ISD-MASP-S03050-FFCS-quotationGuide

FFCS (Fieldnetwork FCS) quotation guidance
At R3.04, the new compact FCS named FFCS is released. This document is the guidance when you quote this FFCS. The pricing mechanism of FFCS and the specification of FFCS are different from those of KFCS, so please understand the characteristics of each in order to provide attractive proposal for your customers.
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1. FFCS Basic Configuration
1.1 Appearance
I/O module slot. (8 slots) CPU modules
(inc. SB bus I/F)
Power Supply module
5-unit
(Same size as FIO node)
1-unit
Vnet Coupler (10base2)
1.2 Vnet Cable
Dedicated cable (Attached with FFCS) (Neither RJ45 and 10BaseT)
Vnet Cable Only 10Base2 is available.
Coupler No T-type connector is needed separately.
10Base5 cable
If you need to connect a 10Base5 cable, connect it via YCB149 or YCB147.
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1.3 I/O nodes Expansion.
Up to 3 I/O nodes can be connected to one FFCS as expanded I/O node. When you expand I/O nodes, you need the interface module to connect ESB bus cable or ER bus cable. In case of ESB bus, the module EC401 is required. (New model name.) In case of ER bus, use EB401. (Same as KFCS) Up to 3 pairs of EB401 (= 6 modules) can be installed in one FFCS. Only one pair of EC401 (<> 2 modules) can be installed in one FFCS. The example of FFCS configuration with the expansion node by ESB bus is shown below. EC401 Only one pair (One segment)
ESB bus cable
Local nodes ANB10S or ANB10D
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2. How to choose, KFCS or FFCS ?
2.1 Comparison with the specification
Tbl. 1 Main Specification Comparison
KFCS FFCS 16MB, 32MB 32MB only Single CPU or Redundant CPU Single CPU or Redundant CPU With Cabinet type or 19” Rack Mountable Type only 19” Rack Mountable Type 15 4 (Inc. CPU node) 116 30 All FIO modules of KFCS can be used also for FFCS. The HART function of FFCS is same as that of KFCS. All of the subsystem communication packages released for KFCS are available also for FFCS.
CPU Repertory Cabinet Max number of I/O node Max number of I/O module I/O Legacy I/O FF PROFIBUS-DP RS, Ethernet Subsystem comm. Redundancy CPU Power Supply I/O Bus cable I/O module Vnet
Minimum size SI bus connection (for XL, V)
Selectable Pair&Spare redundancy CPU module. Redundancy is selectable. Redundancy is selectable. Redundancy is selectable for all modules. Redundancy. (Single is not available) 14-unit (622mm) 6-unit (267mm) Available Not available.
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Tbl. 2 Capacity Comparison
FFCS Tag names Process I/O Comm. I/O Internal Switches Messages Elements per FCS Function blocks Analog I/O points Contact I/O points Data volumes No. of ALR/ALE/ALP Common Switches Global Switches Annunciator Message Messages printed Operator guide Messages Request Messages Event Messages Control drawings Acquisition points 5,800 2,500 480 1,920 4,000 8 4,000 256 1,000 1,000 500 200 500 200 256 KFCS (16MB) (32MB) 2,000 5,800 2,500 2,500 1,280 1,280 4,096 4,096 4,000 4,000 6 16 4,000 4,000 256 256 500 1,000 400 1,000 200 200 200 200 256 500 200 500 200 256
Control Functions Real-time trend
Tbl. 3 FCS Template Capacity
KFCS (General-purpose) (16MB) (32MB) 10 10 16 16 700 250 450 400 10 0 450 600 200 150 150 200 0 0 0 10 0 0KB 1,200 600 600 500 60 400 1,000 700 200 200 200 400 60 40 0 250 70 1MB
FFCS Node ALF111 Regulatory Control Blocks Calculation Blocks (FF-FP blocks) Sequence blocks General-purpose Calculations SFC blocks Operation Blocks Switch Instrument Sequence Element 1 Faceplate blocks Logic operation blocks Sequence Element 2 Batch data blocks Unit Instruments Offsite blocks Valve Pattern Monitors SEBOL Daemon SEBOL User Function Control Recipe 4 8 500 500 200 400 40 200 500 500 120 100 100 100 30 30 0 210 70 1MB
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2.2 Comparison with hardware configuration
Please assume the case of more than 30 FIO modules or the case of more than 3 remote sites. If you adopt KFCS, you use more I/O nodes. If you adopt FFCS, you use more FFCS. The following example is the extreme comparison for your reference. This is between the case of KFCS+Remote I/O and the case of FFCS. Vnet
CPU
CPU
CPU
CPU
Control
− The control response is quicker. As it is not needed to use ER bus, the turn around time is much shorter. − You can execute offline maintenance for each control unit. (While offline downloading to one FCS, other control units are not affected.)
