第一代,第二代,第三代多晶硅生产流程

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第一代,第二代,第三代多晶硅生产流程
The production process of polycrystalline silicon can be categorized into three generations, each with its unique advancements and methods. In this response, I will briefly outline the production processes of the first, second, and third generations of polycrystalline silicon.
第一代多晶硅生产流程的关键步骤是熔化硅原料和形成凝固结构。

该流程主要分为两个阶段:硅原料制备和多晶硅凝固过程。

在硅原
料制备阶段,石英矿石经过粉碎、浸出和还原等工序处理后,得到
高纯度的三氧化二硅,然后通过化学反应将其转化为氯化物的形式。

在多晶硅凝固过程中,将氯化物加入到半导体级别的铁水中,随着
温度的升高,氯化物逐渐分解并还原为多晶硅。

最终,多晶硅会以
块状形式在冷却台上凝固。

The key steps in the first-generation polycrystalline
silicon production process involve melting the silicon raw materials and forming solidified structures. This process can be divided into two main stages: preparation of silicon raw materials and the polycrystalline silicon
solidification process. In the preparation stage, quartz ore is processed through steps such as crushing, leaching, and reduction to obtain high-purity silica (SiO2), which is then converted into chloride form through a chemical reaction. In the polycrystalline silicon solidification process, the chlorides are added to semiconductor-grade molten iron, and as the temperature increases, the chlorides gradually decompose and reduce to polycrystalline silicon. Ultimately, the polycrystalline silicon solidifies in block form on a cooling bed.
第二代多晶硅生产流程在第一代的基础上进行了改进。

一个重要的技术突破是引入化学气相沉积(CVD)技术来制备多晶硅。

与第一代流程相比,这种方法可以将氯化物蒸发和分解直接进行,并通过低温下的氢载体气体使得多晶硅以非块状形式存储。

在CVD过程中,氯化物被加热并分解为反应氢源以及沉积在衬底上的多晶硅。

The second-generation polycrystalline silicon production process made improvements upon the first generation. An important technological breakthrough was the introduction of Chemical Vapor Deposition (CVD) technology for producing polycrystalline silicon. Compared to the first-generation
process, this method allows direct evaporation and decomposition of chlorides and enables the storage of polycrystalline silicon in non-block form using hydrogen carrier gas at low temperatures. In the CVD process, chlorides are heated and decomposed into a reactant hydrogen source and deposited as polycrystalline silicon on a substrate.
第三代多晶硅生产流程在第二代的基础上再次进行了改进。

这个新
的技术突破是利用二甲基硅烷(DMS)作为前驱体来制备多晶硅。


这个流程中,通过增加温度和降低压力,DMS可以被裂解为反应气
体和沉积在衬底上的多晶硅。

这种方法相比于使用氯化物前驱体有
一些优势,包括更高的沉积速率、较低的能耗以及更好的控制性能。

The third-generation polycrystalline silicon production process further improved upon the second generation. The
new technological breakthrough introduced in this process
is the utilization of Dimethylsilane (DMS) as a precursor
for polycrystalline silicon formation. In this process, DMS is cracked into reactive gas and deposited as
polycrystalline silicon on a substrate by increasing the temperature and reducing the pressure. This method offers
several advantages over using chloride precursors,
including higher deposition rates, lower energy consumption, and better control over performance.
综上所述,第一、第二和第三代多晶硅生产流程各具特点,并且每
一代都带来了不同程度的技术进步。

对于未来的发展,随着技术和
需求的变化,可预见会有更多创新方法涌现,推动多晶硅生产工艺
向更高效、低能耗和环境友好的方向发展。

In conclusion, the first, second, and third generations of polycrystalline silicon production each have their own characteristics and have brought varying degrees of technological advancements. For future developments, as technology and demand continue to evolve, it is foreseeable that more innovative methods will emerge to drive the polycrystalline silicon production process towards higher efficiency, lower energy consumption, and greater environmental friendliness.。

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