Injection molding training
注塑成型生产及模具技术_专业词汇_中文英文日文对照.xls
Hydraulic
液压、油压
49 油圧押出（-おしだし）
Hydraulic Ejector
液压顶出、液压脱模
50 油圧ポンプ
Hydraulic Pump
液压泵
51 油圧モータ
Hudrulic Motor
液压马达
52 エアコンプッレサー
Air Compressor
空器压缩机、空压机
390 インサート 391 肉厚（にくあつ） 392 可塑化（かそか） 393 熱分解（ねつぶんかい） 394 収縮（しゅうしゅく） 395 樹脂（じゅし） 396 原料（げんりょう） 397 プラスチック 398 ラバー 399 マスターバッチ 400 バウダー 401 ドライカラー 402 ペレット 403 ガラス繊維 404 ホース 405 オーバーパッキング 406 型傷（かたきず） 407 ショック 408 ダメージ 409 引け（ひけ） 410 ショートショット 411 ばり 412 糸ばり（いと-） 413 白化（はっか） 414 シルバー 415 フローマーク 416 焼け（やけ）
368 成形サイクル
369 精密成形（せいみつ-）
ห้องสมุดไป่ตู้
370 条件出し（-だし）
371 金型取付（かながたとりつけ）
372 型降ろし（かたおろし）
373 圧力（あつりょく）
374 低圧（ていあつ）
375 低圧型締め（-かたじめ）
376 保圧時間（ほあつじかん）
377 背圧（はいあつ）
378 型締力（かたじめりょく）
中国语 结晶性聚合物 聚合物 注塑条件 注塑周期 精密成形 设定注塑条件 上模、安装模具 落模、下模 压力 低压 低压锁模 保压时间 背压、返压 锁模力、合模力 锁模压力 合模行程 锁模装置 开模 合模 速度 射出速度 注塑量 计量 计量行程 骨位、筋位、加强筋
注塑（成型）模具安装及调试
注塑（成型）模具安装及调试Injection Mold Installing and Setup注塑模具安装及调试1. Purpose (⽬的)To provide the general standard guideline for injection mold installing and setup.Ensure consistent approach is used for each injection mold installing and setup processes.提供⼀套标准注塑模具安装及调试⽅法。
确保每次注塑模具安装及调试⽅法⼀致。
2. Scope (应⽤)This instruction applies to injection molding machine inside Grakon injection molding division.本指引适⽤于所有Grakon注塑部注塑机。
3. Responsibilities (责任)Injection Molding In-charge need to ensure all of the Injection Molding Foremen and operators are been trained and qualified forinjection mold installing and setup.Production Engineering Manager delivers proper training to Project Engineers, Process Improvement Engineers and Technicians to ensurethat all the molding activities, tooling qualification and moldingparameter determination follow this guideline.注塑部总负责⼈需确保所有注塑部领班和操作员有适当及充⾜模具安装及调试训练. 及后各⼈取得模具安装及调试资格。
HI-P公司模具专业英语培训——注塑模
模具专业英语培训——注塑模English Training——Injection Mold（一）模具专业基本用词Professional Terms1．塑料—plastic, resin2．样件—sample3．钢料—steel4．注塑机—injection machine, press5．产品—part, product, moulding6．模具—mold, mould, toolA 简易模（样板模）—prototype moldB 量产用模具—production mold 7．三维造型（数模）—model, 3D data8．二维产品图—2D part drawing9．设计—design10．制造—manufacture, build up, construction11．检验—check, inspection12．测量—measure, inspection13．修改—change, modify, correction14．工程更改—engineer change15．质量—quality16．数量—quantity17．基准—datum, reference（二）如何解析2D 产品图？How to read 2D part drawing?一．产品几何Geometry1．点—point2．线（边）—line, edge3．面faceA 侧面—sideB 表面—surfaceC 外观面—appearance surface 4．壁厚—wall thickness, stock thickness5．加强筋（骨位）—rib6．孔—hole7．细长的槽—slot8．柱位—boss9．角—cornerA 圆角—filletB 倒角—chamferC 尖角—sharp corner 10．斜度—angle, taper11. 凹槽—recess , groove二．分模信息Splitting1．分型线—parting line (P/L), splitting line2．主分模方向—main direction, line of draw3．浇口设定—gating三．产品标识Part Identification1．产品名称—part name (P/N)2．产品编号+版本号—part number + revision (Rev.)3．型腔号—cavity number4．材料标记—material symbol5．模具编号—mold number (no.)6．日期印—dating insert, date code7．循环印—cycling code8．公司标志—company logo四．技术要求Specification (Special Requirement)1．项目启动表Kick-off sheet1）项目名称—program name, project name2）产品名称—part name, product name, part description3）产品编号—part number (P/N)4）客户模号—customer mold no.5）项目启动日期—kick off date, start date6）项目完成日期—due date,lead time7）内模件用钢—tool steel8）型腔数量—number of cavities9）数模文件编号—data file no.10）注塑材料—resin, plastic, raw material11）收缩率—shrink, shrinkage, shrink factor12）注塑机吨位—molding machine size, injection machine size 13）成型周期—cycle time14）型腔光洁度—cavity polish15）型芯光洁度—core polish16）皮纹（晒纹）—texture, grain17）拔模斜度—draft angle, removal taper18）注塑件颜色及光泽—molded color & gloss19）模具加工地—manufacturing facility20）热流道供应商—manifold manufacturer, manifold supplier 21）浇口位置—gate location / position22）浇口类型—gate type23）产品标识—stamp information, part identification24）特殊要求—special instructions2．产品质量及外观要求Part Quality & Appearance1）尺寸及公差Dimension & Tolerance①重要尺寸—critical dimension, important dim., key dim.②理论尺寸—nominal dimension③实际尺寸—actual dimension④公差—tolerance⑤公差带—tolerance range⑥尺寸超差—dimension deviation⑦接受（合格）—accept, OK⑧拒绝（不合格）—reject, refuse, obsolete, NG⑨让步接受—concession, special admit⑩返工—re-work2）产品缺陷（较常见）Defects (normal)①缩印—sink mark, shrinkage②飞边—flash, burr③段差—mismatch discrepancy④银丝纹—snake marks, streak⑤弯曲—warpage, distortion⑥打不足（缺料）—short shot⑦熔接线—weld line3．产品外观Part Appearance①产品颜色—part color②产品光泽—gloss③皮纹粒度—grain4．常用词汇、词组及短语Normal Word, Short Sentence1）单边—per side2）双边—both sides3）加入，添加—add, incorporate4）去除，取消—remove, cancel5）满足…的要求，符合，与…要求一致—according to, conform to, satisfy, meet 6）要求，需要—require, need, demand7）确认—be approved, agreed by …8）允许—permit, allow9）在…范围之内—within10）不可以，不允许，禁止—free from, prevent, avoid11）…，除非有另指—…unless otherwise specified12）…或少于—…or less13）自动化运作—automatic operation14）未注尺寸（详细形状）见三维造型Non dimensioned contour (detailed shape) see 3D model.15）分型线上的飞边（披缝）或段差应小于…Burrs and discrepancy on the P/L shall be … or less.五．标题栏Title Block1．产品名称—part name2．图纸编号 + 版本号（索引号）—drawing no. + level (index)3．一般公差[的标准] —general tolerance（三）如何阅读制模标准？How to read tooling standard? 一．模具结构术语Mold Construction TerminologyA．模架Mold Base1．模架量化特征Measurement Feature①长X 宽X 高—Length X Width X Height②模具推高尺寸（模厚）—stack height of mould③模具重量—total weight of mould, mould thickness2．定模底板—front plate, top clamping plate, clamp plate, clamping plate 3．定模板—cavity plate, fixed mould plate, A – plate4．动模板—core plate, moving mould plate, B – plate5．支撑板—support plate, backing plate6．模脚—support blocks, rails, risers, spacer block7．顶杆固定板—retaining plate, ejector retaining plate8．顶板—ejector plate9．动模底板—back plate10．导柱—guide pillar, leader pin, guide pin11．导套—guide bush, leader pin bush12．复位杆—return pin, push-back pin13．弹簧—spring14．撑头—support pillar15．推板导柱、导套—ejection guide pin / bush16．挡钉—stop pin, stop button17．站立脚—standing-off pillars18．标牌—plaque scutcheonB．成型零部件moulding components19．型芯—core20．型腔—cavity21．镶针—core pin22．镶块—insert, split23．滑块—slide, sliding split24．斜顶—lifter, angled-lift splitA 斜顶头—lifter headB 斜顶杆—lifter rod, lifter shaft 25．成型顶杆—moulding face pin, form pinC．浇注系统Feed System1．塑料Mouldinga．主流道—sprueb．分流道runner①主分流道—main runner②二级分流道—branch runner分流道断面形状cross-sectional shape of runner①圆形—full round②半圆形—semicircular③梯形—trapezoidalc．浇口gate常用浇口形式normal gate type :①边缘浇口（J型浇口）—edge gate, J – gate②侧浇口—side gate③潜伏式浇口—sub-gate, cashew gate, subsurface gate, submarine gate④潜伏式二次浇口(隧道式浇口) —tunnel gate onto feeder post⑤点浇口—pin gate⑥直接浇口(主流道型浇口) —sprue gate, direct gate⑦护耳式浇口—tab gated．模腔—impressione．冷料井—cold slug wellf．热流道—hot runner2．模具零件mold componentsa．定位圈—locating ring, location ring, register ringb．浇口套—sprue bushc．挡圈—stop ringd．浇口镶块—gate inserte．热流道板—manifoldf．热嘴—hot dropD．分型面及其锁紧、排气Parting Surface, inter-locking & venting1．分型线—parting line ( P/L )2．镶拼线—bodyline, joint line3．平/ 不平的分型面—flat / non – flat parting surface4．封胶面—shut off surfaces, seal-off surfaces5．擦位—shut off6．碰穿位—kiss-off7．管位—parting line lock8．分型面的释放(避空) —relief of parting surface9．分型面的平衡—balancing of parting surface10．锁紧角度—locking angle11．锁紧力—clamping force12．锁模板—safety strap13．精定位—Interlock, die lock14．困气—air trap15．排气槽—vent, vent slotE．滑块机构Slide1．驱动Actuation①斜导柱—angled pin, horn pin, cam pin②弹簧—spring③油缸—hydraulic cylinder2．制动Detention①滑块固定器—slide retainer②弹簧制动器—spring-loaded detention (plunger)③挡钉、挡板—stop pin, stop plate, slide stop3．导轨—gib, guide strip4．锁紧块（楔紧块）—heel block, locking heel, wedge block, chase block 5．耐磨片—wear plate, wear strip6．压板—retainer7．螺钉—screw8．定位销—dowelF．斜顶机构Lifter1．斜顶头—lifter head2．斜顶杆—lifter rod, lifter shaft3．开口销—split pin4．固定板（压板）—retainer plate5．耐磨片—wear plate6．铜导套—bronze bushing7．衬套—spacer8．导轨—L – gib9．滑动块—slideG．顶出系统Ejection System1．基本词汇Basic Word①顶出行程—ejection stroke②模具开档—daylight③粘模—stick④产品脱模—part is push off from, clear part of mould, separation of part 2．顶板机构Ejector plate assembly①顶板（推板）—ejector plate②顶板固定板—retaining plate③推板导柱—ejector guide pin④推板导套—ejector guide bush⑤撑头—support pillar, pillar support3．复位机构Return System①复位杆（回程杆）—return pin, push – back pin②挡钉—stop pin, stop button③压簧—compressed spring④碟簧— a stack of ―Belleville‖ washers⑤早复位机构—early return system⑥强制复位机构—positive return system4．顶出方法Ejection Techniques1）顶杆顶出—pin ejection2）顶管顶出—sleeve ejection3）顶块顶出—bar ejection4）扁顶顶出—blade ejection5）顶板顶出—stripper ejection6）油缸顶出—hydraulic ejection7）气顶—air ejection8）阀门顶出—valve ejection5．顶出元件Ejection Elements1）拉料杆—sprue puller, sucker pin2）顶杆—ejector pin3）阶梯式顶杆—stepped ejector pin4）顶管—ejection sleeve, sleeve5）扁顶—ejector blade, slabbed off ejector pin6）顶块—stripper bar7）顶环—stripper ring8）推板—stripper plate9）加速顶—accelerated ejection6．顶出辅助机构Supplementary operating system1）弹簧柱塞器—spring – loaded plunger2）弹珠定位器—ball catch system3）插销式锁扣—Latch – lock4）尼龙拉杆装置—friction puller device7．电器元件Electric Components1）压力传感器—pressure transducer2）限位开关—limit switchF．冷却系统Cooling System1．基本词汇Basic Word1）温差—temperature variation2）水孔（水道）—waterlines, water-ways, flow-way, channel3）水路—cooling circuit4）水路示意图—water schematic, schematic circuit5）冷却液—coolant, coolant fluid6）内连接—interconnect7）外连接—external connection8）出口、入口—outlet、inlet9）漏水—water leakage2．水路分布Circuits1）阶梯式水路—stepped system2）喷淋—baffled hole system3）斜孔式水路—angled hole system3．水路元件Components1）闷头（螺塞、止水栓）—（threadless）brass pressure plug : female plug & male 2）隔水片—baffle3）密封圈—O – ring4）快插水路接头—quick disconnect fitting, quick connection adaptor5）弯头—elbow6）偶合器（连接器、接头）—adaptor (including a plug & a socket)7）橡皮管—rubber hose8）分水板—water manifoldG．螺纹、螺纹孔& 螺钉Thread, thread hole & screw1．螺纹—thread2．管螺纹—pipe thread3．螺纹孔—screw hole, tapped hole4．起吊孔—handling hole, jack screw hole, eye bolt hole5．螺钉—screw6．内六角螺钉—socket headed cap screw （s.h.c.s.）7．沉头螺钉—flat headed cap screw （f.h.c.s）8．螺栓—bolt, eye bolt9．螺母—nut10．锁紧螺母—locknut11．螺纹标准Thread Standard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—British Standard Pipe thread （BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—United Coarse thread （UNC）⑥美制细螺纹标准—United Fine thread （UNF）H．润滑Lubrication1．润滑槽—grease groove2．加油管—grease line3．油杯—lubrication fittingI．测量仪器Measuring Instruments1．游标卡尺—vernier caliper2．千分尺—micrometer3．高度规—height gauge4．刻度规—dial gauge5．三坐标测量仪—Coordinate Measure Machine（CMM）6．塞规—pin gauge7．圆角量规—radii gauge8．輪廓投影機—profile projectorJ．注塑机参数Injection Machine Parameter1．注塑机规格参数Injection Machine Specification①锁紧类型clamp typea．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tie bar vertical clearance③水平注塑机导柱间距—tie bar horizontal clearance④台板尺寸—platen dim.⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness⑥最小/ 最大注塑机开档—open daylight Min. / Max.⑦锁紧行程—clamp stroke⑧锁紧力—clamping force⑨顶出行程—ejector stroke⑩顶出力—ejector force2．试模工艺参数Moulding Process Parameter, machine setting①时间Timer（TM）, seca．注塑（充填）时间—filling time, injection timeb．冷却时间—cooling timec．补缩时间—packing timed．保压时间—holding timee．成型周期—cycle time②速率、速度Velocity, %、speed, in/seca．注塑（充填）速度—injection speedb．保压速率—hold pressure velocityc．螺杆转速—screw rotation speed③压力Pressure（Prs.）, psia．注塑压力—injection pressureb．保压压力—hold pressurec．回压（背压）—back pressure④温度Temperature（Temp.）, °Fa．注塑机喷嘴温度—nozzle temp.b．料筒前段、中段、后段温度—barrel front、middle、rear temp.c．模温—mould temp.d．料温—purged resin melt temp.e．空射料温—air shot melt temp.关于注塑成型对产品造成的各种缺陷及解决方法(一)熔接痕熔接痕是由于来自不同方向的熔融树脂前端部分被冷却、在结合处未能完全融合而产生的。
Injection Molding
手机机壳的注塑成型一、手机机壳注塑概论1、机壳的结构特点:2、原料特性：2.1 原料特性2.1.1 工程塑料概述:塑料有多种分类方法,如可按化学结构,受热行为,结晶状态和应用领域等进行分类.按应用领域,塑料可以分为通用塑料和工程塑料两大类.通用塑料的来源丰富,产量大,价格便宜,成型加工容易,但一般只能作为非结构性材料使用,如PP, PE, PVC, PS等.工程塑料主要是指能用作结构材料好的热塑性塑料.工程塑料具有优良的综合性能,刚性大,蠕变小,机械强度高,耐热性好,电绝缘性好,可在较苛刻的化学,物理环境中长期使用,可代替金属作为工程结构材料使用,但价格较贵,产量较少.工程塑料又可分为通用工程塑料和特种工程塑料两类.前者主要品种有聚酰胺PA, 聚碳酸酯PC,聚甲醛POM, 改性聚苯醚MPPO/MPPE和热塑性聚酯?五大通用工程塑料.后者是指耐热达150℃以上的工程塑料,主要品种有聚酰亚胺,聚苯硫醚,聚砜类,芳香族聚酰胺,聚芳酯,聚苯酯,聚芳醚酮,液晶聚合物和氟树脂等.2.1.2 原料特性1）PC聚碳酸酯化学和物理特性:PC是一种非晶体工程材料，具有特别好的抗冲击强度、热稳定性、光泽度、抑制细菌特性、阻燃特性以及抗污染性。
PC的缺口伊估德冲击强度（otched Izod impact stregth）非常高，并且收缩率很低，一般为0.1%~0.2%。
PC有很好的机械特性，但流动特性较差，因此这种材料的注塑过程较困难。
在选用何种品质的PC材料时，要以产品的最终期望为基准。
如果塑件要求有较高的抗冲击性，那么就使用低流动率的PC材料；反之，可以使用高流动率的PC材料，这样可以优化注塑过程。
注塑模工艺条件干燥处理：PC材料具有吸湿性，加工前的干燥很重要。
建议干燥条件为100C到200C，3~4小时。
加工前的湿度必须小于0.02%。
熔化温度：260~340C。
模具温度：70~120C。
注射压力：尽可能地使用高注射压力。
低压注塑基本知识
ASG-PD Siegfried Kopannia
22.10.2008 10
粘度 vs 温度、时间
影响因素: 温度和时间
η[mPas]
η[mPas]ຫໍສະໝຸດ temperature [°C]time [h]
热熔胶粘度越低，对基材的浸润效果越好
ASG-PD Siegfried Kopannia
22.10.2008 11
1,900 2,500 7,000
-38
-35
-35
A90
D45
A94
V-0
V-0
V-0
Only 6832S
4,100 -45 A80 V-0
3,000 -45 A90 V-0
25
Macromelt 低压注塑 - PO-
• 优点： • 对非极性材料，如PP, PE, PET …等有很好的粘接效果； • 良好的耐湿气性能； • 较好的耐化学介质。
介质 增塑剂
醇类 强碱 弱碱
耐介质 性 --
+
注：+（好）、++（非常好）、-（差）、--（非常差）。
21
汉高PA热熔胶：原材料
Adhesive
75-80% 汉高PA热熔胶产品原料来 自蔬菜、植物油等可再生资源:
Raw Material
Sealant
Thermoplastic Material
1、二元脂肪酸来自蔬菜籽油 (油菜 籽, 向日葵, ..) 或树木油。 2、其它二元酸来自蓖麻油或油酸（ 十八烯酸）。
1,000 ~ 7,000
A80 ~ D50 V-0
PBT, PC, ABS etc…
Cycle time
Sec ~ min
模具专业英文术语大全
