundant and can be readily exhausted into the atmosphere after completing its assigned task.It should be realized that there are actually two different types of fluid systems: fluid transport and fluid power.Fluid transport systems have as their sole objective the delivery of a fluid from one location to another to accomplish some useful purpose. Examples include pumping stations for pumping water to homes, Cross-country gas lines, and systems where chemical processing takes place as various fluids are brought together.Fluid power systems are designed specifically to perform work. The work is accomplished by a pressurized fluid bearing directly on an operating fluid cylinder or fluid motor. A fluid cylinder produces a force, whereas a fluid motor produces a torque.Fluid cylinders and motors thus provide the muscle to do the desired work. Of course, control components are also needed to ensure that the work is done smoothly, accurately, efficiently, and safely.Liquids provide a very rigid medium for transmitting power and thus can provide huge forces to move loads with utmost accuracy and precision. On the other hand, pneumatic systems exhibit spongy characteristics due to the compressibility of air. However, pneumatic systems are less expensive to build and operate. In addition, provisions can be made to control the operation of the pneumatic actuators that drive the loads.Fluid power equipment ranges in size from huge hydraulic presses to miniature fluid logic components used to build reliable control systems.How versatile is fluid power? In terms of brute power, a feather touch by an operator can control hundreds of horsepower and transmit it to any location where a hose or pipe can go. In terms of precision such as applications in the machine tool industry, tolerances of one ten-thousandth of an inch can be achieved and repeated over and over again. Fluid power is not merely a powerful muscle; it is a controlled, flexible muscle that provides power smoothly, efficiently, safely, and precisely to accomplish useful work.Figure 1-1 shows a pneumatically controlled dextrous hand designed to study machine dexterity and human manipulation in applications such as robotics and tactile sensing. Servo-controlled pneumatic actuators give the hand human-like grasping and manipulating capability. Key operating characteristics include high speed in performing manipulation tasks, strength to easily grasp hand-sized objects that have varying densities, and force grasping control. The hand possesses three fingers and an opposing thumb, each with four degrees of freedom. Each joint is positioned by two pneumatic actuators (located in an actuator pack with the controlling servo valve) driving a high-strength tendon. Performance and configuration constraints concerning the weight, size, geometry, cleanliness, and availability of individual actuators led to the choice of pneumatic actuation.1.2 HISTORY OF FLUID POWERFluid power is probably as old as civilization itself. Ancient historical accounts show that water was used for centuries to produce power by means of water wheels, and air was used to turn windmills and propel ships. However, these early uses of fluid powerrequired the movement of huge quantities of fluid because of the relatively low pressures provided by nature.Fluid power technology actually began in 1650 with the discovery of Pascal’s law: Pressure is transmitted undiminished in a confined body of fluid.Pascal found that when he rammed a cork down into a jug completely full of wine, the bottom of the jug broke and fell out. Pascal’s law indicated that the pres sures were equal at the top and bottom of the jug. However, the jug has a small opening area at the top and a large area at the bottom. Thus, the bottom absorbs a greater force due to its larger area.In 1750, Bernoulli developed his law of conservation of energy for a fluid flowing in a pipeline. Pascal’s law and Bernoulli’s law operate at the very heart of all fluid power applications and are used for analysis purposes. However, it was not until the Industrial Revolution of 1850 in Great Britain that these laws would actually be applied to industry. Up to this time, electrical energy had not been developed to power the machines of industry. Instead, it was fluid power that, by 1870, was being used to drive hydraulic equipment such as cranes, presses, winches, extruding machines, hydraulic jacks, shearing machines, and riveting machines. In these systems, steam engines drove hydraulic water pumps, which delivered water at moderate pressures through pipes to industrial plants for powering the various machines. These early hydraulic systems had a number of deficiencies such as sealing problems because the designs had evolved more as an art than a science.Then, late in the nineteenth century, electricity emerged as a dominant technology. This resulted in a shift of development effort away from fluid power. Electrical power was soon found to be superior to hydraulics for transmitting power over great distances. There was very little development in fluid power technology during the last 10 yr of the nineteenth century.The modern era of fluid power is considered to have begun in 1906 when a hydraulic system was developed to replace electrical systems for elevating and con-trolling guns on the battleship USS Virginia. For this application, the hydraulic system developed used oil instead of water. This change in hydraulic fluid and the subsequent solution of sealing problems were significant milestones in the rebirth of fluid power.In 1926 the United States developed the first unitized, packaged hydraulic system consisting