KHSPUControlForChina

由PU控制计算并控制“高质量停机”„Qualitystop“ calculated and controled by the PU-control

使产品不会出现杀菌不够的情况。Save the product against underpasteurization
快速更换产品
„Fast product change“
Germany [10] Austria [3]
Serbia
Russia [9] Ukraine [3]
Turkey Kasachstan Japan
Mexico [3] Guatemala Puerto Rico [2] Ecuador Columbia [3] Brasil [10] Argentina

保证处理过程中确切计算PU值。Exactly calculated PU´s during the prozess will be guaranteed.
持续比较实际PU与目标PU。持续计算温度新的设定值，以实现在任何生产条件下小的PU值变动范围
。 A permanent comparing between actual PU and target PU and the permanent new calculation of the temperature setpoint‘s is leading to low PU tolerances under all production conditions. 在规定“加热时间”下杀菌的要求（如果汁杀菌： 75°C，15分钟） Pasteurisation with „heat over time“ specification is possible (e.g. for juice pasteurisation: 75°C for 15 minutes).
可以满足
出瓶温度控制（满足工艺设计要求） process design)

BOT-control (Bottle-Outlet-Temperature control. For future
PU控制PU-Control -巴氏杀菌概述Pasteurisation overview
速度控制，介于70%到110%的额定速度。Speed control between 70% and 110% possible of normal-speed
杀菌概述Pasteurisation overview 从工艺到机器From the process to the machine 机器设计Machine design 机器安装Machine installation 从瓶到PU控制 From a bottle to the PU-control 控制方案Control strategy 杀菌规则Pasteurisation rules PU控制界面PU-Control screens PU控制模拟PU-Control sirocess to the Machine 设计总观Design Overview in a Film
Innopas C 杀菌机通道内部卫生设计 Innopas C Hygienic Design of Tunnel Interior
杀菌机内零件少，容易清洗。There are little fixtures in the interior of the Innopas-C. This provides high accessability for all surfaces. 内部机顶较平滑。The inner roof surface is constructed as a plane open-plan design.
更换产品时仅有两个区出现无瓶空隙。 Only 2 zones gap are necessary to change the product
PU控制PU-Control -巴氏杀菌概述Pasteurisation overview
对流特征Convection Process Characteristics
啤酒杀菌公式PE-Formula for pasteurisation of beer PE(t,T) = t * 1,393
(T-60°C)
t = 最少时间time [min] T = 杀菌温度Pasteurisation temperature [°C]
果汁杀菌公式PE-Formula for pasteurisation of juice PE(t,T) = t * 1,259
R1H
R2H
R3H
P1
P2
P3
R3C
R2C
R1C
fresh water
HWT
steam
目录Agenda

杀菌概述Pasteurisation overview 从工艺到机器From the process to the machine 机器设计Machine design 机器安装Machine installation 从瓶到PU控制 From a bottle to the PU-control 控制方案Control strategy 杀菌规则Pasteurisation rules PU控制界面PU-Control screens PU控制模拟PU-Control simulation
PU控制PU-Control -巴氏杀菌概述Pasteurisation overview

路易斯 .巴斯德 Louis Pasteur 化学家和细菌学家chemist und bacteriologist 微生物学的创始人之一Cofounder of the microbiology 发现微生物在100 °C温度下可以消灭． Detect, that microorganisms at temperatueres under 100 °C can be deadended
机器设计Machine Design 底部构造和通道Sub-Structure and Tunnel
机器设计Machine Design 紧凑设计Compact Design
buffertank segment 缓冲箱部 分
tunnel segments: split belt design, zonetank segments温 double deck pasteurizer 通道部分：分开链网设计 区箱体部分 ，双层杀菌机 Machine-width reduced to treatment-width! 机器宽度减为处理宽度 piping segment 管路部分
自然对流速度慢Slowness of natural convection flows 从加热到致冷的倒流Reverse flow from heating to cooling 瓶内高度不同的温度分层Thermal stratification in the bottle regarding height

定义决定PU值的参考点Definition of a fixed measuring point for PU determination (冷点或1/3 灌装高度cold spot or 1/3 filling height)
PU控制PU-Control -巴氏杀菌概述Pasteurisation overview
KHS 杀菌技术Pasteurizing Technology PU控制PU-Control
Reference list Visualisation
Great Britain Belgium [2] Switzerland [4] Spain [4] The Netherlands [2] Denmark
Laos Iran Saudi Arabia Ethiopia Tanzania South Africa [4] Cameroon India [5] Vietnam [6] Papua New Guinea [2] Australia [3]
目录Agenda

杀菌概述Pasteurisation overview 从工艺到机器From the process to the machine 机器设计Machine design 机器安装Machine installation 从瓶到PU控制 From a bottle to the PU-control 控制方案Control strategy 杀菌规则Pasteurisation rules PU控制界面PU-Control screens PU控制模拟PU-Control simulation

巴氏杀菌程序Process of pasteurisation
PU控制PU-Control -巴氏杀菌概述Pasteurisation overview

巴氏杀菌目的（加热）Intention of pasteurizing (heating up) 延长产品保质期increase the durability of the product
从工艺到机器From the Process to the Machine 机器设计-温区水箱Machine Design – Zone Tanks
25.7
35.0
44.2
51.1
58.9
60.2
59.7
46.4
37.0
27.3
工艺类型Process Types 标准工艺Standard process

瓶内的对流Convection in the bottle
喷淋温度 TSpray
T
H2/3 H1/3 ColdSpot冷 点
t

关于测量高度，瓶内温度分层 stratification in the bottle regarding the measurement height
Thermal
PU控制PU-Control -巴氏杀菌概述Pasteurisation overview
Advantages优势: secure Pasteurisation by keeping product quality 确保杀菌同时保持产品质量
防止任何停机时产生过度PU值。Prävention of excessive PU-values at the pasteurized product in case of any stop-situation.

喷淋系统设计有效防止脏物附着机顶 。The clinging of dirt to the roof surface is effectively avoided by the spraying system design. 机顶不须打开，因此机顶不需留开口 。 No opening of the roof is required. Because of this, no access to the roof is needed.
(T-80°C)
t = 最少时间time [min] T = 杀菌温度Pasteurisation temperature [°C]
PU(„t“ime时间) linear 线性的 PU(„T“emperature温度) 指数的exponential
目录Agenda


为保证口味稳定和PU值范围，必须控制加热和冷却过程。To guarantee constant taste and PU-tolerance range, the heating and cooling process must be controlled


PU-Control
PU 控制
PU控制PU-Control -巴氏杀菌概述Pasteurisation overview

减少无瓶空隙或停机。Reducing of gaps and stops
省水和节能。Saving water and energy

进瓶时出现一段无瓶时停机„Stop by bottle gap at infeed“ 与排空杀菌机的情况相比节省水。 saving water compared to the run out situation