模具专业英文术语大全1. Die - 模具2. Mold - 模具3. Cavity - 型腔4. Core - 芯子5. Ejector pin - 顶杆6. Land - 分型面7. Gate - 浇口8. Filleting - 去毛刺9. Trim - 修整10. Draft - 拔模斜度11. Undercut - 底切12. Flash - 飞边13. Warpage - 翘曲14. Shrinkage - 收缩15. Melt flow rate - 熔融指数16. Injection molding - 注塑成型17. Blow molding - 吹塑成型18. Compression molding - 压缩成型19. Vacuum molding - 真空成型20. Overmolding - 包覆成型21. Co-injection molding - 双色注塑成型22. Gas assist injection molding - 气体辅助注塑成型23. Rotational molding - 旋转成型24. Injection compression molding - 注射压缩成型25. Injection blow molding - 注射吹塑成型26. Injection stretch blow molding - 注射拉伸吹塑成型27. Injection transfer molding - 注射传递成型28. Injection foam molding - 注射发泡成型29. Injection gas assisted rotational molding - 注射气体辅助旋转成型30. Injection compression blow molding - 注射压缩吹塑成型31. Injection stretch blow molding - 注射拉伸吹塑成型32. Injection transfer blow molding - 注射传递吹塑成型33. Injection foam blow molding - 注射发泡吹塑成型34. Injection gas assisted transfer molding - 注射气体辅助传递成型35. Injection compression foam molding - 注射压缩发泡成型36. Injection stretch foam molding - 注射拉伸发泡成型37. Injection transfer foam molding - 注射传递发泡成型38. Injection gas assisted foam blow molding - 注射气体辅助发泡吹塑成型39. Injection compression foam blow molding - 注射压缩发泡吹塑成型40. Injection stretch foam blow molding - 注射拉伸发泡吹塑成型41. Injection transfer foam blow molding - 注射传递发泡吹塑成型42. Injection gas assisted compression molding - 注射气体辅助压缩成型43. Injection gas assisted stretch blow molding - 注射气体辅助拉伸吹塑成型44. Injection gas assisted transfer blow molding - 注射气体辅助传递吹塑成型45. Injection gas assisted foam compression molding - 注射气体辅助发泡压缩成型46. Injection gas assisted foam stretch blow molding - 注射气体辅助发泡拉伸吹塑成型47. Injection gas assisted foam transfer blow molding - 注射气体辅助发泡传递吹塑成型48. Injection gas assisted compression foam molding - 注射气体辅助压缩发泡成型49. Injection gas assisted stretch foam blow molding - 注射气体辅助拉伸发泡吹塑成型50. Injection gas assisted transfer foam blow molding - 注射气体辅助传递发泡吹塑成型51. Mold temperature control system - 模具温度控制系统52. Coolant system - 冷却系统53. Ejector system - 顶出系统54. Feed system - 喂料系统55. Packaging machine - 包装机56. Automated guided vehicle (AGV) - 自动导引车（AGV）57. Robotic arm - 机械臂58. Computer numerical control (CNC) machine - 计算机数控（CNC）机床59. Plastics injection machine - 塑料注塑机60. Plastics extruder - 塑料挤出机61. Plastics blow molding machine - 塑料吹塑机62. Plastics injection compression molding machine -塑料注塑压缩成型机63. Plastics injection stretch blow molding machine - 塑料注塑拉伸吹塑成型机64. Plastics injection transfer molding machine - 塑料注塑传递成型机65. Plastics injection foam molding machine - 塑料注塑发泡成型机66. Plastics injection gas assisted rotational molding machine - 塑料注塑气体辅助旋转成型机67. Plastics injection compression foam molding machine - 塑料注塑压缩发泡成型机68. Plastics injection stretch foam molding machine - 塑料注塑拉伸发泡成型机69. Plastics injection transfer foam molding machine - 塑料注塑传递发泡成型机70. Plastics injection gas assisted foam blow molding machine - 塑料注塑气体辅助发泡吹塑成型机71. Plastics injection compression foam blow molding machine - 塑料注塑压缩发泡吹塑成型机72. Plastics injection stretch foam blow molding machine - 塑料注塑拉伸发泡吹塑成型机73. Plastics injection transfer foam blow moldingmachine - 塑料注塑传递发泡吹塑成型机74. Plastics injection molding machine with movable platen - 带活动模板的塑料注塑机75. Plastics injection molding machine with fixed platen - 带固定模板的塑料注塑机76. Plastics injection molding machine with hot runner system - 带热流道系统的塑料注塑机77. Plastics injection molding machine with cold runner system - 带冷流道系统的塑料注塑机78. Plastics injection molding machine with multi-cavity design - 带多腔设计的塑料注塑机79. Plastics injection molding machine with clamping force control - 带夹紧力控制的塑料注塑机80. Plastics injection molding machine with cycle time reduction - 带循环时间缩短的塑料注塑机81. Plastics injection molding machine with energy saving features - 带节能功能的塑料注塑机82. Plastics injection molding machine with high precision control - 带高精度控制的塑料注塑机83. Plastics injection molding machine with automatic tool changing system - 带自动换模系统的塑料注塑机84. Plastics injection molding machine with roboticautomation - 带机器人自动化的塑料注塑机85. Plastics injection molding machine with quality control system - 带质量管理系统的塑料注塑机86. Plastics injection molding machine with process monitoring system - 带工艺监控系统的塑料注塑机87. Plastics injection molding machine with maintenance reminder system - 带维护提醒系统的塑料注塑机88. Plastics injection molding machine with data logging and analysis - 带数据记录和分析的塑料注塑机89. Plastics injection molding machine with remote control and monitoring - 带远程控制和监控的塑料注塑机90. Plastics injection molding machine with safety features - 带安全功能的塑料注塑机91. Plastics injection molding machine with operator interface - 带操作员界面的塑料注塑机92. Plastics injection molding machine with easy cleaning system - 带易清洁系统的塑料注塑机93. Plastics injection molding machine with quick change tooling - 带快速换模装置的塑料注塑机94. Plastics injection molding machine with low noiseoperation - 带低噪音运行的塑料注塑机95. Plastics injection molding machine with high throughput capacity - 带高产量能力的塑料注塑机96. Plastics injection molding machine with energy recovery system - 带能量回收系统的塑料注塑机97. Plastics injection molding machine with environmental protection features - 带环保功能的塑料注塑机98. Plastics injection molding machine with advanced materials compatibility - 带先进材料兼容性的塑料注塑机99. Plastics injection molding machine with customizable options - 可定制选项的塑料注塑机100. Plastics injection molding machine with reliable performance and durability - 具有可靠性能和耐用性的塑料注塑机。
模具专用语中日英对照
Color Change Resin Thermal Mold Thermal Heat Up Air Shot Try ,Trial Mold Release Ｍold Release Ageｎt
英 語 Mold Mark Damage Sink Mark Short Shot Flash String Flash White Mark Flow Mark Burm Mark black Spot Sticking Weld Flash Oil Mark Cracking Jetting Deform Warping Bend Torsion Uneven Color 模印 损伤 缩痕 没满胶 批锋 胶丝 顶白 流纹 烧黑印
中国語
粘模 无法脱模 进胶口 注口 流道料 注塑口 主流道 流道 流道料 散气孔 排气 加工中心 铣床 车床 平面磨床 钻床 火花机 线切割 氮化处理
熱処理 (ねつ～) 焼き入れ (やきいれ) 焼き戻し (やきもどし) アニーリング プリハードン鋼 硬度 (こうど) 柔らかい (やわらかい) 電極 (でんきょく) 入れ子 (いれこ) スライド ―― 成形、金型関係 ―― 日本語 染み (しみ) 剥がれ (はがれ) ネジバカ
中国語
异点，黑点 粘模 熔接线 结合线 料花 油印 裂开 气纹 变形 弯曲 翘曲 扭曲 颜色不均匀
3
偏肉 (へんにく) 気泡 (きほう) 縞 (しま) ―― 成形、金型関係 ―― 日本語 防錆剤 (ぼうせいざい) 抜けない (ぬけない) ゲート スプルーランナー スプルー ランナー エアベント ガス抜き (～ぬき) マシニングセンター 万能フライス盤 (ばんのう～ばん) 旋盤 (せんばん) 平面研削盤(へいめんけんさくばん) ボール盤 (～ばん) 放電 (ほうでん) ワイヤーカット 窒化処理 (～しょり)
模具注塑术语中英文对照
模具注塑术语中英文对照模具注塑是一种重要的加工工艺，它广泛应用于各个行业，例如汽车、电子、医疗等。
为了便于更好地理解这个工艺，我们需要明确其中的术语。
以下是一份模具注塑术语的中英文对照表。
1. 模具(mold) - mold是模具注塑过程中必需的工具，它通常由钢铁或铝制成，包含两个或更多空腔，以使熔融的塑料材料流经并注入成型的形状。
2. 注塑(molding) - molding是一种塑料成型加工工艺，其中熔融的塑料材料通过模具的设计形状，被注入到一个凹模和模具上部的凸模之间，并在冷却后形成一个具有特定形状和尺寸的零件。
3. 射出成型(molding by injection) - injection molding是一种将针对特定形状和尺寸的塑料材料注入到模具中而不是将固体材料切割和熔化的塑料成型技术。
4. 压铸(molding by compression) - compression molding是一种用于高温、高压和强力形式的适用于大批量塑料成型的方法，材料被放置在预计大小的模具空间中，并在关闭模具后施加高压力，使其融合。
5. 凹模(cavity) - cavity是模具上一侧的镂空，通常是制成零部件的形状。
6. 凸模(core) - core是模具上另一侧的立体形状，用于创建凹模的形状。
7. 浇口(gate) - gate是塑料注塑过程中，针对特定形状和尺寸的模具，将熔化的塑料材料注入到模具空腔中的位置。
8. 引流道(runner) - runner是与模具中凹、凸模相连的通道，其功能是向模具空腔中的塑料材料提供流动。
9. 母材(stock material) - stock material是进入注塑模具成型的未加工的固体或液态塑料原料。
10. 热流道(hot runner) - hot runner是一种温度可控的通道，用于将塑料材料从液态状态注入到模具制成的凹模空腔中。
11. 总成(assembly) - assembly是由多个部件组合而成的成品，通常用于汽车和电子行业中。
模具毕业设计英译汉(Injection_molding)
Injection moldingInjection molding (British English: moulding) is a manufacturing process for producing parts from both thermoplastic and thermosetting plastic materials. Material is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the configuration of the mold cavity.After a product is designed, usually by an industrial designer or an engineer, molds are made by a moldmaker (or toolmaker) from metal, usually either steel or aluminum, and precision-machined to form the features of the desired part. Injection molding is widely used for manufacturing a variety of parts, from the smallest component to entire body panels of cars.ApplicationsInjection molding is used to create many things such as wire spools, packaging, bottle caps, automotive dashboards, pocket combs, and most other plastic products available today. Injection molding is the most common method of part manufacturing. It is ideal for producing high volumes of the same object.Some advantages of injection molding are high production rates, repeatable high tolerances, the ability to use a wide range of materials, low labor cost, minimal scrap losses, and little need to finish parts after molding. Some disadvantages of this process are expensive equipment investment, potentially high running costs, and the need to design moldable parts.EquipmentPaper clip mold opened in molding machine; the nozzle is visible at rightMain article: Injection molding machineInjection molding machines consist of a material hopper, an injection ram or screw-type plunger, and a heating unit. They are also known as presses, they hold the molds in which the components are shaped. Presses are rated by tonnage, which expresses the amount of clamping force that the machine can exert. This force keeps the mold closed during the injection process. Tonnage can vary from less than 5 tons to 6000 tons, with the higher figures used in comparatively few manufacturingoperations. The total clamp force needed is determined by the projected area of the part being molded. This projected area is multiplied by a clamp force of from 2 to 8 tons for each square inch of the projected areas. As a rule of thumb, 4 or 5 tons/in2 can be used for most products. If the plastic material is very stiff, it will require more injection pressure to fill the mold, thus more clamp tonnage to hold the mold closed. The required force can also be determined by the material used and the size of the part, larger parts require higher clamping force.MoldMold or die are the common terms used to describe the tooling used to produce plastic parts in molding.Since molds have been expensive to manufacture, they were usually only used in mass production where thousands of parts were being produced. Typical molds are constructed from hardened steel, pre-hardened steel, aluminum, and/or beryllium-copper alloy. The choice of material to build a mold from is primarily one of economics; in general, steel molds cost more to construct, but their longer lifespan will offset the higher initial cost over a higher number of parts made before wearing out. Pre-hardened steel molds are less wear-resistant and are used for lower volume requirements or larger components. The typical steel hardness is 38-45 on the Rockwell-C scale. Hardened steel molds are heat treated after machining. These are by far the superior in terms of wear resistance and lifespan. Typical hardness ranges between 50 and 60 Rockwell-C (HRC). Aluminum molds can cost substantially less, and, when designed and machined with modern computerized equipment, can be economical for molding tens or even hundreds of thousands of parts. Beryllium copper is used in areas of the mold that require fast heat removal or areas that see the most shear heat generated. The molds can be manufactured either by CNC machining or by using Electrical Discharge Machining processes.Mold DesignStandard two plates tooling –core and cavity are inserts in a mold base – "Family mold" of 5 different partsThe mold consists of two primary components, the injection mold (A plate) and the ejector mold (B plate). Plastic resin enters the mold through a sprue in the injection mold, the sprue bushing is to seal tightly against the nozzle of the injection barrel of the molding machine and to allow molten plastic to flow from the barrel into the mold, also known as cavity The sprue bushing directs the molten plastic to the cavity images through channels that are machined into the faces of the A and B plates. These channels allow plastic to run along them, so they are referred to as runners.The molten plastic flows through the runner and enters one or more specialized gates and into the cavity geometry to form the desired part.The amount of resin required to fill the sprue, runner and cavities of a mold is a shot. Trapped air in the mold can escape through air vents that are ground into the parting line of the mold. If the trapped air is not allowed to escape, it is compressed by the pressure of the incoming material and is squeezed into the corners of the cavity, where it prevents filling and causes other defects as well. The air can become so compressed that it ignites and burns the surrounding plastic material. To allow for removal of the molded part from the mold, the mold features must not overhang one another in the direction that the mold opens, unless parts of the mold are designed to move from between such overhangs when the mold opens (utilizing components called Lifters).Sides of the part that appear parallel with the direction of draw (The axis of the cored position (hole) or insert is parallel to the up and down movement