Broken Needle Control断针控制

Broken Needle Control System

断针控制系统

A.Broken Needles Control in Production :

生产中的断针控制

1)No broken or used needles are allowed to be left on sewing machine or worktable.

Especially the gaps between sewing machine and worktable should be checked carefully.

工作台、缝纫机上不允许留有断针或用过的缝纫机针。

尤其是缝纫机或工作台的缝隙内要仔细检查。

2)Factory must have the complete record of the broken needles of all machines (Date,

Machine#, Style#, etc…). Broken needles should be pasted and recorded in booklet (Broken Needle Control Report) in time.

工厂要有所有设备的完整的断针记录（日期、机器编号、款号等等）。断针要及时粘贴并记录在断针控制报告中

3）Other metal equipments, such as scissors, pincers and drills should be fastened to the worktable with ropes, and the ropes should not be too long to allow items reach the

ground.

其余金属设备，如剪刀、钻子等要用绳子固定在工作台上，注意绳子不能长的使金属设备接触到地板。

B. Metal Detecting M/D (Metal Detector) Requirements:

金属检针设备

1)Metal detectors should be set up at the packing area where only way goods enter into. All

goods should be checked through Metal detectors and after passing Metal detectors, all goods should be kept in specially blocked packing area.

金属检针设备要安置在只有货物才能进入的包装区。所有货物要百分之百完全通过检针机的检测。通过检针的货品只能存放在特定的区域。

2)All clothing could not be packed into cartons unless passing Metal detectors.

只有通过检针后，货物才能包装入箱。

3)Metal Detectors should be tested once every 2 hours, and those goods which fail to pass

need to be re-detected.

检针器使用过程中，每隔2个小时就要用用检针块验机。没有通过检针的货品要再次重检，之至通过为止。

4)Metal detectors should maintain clean and tidy daily.

检针机每日要由专人进行保养和清理整洁。

5)The sensitivity of Metal detectors should be no more than 1.2mm (can be 0.8mm, 1.0mm,

or 1.2mm).

检针机的敏感度不能超过1.2mm的针（可以是0.8mm、1.0mm或1.2mm）

6)Metal detectors must be used by Nominated and Registered operators and be tested before

putting into use. The operators need make the records in following details: Date, Testing Time, and Sensitivity, to make sure the machine works in well condition.

检针机使用前必须要由指定操作人员检测合格后方可使用。该指定操作员要记录以下信息：日期、测试时间、敏感度，以确保机器是在良好状态下使用的。

7)Operators must have the complete reports of all operation of Metal Detectors.

操作员要保留检针机所有操作的完整的记录。

8)When the clothing is detected out with metal stuff, any needles broken or damaged must

be found and picked out from the clothing; if fail to do so, the clothing must be destroyed;

all metal stuffs detected from finished products or semi-finished products must be pasted firmly on a special book(Broken Needle Control Report). And factory should find the reason broken needles are still remained and should attach that analysis on Broken Needle Control