论文学术第1041期

Design of the Temperature Control System Based on AT89C51ABSTRACTThe principle and functions of the temperature control system based on micro controller AT89C51 are studied, and the temperature measurement unit consists of the 1-Wire bus digital temperature sensor DS18B20. The system can be expected to detect the preset temperature, display time and save monitoring data. An alarm will be given by system if the temperature exceeds the upper and lower limit value of the temperature which can be set discretionarily and then automatic control is achieved, thus the temperature is achieved monitoring intelligently within a certain range. Basing on principle of the system, it is easy to make a variety of other non-linear control systems so long as the software design is reasonably changed. The system has been proved to be accurate, reliable and satisfied through field practice. KEYWORDS: AT89C51; micro controller; DS18B20; temperature1 INTRODUCTIONTemperature is a very important parameter in human life. In the modern society, temperature control (TC) is not only used in industrial production, but also widely used in other fields. With the improvement of the life quality, we can find the TC appliance in hotels, factories and home as well. And the trend that TC will better serve the whole society, so it is of great significance to measure and control the temperature. Based on the AT89C51 and temperature sensor DS18B20, this system controls the condition temperature intelligently. The temperature can be set discretionarily within a certain range. The system can show the time on LCD, and save monitoring data; and automatically control the temperature when the condition temperature exceeds the upper and lower limit value. By doing so it is to keep the temperature unchanged. The system is of high anti-jamming, high control precision and flexible design; it also fits the rugged environment. It is mainly used in people's life to improve the quality of the work and life. It is also versatile, so that it can be convenient to extend the use of the system. So the design is of profound importance. The general design, hardware design and software design of the system are covered.1.1 IntroductionThe 8-bit AT89C51 CHMOS microcontrollers are designed to handle high-speed calculations and fast input/output operations. MCS 51 microcontrollers are typically used for high-speed event control systems. Commercial applications include modems, motor-control systems, printers, photocopiers, air conditioner control systems, disk drives, and medical instruments. The automotive industry use MCS 51 microcontrollers in engine-control systems, airbags, suspension systems, and antilock braking systems (ABS). The AT89C51 is especially well suited to applications that benefit from its processing speed and enhanced on-chip peripheral functions set, such as automotive power-train control, vehicle dynamic suspension, antilock braking, and stability control applications. Because of these critical applications, the market requires a reliable cost-effective controller with a low interrupt latency response, ability to service the high number of time and event driven integrated peripherals needed in real time applications, and a CPU with above average processing power in a single package. The financial and legal risk of having devices that operate unpredictably is very high. Once in the market, particularly in mission critical applications such as an autopilot or anti-lock braking system, mistakes are financially prohibitive. Redesign costs can run as high as a $500K, much more if the fix means 2 back annotating it across a product family that share the same core and/or peripheral design flaw. In addition, field replacements of components is extremely expensive, as the devices are typically sealed in modules with a total value several times that of the component. To mitigate these problems, it is essential that comprehensive testing of the controllers be carried out at both the component level and system level under worst case environmental and voltage conditions. This complete and thorough validation necessitates not only a well-defined process but also a proper environment and tools to facilitate and execute the mission successfully. Intel Chandler Platform Engineering group provides post silicon system validation (SV) of various micro-controllers and processors. The system validation process can be broken into three major parts. The type of the device and its application requirements determine which types of testing are performed on the device.1.2 The AT89C51 provides the following standard features4Kbytes of Flash, 128 bytes of RAM, 32 I/O lines, two 16-bittimer/counters, a five vector two-level interrupt architecture, a full duple ser-ial port, on-chip oscillatorand clock circuitry. In addition, the AT89C51 is designed with static logic for operation down to zero frequency and supports two software selectable power saving modes. The Idle Mode stops the CPU while allowing the RAM, timer/counters, serial port and interrupt sys -tem to continue functioning. The Power-down Mode saves the RAM contents but freezes the oscil–lator disabling all other chip functions until the next hardware reset.1.3Pin DescriptionVCC Supply voltage.GND Ground.Port 0：Port 0 is an 8-bit open-drain bi-directional I/O port. As an output port, each pin can sink eight TTL inputs. When 1s are written to port 0 pins, the pins can be used as high impedance inputs. Port 0 may also be configured to be the multiplexed