of the mold as it opens and closes)are typically angled slightly with (draft) to ease release of the part from the mold. Insufficient draft can cause deformation or damage. The draft required for mold release is primarily dependent on the depth of the cavity: the deeper the cavity, the more draft necessary. Shrinkage must also be taken into account when determining the draft required.If the skin is too thin, then the molded part will tend to shrink onto the cores that form them while cooling, and cling to those cores or part may warp, twist, blister or crack when the cavity is pulled away. The mold is usually designed so that the moldedpart reliably remains on the ejector (B) side of the mold when it opens, and draws the runner and the sprue out of the (A) side along with the parts. The part then falls freely when ejected from the (B) side. Tunnel gates, also known as submarine or mold gate, is located below the parting line or mold surface. The opening is machined into the surface of the mold on the parting line. The molded part is cut (by the mold) from the runner system on ejection from the mold. Ejector pins, also known as knockout pin, is a circular pin placed in either half of the mold (usually the ejector half), which pushes the finished molded product, or runner system out of a mold.The standard method of cooling is passing a coolant (usually water) through a series of holes drilled through the mold plates and connected by hoses to form a continueous pathway. The coolant absorbs heat from the mold (which has absorbed heat from the hot plastic) and keeps the mold at a proper temperature to solidify the plastic at the most efficient rate.To ease maintenance and venting, cavities and cores are divided into pieces, called inserts, and sub-assemblies, also called inserts, blocks, or chase blocks. By substituting interchangeable inserts, one mold may make several variations of the same part.More complex parts are formed using more complex molds. These may have sections called slides, that move into a cavity perpendicular to the draw direction, to form overhanging part features. When the mold is opened, the slides are pulled away from the plastic part by using st ationary “angle pins” on the stationary mold half. These pins enter a slot in the slides and cause the slides to move backward when the moving half of the mold opens. The part is then ejected and the mold closes. The closing action of the mold causes the slides to move forward along the angle pins.Some molds allow previously molded parts to be reinserted to allow a new plastic layer to form around the first part. This is often referred to as overmolding. This system can allow for production of one-piece tires and wheels.2-shot or multi-shot molds are designed to "overmold" within a single molding cycle and must be processed onspecialized injection molding machines with two or more injection units. This process is actually an injection molding process performed twice. In the first step, the base color material is molded into a basic shape. Then the second material is injection-molded into the remaining open spaces. That space is then filled during the second injection step with a material of a different color.A mold can produce several copies of the same parts in a single "shot". The number of "impressions" in the mold of that part is often incorrectly referred to as cavitation. A tool with one impression will often be called a single impression(cavity) mold.A mold with 2 or more cavities of the same parts will likely be referred to as multiple impression (cavity) mold.Some extremely high production volume molds (like those for bottle caps) can have over 128 cavities.In some cases multiple cavity tooling will mold a series of different parts in the same tool. Some toolmakers call these molds family molds as all the parts are related.Effects on the material propertiesThe mechanical properties of a part are usually little affected. Some parts can have internal stresses in them. This is one of the reasons why it's good to have uniform wall thickness when molding. One of the physical property changes is shrinkage. A permanent chemical property change is the material thermoset, which can't be remelted to be injected again.Tool MaterialsTool steel or beryllium-copper are often used. Mild steel, aluminum, nickel or epoxy are suitable only for prototype or very short production runs.Modern hard aluminum (7075 and 2024 alloys) with proper mold design, can easily make molds capable of 100,000 or more part life.Geometrical PossibilitiesThe most commonly used plastic molding process, injection molding, is used to create a large variety of products with different shapes and sizes. Most importantly, they can create products with complex geometry that many other processes cannot. There are a few precautions when designing something that willbe made using this process to reduce the risk of weak spots. First, streamline your product or keep the thickness relatively uniform. Second, try and keep your product between 2 to20 inches.The size of a part will depend on a number of factors (material, wall thickness, shape,process etc.). The initial raw material required may be measured in the form of granules, pellets or powders. Here are some ranges of the sizes.MachiningMolds are built through two main methods: standard machining and EDM. Standard Machining, in its conventional form, has historically been the method of building injection molds. With technological development, CNC machining became the predominant means of making more complex molds with more accurate mold details in less time than traditional methods.The electrical discharge machining (EDM) or spark erosion process has become widely used in mold making. As well as allowing the formation of shapes that are difficult to machine, the process allows pre-hardened molds to be shaped so that no heat treatment is required. Changes to a hardened mold by conventional drilling and milling normally require annealing to soften the mold, followed by heat treatment to harden it again. EDM is a simple process in which a shaped electrode, usually made of copper or graphite, is very slowly lowered onto the mold surface (over a period of many hours), which is immersed in paraffin oil. A voltage applied between tool and mold causes spark erosion of the mold surface in the inverse shape of the electrode.CostThe cost of manufacturing molds depends on a very large set of factors ranging from number of cavities, size of the parts (and therefore the mold), complexity of the pieces, expected tool longevity, surface finishes and many others. The initial cost is great, however the piece part cost is low, so with greater quantities the overall price decreases.Injection processSmall injection molder showing hopper, nozzle and die areaWith Injection Molding, granular plastic is fed by gravity from a hopper into a heated barrel. As the granules are slowly moved forward by a screw-type plunger, the plastic is forced into a heated chamber, where it is melted. As the plunger advances, the melted plastic is forced through a nozzle that rests against the mold, allowing it to enter the mold cavity through a gate and runner system. The mold remains cold so the plastic solidifies almost as soon as the mold is filled.Injection Molding CycleThe sequence of events during the injection mold of a plastic part is called the injection molding cycle. The cycle begins when the mold closes, followed by the injection of the polymer into the mold cavity. Once the cavity is filled, a holding pressure is maintained to compensate for material shrinkage. In the next step, the screw turns, feeding the next shot to the front screw.This causes the screw to retract as the next shot is prepared. Once the part is sufficiently cool, the mold opens and the part is ejected.Molding trialWhen filling a new or unfamiliar mold for the first time, where shot size for that mold is unknown, a technician/tool setter usually starts with a small shot weight and fills gradually until the mold is 95 to 99% full. Once this is achieved a small amount of holding pressure will be applied and holding time increased until gate freeze off (solidification time) has occurred. Gate solidification time is an important as it determines cycle time, which itself is an important issue in the economics of the production process. Holding pressure is increased until the parts are free of sinks and part weight has been achieved. Once the parts are good enough and have passed any specific criteria, a setting sheet is produced for people to follow in the future. The method to setup an unknown mold the first time can be supported by installing cavity pressure sensors. Measuring the cavity pressure as a function of time can provide a good indication of the filling profile of the cavity. Once the equipment is set to successfully create the molded part, modern monitoring systems can save a reference curve of the cavity pressure. With that it is possible toreproduce the same part quality on another molding machine within a short setup time.Tolerances and SurfacesMolding tolerance is a specified allowance on the deviation in parameters such as dimensions, weights, shapes, or angles, etc. To maximize control in setting tolerances there is usually a minimum and maximum limit on thickness, based on the process used.Injection molding typically is capable of tolerances equivalent to an IT Grade of about 9–14. The possible tolerance of a thermoplastic or a thermoset is ±0.008 to ±0.002 inches. Surface finishes of two to four microinches or better are can be obtained. Rough or pebbled surfaces are also possible.Lubrication and CoolingObviously, the mold must be cooled in order for the production to take place. Because of the heat capacity, inexpensiveness, and availability of water, water is used as the primary cooling agent. To cool the mold, water can be channeled through the mold to account for quick cooling times. Usually a colder mold is more efficient because this allows for faster cycle times. However, this is not always true because crystalline materials require the opposite: a warmer mold and lengthier cycle time.InsertsMetal inserts can be also be injection molded into the workpiece. For large volume parts the inserts are placed in the mold using automated machinery. An advantage of using automated components is that the smaller size of parts allows a mobile inspection system that can be used to examine multiple parts in a decreased amount of time. In addition to mounting inspection systems on automated components, multiple axial robots are also capable of removing parts from the mold and place them in latter systems that can be used to ensure quality of multiple parameters. The ability of automated components to decrease the cycle time of the processes allows for a greater output of quality parts.Specific instances of this increased efficiency include the removal of parts from the mold immediately after the parts are created and use in conjunction with vision systems. Theremoval of parts is achieved by using robots to grip the part once it has become free from the mold after in ejector pins have been raised. The robot then moves these parts into either a holding location or directly onto an inspection system, depending on the type of product and the general layout of the rest of the manufacturer's production facility. Visions systems mounted on robots are also an advancement that has greatly changed the way that quality control is performed in insert molded parts. A mobile robot is able to more precisely determine the accuracy of the metal component and inspect more locations in the same amount of time as a human inspector.注塑成型注射制模（Injection moldin）是一种生产由热塑性塑料或热固性塑料所构成的部件的过程。
模具专业英语词汇