of a pump, controls, and actuator. The military requirements leading up toWorld War II kept fluid power applications and developments going at a good pace. The naval industry had used fluid power for cargo handling, winches, propeller pitch control, submarine control systems, operation of shipboard aircraft elevators, and drive systems for radar and sonar.During and after World War lithe aviation and aerospace industry provided the impetus for many advances in fluid power technology. Examples include Hydraulic-actuated landing gears, cargo doors, gun drives, and flight control devices such as rudders, ailerons, and elevons for aircraft. Figure 1-2 shows the space shuttle Columbia, powered by fluid thrust forces, soaring from its launch pad. The space shuttle takes off like a rocket and the winged orbiter then maneuvers around Earth like a spaceship. After completing its mission it lands on a runway like an airplane. Unlike earlier manned space craft, which were good for only one flight, the shuttle orbiter and rocket boosters can be used again and again. Only the external tank is expended on each launch. Figure 1-3 provides a cutaway view of the shuttle vehicle, identifying its main components, many of which are hydraulically actuated.The expanding economy that followed World War II led to the present situation where there are virtually a limitless number of fluid power applications. Today fluid power is used extensively in practically every branch of industry. Some typical applications are in automobiles, tractors, airplanes, missiles, boats, and machine tools. In the automobile alone, fluid power is utilized in hydraulic brakes, automotive trans-missions, power steering, power brakes, air conditioning, lubrication, water coolant, and gasoline pumping systems. The innovative use of modern technology such as electro-hydraulic closed-loop systems, microprocessors, and improved materials for component construction will continue to advance the performance of fluid power systems.Relative to automotive applications, Fig. 1-4 is a diagram showing the Bendix Hydro-Boost Power Brake System. The basic system consists of an open center spool valve and hydraulic cylinder assembled in a single unit (see Fig. 1-5). Operating pressure is supplied by the power steering pump. Hydro-Boost provides a power assist to operate a dual master-cylinder braking system. Normally mounted on the engine compartment fire wall, it is desig ned to provide specific “brake-feel” characteristics throughout a wide range of pedal forces and travel. A spring accumulator stores energy for reverse stops. From one to three stops are available depending on the magnitude and duration of the brake application. This system was developed by Bendix Corporation as an answer to crowded engine compartments and replaces the large vacuum units.1.3 ADVANTAGES OF FLUID POWERThere are three basic methods of transmitting power: electrical, mechanical, and fluid power. Most applications actually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use, it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.The secret of fluid power’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine, as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromagnet is limited by the saturation limit of steel. On the other hand, the power capacity of fluid systems is limited only by the physical strength of the material (such as steel) used for each component.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automation because of advantages in the following four major categories.1. Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power system can readily start, stop, speed up or slow down, and position forces that provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch. Figure 1-6 shows a fluid power system that allows an aircraft pilot to raise and lower his landing gear. When the pilot moves a small control valve in one direction, oil under pressure flows to one end of the cylinder to lower the landing gear. To retract the landing gear, the pilot moves the valve lever in the opposite direction, allowing oil to flow into the other end of the cylinder.2. Multiplication of force. A fluid power system (without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output. Figure 1-7 shows an application where a rugged, powerful drive is required for handling huge logs. In this case, a turntable, which is driven by a hydraulic motor, can carry a 20,000-lb load at a loft radius (a torque of 200,000 ft ib) under rough operating conditions.3. Constant force or torque. Only fluid power systems are capable of providing constant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute. Figure 1-8 depicts an application in oceanography that involves the exploration and de velopment of the ocean’s resources for the benefit of humankind. In this instance, it is important for the operator to apply a desired constant grabbing force through the use of the grappling hooks.4. Simplicity, safety, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, compactness, and reliability. Figure 1-9 shows a power steering control designed for off-highway vehicles. The steering unit (shown attached to the steering wheel column in Fig. 1-9) consists of a manually operated directional control valve and meter in a single body. See Fig. 1-10 for a cutaway of this steering unit. Because the steering unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, etc., are eliminated. This provides a simple, compact system. In addition, very little input torque is required to produce the control needed for the toughest applications. This is important where limitations