low order address/data bus during accesses to external program and data memory. In this mode P0 has internal pull ups. Port 0 also receives the code bytes during Flash programming, and outputs the code bytes during program verification. External pull ups are required during program verification.Port 1：Port 1 is an 8-bit bi-directional I/O port with internal pull ups. The Port 1 output buffers can sink/so -urce four TTL inputs. When 1s are written to Port 1 pins they are pulled high by the internal pull ups and can be used as inputs. As inputs, Port 1 pins that are externally being pulled low will source current (IIL) because of the internal pullups. Port 1 also receives the low-order address bytes during Flash programming and verification.Port 2：Port 2 is an 8-bit bi-directional I/O port with internal pull ups. The Port 2 output buffers can sink/source four TTL inputs. When 1s are written to Port 2 pins they are pulled high by the internal pull ups and can be used as inputs. As inputs, Port 2 pins that are externally being pulled low will source current (IIL) because of the internal pull ups. Port 2 emits the high-order address byte during fetches from external program memory and during accesses to Port 2 pins that are externally being pulled low will source current (IIL) because of the internal pull ups. Port 2 emits the high-order address byte during fetches from external program memory and during accesses to external data memory that use 16-bit addresses (MOVX@DPTR). In this application, it uses strong internal pull-ups when emitting 1s. During accesses to external data memory that use 8-bit addresses (MOVX @ RI), Port 2 emits the contents of the P2 Special Function Register. Port 2 also receives the high-orderaddress bits and some control signals durin Flash programming and verification.Port 3：Port 3 is an 8-bit bi-directional I/O port with internal pull ups. The Port 3 output buffers can sink/sou -rce four TTL inputs. When 1s are written to Port 3 pins they are pulled high by the internal pull ups and can be used as inputs. As inputs, Port 3 pins that are externally being pulled low will source current (IIL) because of the pull ups.Port 3 also serves the functions of various special features of the AT89C51 as listed below:RST：Reset input. A high on this pin for two machine cycles while the oscillator is running resets the device.ALE/PROG：Address Latch Enable output pulse for latching the low byte of the address during accesses to external memory. This pin is also the program pulse input (PROG) during Flash programming. In normal operation ALE is emitted at a constant rate of 1/6 the oscillator frequency, and may be used for external timing or clocking purposes. Note, however, that one ALE pulse is skipped duri-ng each access to external Data Memory. If desired, ALE operation can be disabled by setting bit 0 of SFR location 8EH. With the bit set, ALE is active only during a MOVX or MOVC instruction. Otherwise, the pin is weakly pulled high. Setting the ALE-disable bit has no effect if the microcontroller is in external execution mode.PSEN：Program Store Enable is the read strobe to external program memory. When theAT89C51 is executing code from external program memory, PSEN is activated twice each machine cycle, except that two PSEN activations are skipped during each access to external data memory.EA/VPP：External Access Enable. EA must be strapped to GND in order to enable the device to fetch code from external program memory locations starting at 0000H up to FFFFH. Note, however, that if lock bit 1 is programmed, EA will be internally latched on reset. EA should be strapped to VCC for internal program executions. This pin alsreceives the 12-volt programming enable voltage (VPP) during Flash programming, for parts that require 12-volt VPP.XTAL1：Input to the inverting oscillator amplifier and input to the internal clock operating circuit.XTAL2 ：Output from the inverting oscillator amplifier. Oscillator CharacteristicsXTAL1 and XTAL2 are the input and output, respectively, of an inverting amplifier which can be configured for use as an on-chip oscillator, as shownin Figure 1. Either a quartz crystal or ceramic resonator may be used. To drive the device from an external clock source, XTAL2 should be left unconnected while XTAL1 is driven as shown in Figure 2.There are no requirements on the duty cycle of the external clock signal, since the input to the internal clocking circuitry is through a divide-by-two flip-flop, but minimum and maximum voltage high and low time specifications must be observed. Idle Mode In idle mode, the CPU puts itself to sleep while all the on chip peripherals remain active. The mode is invoked by software. The content of the on-chip RAM and all the special functions registers remain unchanged during this mode. The idle mode can be terminated by any enabled interrupt or by a hardware reset. It should be noted that when idle is terminated by a hard ware reset, the device normally resumes program execution, from where it left off, up to two machine cycles before the internal reset algorithm takes control. On-chip hardware inhibits access to internal RAM in this event, but access to the port pins is not inhibited. To eliminate the possibility of an unexpected write to a port pin when Idle is terminated by reset, the instruction following the one that invokes Idle should not be one that writes to a port pin or to external memory.Power-down ModeIn the power-down mode, the oscillator is stopped, and the instruction that invokes