Here is a list of mold-related vocabulary in English:1. Mold -模具2. Mold cavity -模腔3. Mold core -模芯4. Mold base -模座5. Injection molding -注塑成型6. Blow molding -吹塑成型7. Compression molding -压缩成型8. Extrusion molding -挤出成型9. Rotational molding -旋转成型10. Thermoforming -热成型11. Mold design -模具设计12. Mold manufacturing -模具制造13. Mold making -模具加工14. Mold material -模具材料15. Mold steel -模具钢16. Mold release agent -脱模剂17. Mold temperature -模具温度18. Mold flow analysis -模流分析19. Mold maintenance -模具维护20. Mold repair -模具修复22. Mold polishing -模具抛光23. Molded part -注塑件24. Molded product -成型产品25. Molded surface -成型表面26. Molded feature -成型特征27. Ejector pins -顶出针28. Runner system -流道系统29. Cooling system -冷却系统30. Venting -通气31. Molded part defects -成型件缺陷32. Molded part warpage -成型件翘曲33. Molded part shrinkage -成型件收缩34. Mold release system -脱模系统35. Mold venting system -通气系统36. Mold temperature controller -模具温度控制器37. Mold gate -模具流道口38. Mold runner -模具流道39. Mold ejector system -模具顶出系统40. Mold clamping force -模具锁模力41. Mold shot size -模具射胶量42. Mold cycle time -模具循环时间44. Mold cooling time -模具冷却时间45. Mold release mechanism -模具脱模机构46. Molded part dimensions -成型件尺寸47. Molded part tolerance -成型件公差48. Molded part surface finish -成型件表面处理49. Molded part strength -成型件强度50. Molded part flexibility -成型件柔韧性51. Molded part accuracy -成型件精度52. Molded part durability -成型件耐久性53. Molded part weight -成型件重量54. Molded part texture -成型件纹理55. Molded part transparency -成型件透明度56. Molded part color -成型件颜色57. Molded part function -成型件功能58. Molded part assembly -成型件装配59. Molded part packaging -成型件包装60. Molded part labeling -成型件标记61. Molded part quality control -成型件质量控制62. Mold material selection -模具材料选择63. Mold design software -模具设计软件64. Mold manufacturing process -模具制造过程65. Mold injection molding machine -模具注塑机66. Mold blow molding machine -模具吹塑机67. Mold compression molding machine -模具压缩成型机68. Mold extrusion molding machine -模具挤出成型机69. Mold rotational molding machine -模具旋转成型机70. Mold thermoforming machine -模具热成型机71. Mold tooling -模具工装72. Molded part inspection -成型件检验73. Molded part packaging -成型件包装74. Molded part labeling -成型件标记75. Molded part storage -成型件存储76. Molded part transportation -成型件运输77. Molded part disposal -成型件处理78. Molded part recycling -成型件回收79. Molded part cost -成型件成本80. Molded part production rate -成型件生产率81. Molded part tooling cost -成型件工装成本82. Molded part tooling lead time -成型件工装交货期83. Molded part tooling lifespan -成型件工装寿命84. Molded part tooling maintenance -成型件工装维护85. Molded part tooling repair -成型件工装修复86. Molded part tooling modification -成型件工装修改87. Molded part tooling replacement -成型件工装更换88. Molded part tooling storage -成型件工装存储89. Molded part tooling transportation -成型件工装运输90. Molded part tooling disposal -成型件工装处理91. Molded part tooling recycling -成型件工装回收92. Molded part tooling cost estimation -成型件工装成本估算93. Molded part tooling design optimization -成型件工装设计优化94. Molded part tooling production planning -成型件工装生产计划95. Molded part tooling quality control -成型件工装质量控制96. Molded part tooling process improvement -成型件工装工艺改进97. Molded part tooling waste reduction -成型件工装废物减少98. Molded part tooling cost reduction -成型件工装成本降低99. Molded part tooling cycle time optimization -成型件工装循环时间优化100. Molded part tooling material selection -成型件工装材料选择101. Molded part tooling design validation -成型件工装设计验证102. Molded part tooling production monitoring -成型件工装生产监控103. Molded part tooling maintenance scheduling -成型件工装维护计划104. Molded part tooling repair process -成型件工装修复流程105. Molded part tooling modification process -成型件工装修改流程106. Molded part tooling replacement process -成型件工装更换流程107. Molded part tooling storage management -成型件工装存储管理108. Molded part tooling transportation logistics -成型件工装运输物流109. Molded part tooling disposal methods -成型件工装处理方法110. Molded part tooling recycling techniques -成型件工装回收技术111. Molded part tooling cost estimation tools -成型件工装成本估算工具112. Molded part tooling design optimization software -成型件工装设计优化软件113. Molded part tooling production planning systems -成型件工装生产计划系统114. Molded part tooling quality control methods -成型件工装质量控制方法115. Molded part tooling process improvement strategies -成型件工装工艺改进策略116. Molded part tooling waste reduction techniques -成型件工装废物减少技术117. Molded part tooling cost analysis -成型件工装成本分析118. Molded part tooling design review -成型件工装设计审查119. Molded part tooling production efficiency -成型件工装生产效率120. Molded part tooling maintenance checklist -成型件工装维护清单121. Molded part tooling repair cost estimation -成型件工装修复成本估算122. Molded part tooling modification cost estimation -成型件工装修改成本估算123. Molded part tooling replacement cost estimation -成型件工装更换成本估算124. Molded part tooling storage system -成型件工装存储系统125. Molded part tooling transportation cost calculation -成型件工装运输成本计算126. Molded part tooling disposal methods evaluation -成型件工装处理方法评估127. Molded part tooling recycling process optimization -成型件工装回收流程优化128. Molded part tooling cost reduction strategies -成型件工装成本降低策略129. Molded part tooling cycle time reduction techniques -成型件工装循环时间减少技术130. Molded part tooling material waste reduction -成型件工装材料废物减少131. Molded part tooling design validation methods -成型件工装设计验证方法132. Molded part tooling production monitoring tools -成型件工装生产监控工具133. Molded part tooling maintenance scheduling software -成型件工装维护计划软件134. Molded part tooling repair process optimization -成型件工装修复流程优化135. Molded part tooling modification process improvement -成型件工装修改流程改进136. Molded part tooling replacement process optimization -成型件工装更换流程优化137. Molded part tooling storage management techniques -成型件工装存储管理技术138. Molded part tooling transportation logistics optimization -成型件工装运输物流优化139. Molded part tooling disposal methods assessment -成型件工装处理方法评估140. Molded part tooling recycling techniques evaluation -成型件工装回收技术评估141. Molded part tooling cost estimation software -成型件工装成本估算软件142. Molded part tooling design optimization tools -成型件工装设计优化工具143. Molded part tooling production planning systems evaluation -成型件工装生产计划系统评估144. Molded part tooling quality control methods assessment -成型件工装质量控制方法评估145. Molded part tooling process improvement strategies implementation -成型件工装工艺改进策略实施146. Molded part tooling waste reduction techniques optimization -成型件工装废物减少技术优化147. Molded part tooling cost analysis tools -成型件工装成本分析工具148. Molded part tooling design review software -成型件工装设计审查软件149. Molded part tooling production efficiency evaluation -成型件工装生产效率评估150. Molded part tooling maintenance checklist optimization -成型件工装维护清单优化151. Molded part tooling repair cost estimation software -成型件工装修复成本估算软件152. Molded part tooling modification cost estimation software -成型件工装修改成本估算软件153. Molded part tooling replacement cost estimation software -成型件工装更换成本估算软件154. Molded part tooling storage system optimization -成型件工装存储系统优化155. Molded part tooling transportation cost calculation software -成型件工装运输成本计算软件156. Molded part tooling disposal methods evaluation tools -成型件工装处理方法评估工具157. Molded part tooling recycling process optimization techniques -成型件工装回收流程优化技术158. Molded part tooling cost reduction strategies implementation -成型件工装成本降低策略实施159. Molded partooling design validation methods -成型件工装设计验证方法160. Molded part tooling production monitoring tools -成型件工装生产监控工具161. Molded part tooling maintenance scheduling software -成型件工装维护计划软件162. Molded part tooling repair process optimization -成型件工装修复流程优化163. Molded part tooling modification process improvement -成型件工装修改流程改进164. Molded part tooling replacement process optimization -成型件工装更换流程优化165. Molded part tooling storage management techniques -成型件工装存储管理技术166. Molded part tooling transportation logistics optimization -成型件工装运输物流优化167. Molded part tooling disposal methods assessment -成型件工装处理方法评估168. Molded part tooling recycling techniques evaluation -成型件工装回收技术评估169. Molded part tooling cost estimation software -成型件工装成本估算软件170. Molded part tooling design optimization tools -成型件工装设计优化工具171. Molded part tooling production planning systems evaluation -成型件工装生产计划系统评估172. Molded part tooling quality control methods assessment -成型件工装质量控制方法评估173. Molded part tooling process improvement strategies implementation -成型件工装工艺改进策略实施174. Molded part tooling waste reduction techniques optimization -成型件工装废物减少技术优化175. Molded part tooling cost analysis tools -成型件工装成本分析工具176. Molded part tooling design review software -成型件工装设计审查软件177. Molded part tooling production efficiency evaluation -成型件工装生产效率评估178. Molded part tooling maintenance checklist optimization -成型件工装维护清单优化179. Molded part tooling repair cost estimation software -成型件工装修复成本估算软件180. Molded part tooling modification cost estimation software -成型件工装修改成本估算软件181. Molded part tooling replacement cost estimation software -成型件工装更换成本估算软件182. Molded part tooling storage system optimization -成型件工装存储系统优化183. Molded part tooling transportation cost calculation software -成型件工装运输成本计算软件184. Molded part tooling disposal methods evaluation tools -成型件工装处理方法评估工具185. Molded part tooling recycling process optimization techniques -成型件工装回收流程优化技术186. Molded part tooling cost reduction strategies implementation -成型件工装成本降低策略实施187. Molded part tooling risk assessment methods -成型件工装风险评估方法188. Molded part tooling safety protocols optimization -成型件工装安全协议优化189. Molded part tooling environmental impact assessment -成型件工装环境影响评估190. Molded part tooling sustainability evaluation -成型件工装可持续性评估191. Molded part tooling efficiency improvement strategies implementation -成型件工装效率提升策略实施192. Molded part tooling inventory management techniques -成型件工装库存管理技术193. Molded part tooling repair process optimization -成型件工装修复流程优化194. Molded part tooling modification cost reduction techniques -成型件工装修改成本降低技术195. Molded part tooling replacement cost reduction strategies -成型件工装更换成本降低策略196. Molded part tooling storage space optimization techniques -成型件工装存储空间优化技术197. Molded part tooling transportation cost reduction strategies -成型件工装运输成本降低策略198. Molded part tooling disposal methods optimization -成型件工装处理方法优化199. Molded part tooling recycling process evaluation -成型件工装回收流程评估200. Molded part tooling cost analysis techniques -成型件工装成本分析技术201. Molded part tooling design review process optimization -成型件工装设计审查流程优化202. Molded part tooling production efficiency improvement strategies -成型件工装生产效率提升策略203. Molded part tooling maintenance checklist evaluation -成型件工装维护清单评估204. Molded part tooling repair process efficiency improvement techniques -成型件工装修复流程效率提升技术205. Molded part tooling modification cost reduction strategies -成型件工装修改成本降低策略206. Molded part tooling replacement cost reduction techniques -成型件工装更换成本降低技术207. Molded part tooling storage system evaluation -成型件工装存储系统评估208. Molded part tooling transportation cost analysis techniques -成型件工装运输成本分析技术209. Molded part tooling disposal methods optimization strategies -成型件工装处理方法优化策略210. Molded part tooling recycling process efficiency improvement techniques -成型件工装回收流程效率提升技术211. Molded part tooling cost reduction strategies implementation -成型件工装成本降低策略实施212. Molded part tooling risk assessment techniques -成型件工装风险评估技术213. Molded part tooling safety protocols evaluation -成型件工装安全协议评估214. Molded part tooling environmental impact assessment techniques -成型件工装环境影响评估技术215. Molded part tooling sustainability improvement strategies -成型件工装可持续性改进策略216. Molded part tooling efficiency evaluation techniques -成型件工装效率评估技术217. Molded part tooling inventory management optimization -成型件工装库存管理优化218. Molded part tooling repair process efficiency evaluation -成型件工装修复流程效率评估219. Molded part tooling modification cost reduction strategies implementation -成型件工装修改成本降低策略实施220. Molded part tooling replacement cost reduction techniques implementation -成型件工装更换成本降低技术实施221. Molded part tooling storage space optimization strategies -成型件工装存储空间优化策略222. Molded part tooling transportation cost reduction techniques implementation -成型件工装运输成本降低技术实施223. Molded part tooling disposal methods optimization techniques -成型件工装处理方法优化技术224. Molded part tooling recycling process efficiency evaluation -成型件工装回收流程效率评估225. Molded part tooling cost analysis techniques implementation -成型件工装成本分析技术实施226. Molded part tooling design review process optimization strategies -成型件工装设计审查流程优化策略227. Molded part tooling production efficiency improvement techniques implementation -成型件工装生产效率提升技术实施228229. Molded part tooling quality control measures evaluation -成型件工装质量控制措施评估230. Molded part tooling inspection process optimization strategies -成型件工装检验过程优化策略231. Molded part tooling maintenance schedule development -成型件工装维护计划制定232. Molded part tooling repair cost analysis techniques -成型件工装修复成本分析技术233. Molded part tooling modification process efficiency improvement techniques implementation -成型件工装修改过程效率提升技术实施234. Molded part tooling replacement process cost reduction strategies implementation -成型件工装更换过程成本降低策略实施235. Molded part tooling storage system optimization -成型件工装存储系统优化236. Molded part tooling transportation cost analysis techniques implementation -成型件工装运输成本分析技术实施237. Molded part tooling disposal methods evaluation -成型件工装处理方法评估238. Molded part tooling recycling process efficiency improvement techniques implementation -成型件工装回收流程效率提升技术实施239. Molded part tooling cost reduction strategies evaluation -成型件工装成本降低策略评估240. Molded part tooling risk assessment techniques implementation -成型件工装风险评估技术实施241. Molded part tooling safety protocols optimization strategies -成型件工装安全协议优化策略242. Molded part tooling environmental impact assessment techniques implementation -成型件工装环境影响评估技术实施243. Molded part tooling sustainability improvement strategies evaluation -成型件工装可持续性改进策略评估244. Molded part tooling efficiency evaluation techniques implementation -成型件工装效率评估技术实施245. Molded part tooling inventory management optimization strategies implementation -成型件工装库存管理优化策略实施246. Molded part tooling repair process efficiency evaluation techniques -成型件工装修复流程效率评估技术247. Molded part tooling modification cost reduction strategies evaluation -成型件工装修改成本降低策略评估248. Molded part tooling replacement cost reduction techniques evaluation -成型件工装更换成本降低技术评估249. Molded part tooling storage space optimization strategies implementation -成型件工装存储空间优化策略实施250. Molded part tooling transportation cost reduction techniques evaluation -成型件工装运输成本降低技术评估251. Molded part tooling design optimization techniques implementation -成型件工装设计优化技术实施252. Molded part tooling production capacity evaluation -成型件工装生产能力评估253. Molded part tooling inspection methods improvement strategies -成型件工装检验方法改进策略254. Molded part tooling maintenance cost analysis techniques -成型件工装维护成本分析技术255. Molded part tooling repair process optimization strategies implementation -成型件工装修复过程优化策略实施256. Molded part tooling modification process cost reduction techniques -成型件工装修改过程成本降低技术257. Molded part tooling replacement process efficiency evaluation techniques -成型件工装更换过程效率评估技术258. Molded part tooling storage system efficiency improvement strategies implementation -成型件工装存储系统效率提升策略实施259. Molded part tooling transportation cost reduction strategies evaluation -成型件工装运输成本降低策略评估260. Molded part tooling disposal methods optimization techniques implementation -成型件工装处理方法优化技术实施261. Molded part tooling quality control measures implementation -成型件工装质量控制措施实施262. Molded part tooling material selection criteria evaluation -成型件工装材料选择标准评估263. Molded part tooling cost estimation techniques implementation -成型件工装成本估算技术实施264. Molded part tooling waste reduction strategies evaluation -成型件工装废料减少策略评估265. Molded part tooling energy consumption optimization techniques -成型件工装能源消耗优化技术266. Molded part tooling production cycle time reduction strategies evaluation -成型件工装生产周期缩短策略评估267. Molded part tooling training programs implementation -成型件工装培训计划实施268. Molded part tooling maintenance schedule optimization strategies -成型件工装维护计划优化策略269. Molded part tooling inspection frequency evaluation techniques -成型件工装检验频率评估技术270. Molded part tooling repair cost reduction strategies implementation -成型件工装修复成本降低策略实施271. Molded part tooling modification process efficiency evaluation techniques -成型件工装修改过程效率评估技术272. Molded part tooling replacement process cost reduction strategies -成型件工装更换过程成本降低策略273. Molded part tooling storage system organization techniques implementation -成型件工装存储系统组织技术实施274. Molded part tooling transportation safety protocols evaluation -成型件工装运输安全协议评估275. Molded part tooling disposal methods cost evaluation techniques -成型件工装处理方法成本评估技术276. Molded part tooling quality assurance audits implementation -成型件工装质量保证审计实施277. Molded part tooling material sourcing optimization strategies -成型件工装材料采购优化策略278. Molded part tooling cost control measures implementation -成型件工装成本控制措施实施279. Molded part tooling waste management techniques evaluation -成型件工装废料管理技术评估280. Molded part tooling energy efficiency improvement strategies -成型件工装能效提升策略281. Molded part tooling production planning optimization techniques implementation -成型件工装生产计划优化技术实施282. Molded part tooling training effectiveness evaluation techniques -成型件工装培训效果评估技术283. Molded part tooling maintenance cost reduction strategies evaluation -成型件工装维护成本降低策略评估284. Molded part tooling inspection methods optimization techniques -成型件工装检验方法优化技术285. Molded part tooling repair process cost reduction strategies implementation -成型件工装修复过程成本降低策略实施286. Molded part tooling modification process efficiency improvement techniques -成型件工装修改过程效率提升技术287. Molded part tooling replacement process safety protocols evaluation -成型件工装更换过程安全协议评估288. Molded part tooling storage system space optimization strategies -成型件工装存储系统空间优化策略289. Molded part tooling transportation cost analysis techniques implementation -成型件工装运输成本分析技术290. Molded part tooling disposal methods efficiency evaluation techniques -成型件工装处理方法效率评估技术291. Molded part tooling quality control system implementation -成型件工装质量控制系统实施292. Molded part tooling material selection process optimization strategies -成型件工装材料选择过程优化策略293. Molded part tooling cost estimation accuracy evaluation techniques -成型件工装成本估算准确度评估技术294. Molded part tooling waste reduction techniques implementation -成型件工装废料减少技295. Molded part tooling energy consumption monitoring system implementation -成型件工装能耗监测系统实施296. Molded part tooling production scheduling optimization strategies -成型件工装生产调度优化策略297. Molded part tooling training program development techniques -成型件工装培训计划开发技术298. Molded part tooling maintenance schedule optimization strategies -成型件工装维护计划优化策略299. Molded part tooling inspection frequency optimization techniques -成型件工装检验频率优化技术300. Molded part tooling repair process efficiency improvement strategies -成型件工装修复过程效率提升策略301. Molded part tooling replacement cost analysis techniques -成型件工装更换成本分析技术302. Molded part tooling storage system organization techniques -成型件工装存储系统组织技术303. Molded part tooling transportation safety protocols implementation -成型件工装运输安全协议实施304. Molded part tooling disposal methods cost analysis techniques -成型件工装处理方法成本分析技术305. Molded part tooling quality control system evaluation techniques -成型件工装质量控制系统评估技术306. Molded part tooling material selection process efficiency evaluation techniques -成型件工装材料选择过程效率评估技术307. Molded part tooling cost estimation accuracy improvement strategies -成型件工装成本估算准确度提升策略308. Molded part tooling waste management system implementation -成型件工装废料管理系统实施309. Molded part tooling energy consumption reduction techniques -成型件工装能耗减少技术310. Molded part tooling production scheduling efficiency evaluationtechniques -成型件工装生产调度效率评估技术311. Molded part tooling training program effectiveness evaluation techniques -成型件工装培训计划效果评估技术312. Molded part tooling maintenance schedule optimization techniques -成型件工装维护计划优化技术313. Molded part tooling inspection frequency optimization strategies -成型件工装检验频率优化策略314. Molded part tooling repair process cost analysis techniques -成型件工装修复过程成本分析技术315. Molded part tooling replacement process efficiency evaluation techniques -成型件工装更换过程效率评估技术316. Molded part tooling storage system space utilization techniques -成型件工装存储系统空间利用技术317. Molded part tooling transportation cost reduction strategies -成型件工装运输成本降低策略318. Molded part tooling disposal methods efficiency improvement strategies -成型件工装处理方法效率提升策略319. Molded part tooling quality control system implementation techniques -成型件工装质量控制系统实施技术320. Molded part tooling material selection process optimization techniques -成型件工装材料选择过程优化技术321. Molded part tooling cost estimation accuracy improvementtechniques -成型件工装成本估算准确度提升技术322. Molded part tooling waste reduction strategies implementation -成型件工装废料减少策略实施323. Molded part tooling energy consumption monitoring system optimization techniques -成型件工装能耗监测系统优化技术324. Molded part tooling production scheduling efficiency improvement strategies -成型件工装生产调度效率提升策略325. Molded part tooling training program development techniques -成型件工装培训计划开发技术326. Molded part tooling maintenance schedule optimization techniques -成型件工装维护计划优化技术327. Molded part tooling inspection frequency optimization strategies -成型件工装检验频率优化策略328. Molded part tooling repair process efficiency evaluation techniques -成型件工装修复过程效率评估技术329. Molded part tooling replacement cost analysis methods -成型件工装更换成本分析方法330. Molded part tooling storage system organization strategies -成型件工装存储系统组织策略331. Molded part tooling transportation safety protocols evaluation -成型件工装运输安全协议评估332. Molded part tooling disposal methods cost analysis methods -成型件工装处理方法成本分析方法333. Molded part tooling quality control system effectiveness evaluation techniques -成型件工装质量控制系统效果评估技术334. Molded part tooling material selection process efficiency improvement strategies -成型件工装材料选择过程效率提升策335. Molded part tooling cost optimization techniques -成型件工装成本优化技术336. Molded part tooling maintenance record keeping methods -成型件工装维护记录保持方法337. Molded part tooling inspection checklist development techniques -成型件工装检查清单开发技术338. Molded part tooling repair process time reduction strategies -成型件工装修复过程时间减少策略339. Molded part tooling replacement frequency analysis methods -成型件工装更换频率分析方法340. Molded part tooling storage system inventory management techniques -成型件工装存储系统库存管理技术341. Molded part tooling transportation route optimization strategies -成型件工装运输路线优化策略342. Molded part tooling disposal methods environmental impact assessment techniques -成型件工装处理方法环境影响评估技术343. Molded part tooling quality control system auditing methods -成型件工装质量控制系统审核方法344. Molded part tooling material selection process cost analysis techniques -成型件工装材料选择过程成本分析技术345. Molded part tooling cost estimation error analysis techniques -成型件工装成本估算误差分析技术346. Molded part tooling waste reduction strategies implementation monitoring techniques -成型件工装废料减少策略实施监测技术347. Molded part tooling energy consumption reduction techniques -成型件工装能耗减少技术348. Molded part tooling production scheduling optimization techniques -成型件工装生产调度优化技术349. Molded part tooling training program effectiveness evaluation methods -成型件工装培训计划效果评估方法350. Molded part tooling maintenance schedule flexibility strategies -成型件工装维护计划灵活性策略351. Molded part tooling design software proficiency assessment methods -成型件工装设计软件熟练度评估方法352. Molded part tooling cost reduction strategies implementation monitoring techniques -成型件工装成本降低策略实施监测技术353. Molded part tooling storage system space optimization strategies -成型件工装存储系统空间优化策略354. Molded part tooling transportation risk assessment methods -成型件工装运输风险评估方法355. Molded part tooling disposal methods regulatory compliance evaluation techniques -成型件工装处理方法合规性评估技术356. Molded part tooling quality control system training program development techniques -成型件工装质量控制系统培训计划开发技术357. Molded part tooling material selection process sustainability assessment methods -成型件工装材料选择过程可持续性评估方法358. Molded part tooling cost estimation accuracy improvement strategies -成型件工装成本估算准确性提升策略359. Molded part tooling waste management system implementation techniques -成型件工装废料管理系统实施技术360. Molded part tooling energy efficiency improvement strategies -成型件工装能效提升策略361. Molded part tooling production scheduling flexibility analysis methods -成型件工装生产调度灵活性分析方法362. Molded part tooling training program effectiveness evaluation criteria -成型件工装培训计划效果评估标准363. Molded part tooling maintenance schedule optimization techniques -成型件工装维护计划优化技术364. Molded part tooling design optimization methods for reducing defects -成型件工装设计优化方法降低缺陷365. Molded part tooling cost estimation techniques for new product development -成型件工装成本估算技术新产品开发366. Molded part tooling storage system inventory tracking methods -成型件工装存储系统库存跟踪方法367. Molded part tooling transportation risk mitigation strategies -成型件工装运输风险缓解策略368. Molded part tooling disposal methods environmental sustainability evaluation techniques -成型件工装处理方法环境可持续性评估技术369. Molded part tooling quality control system documentation management techniques -成型件工装质量控制系统文件管理技术370. Molded part tooling material selection process sustainability improvement strategies -成型件工装材料选择过程可持续性改善策略371. Molded part tooling cost estimation error reduction techniques -成型件工装成本估算误差减少技术372. Molded part tooling waste reduction strategies effectiveness evaluation methods -成型件工装废料减少策略效果评估方法373. Molded part tooling energy consumption monitoring techniques -成型件工装能耗监测技术374. Molded part tooling production scheduling optimization tools -成型件工装生产调度优化工具375. Molded part tooling training program evaluation methods -成型件工装培训计划评估方法376. Molded part tooling maintenance schedule adjustment techniques -成型件工装维护计划调整技术377. Molded part tooling design software selection criteria -成型件工装设计软件选择标准378. Molded part tooling cost reduction strategies effectiveness evaluation methods -成型件工装成本降低策略效果评估方法379. Molded part tooling storage system organization tools -成型件工装存储系统组织工具380. Molded part tooling transportation risk mitigation measures -成型件工装运输风险缓解措施381. Molded part tooling disposal methods regulatory compliance monitoring techniques -成型件工装处理方法合规性监测技术382. Molded part tooling quality control system training program evaluation methods -成型件工装质量控制系统培训计划评估方法383. Molded part tooling material selection process cost-benefit analysis techniques -成型件工装材料选择过程成本效益分析技术384. Molded part tooling waste management strategies sustainability assessment methods -成型件工装废料管理策略可持续性评估方法385. Molded part tooling energy efficiency improvement measures -成型件工装能效改善措施386. Molded part tooling production scheduling optimization algorithms-成型件工装生产调度优化算法387. Molded part tooling training program effectiveness evaluation tools -成型件工装培训计划效果评估工具388. Molded part tooling maintenance schedule optimization models -成型件工装维护计划优化模型389. Molded part tooling design optimization techniques for improving product performance -成型件工装设计优化技术提高产品性能390. Molded part tooling cost estimation methods for budget planning -成型件工装成本估算方法预算规划391. Molded part tooling storage system inventory management techniques -成型件工装存储系统库存管理技术392. Molded part tooling transportation risk assessment methods -成型件工装运输风险评估方法393. Molded part tooling disposal methods environmental impact assessment techniques -成型件工装处理方法环境影响评估技术394. Molded part tooling quality control system documentation control methods -成型件工装质量控制系统文件控制方法395. Molded part tooling material selection process sustainability evaluation criteria -成型件工装材料选择过程可持续性评估标准396. Molded part tooling cost estimation accuracy improvement techniques -成型件工装成本估算准确性改善技术397. Molded part tooling waste reduction strategies monitoring methods。