of control space require a small steering wheel and it becomes necessary to reduce operator fatigue. The compact design and versatility of the control system allow the unit to control many large and high-powered systems with a high degree of reliability. The steering unit shown in Fig. 1-10 contains a check valve that converts the unit to a hand-operated pump for emergency power-off steering.Additional benefits of fluid power systems include instantly reversible motion, automatic protection against overloads, and infinitely variable speed control. Fluid power systems also have the highest horsepower-per-weight ratio of any known power source.Drawbacks of Fluid PowerIn spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to eliminate completely. Hydraulic lines can burst, possibly resulting in injuries to people due to high-speed oil jets and flying pieces of metal, if proper design is not implemented. Prolonged exposure to loud noise such as that emanating from pumps, can result in loss of hearing. Also, most hydraulic oils can cause fires if an oil leak occurs in an area of hot equipment. Therefore, each application must be studied thoroughly to determine the best overall design. It is hoped that this book will not only assist the reader in developing the ability to make these types of systemselection decisions but also present in a straightforward way the techniques for designing, analyzing, and troubleshooting basic fluid power systems.1.4 APPLICATIONS OF FLUID POWERAlthough a number of cases of fluid power have already been presented in this chapter, the following additional applications should give the reader a broader view of the widespread use of fluid power in today’s world.1. fluid power drives high-wire overhead tram. Most overhead trams require a haulage or tow cable to travel up or down steep inclines. However, the 22-passenger, 12,000-lb hydraulically powered and controlled Sky-tram shown in Fig. 1-11 is unique. It is self-propelled and travels on a stationary cable. Because the tram moves instead of the cable, the operator can stop, start, and reverse any one car completely independently of any other car in the tram system. Integral to the design of the Sky-tram drive is a pump (driven by a standard eight-cylinder gasoline engine), which supplies pressurized fluid to four hydraulic motors. Each motor drives two friction drive wheels.Eight drive wheels on top of the cables support and propel the tram car. On steep inclines, high driving torque is required for ascent and high braking torque for descent. Dual compensation of the four hydraulic motors provides efficient proportioning of available horsepower to meet the variable torque demands.2. fluid power is applied to harvesting corn. The world’s de pendence on the United States for food has resulted in a great demand for agricultural equipment development. Fluid power is being applied to solve many of the problems dealing with the harvesting of food crops. Figure 1-12 shows a hydraulically driven elevator conveyor system, which is used to send harvested, husked ears of corn to a wagon trailer. Mounted directly to the chain-drive conveyor, a hydraulic motor delivers full-torque rotary power from start-up to full rpm.3.Hydraulics power brush drives. Figure 1-13 shows a fluid power—driven brush drive used for cleaning roads, floors, etc., in various industrial locations. Mounted directly at the hub of the front and side sweep-scrub brushes, compact hydraulic motors place power right where it’s needed. They eliminate bulky mechanical linkages for efficient, lightweight machine design. The result is continuous, rugged industrial cleaning action at the flip of a simple valve.4. fluid power positions and holds parts for welding. In Fig. 1-14, we see an example of a welding operation in which a farm equipment manufacturer applied hydraulics for positioning and holding parts while welding is done. It is a typical example of how fluid power can be used in manufacturing and production operations to reduce costs and increase production. This particular application required a sequencing system for fast, positive holding. This was accomplished by placing a restrictor (sequence valve) on the flow of oil in the line leading to the second of the two cylinders (rams), as illustrated in Fig. 1-15. The first cylinder extends to the end of its stroke. Oil pressure then builds up, overcoming the restrictor setting, and the second cylinder extends to complete the “hold” cycle. This unique welding ap plication of hydraulics was initiated to increase productivity by making more parts per hour. In addition, the use of hydraulics reduced scrap rates and operator fatigue as well as increasing productivity from 5 pieces per shift to more than 20—a 400 % increase.5. Fluid power performs bridge maintenance. A municipality had used fluid power for years as a means for removing stress from structural members of bridges, making repairs, and replacing beams. As many as four or five bulky, low-pressure hand pumps and jacking ram setups were used to remove stress from beams needing replacement. Labor costs were high, and no accurate methods existed for recording pressures. An excessive downtime problem dictated that a new system be designed for the job. A modern fluid power system was designed that located several 100-ton rams on the bridge structure, as illustrated in Fig. 1-16. One portable pump was used to actuate all of the rams by the use of a special manifold. This made it easy to remove stress from members needing repair or replacement. This new fluid power system cut the setup time and labor costs for each repair job to