power-down is the last instruction executed. The on-chip RAM and Special Function Registers retain their values until the power-down mode is terminated. The only exit from power-down is a hardware reset. Reset redefines the SFRS but does not change the on-chip RAM. The reset should not be activated before VCC is restored to its normal operating level and must be held active long enough to allow the oscillator to restart and stabilize. The AT89C51 code memory array is programmed byte-by byte in either programming mode. To program any nonblank byte in the on-chip Flash Memory, the entire memory must be erased using the Chip Erase Mode.2 Programming AlgorithmBefore programming the AT89C51, the address, data and control signals should be set up according to the Flash programming mode table and Figure 3 and Figure 4. To program the AT89C51, take the following steps.1. Input the desired memory location on the address lines.2. Input the appropriate data byte on the data lines. 3. Activate the correct combination of control signals. 4. Raise EA/VPP to 12V for the high-voltage programming mode. 5. Pulse ALE/PROG once to program a byte in the Flash array or the lock bits. The byte-write cycle is self-timed and typically takes nomore than 1.5 ms. Repeat steps 1 through 5, changing the address and data for the entire array or until the end of the object file is reached. Data Polling: The AT89C51 features Data Polling to indicate the end of a write cycle. During a write cycle, an attempted read of the last byte written will result in the complement of the written datum on PO.7. Once the write cycle has been completed, true data are valid on all outputs, and the next cycle may begin. Data Polling may begin any time after a write cycle has been initiated.2.1Ready/Busy:The progress of byte programming can also be monitored by the RDY/BSY output signal. P3.4 is pulled low after ALE goes high during programming to indicate BUSY. P3.4 is pulled high again when programming is done to indicate READY.Program Verify:If lock bits LB1 and LB2 have not been programmed, the programmed code data can be read back via the address and data lines for verification. The lock bits cannot be verified directly. Verification of the lock bits is achieved by observing that their features are enabled.2.2 Chip Erase:The entire Flash array is erased electrically by using the proper combination of control signals and by holding ALE/PROG low for 10 ms. The code array is written with all “1”s. The chip erase operation must be executed before the code memory can be re-programmed.2.3 Reading the Signature Bytes:The signature bytes are read by the same procedure as a normal verification of locations 030H, 031H, and 032H, except that P3.6 and P3.7 must be pulled to a logic low. The values returned areas follows.(030H) = 1EH indicates manufactured by Atmel(031H) = 51H indicates 89C51(032H) = FFH indicates 12V programming(032H) = 05H indicates 5V programming2.4 Programming InterfaceEvery code byte in the Flash array can be written and the entire array can be erased by using the appropriate combination of control signals. The write operationcycle is self timed and once initiated, will automatically time itself to completion. A microcomputer interface converts information between two forms. Outside the microcomputer the information handled by an electronic system exists as a physical signal, but within the program, it is represented numerically. The function of any interface can be broken down into a number of operations which modify the data in some way, so that the process of conversion between the external and internal forms is carried out in a number of steps. An analog-to-digital converter(ADC) is used to convert a continuously variable signal to a corresponding digital form which can take any one of a fixed number of possible binary values. If the output of the transducer does not vary continuously, no ADC is necessary. In this case the signal conditioning section must convert the incoming signal to a form which can be connected directly to the next part of the interface, the input/output section of the microcomputer itself. Output interfaces take a similar form, the obvious difference being that here the flow of information is in the opposite direction; it is passed from the program to the outside world. In this case the program may call an output subroutine which supervises the operation of the interface and performs the scaling numbers which may be needed for digital-to-analog converter(DAC). This subroutine passes information in turn to an output device which produces a corresponding electrical signal, which could be converted into analog form using a DAC. Finally the signal is conditioned(usually amplified) to a form suitable for operating an actuator. The signals used within microcomputer circuits are almost always too small to be connected directly to the outside world”and some kind of interface must be used to translate them to a more appropriate form. The design of section of interface circuits is one of the most important tasks facing the engineer wishing to apply microcomputers. We have seen that in microcomputers information is represented as discrete patterns of bits; this digital form is most useful when the microcomputer is to be connected to equipment which can only be switched on or off, where each bit might represent the state of a switch or actuator. To solve real-world problems, a microcontroller must have more than just a CPU, a program, and a data memory. In addition, it must