注射成型 原理
设备 合模装置 用以闭合模具的定模和动模，并实现模具开闭动作及顶出成品。 注塑模具 简称注模（图2）。它由浇注系统、成型零件和结构零件所组成。①浇注系统是指自注射机喷嘴到型腔的塑料流动通道；②成型零件是指构成模具型腔的零件，由阴模、阳膜组成；③结构零件，包括导向、脱膜、抽芯、分型等各种零件。模具分为定模和动模两大部分，分别固定于合模装置之定板和动板上，动模随动板移动而完成开闭动作。模具根据需要可加和可模塑性，将松散的粒料或粉状成型物料从注射机的料斗送入高温的机筒内加热熔融塑化，使之成为黏流态熔体，在柱塞或螺杆的高压推动下，以很大的流速通过机筒前端的喷嘴注射进入温度较低的闭合模具中，经过一段保压冷却定型时间后，开启模具便可从模腔中脱出具有一定形状和尺寸的塑料制件。
1、成型前的准备
为了使注射成型顺利进行和保证制品质量，生产前需要进行原料预处理、清洗机筒、预热嵌件和选择脱模剂等一系列准备工作。
2、注射过程
注射过程一般包括：加料——塑化——注射——冷却——脱模。 加料： 由于注射成型是一个间歇过程，因而需定量（定容）加料，以保证操作稳定，塑料塑化均匀，最终获得高质量的塑件。 塑化： 成型物料在注射机机筒内经过加热，压实以及混合等作用，由松散的粉状或粒状固态转变成连续的均化熔体之过程。 注射： 柱塞或螺杆从机筒内的计量位置开始，通过注射油缸和活塞施加高压，将塑化好的塑料熔体经过机筒 前端的喷嘴和模具中的浇注系统快速送入封闭模腔的过程。注射又可细分为流动充模、保压补缩、倒流三个阶段。 冷却： 当浇注系统的塑料以及冻结后，继续保压已不再需要，因此可退回柱塞或螺杆，卸除料筒内的塑 料熔体的压力，并加入新料，同时在模具内通入冷却水、油或空气等冷却介质，对模具进行进一步的冷却，这一阶段称为浇口冻结后的冷却。实际上冷却过程从塑料熔体注入型腔起就开始了，它包括从充模、保压到脱模前的这一段时间。 脱模： 塑件冷却到一定的温度即可开模，在推出机构的作用下将塑件推出模外。
金属粉末注射成型技术(MIM)
金属粉末注射成型技术(Metal Powder Injection Molding，简称MIM)是将现代塑料注射成形技术引入粉末冶金领域而形成的一门新型粉末冶金近净形成形技术。
其基本工艺过程是：首先将固体粉末与有机粘结剂均匀混练，经制粒后在加热塑化状态下(～150℃)用注射成形机注入模腔内固化成形，然后用化学或热分解的方法将成形坯中的粘结剂脱除，最后经烧结致密化得到最终产品。
与传统工艺相比，具有精度高、组织均匀、性能优异，生产成本低等特点，其产品广泛应用于电子信息工程、生物医疗器械、办公设备、汽车、机械、五金、体育器械、钟表业、兵器及航空航天等工业领域。
因此，国际上普遍认为该技术的发展将会导致零部件成形与加工技术的一场革命，被誉为“当今最热门的零部件成形技术”和“21世纪的成形技术”。
美国加州Parmatech公司于1973年发明，八十年代初欧洲许多国家以及日本也都投入极大精力开始研究该技术，并得到迅速推广。
特别是八十年代中期，这项技术实现产业化以来更获得突飞猛进的发展，每年都以惊人的速度递增。
到目前为止，美国、西欧、日本等十多个国家和地区有一百多家公司从事该工艺技术的产品开发、研制与销售工作。
日本在竞争上十分积极，并且表现突出，许多大型株式会社均参与MIM工业的推广，这些公司包括有太平洋金属、三菱制钢、川崎制铁、神户制钢、住友矿山、精工--爱普生、大同特殊钢等。
目前日本有四十多家专业从事MIM产业的公司，其MIM工业产品的销售总值早已超过欧洲并直追美国。
到目前为止，全球已有百余家公司从事该项技术的产品开发、研制与销售工作，MIM技术也因此成为新型制造业中最为活跃的前沿技术领域，被世界冶金行业的开拓性技术，代表着粉末冶金技术发展的主方向MIM技术金属粉末注射成型技术是集塑料成型工艺学、高分子化学、粉末冶金工艺学和金属材料学等多学科透与交叉的产物，利用模具可注射成型坯件并通过烧结快速制造高密度、高精度、三维复杂形状的结构零件，能够快速准确地将设计思想物化为具有一定结构、功能特性的制品，并可直接批量生产出零件，是制造技术行业一次新的变革。
模具日本语
模具日本语日本语英语中国语日本语英语中国语成形機(せいけいき) Injection MoldingMachine注塑机結晶性高分子（けっしょうせいこうぶんし）Crystalline Polymer 结晶性聚合物取り出し機(とりだしき)Take-Out Robot 机械手、产品取出机ポリマーPolymer 聚合物乾燥機(かんそうき) Dryer 干燥箱成形条件（-じょうけん）Injection Condition 注塑条件ホッパードライヤHopper Dryer 料斗干燥器成形サイクルInjection Molding Cycle 注塑周期粉砕機(ふんさいき) Crushing Mill 粉碎机精密成形（せいみつ-）Precision Injection 精密成形ガスインジェクションGass Injection / AGI 吹气成形、气辅成形条件出し（-だし）Set the condition 设定注塑条件機械（きかい）Machine 机械、机器金型取付（かながたとりつけ）Mold Set-Up 上模、安装模具スクリュウ、ネジScrew 螺杆、螺丝、螺旋型降ろし（かたおろし）Mold Down 落模、下模スクリュウヘッドScrew Head 螺杆头圧力（あつりょく） Pressure 压力ジョイントJointo 接头、接缝低圧（ていあつ）Low Pressure 低压射出（しゃしゅつ）Injection 注塑、注射低圧型締め（-かたじめ）Low Pressure Clamping 低压锁模フィダーFeeder 送料（加料）器保圧時間（ほあつじかん）Holding Time 保压时间コンパウンドCompound 混炼料；化合物背圧（はいあつ）Back Pressure 背压、返压ブしンドBlend 混和、调合型締力（かたじめりょく）Clamping Force 锁模力、合模力ミキサーMixer 混合器、搅拌器型締圧力（-あつりょく）Hold Clamping pressure 锁模压力ミキシングMixing 混合、搅拌型締ストロークClamping Stroke 合模行程冷却（れいきゃく）Cooling 冷却型締装置（-そうち）Clamping Unit 锁模装置クーリングタワーCooling Tower 冷却塔型開き（かたびらき）Mold Opening 开模チラーChiller 冷水机、冷水装置型閉じ（かたとじ） Mold Closing 合模温調機（おんちょうき）Temperature Controller 温调机スピ－ドSpeed 速度シリンダーCylinder 料筒（注塑机）射出スピード（しゃしゅつ-）Injection Speed 射出速度ヒーターHeater 加热器、发热器射出量（-りょう）Injection Capacity 注塑量バンドヒーターBand Heater 加热圈、热器带計量（けいりょう） Charging 计量熱電対（ねっでんつい）Themocouple 热电偶計量ストロークCharging Stroke 计量行程ノズルNozzle 射嘴、喷嘴リブRib 骨位、筋位、加强筋ノズルヘッドNozzle Head 射嘴头、喷嘴头インサートInsert 嵌件、嵌入タイバーTie Bar 、Tie rod 拉杆、拉杠肉厚（にくあつ）Wall Thickness 胶厚、壁厚タイバー間隔（-かんかく）Distrnce Between Tierods拉杆间隔可塑化（かそか）Plasticizing 塑化リミットスイッチLimit Switch 限位（限制）开关熱分解（ねつぶんかい）Thermal Decomposition 热分解操作スイッチ（そうさ-）Operation Switch 操作开关収縮（しゅうしゅく）Shrinkage 收缩操作ガイドOperation Guide 操作指南樹脂（じゅし）Resin 树脂制御盤（せいぎょばん）Control Panel 控制器、控制盘原料（げんりょう） Material 原料、材料全自動（ぜんじどう）Automatic 全自动プラスチックPlastics 塑料、塑胶制品半自動（はん-）Semi Auto 半自动ラバーRubber 橡胶手動（しゅどう）Hand 手动マスターバッチMaster Batch 色母ハンドルHandle 手柄、把手、操纵バウダーPowder 色粉、粉、粉末押出し機（おしだしき）Extruder 押出机、挤塑机ドライカラーDry Color 色粉、干色料押出しExtrusion Molding 挤塑ペレットPellte 粒、塑胶粒ブロー成形機（-せいけいき）Blow Molding Machine 吹塑机ガラス繊維Glass Fiber Fibrous Glass 玻璃纤维ブロー成形Blow Molding 吹塑ホースHose 软管、管日本语英语中国语日本语英语中国语プログラム制御（-せいぎょ）Program Contorol 程序控制オーバーパッキング Over Packing 过充填プロセスProcess 工艺、工序、过程型傷（かたきず）Mold Mark 模伤、模痕インジェクトバイザーInjectvisor注塑工艺程序控制装置ショックShock 冲击、打击インジェクトロールInjectrol 注塑程序控制装置ダメージDamage 损坏、损伤コールドスラグCold Slug 冷料、早凝料引け（ひけ）Sink Mark 缩水、收缩コールドスラグウエルCold Slug Well 冷料井ショートショットShort Shot 充填不足、欠料凍結（とうけつ）Freeze 冷凝ばりFlash 毛刺、披峰油圧（ゆあつ）Hydraulic 液压、油压糸ばり（いと-）Steing Flash 胶丝油圧押出（-おしだし）Hydraulic Ejector 液压顶出、液压脱模白化（はっか）White Mark 白化、顶白油圧ポンプHydraulic Pump 液压泵シルバーSilver 银白、银痕油圧モータHudrulic Motor 液压马达フローマークFlow mark 流纹エアコンプッレサーAir Compressor 空器压缩机、空压机焼け（やけ）Burm Mark 烧黑、烧焦油漏れ（あぶらもれ）Oil Leakage 漏油異物（いぶつ）Black Spot 异物、黑点オイルタンクOil tank 油箱、油槽取られ（とられ）Sticking 粘模ピストンPistor 活塞ウエルドWeld 溶接线、结合线エアシリンダーAir Cylinder 气缸フラッシュFlash 料花アラームAlarm 报警油汚れ（あぶらよごれ）Oil Mark 油污、油渍安全ドア（あんぜん）Safety Gate 安全门打痕（だこん）Damage 打痕、击伤非常停止（ひじょうていし）Emergency Stop 紧急停止割れ（われ）/ヒビCraking 裂、开裂色変え（いろかえ）Color Change 换色ジヱッデングJetting 气纹パージ材（ざい）Purge Material 清机塑料；过料変形（へんけい）Deform 变形樹脂温度（じゅしおんど）Resin Thermal 胶料温度反り（そり）Warping 弯曲、翘曲、外倾型温（かたおん）Mold Thermal 模温曲がり（まがり）Bend 弯曲ヒートアップHeat Up 升温、升热ねじれTorsion 扭曲空打ち（からうち）Air Shot 空射胶、空打色斑（いろむら）Unever Color 颜色不均匀試作（しさく）Try 试模偏肉（へんにく）Eccentric Wall Theckness 壁厚不均匀離型（りけい）Mold Release 脱模気泡（きほう）Boid、Cell 气泡、空洞、空隙離型剤（りけいざい）Mold Release Agent 脱模剂縞（しま）Stripes 条纹防錆剤（ぼうせいざい）Rust Preventatives 防锈剂染み（しみ）Dirty 污垢、污点、渗溢抜けない（ぬけない）Can’t Release（产品）无法脱模；粘模剥がれ（はがれ）Flaking 脱落、剥落シヨットShot 注、射、啤捲れ（めくれ）Tear Off 翻卷ゲートGate 进点，浇口浮き（うき）Float 浮起センターゲートCenter Gate 中心浇口ネジバカScrew Damage 螺丝滑牙スプルーランナーSprue Runner 水口，注口、流道料員数不足（いんずうふそく）Shortage 员数不足、欠品クリアランスClearance 间隔、余隔振れ（ぶれ）Runout 跳动度、偏心スプルーSprue 主流道、注（塑）口収縮（しゅうしゅく）Contraction 收缩ランナーRunner 流道、流道料勘合不良（かんごうふりょう）Assembly NG嵌合不良、装配不良エアベントAir Vent 散气孔、通风口応力（おうりょく） Stress 应力ガス抜き（-ぬき）Breathing 排气、散气内部応力（ないぶ-）Intermal Stress 内应力アニールAnneal 热处理、退火段取り（だんどり） Preparation 安排、准备日本语英语中国语日本语英语中国语金型（かながた）Mold 模具ストッパーStopper 挡块マシニングセンターMachining Center 加工中心ストリッパーStripper 推板、脱模板万能フライス盤（ばんのう-ばん） Universal Milling Machine 铣床、锣床 敷板（しきいた） Spacer Plate 垫板 旋盤（せんばん） Latter车床 モールドべースMould Base模胚 平面研削盤（へいめんけんさくばん）Surface Grinder 平面磨床 サポートプレート Support Plate 托板 ボール盤（-ばん） Grinding Drilling 钻床 サポートピラ Support Pillar 撑头 放電（ほうでん）Electric Discharge Machine 火花机加工 プラロック Puller Lock 拉塞 ワイヤーカット Wire EDM 线切割 プラボルトPuller Bolt拉杆窒化鋼（ちつかこう）Mitrided Steel氮化钢 取付板（とりつけいた）Top Llamp Plate工字板、水口板 窒素ガス（ちつそ-）Mitrogen氮气 ボトムポレート Bottom Plate 底板 窒化処理（しょり） Nitrize 氮化处理 リタン Retum 回针 チタンTitanium钛 ガイドピン Guider Pin 导柱 熱処理（ねつ-） Heat Treatment 热处理 ガイドブッシュ Guider Bush 导套焼き入れ（やきいれ）Hardening淬火 ダイDie 模具、动模、移动模板 焼き戻し（やきもどし） Temper回火 ダイプレート Die Plate 模板、载模板 アニーリングAnnealing退火 モジュール Module 模块、模件、模数 プりハードン鋼 Prehaden 预加硬钢 パーツParts零件、模具零件 硬度（こうど） Hardness 硬度 吊ボルト（つり－） Eye Bolt 吊环螺栓 柔らかい（やわらかい）Soft软、软的クーレンCrane起重机、吊车、天车電極（でんきょく）Electrodes 铜公フックHook 勾、吊勾入れ子（いれこ）Insert 镶件ワイヤーWire 钢丝、钢丝绳スライドSlide 行位、滑块鑢（やすり）File 锉刀勾配（こうばい）Taper 斜度油砥石（あぶらといし）Oil Stone 油石テーパTaper 斜度、锥度、锥形的サンドペーパーSand Paper 砂纸抜き勾配（ぬきー）Draft 脱模斜度メッシュMesh 节号、目ガイドピンGuide Pin 导向柱刻印（こくいん）Engrave 刻印スリーブピンSleeve Pin 司筒针シボTexture 蚀纹角ピン（かく-）Squrae Pin 扁顶针放電目（ほうでんめ）EDM Texture 火花纹傾斜突出し（けいしゃつきだし）Angular Ejector 斜顶针粗い（あらい）Rough 粗的キャビテイCavity 模腔、前模、母模細い（こまかい）Trifling 细的、幼的コアCore 模心、后模、公模ダイやカットDiamond Cut 钻石纹取数（とりすう）Mumber of Cavities 取数、模腔数ローレットRoulette 滚花刀、刻痕ロケットリングRocket Ring 定位环（圈）ブラストBlast 喷沙OリングO Ring O环；胶圈（模具水管处）ホットランナーHot Runner 热流道肉厚（にくあつ）Wall Tickness 肉厚、胶厚修理（しゅうり）Repair 修理肉付け（にくづけ）Add Material 加胶溶接（ようせつ）Welding 溶接、烧焊肉盛り（にくもり）Building 加胶溶接機Welder 焊机、电焊机肉盗み（にくぬすみ）Cut Material 减胶溶接棒（-ぼう）Welding Rod 焊条、电焊条型改造（かたかいぞう）Modity the tooling 改模（因设变修理）アルゴンアーク溶接 Argon Arc Welder 氩弧焊型修正（かたしゅうせい）Repairing the tooling 模具修理トーチバーナTorch Bumer喷燃烧器、火焰燃烧器日本语英语中国语日本语英语中国语設計（せっけい）Design 设计突出し（つきだし） Ejector Pin 顶出設計図（-ず）Design Drawing 设计图ェジエクタピンEjector Pin 顶针設計変更（-へんこう）Design Change 设计变更、设变ゲード方式（ほうしき）Gate Type 水口方式設計者（-しゃ）Designer 设计者、设计人员トンネルゲ－トTunner Gate 遂道式浇口、潜水口テザイナーDesigner 设计者ピンポイントPin Point Gate 针孔形浇口、细水口金型設計（かながた-）Mold Design 模具设计サイドゲートSide Gate 侧水口、大水口金型製作仕様書（－せいさくしようしょ）Mold Specification 模具制作仕样书ダイレクトゲートDirect Gate 直接浇口仕様（しよう）Specification 规格マルチゲートMulti Gate 复式浇口型構造（かたこうぞう）Mold Construction 模具构造、模具结构フアンゲートFan Gate 扇形浇口インプットInput 输入フイルムゲートFilm Gate 扇形浇口プログラムミングProgramming 编程ジャンプゲートJump Gate 搭接浇口3D図3D Drawing 3D图、3维图ゲートバランスGate Balance 浇口平衡2D図2D Drawing 2D图、平面图アンダーカットUndercut 凹槽、倒扣正面図（しょうめんず）Front Elevation 正面图水管（すいかん）Cooling Line 水管、运水平面図（へいめんず）Plan 平面图湯溜り（ゆだまり）散水断面図（だんめんず）Cross-sectionalDrawing剖面图冷却回路（れいきゃくかいろ）Cooling 冷却回路、运水キャドデータCAD Date CAD数据モデリングModeling 模型制造二次元データ（にじげん－）2D Date 平面图数据モックアップMock-up 模型、原尺寸模型ソフトウエアSoftware 软件、程序系统手作りサンプル（てづくり-）Hand Made Sample 手板、手工样品金型図面（かながたずめん）Mold Drawing 模具图モジュールModule 模数、模量；模件部品図（ぶひんず）Part Drawing 零件图ギャーGear 齿轮；传动装置略図（りゃくず）Diagrammatic Sketch 草图はすば歯車（-はぐるま）Helical Gear 螺旋齿轮図面を書く（ずめんをかく）Drawing 画图ソリッドSolid 整体的；固体図面訂正（-ていせい）RevisedDrawing 图订変換（へんかん）Transformation 变换、转换寸法記入（すんぽうきにゅう）Dimensioning 记入尺寸フロッピーFloppy Disk 磁盘、软盘抜き方向（ぬきほうこう）Out Mold Direction 出模方向コンピュータComputer 电脑、计算机抜き勾配（ぬきこうばい）Draft 出模斜度パソコンPersonal Computer私人电脑、手提电脑ピッチPitch 间距；齿距バージョンVersion 形式、种类角度（かくど）Angle 角度読み込み（よみこみ）Reading 读取投影面積（とうえいめんせき）Projected Area 投影面积読み出し（よみだし）Readout 读出テーパーTaper 锥度；斜度データの読取（-よみとり）Reading 读数アンダーカットUnder cut 倒扣圧縮（あっしゅく） Compression 压缩二枚プレート（にまい-）2 Plate 两板模開く（ひらく）Open打开；读出文件（软件）三枚プレート（さんまい-）3 Plate 三板模開けない（ひらけない）Not Open打（解）不开、读不出オフセットOffset 偏置、偏移ミスMiss 错误、失误型割り（かたわり）Mold Layout 分模進捗状況（しんちょくじょうきょう）Condition of the progress 进度状况割型（わりかた）Split Mold 对开式模具仕上げ（しあげ）Finishing 抛光、磨光スライドコアSlide Core 滑动模芯磨き（みがき）Polish 研磨、打磨ルーズコアLoose Core 活动模芯狙い（ねらい）Target 目标、目的、瞄准ルーズモールドLoose Mold 活动模具日程表（にっていひょう）Schedule 日程表日本语英语中国语日本语英语中国语プレスPress 冲压、压床、压メンテナンスMainteance 维护、保养プレス機Press Machine 冲床ダイカストDid Casting 压铸順送（じゅんそう）Progressive 级进焼結（しょうけつ）シンタリングSintering 烧结単発（たんぱつ）Single 单冲モンキMonkey 活动扳手パッキングプレートPacking Plate 垫板クランプClamp 夹具（固定模具用）パンチPunch 冲头、凸模、冲床スクラップScrap 废铁；废料、废渣パンチプレスPunch Press 冲孔机錆び（さび）Rust 生锈ダイDie 下模防錆剤（ぼうせいざい）Rust Indhibitor 防锈剂ダイセットDie Set 模座、模架洗浄剤（せんじょうざい）Washing Agent 清洗剂プレス型Press Mold 冲压模、五金模超音波洗浄（ちょうおんぱせんじょう）Ultrasonic Cleaning 超音波清洗レベラLeveler 整平滚；矫平机だれ塌边、塌角フイーダFeeder 送料机；加料机かえりBraa 反边、毛刺絞り（しぼり）Drawing 拉伸シンナーThinner 天纳水；稀薄剂バーリングBurring 去毛刺トリクレンTriclene 三氯乙烯脱脂剂総抜き（そうぬき）Blank 复合三価クロム（さんか-）Trivalent Chromium 六价铬抜き落とし（ぬきおとし）Cutting] 落料、冲孔六価クロム（ろくか-）Hexavalent Chromium 六价铬曲げ（まげ）Bending 折弯脱脂（だっし）Degreasing 脱脂、去油ベンドBend 折弯、弯曲有害物（ゆうがいぶつ）Harmful Metal 有害物箱曲げ（はこまげ）Box-Bending 箱弯曲カットCut 切割L曲げL-Bending L拆弯板金（ばんきん）Press；Sheet Metal 板金Ｖ曲げV-Bending V折弯切断（せつだん）Cut 切断、割断穴あけ（あな-）Punching 冲孔、钻孔鉄板（てっぱん）Iron Plate 铁板パンチングPunching 冲孔、钻孔SECC SECC 镀锌板抜き（ぬき）Cutting 冲压、抽去シレバートップSilver Top 镀锌板逃げ（にげ）Shirk 避空ステンレスStainless 不锈钢カシメCalking 铆接銅（どう）Copper 铜タップTap 丝锥真鍮（しんちゅう） Brass 黄铜ダイスDies 板牙鋼（はがね）Steel 钢リーマー通し（-とおし）Reamer 铰孔アルミニュームAluminium 铝リーマーReamer 铰刀；扩孔器巾（はば）Width 宽度エンドミルEnd Mill 铣刀板厚（いたあつ）Thickness 板厚グラインダーGrinder 砂轮机、磨床密度（みつど）Density 密度バレルBarrel 滚筒コイルCoil 卷材バレル仕上げ（－しあげ）Barrel Tumbing 滚（桶抛）光幅きり（はば）Width Cut 片材鍍金(メッキ）Mlating 电镀ナットNut 螺母、螺帽真空メッキ（しんくう-）Electroplaing Vacumn 真空电镀ボルトBolt 螺栓、螺杆真空蒸着（－じょうちゃく）Electroplaing Vacumn 真空电镀スポット溶接（－ようせつ）Spot Welding 点溶接、点焊クロムメッキChromeplating 镀铬治具（じぐ）Jip 夹具亜鉛メッキ（あえんー）Galvanization 镀锌クリアランスClearance 间隙削り（けずり）Shave 切、削マッチングMatching 接口日本语英语中国语日本语英语中国语組立て（くみたて）/アッセンブリAssembly 装配、组装カウンターCounter 计数器組立てュニットAssembly Unit 装配组件カウンター法（－ほう）Count Method 计数法組立工数（-こうすう）Assembly Time 装配工数タイマーTimer 定时器生産ライン（せいさん）Line 生产线、拉线デジタル（でじだる）Digital 数字（的）、数码セル方式（－ほうしき）Self 单人装配デジタルカメラ(デジカメ)Digital Camera 数码照相机コンベアConveyer 传送带コンセントConcent 插座、插口U字ライン（じ） U Line U形生产线プラグPlug 插头、塞子コンデンサCapacitor 电容器ランプLamp 灯抵抗（ていこう）Resistor 电阻器点灯（てんとう）Lighting 点灯、灯亮ダイオードDiode 二极管ヒューズFuse 保险丝発光ダイオード（はっこうー）LED 发光二极管電源コード（でんげんー）Power Code 电源线トランジスターTransistor 晶体管ワイヤーハーネスWire Hamess 电线导线IC IC 集成电路バーコードBar Code 条纹码液晶デイスプレ（えきしょうー）LCD液晶液晶显示器ビニールテープVinyl Tape 绝缘带センサーSensor 传感器異音（いんおん）/ノイズNoise 异音、杂音、噪音リレーRelay 继电器デシベルDecibel 分贝（声强单位）コネクターConnector 连结器作業指導書（さぎょうしどうしょ）Instruction Sheet 作业指导书トランスTransformer 变压器作業台（さぎょうだい）Access Platform 作业台ブレカーBreaker 