one-third that required with the hand pump and jacking ram setups previously used6. Fluid power is the muscle in industrial lift trucks. Figure 1-17 shows an industrial hydraulic lift truck with a 5000-lb capacity. The hydraulic system includes dual-action tilt cylinders and a hoist cylinder. Tilting action is smooth and sure for better load stability and easier load placement. A lowering valve in the hoist cylinder controls the speed of descent even if the hydraulic circuit is broken. Hydrostatic power steering is available as an optional feature.7. Fluid power drives front-end loaders. Figure 1-18 shows a front-end loader fillinga dump truck with soil scooped up by a .large hydraulic-powered bucket. Excellent load control is made possible with a specially designed flow control valve. The result is loweffort and precise control; this keeps the operator working on the job longer and more efficiently. Thus, reduced operator fatigue results in increased production8. Hydraulics power robotic dextrous arm. Figure 1-19 shows a hydraulically powered robotic arm that has the strength and dexterity to torque down bolts with its fingers and yet can gingerly pick up an eggshell. This robotic arm is adept at using human tools such as hammers, electric drills, and tweezers and can even bat a baseball. The arm has a hand with a thumb and two fingers, as well as a wrist, elbow, and shoulder. It has ten degrees of freedom, including a three-degree-of-freedom end effector (hand) designed to handle human tools and other objects with human-like dexterity. The servo control system is capable of accepting computer or human operator control inputs. The system can be designed for carrying out hazardous applications in the subsea, utilities, or nuclear environments, and it is also available in a range of sizes from human proportions to 6 ft long.1.5 COMPONENTS OF A FLUID POWER SYSTEMHydraulic SystemThere are six basic components required in a hydraulic system:1. A tank (reservoir) to hold the liquid, which is usually hydraulic oil.2. A pump to force the liquid through the system.3. An electric motor or other power source to drive the pump.4. Valves to control liquid direction, pressure, and flow rate.5. An actuator to convert the energy of the liquid into mechanical force or torque to do useful work. Actuators can either be cylinders to provide linear motion, as shown in Fig. 1-20, or motors (hydraulic) to provide rotary motion, as shown in Fig. 1-21.6. Piping, which carries the liquid from one location to another.Of course, the sophistication and complexity of hydraulic systems will vary depending on the specific applications. This is also true of the individual components that comprise the hydraulic system. As an example, refer to Fig. 1-22, which shows two different-sized, complete, hydraulic power units designed for two uniquely different applications. Each unit is a complete, packaged power system containing its own electric motor, pump, shaft coupling, reservoir and miscellaneous piping, pressure gages, valves, and other components as required for proper operation. These hydraulic components and systems are studied in detail in subsequent chapters.Pneumatic SystemPneumatic systems have components that are similar to those used in hydraulic sys-tems. Essentially the following six basic components are required for pneumatic systems:1. An air tank to store a given volume of compressed air2. A compressor to compress the air that comes directly from the atmosphere3. An electric motor or other prime mover to drive the compressor4. Valves to control air direction, pressure, and flow rate5. Actuators, which are similar in operation to hydraulic actuators6. Piping to carry the pressurized air from one location to anotherFigure 1-23 shows a compact, self-contained pneumatic power unit complete with tank, compressor, electric motor, and miscellaneous components such as valves, piping, and pressure gages.It should be noted in pneumatic systems that after the pressurized air is spent driving actuators, it is then exhausted back into the atmosphere. On the other hand, in hydraulic systems the spent oil drains back to the reservoir and is repeatedly reused after being repressurized by the pump as needed by the system.1.6 CLOSED-LOOP VERSUS OPEN-LOOP SYSTEMSFluid power systems can be either the closed-loop or open-loop type. The following describes these two types of fluid power systems.Closed-Loop SystemA closed-loop system is one that uses feedback. This means that the state of the output from the system is automatically sampled and compared (fed back) to the input or command signal by means of a device called a feedback transducer. If there is a difference between the command and feedback signals, action is taken to correct the system output until it matches the requirement imposed on the system. Closed-loop systems are frequently called servo systems, and the valves used to direct fluid to the actuators are typically called servo valves.Open-Loop SystemAn open-loop system does not use feedback. The output performance of the system therefore depends solely on the characteristics of the individual components and how they interact in the circuit. Most hydraulic circuits are of the open-loop type, which are generally not so complex or so precise as closed-loop systems. This is because any errors such as slippage (oil leakage past seals, the magnitude of which depends on system pressure and temperature) are not compensated for in open-loop systems. For example,the viscosity of a hydraulic fluid decreases (fluid becomes thinner) as its temperature rises. This increases oil leakage past seals inside