contain hardware allowing the CPU to access information from the outside world. Once the CPU gathers information and processes the data, it must also be able to effect change on some portion of the outside world. These hardware devices, called peripherals, are the CPU’s window to the outside.The most basic form of peripheral available on microcontrollers is the generalpurpose I70 port. Each of the I/O pins can be used as either an input or an output. The function of each pin is determined by setting or clearing corresponding bits in a corresponding data direction register during the initialization stage of a program. Each output pin may be driven to either a logic one or a logic zero by using CPU instructions to pin may be viewed (or read.) by the CPU using program instructions. Some type of serial unit is included on microcontrollers to allow the CPU to communicate bit-serially with external devices. Using a bit serial format instead of bit-parallel format requires fewer I/O pins to perform the communication function, which makes it less expensive, but slower. Serial transmissions are performed either synchronously or asynchronously.3 SYSTEM GENERAL DESIGNThe hardware block diagram of the TC is shown in Fig. 1. The system hardware includes the micro controller, temperature detection circuit, keyboard control circuit, clock circuit, Display, alarm, drive circuit and external RAM. Based on the AT89C51, the DS18B20 will transfer the temperature signal detected to digital signal. And the signal is sent to the micro controller for processing. At last the temperature value is showed on the LCD 12232F. These steps are used to achieve the temperature detection. Using the keyboard interface chip HD7279 to set the temperature value, using the micro controller to keep a certain temperature, and using the LCD to show the preset value for controlling the temperature. In addition, the clock chip DS1302 is used to show time and the external RAM 6264 is used to save the monitoring data. An alarm will be given by buzzer in time if the temperature exceeds the upper and lower limit value of the temperature.3.1 HARDWARE DESIGNA. Micro controllerThe AT89C51 is a low-power, high-performance CMOS 8-bit micro controller with 4K bytes of in-system programmable Flash memory. The device is manufactured using At mel’s high-density nonvolatile memory technology and is compatible with the industry-standard 80C51 instruction set and pin out. The on-chip Flash allows the program memory to be reprogrammed in-system or by a conventional nonvolatile memory programmer. By combining a versatile 8-bit CPU with in-system programmable Flash on a monolithic chip, the At mel AT89C51 is a powerful micro controller which provides a highly-flexible and cost-effective solution to manyembedded control applications. Minimum system of the micro controller is shown in Fig. 2. In order to save monitoring data, the 6264 is used as an external RAM. It is a static RAM chip, low-power with 8K bytes memory.B. Temperature Detection CircuitThe temperature sensor is the key part in the system. The Dallas DS18B20 is used, which supports the 1-Wire bus interface, and the ON-BOARD Patented is used internally. All the sensor parts and the converting circuit are integrated in integrated circuit like a transistor [1]. Its measure range is -55℃~125 ℃, and the precision between -10℃~85℃is ±0.5℃[2 ,3]. The temperature collected by the DS18B20 is transmitted in the 1-Wire bus way, and this highly raises the system anti-jamming and makes it fit in situ temperature measurement of the rugged environment [4]. There are two power supply ways for the DS18B20. The first is external power supply: the first pin of the DS18B20 is connected to the ground; the second pin serves as signal wire and the third is connected to the power. The second way is parasite power supply [5]. As the parasite power supply will lead to the complexity of the hardware circuit, the difficulty of the software control and the performance degradation of the chip, etc. But the DS18B20(s) can be connected to the I/O port of the micro controller in the external power supply way and it is more popular. Therefore the external power supply is used and the second pin is connected to the pin P1.3 of the AT89S51. Actually, if there are multipoint to be detected, the DS18B20(s) can be connected to the 1-Wire bus. But when the number is over 8, there is a concern to the driving and the more complex software design as well as the length of the 1-Wire bus. Normally it is no more than 50m. To achieve distant control, the system can be designed in to a wireless one to breakthe length limit of the 1-Wire bus [6].C. LCD CircuitThe LCD 12232F is used, which can be used to show characters, temperature value and time, and supply a friendly display interface. The 12232F is a LCD with 8192 128×32 pixels Chinese character database and 128 16×8 pixels ASCII character set graphics. It mainly consists of row drive/column drive and 128×32 full lattice LCD with the function of displaying graphics as well as 7.5×2 Chinese characters. It is in a parallel or serial mode to connect to external CPU [7]. In order to economize the hardware resource, the 12232F should be connected to the AT89S51 in serial mode with only 4 output ports used. The LCD grayscale can be changed by adjustingthe variable resistor connected the pin Vlcd of the LCD. CLK is used to transmit serial communication clock. SID is used to transmit serial data. CS is used to enable control the LCD. L+ is used to control