断路器直列（ちょくれつ）/シレーズSeries 串联ブザーBuzzer 蜂鸣器並列（へいれつ）Parallel 并联プリント基板（－きばん）Printed CircuitBuard/PCB印刷电路板クラッチClutch 连轴器、离合器ドライバーDriver 螺丝刀、起子ソレノイドコイルSolenoid Coil 电磁线圈プラスドライバーDriver 十字批（起）コイルCoil 线圈マイナスドライバーDriver 一字批（起）静電（せいでん）Static Electricity 静电電動ドライバー（でんどう）Erictric Driver 电动螺丝刀、电批静電防止（－ぼうし）Prevent Electricity 防静电トルクTorque 扭矩、转矩フアンモータFan Moter 风扇马达ネジ/スクリューScrew 螺丝グリースGrease 润滑油ワッシャ－Washer 垫圈（片）塗布（とふ）Apply 涂油E-リングE-Ring 卡环版下（はんした）Block Copy 底板、草图半田（はんだ）Solder 焊锡、软钎料フイルムFilm 菲林、胶片半田鏝（はんだごて）Solering iron 烙铁シルク印刷（－いんさつ）Silk Print 丝印錫（すず）Tin 锡パット印刷Pat Print 移印アースEarth 接地、地线ホットスタンプHot Stamp 烫印アルコールAlcohol 酒精、乙醇インクInk 印字油墨足踏みスイッチ（あしぶみー）Foot Switch 脚踏开关色見本（いろみほん）Colour Sample 色板端子（たんし）Terminal 端子印刷不良（いんさつふりょう）Print NG 印刷不良端子台（たんしだTerminal Block 端子板滲み（にじみ）Bleeding 渗溢、飞油い）ラベルLabel 标贴、标签捺印（なついん）Stamp 捺印バーコードBar Code 条纹码、条码塗装（とそう）Spray 涂装、喷涂マイラーMile 胶片；聚酯树脂木目付け（もくめつけ）Wood Graining 木纹加工日本语英语中国语日本语英语中国语品質管理（ひんしつかんり）Qualiy Control 品质管理サンプルSample 样品、样本、样板検査（けんさ）Inspection 检查限度見本（げんどみほん）Boundary Sample 限度样板受入検査（うけいれけんさ）I Q C 验收、受入检查承認サンプル（しょうにん）Approval Sample 承认样板出荷検査（しゅっかけんさ）O Q C 出货检查公差（こうさ）Tolerance 公差工程検査（こうていけんさ）P Q C 工程检查プラスPlus 正、加号抜取検査（ぬきとりけんさ）Sampling 抽检マイナスMinus 负、减号全数検査（ぜんすうけんさ）Total Inspection 全检バラッキDisperse 不稳定、波动目視検査（もくしけんさ）Visual Inspection 目视检查不安定（ふあんてい）Unstable 不稳定外観検査（がいかんけんさ）Appearance Check 外观检查バランスBalance 平衡、均衡パトロール検査Patrol 巡检工程能力（こうていのうりょく）Process Capability/CP 工程能力測定器（そくていき）Measurement 测量仪検知（けんち）Detection 检测測定（そくてい）Measurement 测量、测定チエックポイントCheck Point 检验（重）点測定方法（－ほうほう）Measuring Method 测量方法チエック漏れ（－もれ）No Check 漏检目盛り（めもり）Clogging 刻度、分度特採申請（とくさいしんせい）SpecalAdoption Application特采申请メモリーMemoy 存储、记忆暫定対策（ざんていたいさく）ProvisionalCountermeasure暂定对策三次元測定器（さんじげんそくていき）Three-DimensionalMeasuring Machine三次元测量仪恒久対策（こうきゅうたいさく）Pemanent Countermeasure 恒久对策工具顕微鏡（こうぐけんびきょう）Microscope 工具显微镜クレームClaim 投诉、报怨、索赔投影機（とうえいき）Profile Projector 投影机評価（ひょうか）Appraisal 评价ノギスSlide Callipers 游标卡尺判定（はんてい）Decide 判定マイクロMicrometer 千分尺検査基準（けんさきじゅん）Check Stardard 检查基准スモールテストLever Type Dial Test 百分表検査基準表（けんさきじゅんひょう）Inspection Sheet 检查基准表トルクゲージTorquc Gauge 扭力计QC工程表（-こうていひょう）QC Flow Chart QC工程表スクールScale 刻度尺鏡面（きょうめん） Speclar Face 镜面スコアSquare 直角尺艶面（つやめん）Mirror Face 光面、光泽面巻尺（まきじゃく）Steel Tate 卷尺シボ面Texture Face 蚀纹面ハイトゲージHeight Gauge 高度尺一級面（いっきゅうFirst the face 一级面めん）ピンゲージPin Gauge 柱规外観面（がいかんめん）Appearance 外观面シックネスゲージThickness Gauge 塞片外観部品（がいかんぶひん）Appearance Part 外观产品分度器（ぶんどき）Protractor 角度仪機能部品（きのうぶひん）Function Part 机能部品テンションゲージTension Gauge 张力计摺動面（しゅうどうめん）Slide 滑动面インジゲーターIndicator 千分表平面度（へいめんど）Flatness 平面度硬度計（こうどけい）Hardness Testar 硬度计矯正（きょうせい） Reform 矫正テスターMultitester 万用表検査治具（けんさじぐ）Check Jig 检查用治具定盤（じょうばん）Surface Plate 平台、平板フイードバックFeed Back 反馈V ブロックV Blok V形块コミュニケーション Communication 信息、报怨、ブロックゲージGauge Blok 方块规マニュアルManual 指南、手册ダイヤルゲージDial Gauge 千分表、百分表フロチャートFlow Chart 流程图データData 数据工程監査（こうていかんさ）Process Inspection 工程监查データシートData Sheet 数据单認定（にんてい）Qualification 认定パラメーターParameter 参数グラフGraph 图表、曲线图日本语英语中国语日本语英语中国语倉庫（そうこ）Warehouse 仓库税関（ぜいかん）Customhous 海关パレットPallet 卡板通関（つうかん）Customs Clearance 报关、通关段ポール（だんー）Corrugated Fiberboard 纸箱通関手続き（－てつづき）Customs Clearance 报关手续仕切り（しきり）Partition 刀卡EDI通関Eleclronic DataInterchange电子报关通い箱（かよいばこ）Recycle Box 周转箱コンテナー車（くるま）Container 货柜车プラダンPlastics Box 折叠式周转箱フイートFoot 英尺コンテナContainer 塑料周转箱パッキングリストPacking List 装箱单ポリ袋（－ぶくろ）Polybag 胶袋リストList 清单テープTape 封箱胶纸申告（しんこく）Declaration 申报ロープRope 绳子、线輸入（ゆにゅう）Import 进口先入れ先出し（さきいれさきだし）First in First out 先入先出輸出（ゆしゅつ）Export 出口フオークリフトFork Lift 叉车薫蒸処理証明書（くんじょうしょりしょうめいしょ）Fumigation Certificate 薰蒸证明书ハンドリフトHand Lift 手推叉车無木質証明書（むもくしつしょうめいしょ）No Wood PackingCertificate无木质包装证明书台車（だいしゃ）Bogie 台车木箱（きばこ）Wooden box 木箱トラックTruck 卡车商検局（しょうけんきょく）商检局棚（たな）Shelf 货架ライセンスLicense 批文、许可在庫数（ざいこすう）Stock 在库数転廠（てんしょう） License Document 转厂棚卸（たなおろし）Shelf 盘点枠（わく）Limits 指标、配额指标デッドストックDead Stock 死库存、积压品輸入わくImport Limits 进口指标購買（こうばい）Purchasing 采购アンバランスUnbalance 数量不平衡支給品（しきゅうひん）Supply Parts 支给品合同（ごうどう）Contract 合同購入品（こうにゅうひん）Purchase Parts 采购品手帳（てちょう）Contract 手册リードタイムLead Time 交货期、订货期関封（かんふう）关封発注（はっちゅう）Order Placement 发订单繰越し（くりこし） Transfer;Carry Over 转余料、拔余料有償（ゆうしょう）Pay 有偿抹消（まっしょう） Erase 核消無償（むしょう）Free of Charge 无偿追加申請（ついかしんせい）Provision of Information 加签ベンダー/業者（ぎょうしゃ）Vender 供应商書類提出（しょるいていしゅつ）Submit Document 递单見積書（みつもりしょ）Quotation 报价单商品名（しょうひんめい）Brand Name 商品名称請求書（せいきゅうしょ）Invoice 发票、请款单商品番号（－ばんごう）Doods No 商品编码デポジットDeposit 订金、保证金外資企業（がいしきぎょう）Foreign Enterprise 外资企业支払い（しはらい）Payment 付款独資企業（どくしきぎょう）Owned Enterprise 独资企业支払い条件（－じょうけん）Payment Condition 付款合弁工場（ごうべんこうじょう）Partnership Enterprise 合资工场月末締め（げつまつじめ）Month Payment 月结材料加工（ざいりょうかこう）Processing 来料加工残業（ざんぎょう）Over Time 加班（正常工作日加班）委託加工（いたくかこう）Bailment Processing 委托加工残業手当て（ざんぎょうてあて）Over Time Fee 加班费人件費（じんけんひ）Labor Cost 人件费休日出勤（きゅうじつしゅっきん）Holiday Work 加班（节假日上班）償却費（しょうきゃくひ）Amortization 折旧费二交替（にこうたい）Two shift 两班制アワーチャージHour Charge 加工费；工时费昼勤（ひるきん）Day Shift 白班為替レート（かわせー）Exchange Rate 汇率夜勤（やきん）Night Shift 夜班材料証明書（ざいりょうしょうめいしょ）Material Certificate 材料证明书休憩時間（きゅうけいじかん）Rest Time 休息时间タイプ机种日本语中国语英语日本语中国语英语打ち合わせ（うちあわせ）打合、商討見積もり报价ブロー成型吹气成形加工する、仕上げ加工システム、系統（けいとう）系统ピン针点进胶圧粉成型（あつふんせいけい）粉末成形トンレル潜进胶凹部テカ凹部亮度ランナー流道ゴム成型塑胶成形選定（せんてい）选定セーパ定形模套前倒し（まえだおし）提前押出しダイス挤压模結構（けっこう）结构センターピン中心梢株式会社（かぶしき）有限公司コスドダワン降低成本cost down デザイン设计，构思，图案丸ピン圆顶针アンタカット倒扣捩れ（ねじれ）变形，扭曲ハッチング阴影线，加水线傾斜ピン（けいし斜梢データム基准ゃ）タイト紧张，紧急矢印（やじるし）箭头キズ伤痕チョコブレ方盖ダコン打痕カドスミ拐角ウェルド结合线対策（たいさく）对策フローマーク流痕落下（らっか）落下ヒケ缩水末筆（まっぴつ）顺致，顺请色ムラ色差ズレ错位メーカ厂商ツヤ光泽カジリ拉伤接続（せつぞく）连续，连接グレード等级狙う（ねらう）把…作为目标デンキョク（電極）铜公Electodes 催す（もよおす）举办，举行，主办あきスペース空隙，间隙，空白エッジ尖角喰い切り（くいき靠破ダコン凹痕り）突き出し（つきだ伸出，挺起，推出去カット消减,切,插图cut し）パワースイッチ动力开关スプリング弹簧版下（はんした）菲林逃がし（ニゲ）避空ブロック方块ガイドピン导柱ランナロックピン拉料针艶無し（つや無し）雾面傾斜角（けいしゃ斜顶艶有り（つやあり）亮面かく）リンガ环艶消し（つやけし）消光直締め（じかじめ）拧シェア占有率既に（すで）以前，已经ハーレス电线余裕（よゆう）余地，予留シャープエッジ锐利端，尖端強靭性（きょうじ韧性油溝（あぶらみぞ）油槽んせい）水道（すいどう）水路リミッドスイッチ安全开关低減（ていげん）低减更更（さらざら）根本（、、、不）サブマリンゲート潜进胶ざらざら不光滑，粗糙。
塑胶模具相关名词中英文对照
射出壓力---injection pressure射出成形---injection molding射出成形機---injection molding machine射出成形模具---injection mold射出裝置---injection unit射出速度---injection speed射出噴嘴,注料嘴---injection nozzle射出容量---machine shot capacity射出率(量)---injection rate煮沸試驗---boiling test手動模具---hand mold,loose mold手動油壓機---hand press縮窩,凹孔---shrinkage pool噴嘴,注嘴---nozzle噴嘴接觸---nozzle touching噴嘴止流---nozzle shut-off支管形噴嘴---nozzle manifold背壓---back pressure止回閥,止逆閥---back pressure valve脫模銷,頂出銷---knock-out pin脫模銷托板,頂出銷托板---knock-out pin plate注射,射料---shot成形壓力,模製壓力---molding pressure成形溫度,模製溫度---molding temperature成形循環,成形週期---molding cycle成形時間,模製時間---molding time成形收縮,模壓收縮---mold shrinkage, molding shrinkage窄澆口,限制形澆口---restricted gate剪切強度,抗剪強度---shear strength增亮劑---brightening agent,optical brightener,optical whitening agent 加速試驗---accelerated test加速老化---accelerated ageing塑性變形---plastic deformation塑性流動---plastic fiow翹曲---warp(ing),warpage拉桿,導柱---tie-bar拉桿間距---tie-bar distance多模穴模具---multi-cavity mold雙色射出成形---double-shot molding超音(聲)波鑲嵌---ultrasonic inserting超音(聲)波焊接---ultrasonic welding頂出,脫模---ejection頂出組合---ejector頂出板---ejector plate,knock-out plate頂出桿,脫模桿---knock-out bar,ejector rod無光面---dull surface低壓射出成形法---low pressure injection molding硬度計---durometer電鍍---electroplating,electrodeposition電鑄模具---electroformed mold尼龍,(聚醯胺樹脂之俗稱)---nylon尼龍纖維---nylon fiber扭曲試驗---torsion test扭力矩---torsion moment發泡劑---blowing agent,expanding agent發泡塑膠,泡沫塑料---plastics foam,expanded plastics, foamed plastics,cellular plastics,plastics sponge拋光布輪---buff,buffing wheel布輪拋光---buffing修邊,除邊---deflashing,definning修邊機,修毛邊機---deflasher剝離,剝皮加工---peeling拉出成形---pultrusion抗刮硬度,刮痕硬度---scratch hardness非破壞性試驗---non-destructive testing疲勞壽命---fatigue life疲勞強度---fatigue strength針眼,針孔---pinhole玻璃纖維強化,熱塑塑膠射出成形---fiberfil molding底漆,底膠,引發劑---primer溢料縫,毛邊槽---flash groove流痕---flow mark冷卻線---frost line原型模,試驗模---prototype mold環境溫度---ambient temperature止流閥---shut-off valve放電---discharge全壓式模具---positive mold輔助壓缸---auxiliary cylinder燙印---hot stamping,roll leaf stamping彎曲龜裂---flex cracking磨損---abrasion,wear磨耗---abrasion loss莫斯硬度---Mohs’hardness退火---annealing回火---tempering楊氏彈性係數---Young’s modulus of elasticity 油壓增壓器---hydraulic intensifier油壓機---hydraulic press油壓馬達---hydraulic motor焊接---welding老化試驗---ageing test對位圈,定位環---locating ring肉厚---wall thickness脫模斜度---draft angle。
模具专业英语培训——注塑模.doc
模具专业英语培训——注塑模English Training——Injection Mold （一）模具专业基本用词Professional Terms塑料—plastic, resin样件—sample钢料—steel注塑机—injection machine, press产品—part, product, moulding 模具—mold, mould, toolA 简易模（样板模）—prototype moldB 量产用模具—production mold三维造型（数模）—model, 3D data 二维产品图—2D part drawing设计—design制造—manufacture, build up, construction检验—check, inspection测量—measure, inspection修改—change, modify, correction 工程更改—engineer change质量—quality数量—quantity基准—datum, reference（二）如何解析2D 产品图？How to read 2D part drawing?产品几何Geometry 1．点—point2．线（边）—line, edge3．面faceA 侧面—sideB 表面—surfaceC 外观面—appearance surface4．壁厚—wall thickness, stock thickness5．加强筋（骨位）—rib 6．孔—hole7．细长的槽—slot8．柱位—boss9．角—cornerA 圆角—filletB 倒角—chamferC 尖角—sharp corner10．斜度—angle, taper11. 凹槽—recess , groove分模信息Splitting 分型线—parting line (P/L),splitting line主分模方向—main direction, lineof draw浇口设定—gating产品标识Part Identification产品名称—part name (P/N)产品编号+版本号—part number+ revision (Rev.)型腔号—cavity number材料标记—material symbol模具编号—mold number (no.)日期印—dating insert, date code循环印—cycling code公司标志—company logo技术要求Specification (SpecialRequirement)项目启动表Kick-off sheet项目名称—program name,project name产品名称—part name, productname, part description产品编号—part number (P/N)客户模号—customer mold no.项目启动日期—kick off date,start date项目完成日期—due date, leadtime内模件用钢—tool steel型腔数量—number of cavities数模文件编号—data file no.注塑材料—resin, plastic, rawmaterial收缩率—shrink, shrinkage, shrinkfactor注塑机吨位—molding machinesize, injection machine size成型周期—cycle time型腔光洁度—cavity polish型芯光洁度—core polish皮纹（晒纹）—texture, grain拔模斜度—draft angle, removaltaper注塑件颜色及光泽—moldedcolor & gloss模具加工地—manufacturingfacility热流道供应商—manifoldmanufacturer, manifold supplier浇口位置—gate location /position浇口类型—gate type产品标识—stamp information,part identification特殊要求—special instructions产品质量及外观要求Part Quality& Appearance尺寸及公差Dimension &Tolerance重要尺寸—critical dimension,important dim., key dim.理论尺寸—nominal dimension实际尺寸—actual dimension公差—tolerance公差带—tolerance range尺寸超差—dimension deviation接受（合格）—accept, OK拒绝（不合格）—reject, refuse,obsolete, NG让步接受—concession, specialadmit返工—re-work产品缺陷（较常见）Defects (normal)缩印—sink mark, shrinkage飞边—flash, burr段差—mismatch discrepancy银丝纹—snake marks, streak弯曲—warpage, distortion打不足（缺料）—short shot熔接线—weld line产品外观Part Appearance产品颜色—part color产品光泽—gloss皮纹粒度—grain常用词汇、词组及短语NormalWord, Short Sentence单边—per side双边—both sides加入，添加—add, incorporate去除，取消—remove, cancel满足…的要求，符合，与…要求一致—according to, conform to,satisfy, meet要求，需要—require, need,demand确认—be approved, agreed by …允许—permit, allow在…范围之内—within不可以，不允许，禁止—free from, prevent, avoid…，除非有另指—… unless otherwise specified…或少于—…or less自动化运作—automatic operation未注尺寸（详细形状）见三维造型Non dimensioned contour (detailed shape) see 3D model.分型线上的飞边（披缝）或段差应小于…Burrs and discrepancy on the P/L shall be … or less.标题栏Title Block产品名称—part name图纸编号+ 版本号（索引号）—drawing no. + level (index)一般公差[的标准] —general tolerance（三）如何阅读制模标准？How to read tooling standard?一．模具结构术语Mold Construction TerminologyA．模架Mold Base模架量化特征Measurement Feature①长X 宽X 高—Length X Width X Height②模具推高尺寸（模厚）—stack height of mould③模具重量—total weight of mould, mould thickness定模底板—front plate, top clamping plate, clamp plate, clamping plate定模板—cavity plate, fixed mould plate, A – plate动模板—core plate, moving mould plate, B – plate支撑板—support plate, backing plate模脚—support blocks, rails, risers, spacer block顶杆固定板—retaining plate, ejector retaining plate顶板—ejector plate动模底板—back plate导柱—guide pillar, leader pin,guide pin导套—guide bush, leader pinbush复位杆—return pin, push-backpin弹簧—spring撑头—support pillar推板导柱、导套—ejection guidepin / bush挡钉—stop pin, stop button站立脚—standing-off pillars标牌—plaque scutcheonB．成型零部件mouldingcomponents型芯—core型腔—cavity镶针—core pin镶块—insert, split滑块—slide, sliding split斜顶—lifter, angled-lift splitA 斜顶头—lifter headB 斜顶杆—lifter rod, lifter shaft成型顶杆—moulding face pin,form pinC．浇注系统Feed System1．塑料Moulding主流道—sprue分流道runner①主分流道—main runner②二级分流道—branch runner分流道断面形状cross-sectionalshape of runner①圆形—full round②半圆形—semicircular③梯形—trapezoidal浇口gate常用浇口形式normal gate type :①边缘浇口（J型浇口）—edgegate, J – gate②侧浇口—side gate③潜伏式浇口—sub-gate,cashew gate, subsurface gate,submarine gate④潜伏式二次浇口(隧道式浇口)—tunnel gate onto feeder post⑤点浇口—pin gate⑥直接浇口(主流道型浇口) —sprue gate, direct gate⑦护耳式浇口—tab gate模腔—impression冷料井—cold slug well热流道—hot runner2．模具零件mold components定位圈—locating ring, locationring, register ring浇口套—sprue bush挡圈—stop ring浇口镶块—gate insert热流道板—manifold热嘴—hot dropD．分型面及其锁紧、排气PartingSurface, inter-locking & venting分型线—parting line ( P/L )镶拼线—bodyline, joint line平/ 不平的分型面—flat / non –flat parting surface封胶面—shut off surfaces,seal-off surfaces擦位—shut off碰穿位—kiss-off管位—parting line lock分型面的释放(避空) —relief ofparting surface分型面的平衡—balancing ofparting surface锁紧角度—locking angle锁紧力—clamping force锁模板—safety strap精定位—Interlock, die lock困气—air trap排气槽—vent, vent slotE．