pumps, which, in turn, causes the speed of an actuator, such as a hydraulic motor, to drop. In a closed-loop system, a feedback transducer (for example, a tachometer, which generates a signal proportional to the speed at which it is rotated) would sense this speed reduction and feed a proportional signal back to the command signal. The difference between the two signals is used to control a servo valve, which would then increase the fluid flow rate to the hydraulic motor until its speed is at the required level.1.7 TYPES OF FLUID POWER CONTROL SYSTEMSFluid power systems are also classified by the type of control system utilized. There are three basic types of fluid power control systems: electrical, fluid logic, and pro-grammable logic. The following is a brief description of each of these three control systems.Electrical Control SystemThis type of fluid power control system is characterized by the fact that the fluid power system interacts with a variety of electrical components for control purposes. For example, electrical components such as pressure switches, limit switches, and relays can be used to operate electrical solenoids to control the operation of valves that direct fluid to the hydraulic actuators. An electrical solenoid control system permits the design of a very versatile fluid power circuit. Automatic machines such as those used in the machine-tool industry rely principally on electrical components to control the hydraulic muscles for doing the required work. The aircraft and mobile equipment industries have also found that fluid power and electricity work very well together, especially where remote control is needed. By merely pressing a simple push-button switch, an operator can control a very complex machine to perform hundreds of machinery operations to manufacture a complete product. An electrically controlled fluid power system can be either of the open-loop or closed-loop type, depending on the precision required.Fluid Logic Control SystemThis type is characterized by the fact that the fluid power system interacts with fluid logic devices instead of with electrical devices for control purposes. Two such fluid logic systems are called “moving-part logic (MPL)” and “fluidics,” which perform a wide variety of sensory and control functions. Fluid logic devices switch a fluid, usually air, from one outlet of the device to another outlet. Hence an output of a fluid logic device is either ON or OFF as it rapidly switches from one state to the other by the application of a control signal.。
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中英文对照外文翻译文献(文档含英文原文和中文翻译)原文:FEATURE-BASED COMPONENT MODELS FOR VIRTUALPROTOTYPING OF HYDRAULIC SYSTERMAbstract:This paper proposes a feature-based approach for the virtual prototyping of hydraulic systems. It presents a framework which allows the designer to develop a virtual hydraulic system prototype in a more intuitive manner, i.e. through assembly of virtual components with engineering data. The approach is based on identifying the data required for the development of the virtual prototypes, and separating the information into behaviour, structural, and product attributes. Suitable representations of these attributes are presented, and the framework for the feature-based virtual prototyping approach is established,based on the hierarchical structure of components in a hydraulic system. The proposed framework not only provides a precise model of the hydraulic prototype but also offers the possibility of designing variation classes of prototypes whose members are derived by changing certain virtual components with different features.Key words: Computer-aided engineering; Fluid power systems;Virtualprototyping1.IntroductionHydraulic system design can be viewed as a function-to-form transformation process that maps an explicit set of requirements into a physical realisable fluid power system. The process involves three main stages: the functional specification stage,the configuration design stage, and the prototyping stage.The format for the description of the design in each stage is different.The functional specification stage constitutes the initial design work. The objective is to map the design requirements. To achieve this, the design problems are specified Correspondence and offprint requests to: Dr S. C. Fok, Schoool of Mechanical and Production Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798. The designer must identify the performance attributes, which can include pressure, force, speed, and flowrate, with the required properties such as size, cost, safety and operating sequence. performance requirements for each attribute. In this stage, the design is abstracted in terms of the performance attributes with associated values.The objective of the configuration design stage is to synthesise a hydraulic circuit that performs the required functions conforming to the performance standards within defined constraints. A typical hydraulic system is made up of many subsystems. The smallest building block in a subsystem is the standard hydraulic component (such as valves, cylinders,pumps, etc.). Each type of standard component serves a specific elemental function. The design effort in the configuration design stage is fundamentally a search for a set of optimal arrangements of standard components (i.e. hydraulic circuit) to fulfil the functional requirements of the system. Based on this framework, the designers would normally decompose the overall system functions in terms of subfunctions. This will partition the search space and confine the search for smaller hydraulic subcircuits to perform the subfunctions.Computers