− The total length of Vnet is 15km. To extend the length with generic devices is not available. − The environmental condition of FFCS is same as the FCU of KFCS, so the place to put FFCS is limited. − Star-type connection is not available.
Vnet
ER bus
CPU
Control
− As it is Ethernet base, you can easily extend the length of ER-bus with the generic repeater or microwave devices. − FIO nodes can be in hard environmental condition (G3, high-temperature, Zone2), − Star-type connection is available, because up to 4 segments of ER bus can be use in one FCS
− The turn around time is little bit longer, because the communication with CPU through ER-bus is needed. − While offline downloading to FCU, all I/O node stop working. (Fall back)
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2.3 Price Comparison
As the system price is decided case by case, it is impossible to say simply “Which is lower price, KFCS or FFCS ?”. For you reference, some examples are shown here. The charts in this page show the total transfer price (FCS, Node, I/O modules, FCS basic software) of KFCS and FFCS against the total I/O number. The transfer rate is assumed as below. This rate is closed your actual transfer rate. (The rate of FFCS is lower than that of KFCS) For simple calculation to specify the type and number of I/O modules, it is assumed
Analog : Digital = 1 : 3 Input : Output =4 : 1. No fieldbus, No TC, RTD etc.
Node FFCS Software
0.3 0.25 0.35
(a) Single FCU, Single FIO, Non-isolated modules)
Price (US$)
FCS
Transfer Rate 0.3
500
1000
1500
2000
Total I/O number
(b) Redundant FCU, Redundant FIO, Isolated modules)
500 1000 1500 2000
Price (US$)
Total I/O number
These charts can specify that less than 700-800 I/O points for single FCU, single FIO system or less than 1300 I/O points for redundant system, FFCS is cost-competitive than KFCS.
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The charts in this page show the price comparison against the number of node. KFCS with local node, FFCS without expansion nodes, and FFCS with expansion nodes are compared. I/O modules are not included.
Price (US$)
5
10
(a) Single FCS
Total node number
Price (US$)
(b) Redundant FCS
5
10
Total node number These charts can specify that the system with less than 6 nodes, FFCS is cost-competitive than KFCS.
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3. Ordering Guidance
3.1 FFCS itself (CPU node)
You can choose single CPU type and redundancy CPU type. No cabinet type like AFS40D is available. If you place an order the following models (AFF50S/AFF50D), it includes the backboard, power supply modules, CPU modules, Vnet couplers, and the cables between CPU modules -Vnet couplers. Vnet must be redundancy configuration. (No single configuration)
Description System CSL// Order Code Model AFF50S -H 3 4 1 Suffix Codes 1 2 4 0 For CS3000 Field Control Unit (For FIO, 19" Rack Mountable) Compact Type Dual-redundant Vnet, Single Power Supply Dual-redundant Vnet, Dual-redundant Power Supply Always 1 100-120V AC Power Supply 220-240V AC Power Supply 24V DC Power Supply Always 0 1 LFS1350 Basic Software License
Description System CSL// Order Code Model AFF50D -H 4 1 1 Suffix Codes 2 4 0 For CS3000 Field Control Unit (For FIO, 19" Rack Mountable) Compact Type Dual-redundant Vnet, Dual-redundant Power Supply Always 1 100-120V AC Power Supply 220-240V AC Power Supply 24V DC Power Supply Always 0 1 LFS1350 Basic Software License
Up to 8 I/O modules (include EC401, EB401) can be in one AFF50S or one AFF50D.
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3.2 Node Expansion
When using ESB bus, you need to order EC401 module for the FFCS CPU node. Only one pair of EC401 can be installed in one FFCS CPU node. When using ER bus, it is same as the case of KFCS that you need to order EB401 module. Up to 3 pairs of EB401 can be installed in one FFCS. About node itself, please order it separately as ANB10S, ANB10D, or ANR10S, ANR10D. In case of KFCS, you need to order only the node hardware. However in case of FFCS, only hardware ordering is not enough. (Caution !) You need to quote the software license for expansion node as the option code of node hardware.