滑块机构Slide驱动Actuation①斜导柱—angled pin, horn pin,cam pin②弹簧—spring③油缸—hydraulic cylinder制动Detention①滑块固定器—slide retainer②弹簧制动器—spring-loadeddetention (plunger)③挡钉、挡板—stop pin, stopplate, slide stop导轨—gib, guide strip锁紧块（楔紧块）—heel block, locking heel, wedge block, chase block耐磨片—wear plate, wear strip压板—retainer螺钉—screw定位销—dowelF．斜顶机构Lifter斜顶头—lifter head斜顶杆—lifter rod, lifter shaft开口销—split pin固定板（压板）—retainer plate 耐磨片—wear plate铜导套—bronze bushing衬套—spacer导轨—L – gib滑动块—slideG．顶出系统Ejection System基本词汇Basic Word顶出行程—ejection stroke模具开档—daylight粘模—stick产品脱模—part is push off from, clear part of mould, separation of part顶板机构Ejector plate assembly顶板（推板）—ejector plate顶板固定板—retaining plate推板导柱—ejector guide pin推板导套—ejector guide bush撑头—support pillar, pillar support复位机构Return System复位杆（回程杆）—return pin, push – back pin挡钉—stop pin, stop button压簧—compressed spring碟簧— a stack of “Belleville” washers早复位机构—early return system 强制复位机构—positive return system顶出方法Ejection Techniques顶杆顶出—pin ejection顶管顶出—sleeve ejection顶块顶出—bar ejection 扁顶顶出—blade ejection顶板顶出—stripper ejection油缸顶出—hydraulic ejection气顶—air ejection阀门顶出—valve ejection顶出组件Ejection Elements拉料杆—sprue puller, sucker pin顶杆—ejector pin阶梯式顶杆—stepped ejector pin顶管—ejection sleeve, sleeve扁顶—ejector blade, slabbed offejector pin顶块—stripper bar顶环—stripper ring推板—stripper plate加速顶—accelerated ejection顶出辅助机构Supplementaryoperating system弹簧柱塞器—spring –loadedplunger弹珠定位器—ball catch system插销式锁扣—Latch – lock尼龙拉杆装置—friction pullerdevice电器组件Electric Components压力传感器—pressure transducer限位开关—limit switchF．冷却系统Cooling System基本词汇Basic Word温差—temperature variation水孔（水道）—waterlines,water-ways, flow-way, channel水路—cooling circuit水路示意图—water schematic,schematic circuit冷却液—coolant, coolant fluid内连接—interconnect外连接—external connection出口、入口—outlet、inlet漏水—water leakage水路分布Circuits阶梯式水路—stepped system喷淋—baffled hole system斜孔式水路—angled hole system水路组件Components闷头（螺塞、止水栓）—（threadless）brass pressure plug :female plug & male隔水片—baffle密封圈—O – ring快插水路接头—quick disconnectfitting, quick connection adaptor弯头—elbow偶合器（连接器、接头）—adaptor(including a plug & a socket)橡皮管—rubber hose分水板—water manifoldG．螺纹、螺纹孔& 螺钉Thread,thread hole & screw螺纹—thread管螺纹—pipe thread螺纹孔—screw hole, tapped hole起吊孔—handling hole, jackscrew hole, eye bolt hole螺钉—screw内六角螺钉—socket headed capscrew （s.h.c.s.）沉头螺钉—flat headed cap screw（f.h.c.s）螺栓—bolt, eye bolt螺母—nut锁紧螺母—locknut螺纹标准Thread Standard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—BritishStandard Pipe thread （BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—UnitedCoarse thread （UNC）⑥美制细螺纹标准—UnitedFine thread （UNF）H．润滑Lubrication润滑槽—grease groove加油管—grease line油杯—lubrication fitting测量仪器Measuring Instruments游标卡尺—vernier caliper千分尺—micrometer高度规—height gauge刻度规—dial gauge三坐标测量仪—CoordinateMeasure Machine（CMM）塞规—pin gauge圆角量规—radii gauge轮廓投影机—profile projectorJ．注塑机参数Injection Machine Parameter注塑机规格参数Injection Machine Specification①锁紧类型clamp typea．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tie bar vertical clearance③水平注塑机导柱间距—tie bar horizontal clearance④台板尺寸—platen dim.⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness⑥最小/ 最大注塑机开档—open daylight Min. / Max.⑦锁紧行程—clamp stroke⑧锁紧力—clamping force⑨顶出行程—ejector stroke⑩顶出力—ejector force试模工艺参数Moulding Process Parameter, machine setting①时间Timer（TM）, sec注塑（充填）时间—filling time, injection time冷却时间—cooling time补缩时间—packing time保压时间—holding time成型周期—cycle time②速率、速度Velocity, %、speed, in/sec注塑（充填）速度—injection speed保压速率—hold pressure velocity 螺杆转速—screw rotation speed ③压力Pressure（Prs.）, psi注塑压力—injection pressure保压压力—hold pressure回压（背压）—back pressure④温度Temperature（Temp.）, °F 注塑机喷嘴温度—nozzle temp. 料筒前段、中段、后段温度—barrel front、middle、rear temp.模温—mould temp.料温—purged resin melt temp.空射料温—air shot melt temp. 关于注塑成型对产品造成的各种缺陷及解决方法(一)熔接痕熔接痕是由于来自不同方向的熔融树脂前端部分被冷却、在结合处未能完全融合而产生的。
注塑成型工艺InjectionMoldingP
Copyright protection ISO 16016 5
螺杆是如何工作的
当到达所设定的螺杆停止位置后,螺杆旋转停止也即预塑停止
储料（计量）时， 止逆环前移，熔 体从中间流动
预塑停止 在预塑完成之后,螺杆回吸一定量以卸除预塑时熔体内部的压力
预塑（计量）结束后， 螺杆松退，有效防止流涎。
概要
1：螺杆介绍 2：螺杆动作变化 3：注射压力 4：保压 5：注射速度 6：塑化与背压 7：模温 8：总结
4/8/2024
Taicang | Management Review Meeting | Engineering Dept Kevin Kan
Mob: +86 139 140 583 17
Mob: +86 139 140 583 17
Copyright protection ISO 16016 11
熔体在型腔里的流动方式
熔体在型腔里的流 动 – 喷泉状流动
熔体填充过程
模具型腔
固化层 熔体流动层
固化层的变化
4/8/2024
Taicang | Management Review Meeting | Engineering Dept Kevin Kan
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各段长度
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齿深
Gangtiefe h
Symbol
加料10 D
t i
1D
e i
10 D4 mm
h i
8,4 m8,4mmm
压缩比
K
齿间距
t
1D
注塑领班的工作流程
注塑领班的工作流程英文回答：Being an injection molding supervisor, my work involves overseeing the production process, managing the team, and ensuring the smooth operation of the injection molding department. Here is a breakdown of the workflow:1. Preparing for Production:Before starting the production, I need to review the production schedule and gather all the necessary materials and tools. I check the molds and ensure they are clean and in good condition. I also inspect the injection molding machines and make sure they are properly set up.2. Setting Up the Injection Molding Machines:Once everything is ready, I set up the injection molding machines according to the specifications of theproduct. This includes adjusting the temperature, pressure, and cycle time. I also load the raw materials, such as plastic pellets, into the machine's hopper.3. Supervising the Production Process:During the production process, I closely monitor the injection molding machines and the operators. I ensure that the machines are running smoothly and that the operators are following the standard operating procedures. I also troubleshoot any issues that may arise, such as machine malfunctions or quality problems.4. Quality Control:As a supervisor, I am responsible for maintaining the quality of the products. I conduct regular inspections to check the dimensions, appearance, and functionality of the molded parts. If any defects are found, I work with the operators to identify the root cause and implement corrective actions.5. Team Management:In addition to overseeing the production process, I also manage the injection molding team. This involves assigning tasks, providing training and guidance, and evaluating the performance of the team members. I motivate and encourage the team to meet production targets and maintain high-quality standards.6. Documentation and Reporting:As part of my role, I maintain proper documentation of the production process, including production reports, quality records, and maintenance logs. I also prepare reports for management, highlighting the production output, efficiency, and any issues or improvements that need attention.In summary, as an injection molding supervisor, my work involves preparing for production, setting up the machines, supervising the production process, ensuring quality control, managing the team, and maintaining properdocumentation.中文回答：作为注塑领班，我的工作包括监督生产流程，管理团队，以及确保注塑部门的顺利运作。
注塑英文工艺名词（Englishtermsforinjectionmolding）
注塑英文工艺名词（English terms for injection molding）成型工艺流程及条件介绍成型工艺流程及参数介绍第一節成型工艺第1节成型技术。
1。
成型工艺参数类型成型参数种类。
（1）。
注塑参数注塑工艺参数。
A.注射量注射速率。
B.计量行程螺杆回位C.余料量垫D.防诞量回吸率E.螺杆转速螺杆转速F.塑化量plastic0率G.预塑背压螺杆背压H.注射压力和保压压力喷油压力和保压压力我注射速度注射速度（2）合模参数夹紧参数A.合模力夹紧力B.合模速度合模速度C.合模行程。
夹紧行程D.开模力开启力E.开模速度开启速度F.开模行程打开位置G.顶出压力顶出压力H.顶出速度顶出速度我顶出行程顶出位置2。
温控参数温度参数A.烘料温度干树脂材料温度B.料向与喷嘴温度气缸温度和喷嘴温度C.模具温度模具温度D.油温油温度3。
成型周期成型周期A.循环周期周期时间B.冷却时间冷却时间C.注射时间注射时间D.保压时间保压时间E.塑化时间植物的时间F.顶出及停留时间击倒和延迟时间G.低压保护时间低压保护时间成型工艺参数的设定须根据产品的不同设置。
成型工艺参数的设定取决于产品的类型。
第二节成型条件设定第2节成型参数设定按成型步骤：可分为开锁模，加热，射出，顶出四个过程。
成型步骤：开模、合模、加热注塑、打模。
开锁模条件：开模参数：快速段中速度低压高压速度快速段中速度低压高速锁模条件设定：合模参数设定1锁模一般分：快速→中速→低压→高压合模：高速→低速→低压→高压2。
快锁模一般按模具情况分，如果是平面二板模具，快速锁模段可用较快速度，甚至于用到特快，当用到一般快速时，速度设到55-75%，完全平面模可设定到80-90%，如果用到特快就只能设定在45-55%，压力则可设定于50-75%，位置段视产品的深浅（或长短）不同，一般是开模宽度的1 / 3。
在高速段，模具的关闭速度取决于模具的类型。
两–板模具可以设置快速甚至特别快通常，它集速度在55-75 %。
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DSM Engineering Plastics
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Burn Marks
• Reduce injection speed
• Use earlier switch-overpoint • Improve tool venting
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Experience Values for PA
• Cooling time: (+post pressure time) • Cushion: • Decompression: • Injection speed: • Post pressure: tc = 2 * s 2 (s=wall thickness) 2-4 mm 3 mm Slow - Fast -Slow 300-800 bar (PA GF 0-60%)
3. Injection Molding Errors
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1. Introduction
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Pre-drying of Materials
Keep Water Content of Polyamides < 0.1% !!!
Increase tool temperature
Increase gate size Move gate to thicker area Avoid material mass accumulat/s
Use a balance to get of a constant weight of the cavities without sprue and runner.
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Machine Pressure
Drying systems Hot Air Dryer Dehumidifying dryer Dew point <-20 ° C Vacuum oven Drying conditions Not recommended 70 - 80 ° C / 3 - 10 h
80 -100° C / 3 - 6 h
• Tool temperature:
• Back pressure:
Tg + 30 ° C
5 - 15 bar (hydraulic)
• Screw rotation speed:
100-150 1/min (25-40% of maximum)
DSM Engineering Plastics
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DSM Engineering Plastics
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Experience Values for PA
• Clamping force: 0,35 – 0,75 ton/cm2 (PA GF 0-60%) Technical data sheet
• Melt- and tool temperatures:
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Thermal Degradation
• Reduce cylinder temp.
• Reduce screw r.p.m • Avoid narrow passages and sharp corner in the tool • Avoid long dwell time • Use smaller injection unit
universal screw
A universal screw (3 zones) with a back flow valve has proved to give optimum processing. The length should be approx. 18-22 D The compression ratio should be approx. 2 - 2.5. For glass-fibre reinforced PA, screw should be treated to prevent abrasion. DSM Engineering Plastics
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Tool Temperatures
Tool heating systems: • Water: • Pressurised water: up to 90 ° C up to 160 ° C
• Oil:
up to 265 ° C
DSM Engineering Plastics
DSM Engineering Plastics
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Ideal Injection Molding Process
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3 Correct Sampling Steps
A.
Filling Study
B.
C.
DSM
B. Surface Optimization
Surface quality:
Variation
of injection speeds
Improving of Weld lines: Higher injection speeds, Higher tool temperature, Higher post pressure Burnt marks: Lower injection speeds, Improve venting system
Fill the part up to 99% of its volume Goal:
Find the Switch-Over-Point Detection of weld lines, burnt marks, orientations
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Dry Air (Desiccant) Dryer
Filter
Heating Cooler
Drying agent
Drying hopper Air blower DSM Engineering Plastics
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Cylinder Temperatures
Start with the middle melt temperature PA6 GF30 240-270 240/245/240/235/230
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Bad Surface
• Increase speed • Use higher mold temperature • Increase gate cross section • Reduce wall thickness, use ribs
DSM Engineering Plastics
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DSM
Flow lines - weld lines
• Increase injection speed • Increase hold-on pressure • Increase tool temperature • Increase gate cross-section
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Quality Features
In-Cavity Pressure (bar)
Injection phase
Hold-on phase
Switch-Over-Point
Time (s)
• Surface quality • Orientation • Visibility of weld line • Burnt marks
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Engineering Plastics
Injection Molding
DSM
DSM Engineering Plastics
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Problem Solving in Machine Settings and Molded Parts
1. Introduction 2. Machine Setting Strategy
Injection unit
N 4 3 2 1
N
4
3
2
1
Temperature Profile
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Screw for Polyamides
LE LK LA p h = Length of feed zone (60%) = Compression zone (20%) = Metering zone (20%) = Pitch 0.8 - 1.0 D = Flight depth
Screw sizes
Screw sizes
%
Specific pressures DSM Engineering Plastics
Specific pressures
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3. Injection Molding Errors
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Hot Air Dryer
Venting Venting filter
Heating
Airblower