the LCD backlight power.D. Clock CircuitThe Dallas DS18B20 is used, which is a high performance, low-power and real-time clock chip with RAM. The DS18B20 serves in the system with calendar clock and is used to monitor the time. The time data is read and processed by the AT89C51 and then displayed by the LCD. Also the time can be adjusted by the keyboard. The DS18B20 crystal oscillator is set at 32768Hz, and the recommended compensation capacitance is 6pF. The oscillator frequency is lower, so it might be possible not to connect the capacitor, and this would not make a big difference to the time precision. The backup power supply can be connected to a 3.6V rechargeable battery.E. Keyboard Control CircuitThe keyboard interface in the system is driven by the HD7279A which has a +5V single power supply and which is connected to the keyboard and display without using any active-device. According to the basic requirements and functions of the system, only 6 buttons are needed. The system's functions are set by the AT89C51 receiving the entered data. In order to save the external resistor, the 1×6 keyboard is used, and the keyboard codes are defined as: 07H, 0FH, 17H, 1FH, 27H, 2FH. The order can be read out by reading the code instruction. HD7279A is connected to the AT89S51 in serial mode and only 4 ports are need. As shown in Fig. 6, DIG0~DIG5 and DP are respectively the column lines and row line ports of the six keys which achieve keyboard monitoring, decoding and key codes identification.F. Alarm CircuitIn order to simplify the circuit and convenient debugging, a 5V automatic buzzer is used in the alarm circuit [8]. And this make the software programming simplified. As shown in Fig. 7, it is controlled by the PNP transistor 9012 whose base is connected to the pin P2.5 of the AT89C51. When the temperature exceeds the upper and lower limit value, the P2.5 output low level which makes the transistor be on and then an alarm is given by the buzzer.G. Drive CircuitA step motor is used as the drive device to control the temperature. The four-phase and eight-beat pulse distribution mode is used to drive motor and thesimple delay program is used to handle the time interval between the pulses to obtain different rotational speed. There are two output states for the step motor. One: when the temperature is over the upper value, the motor rotates reversely (to low the temperature), while when lower than the lower limit value, the motor rotates normally (to raise the temperature); besides not equals the preset value. Two: when the temperature is at somewhere between the two ends and equals the preset value, the motor stops. These steps are used to achieve the temperature control. In addition, the motor speed can also be adjusted by relative buttons. As shown in Fig. 8, the code data is input through ports A11~A8 (be P2.3~P2.0) of the AT89C51 and inverted output by the inverter 74LS04. Finally it is amplified by the power amplifier 2803A to power the motor.3.2 SOFTW ARE DESIGNAccording to the general design requirement and hardware circuit principle of the system, as well as the improvement of the program readability, transferability and the convenient debugging, the software design is modularized. The system flow mainly includes the following 8 steps: POST (Power-on self-test), system initiation, temperature detection, alarm handling, temperature control, clock chip DS18B20 operation, LCD and keyboard operation. The main program flow is shown in Fig. 9. Give a little analysis to the above 8 tasks, it is easy to find out that the last five tasks require the real time operation. But to the temperature detection it can be achieved with timer0 timing 1 second, that is to say temperature detection occurs per second. The system initiation includes global variable definition, RAM initiation, special function register initiation and peripheral equipment initiation. Global variable definition mainly finishes the interface definition of external interface chip connected to the AT89C51, and special definition of some memory units. RAM initiation mainly refers to RAM processing. For example when the system is electrified the time code will be stored in the internal unit address or the scintillation flag will be cleared. The special function register initiation includes loading the initial value of timer and opening the interrupt. For example, when the system is electrified the timer is initialized. The peripheral equipment initiation refers to set the initial value of peripheral equipment. For example, when the system is electrified, the LCD should be initialized, the start-up display should be called, the temperature conversion command should be issued firstly and the clock chip DS18B20 should also be initialized. The alarm handling is mainly the lowering and the raising of temperature to make thetemperature remain with the preset range. When the temperature is between the upper and the lower limit value, it goes to temperature control handling, that is to say the temperature need to be raised or lowered according to the preset value. By doing so make the condition temperature equal to the preset value and hence to reach the temperature target.4 CONCLUSIONThe temperature control system has the advantages of friendly human-computer interaction interface, simple hardware, low cost, high temperature control precision (error in the range of ±1 ℃), convenience and versatility, etc. It can be widely used in the occasions with -55℃to 125℃range, and there is a certain practical value.。