EC401 Only one pair is available for one FCS. If you do not use expansion nodes, EC401 is not needed. ESB bus cable (YCB301) Local node (ANB10S, ANB10D) Common hardware with KFCS. But in case of FFCS, you must not forget to order (quote) the software license of expansion nodes as the option code of node hardware. This is necessary for each expansion node of FFCS:
Description System CSL// Order Code Model EC401 -1 Suffix Codes 0 For CS3000 ESB Bus Coupler Module Standard Type Always 0
Description System CSL// Order Code Model ANB10D -4 1 Suffix Codes 2 4 0 1 /CU2N Option Codes /CU2T /ATDOC /NDEL For CENTUM CS 3000 Node Unit for Dual-Redundant ESB Bus (19-inch Rack M ountable) Dual-redundant power supply (Note 1) 100 - 120 V AC power supply (conforms to Safety Standards CSA1010) 220 - 240 V AC power supply (with CE M ARK and C-Tick M ARK) 24 V DC power supply (with CE M ARK and C-Tick M ARK) Basic type With ISA Standard G3 option Connector Unit for ESB Bus [Part No.: S9879UK (2 pieces)] Connector Unit with Terminator for ESB Bus [Part No.: S9880UK (2 pieces)] Explosion Protection M anual FFCS Node License
Caution !
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3.3 Entry Pack (Special discount package of FFCS software)
Please order LHS1100 as FFCS operation and monitoring function. Of course please order LHS5100 as the builder function. These are common with KFCS, LFCS, and PFCS. If the following conditions are satisfied, you can adopt the “Entry Pack” for attractive price. - New project - Only FFCSs are used. (No KFCS, LFCS, PFCS)1 - The number of FFCS is less than 4. Select the Basic license for the 1st HIS, and select the multiple-license for the other HISs.
Description System CSL// Order Code Model LHSBEPK -S 0 Suffix Codes 1 /N0001 /N0003 For CS3000
SP (US$)
Option Codes
CS3000 Software Basic Entry Pack Basic Software License Standard Operation and Monitoring Function Standard Operation and Monitoring Function with builder function(LHS5100) and graphic builder (LHS5150) 1 English version Total of control station is 1 station Total of control station is 3 station
70-80% of LHS1100 Approx. 50% of LHS1100+LHS5100+LHS5150
Description System CSL// Order Code Model LHSBEPK -C 0 Suffix Codes 2 /N0001 /N0003 For CS3000
SP (US$)
Option Codes
CS3000 Software Basic Entry Pack Multiple Software License Standard Operation and Monitoring Function Standard Operation and Monitoring Function with builder function(LHS5100) and graphic builder (LHS5150) 1 English version Total of control station is 1 station Total of control station is 3 station
70-80% of LHS1100 Approx. 50% of LHS1100+LHS5100+LHS5150
1
Rev 1 : The policy was changed.
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3.4 Ordering Item Example (Ex.1)
HIS-1 HIS-2 HIS-3 HIS-4
3 sets of remote nodes. 2 sets of local nodes.
Tbl. 4 FFCS related H/W and S/W
Model Code AFF50D-H41201 ANB10D-420/CU2N/NDEL ANB10D-420/CU2T/NDEL ANR10D-420/NDEL YCB301-C100 EC401-10 EB401 YCB141-M100 LHS1100-S11/N0004 LHS1100-C11/N0004 LHS5100-S11/N0004 LHS5150-S11 Description FFCS CPU node Local node Local node Remote node ESB bus cable ESB bus coupler module ER bus master module ER bus cable Basic license of operation/monitoring Multiple license of operation/monitoring Standard builder Graphic builder Qty 3 1 1 3 4 2 4 6 1 3 1 1 For HIS-1 For HIS-2,3,4 For HIS-1 For HIS-1 Without terminator With terminator Memo
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(Ex. 2)
HIS-1 HIS-2 HIS-3 HIS-4
3 sets of local nodes.
3 sets of local nodes.
Tbl. 5 FFCS related H/W and S/W
Model Code AFF50D-H41201 ANB10D-420/CU2N/NDEL ANB10D-420/CU2T/NDEL YCB301-C100 EC401-10 LHSBEPK-S11/N0003 LHSBEPK-C01/N0003 Description FFCS CPU node Local node Local node ESB bus cable ESB bus coupler module Entry Pack with builder Entry Pack without builder Qty 3 4 2 12 4 1 3 For HIS-1 For HIS-2,3,4 Without terminator With terminator Memo
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