are often used to support the configuration design process. For example, Kota and Lee devised a graph-based strategy to automate the configuration of hydraulic circuits. After the development of the hydraulic circuits, digital simulation tools are often used to study and evaluate these configurations. With these tools, designers can compare the behaviour of different circuits and also analyse the effects when subcircuits are combined. In the configuration design stage, the design is traditionally represented as a circuit drawing using standard icons to symbolise the type of standard component. This is a form of directed graph S(C,E) where the circuit S contains components C in the form of nodes with relations between components denoted by edges E.The prototyping stage is the verification phase of the system design process where the proposed hydraulic circuit from the configuration design stage isdeveloped and evaluated. Physical prototyping aims to build a physical prototype of the hydraulic system 666 S. C. Fok et al. using industrial available components. The process of physical prototyping involves the following: Search for appropriate standard components from different manufacturers. Pre-evaluation and selection of components based on individual component cost, size, and specification, and compatibility factors between components. Procurement and assembly of the selected components.Test and evaluate the physical prototype based on the overall system requirements. Use other components or redesign the circuit (or subcircuits)if necessary.Besides dynamics, the development of the physical prototype must take into consideration other factors including structure,cost, and weight. The dynamics data are used to confirm the fluid power system behaviour whereas the geometric information is used to examine the assembly properties. The development of the physical prototype will provide the actual performance,structure, and cost of the design.The main disadvantage of physical prototyping is that it is very tedious and time consuming to look for a set of suitable combinations of standard components from among so many manufacturers. Although the basic functions of the same types of standard component from different manufacturers do not differ, their dynamics, structural and cost characteristics may not be similar, because of design variation. Hence, for a given hydraulic circuit, different combinations of parts from differentmanufacturers can have implications on the resulting system,in terms of dynamics, structure, and cost. Value engineering can be used at this stage to improve the system design by improving the attributes at the component level. This includes maximizing the performance-to-cost ratio and minimising the size-to-performance ratio. Virtual prototyping can be viewed as a computer-aided design process, which employs modelling and simulating tools to address the broad issues of physical layout, operationalconcept, functional specifications, and dynamics analysis under various operating environments. The main advantage of virtual prototyping is that a hydraulic system prototype can be assembled, analysed, and modified using digital computers without the need for physical components, thus saving lead time and cost.The main requirement of a virtual hydraulic system prototype is to provide the same information as a physical prototype for the designer to make decisions.To achieve this, the virtual prototype must provide suitable and comprehensive representations of different data. Furthermore, transformation from one representation to another should proceed formally. Xiang et al. have reviewed the past and current computer-aided design and prototyping tools for fluid power systems. The work revealed that the current tools could not provide a completerepresentation of the design abstractions at the prototyping stage for design judgement. Most of the tools concentrate on the dynamics behaviour. Vital geometrical and product information that relates to the system prototype consideration and evaluation is frequently missing.To advance the development of computer-aided virtual prototyping tools for fluid power systems, there is a need to address the formal representations of different abstractions of behaviour,structural, and product data along with their integration. This paper focuses on these issues and proposes the formalism of a unified component model and the taxonomy based on the feature-based approach. In Section 2, we discuss the feature- based approach focusing on the key information and their representations required for hydraulic system prototyping. Section 3 presents a formalism of the feature-based model and structure for the development of virtual hydraulic system prototypes.The structure is illustrated with an example. Future work and conclusions are given in Section 4.2. Feature-Based ApproachFeatures can be defined as information sets that refer to aspects of attributes that can be used in reasoning about the design, engineering or manufacturing processes. The concept of using features to integrate CAD/CAPP/CAM is not new and there are many papers on the application of this approach in CIM. In all these applications, the feature model is regarded as the basis whereas design by features is the key for the integration. To develop a feature model, the relevant information concerning the design must be identified and grouped into sets based on the nature of the information. The relevant information should contain sufficient knowledge for activities such as design, analysis, test, documentation, inspection, and assembly, as well as support various