CAST 物流网络规划优化工具介绍

• Minimizes transport miles & transport costs • Distance and time calculated based on actual road network in China
•Optimize distribution areas between Facilities
The software permits optimal inventory & sourcing strategies to be identified & compared prior to implementation
© Barloworld Supply Chain Software 2009
CAST
Optimiza
‘RapidResponse’ Global inventory visibility and S&OP
© Barloworld Supply Chain Software 2009
CAST – Strategic Network Design/Optimization
Finding the Optimal Network and Transport Infrastructure
© Barloworld Supply Chain Software 2009
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Over 500 Customers – By sector
CPG Retail Retail (non-food)
Food
Drink
Consultancy
3PL’s
Building Trade
High Tech
© Barloworld Supply Chain Software 2009
• Part of the Barloworld Group - $ 6Billion revenue, 19,000 Staff
• Offices in UK, USA, China, Spain, South Africa, Dubai & Netherlands • HQ in Birmingham, UK On average, our clients achieve ~15% supply chain cost reduction, ~20-30% inventory reduction and ~8% availability improvement
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© Barloworld Supply Chain Software 2009
CAST capabilities
• Multi time period optimisation
• Profit maximisation and analysis
• Freight consolidation optimisation • On time and in full service optimisation • Tier based customer service differential • Stock in transit optimisation • Operational lead times
• Multiple units of measure
• Production and multi-level Bill of Materials • Multiple, time variable currencies • Inventory optimisation, stock building • Storage capacity optimisation
identify optimal DC location by minimising (travel distance × delivery quantity × delivery frequency)
MIP Optimizer (optimization engine from FICO )
The Xpress-Optimizer uses a sophisticated branch and bound algorithm to solve MIP and MIQP problems and is well known for its ability to quickly find high quality solutions.
Integer & Linear and calculation Built-in Long/Lat and 2010 actual road network (isochrone calculation)
Model entire supply chain (operations & activities)
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© Barloworld Supply Chain Software 2009
• Traditional Network Design considers average demand across a static timeframe when sizing the network...what does that mean for a seasonal business?
10 – 20% Reduction in
CINO: Inventory Strategy Optimisation
CINO delivers the optimal multi-tier inventory flow and inventory holding configuration to meet Target Service Levels within specified network constraints at lowest cost
Getting the best out of a logistics network
- CAST Overview
Wei Li APAC Operations Barloworld Supply Chain Software
Agenda
• Company & product overview • CAST overview • Reference & Case Study •Q&A
CINO
• Optimal Sourcing • Optimal Deployment of Inventory in the Network • Optimal Flows • Postponement strategies
• Perfect Order Execution • Exception Management • Process Monitoring • Inventory management
• Production • Optimal Product mix • Optimal sourcing • Warehousing • How Many DCs? • Where are they located? • What hierarchy? • Storage Area/Inventory • DC Delivery Territory • Transport • Fleet versus carrier • Vehicle utilisation • Which Inter-modal options? • Freight consolidation • Flow • Which ports? 7 • Consolidation centres Supply Chain Cost © Barloworld Supply Chain Software 2009 • X-docks?
• Network rationalisation over 3 years
• Only permitted to close 1 DC in each year due to real-life operational constraints • In which order should DC be optimally closed? • Impact on DCs remain opening?
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© Barloworld Supply Chain Software 2009
Company Overview
• Barloworld Supply Chain Software is a Supply Chain Planning Company We enable clients to be more competitive by providing Supply Chain Planning expertise, tools and solutions that optimise and improve their Network and Inventory performance • +20yrs experience with +500 software installations & +400 consulting projects
© Barloworld Supply Chain Software 2009
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CAST methodology II
• Allocates demand to the cheapest facility & carrier or mode of transport • Cost minimisation (warehouse cost + transport cost + other costs)
Spiking Operational Costs
Network Sized on Average Demand
Sunken Fixed Costs
Optimise and identify the network implementation plan
As Is Network – 9 DCs To-Be – 6 DCs
Agenda
• Company & product overview
Leabharlann Baidu
• CAST Overview
• Reference & Case Study •Q&A
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© Barloworld Supply Chain Software 2009
CAST methodology I Centre of Gravity
• Respects operational constraints
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© Barloworld Supply Chain Software 2009
What is CAST used for?
Optimisation of the supply chain Cost minimisation Production & Sourcing Warehousing Location Selection Transportation Optimization Alternative supply chain structures Cost to Market Service level maintenance or improvements Rationalization Merging Growth Other
Over 500 Customers – By sector
Pharma & Healthcare Tires Automotive Industrial Industrial Service Parts Parts Distributors Manufacturer Utilities Chemical Aerospace / Electronic
© Barloworld Supply Chain Software 2009
Our Solutions
Strategic Tactical Operational
• Network Optimisation • Warehouse positioning & rationalization • Transport Mode selection • Supply & Demand allocation • Carbon measurement & optimization