administrative and logistic functions. Design by features is the process of building a model of the design using features as primitive entities. The feature model provides the standardisation of relevant data. Through the design by features approach, vital knowledge of the design will be generated and stored. Together, the feature model and the design by features approach will provide the essential information, which can be used, not only for the simultaneous consideration of many different concerns with the design, but also to interface the many activities in the design realisation process, including the life cycle support operations. The main drawback of the feature-based design approach is that the feature model should be properly defined . This can be difficult, as features are sets of knowledge that are application dependent. The organisation of the features can also be application specific. Non-trivial data-management problems could arise if the feature model is not properly defined. To avoid these problems, the type,representation and structure of the features should be resolved prior to using the feature-based design methodology. The main concern when developing afeature model is that it is application-specific. In the domain of virtual prototyping of hydraulic systems, the details of the constituent standard components must be able to be used to describe the overall system. The component features are bearers of knowledge about that part. To create a suitable feature model for hydraulic system design based on the assembly of standard components, the relevant information associated with various standard components must be identified and classified. This definition Feature-Based Component Models 667 of the component feature set can then be extended to encompass the subsystem feature set based on the hierarchical structure between the components in the subsystem. In the same manner, a hierarchical structure for the hydraulic system feature representation would evolve by considering the system as a hierarchy of subsystems.The necessary information required for a proper description of the virtual prototype must be no less than that derived by the designer from a physical prototype for decision making. These data should generally include the shape, weight, performance properties, cost, dimensions, functionality data, etc. Comparison with the physical prototyping process, the information required for each standard component could be separated into three distinct groups: behaviour attributes, structural attributes, and product attributes.2.1 Behaviour AttributesThe behaviour of a hydraulic component can be defined in terms of the dynamics characteristics used to satisfy the functional requirements. Consider a hydraulic cylinder connected to a load. Its function is to transmit a force from the stroke of the piston to the load. The maximum force it can transmit can be used to define the functionality and the behaviour requirements can be specified in terms of the desired load acceleration characteristics. Hence for a hydraulic component, behaviour attributes express functionality and can be reflected in the dynamics characteristics. The designer is responsible for the proper definition of the overall system behaviour characteristics in terms of the desired dynamics. A standard component will have its own behaviour and provide a specific plex functions that cannot be achieved by a single standard component are derived using a combination of components. Hence, the behaviour of the standard component will play an important role as the individual behaviours of components together with their arrangement can alter the overall system function .The behaviour of a standard component can be nonlinear and can be dependent on the operating conditions. When two components are combined, it is possible that their behaviours can interact and produce undesired or unintended characteristics. These unwanted behaviours are assumed to have been resolved during the configuration design stage. The hydraulic circuit used in theprototyping stage is assumed to be realisable and without any undesirable interacting behaviours. This means that the output behaviour of a component will provide the input to the subsequent component.The representation of behaviours for hydraulic systems has been widely investigated. These representations include transfer functions, state-space and bond graphs. Transfer functions (for single-input–single-output systems) and state-space equations (for multiple-input–multiple-output systems) are based on the approximation of the dynamics about a nominal operating condition. The power bond graph model is based on the causal effects that describe the energy transformations in the hydraulic system. This approach is appealing for hydraulic system analysis. The main disadvantage is that the derivation of the dynamics equation in a bond graph of a complicated fluid power system can become very tedious. As a result, recent work has concentrated on the used of artificial intelligence to represent the nonlinear mapping between the input and output data, which can be obtained via experimental work. These nonlinear mappings can be accomplished using artificial neural networks .It is quite natural for a hydraulic system designer to use input–output data to describe the behaviour of a hydraulic component. The configuration design of a hydraulic system is often achieved through steps of function decomposition. To design a hydraulic system, the designer often tries to decompose the functions and their requirements down to the component level.译文:基于原型液压系统特征的机构模型摘要:本文为原型液压系统的设计提出了一种基于特征的方法。