阳光板安装方法

阳光板安装方法
产品特性(其他屋顶和覆盖材料不具备)
1、抗紫外线辐射抗老化
利用空挤压工艺在耐候性脆弱的PC板材上空挤压UV树脂，板面均匀分布有高浓度的UV层，阻挡紫外线的穿过，防止板材黄变，延长板材寿命使产品使用寿命达到10年以上。

并且产品具有长期持续透明性的特点。

2、强隔热保温性能
PC阳光板的中空结构，其隔热性能大大优于其它实心材料，是农业温室及其它隔热装置的首选材料。

阳光板还具有很好的隔音性能，是高速公路等的首选材料。

、难燃性 3
PC阳光板具良好防火性，为难燃B1级，自燃温度为630?，发生燃烧时不会助长火势蔓延，也不会产生浓烟及有毒气体，离火自熄，具良好阻燃防火性能。

4、质轻环保、不易折断
10mm厚的板材比6mm厚的钢化玻璃轻85%，对施工即轻便又结实。

5、可冷弯
质轻且可以直接冷弯，施工简便且加工良好。

6、抗冲击性
板材在-40?至+120?之间，并长期暴露于室外，都具有优良的抗冲击性能，最重要的是在这样的条件下，板材不破碎。

7、透光性好
透明PC板透光率高达88%，透明阳光板的透光率高达80%，透明度不会因使用时间而降低，着色阳光板能阻挡太阳光线中最强的部分，使透过的光线柔和。

8、形稳性
板材长期在复杂极端的温度条件下，仍然保持良好的抗冲击性和刚性。

安装方法
常用安装方法手电钻、玻璃胶枪
accident responsibility, give notice of criticism and 50-100
economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 HGJ222-92 technical specification
for welding of aluminium and its alloys 5 low temperature steel welding procedure 6 SH3525-2004 petrochemical JB/ T4708-2000 of welding procedure qualification for steel pressure vessels 7 JB/4709-2000 8
JB4730-2005 pressure vessel welding procedures of steel pressure vessel NDT 9 JB/T4744-2000 steel pressure vessel products mechanical properties test of welded plate II, mechanical equipment installation engineering 1 GB150-98 2 GB50128-2005 vertical cylindrical steel pressure vessel steel
welded specification for construction and acceptance of oil tank 3 JB/ T4735-1997 steel
一、嵌入式安装法
a 保护膜会影响填缝料与中空板的结合，故在嵌入安装前，请先去掉嵌入量为5-10cm宽的保护膜。

b 板材热胀冷缩系数与支撑框架不同，且需要留余量以承受风压、雪压等，因此嵌入量要预留充分，以及热胀冷缩的空间。

一般板材边缘伸入固定框架25mm以上，并至少有二条筋肋安装进固定区域;热胀冷缩一般每米留3mm空隙。

(热膨胀率为 0.065mm/moC) 二、螺丝安装法
a、螺栓或铆钉穿孔安装时，板材的开孔孔径须比螺栓或铆灯直径大50,，预留热胀冷缩空间。

b、所有孔穴均应以硅酮密封胶填满空隙及覆盖外露部分，防止水分或清洁济进入，影响板材质量。

c、铆钉头部应比柄部大2倍，并加上垫片，避免在局部产生大压强损坏板材。

d、螺丝不宜拧得太紧，避免压裂板材。

e、不宜使用PVC垫片或含沥青成份的防水胶布。

f、冷弯加工时，弯曲部分避免使用螺丝固定。

accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported
without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 HGJ222-92 technical specification
for welding of aluminium and its alloys 5 low temperature steel welding procedure 6 SH3525-2004 petrochemical JB/ T4708-2000 of welding procedure qualification for steel pressure vessels 7 JB/4709-2000 8
JB4730-2005 pressure vessel welding procedures of steel pressure vessel NDT 9 JB/T4744-2000 steel pressure vessel products mechanical properties test of welded plate II, mechanical equipment installation engineering 1 GB150-98 2 GB50128-2005 vertical cylindrical steel pressure vessel steel welded specification for construction and acceptance of oil tank 3 JB/
T4735-1997 steel
三、PC板材曲板安装
越美板材可以按照弯曲构型进行弯曲安装，但板材弯曲半径不可以小于其最小弯曲半径，这
样因弯曲而引入的应力就不会影响板材的机械性能。

板材一定要顺着长度方向安装，不能沿
着宽度方向安装。

不仅提高采光面积，符合建筑艺术设计弯曲要求。

而且提高了板材的承载能力，普通玻璃是
望尘莫及的。

板材允许弯曲的正确方向，见下图
accident responsibility, give notice of criticism and 50-100
economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 HGJ222-92 technical specification
for welding of aluminium and its alloys 5 low temperature steel welding procedure 6 SH3525-2004 petrochemical JB/ T4708-2000 of welding procedure qualification for steel pressure vessels 7 JB/4709-2000 8
JB4730-2005 pressure vessel welding procedures of steel pressure vessel NDT 9 JB/T4744-2000 steel pressure vessel products mechanical properties test of welded plate II, mechanical equipment installation engineering 1 GB150-98 2 GB50128-2005 vertical cylindrical steel pressure vessel steel welded specification for construction and acceptance of oil tank 3 JB/
T4735-1997 steel
PC板的安装说明
1、安装前必须保证骨架的平整和清洁;
2、先检查板材的裁切尺寸和膨胀预留量是否合格，要特别注意留出足够的均匀的膨胀间隙，计算公式如下:
总膨胀间隙,膨胀系数×当地安装前后最大的温差×板材长度
-5 线性热膨胀系数为7.0×10mm/mm.K，即温度每升高1度，1m×1m的板材顺着长宽方向
-5各膨胀7.0×10mm(0.07mm)
3、板材热胀冷缩系数与支撑框架不同，且需要留余量以承受风压、雪压等，因此嵌入量要预留充分，以及热胀冷缩的空间。

一般板材边缘伸入固定框架25mm 以上，并至少有二条楞筋安装时固定区域;热胀冷缩一般每米留3mm空隙;
4、认明板材表面防紫外线的一面，并把该面朝外安装，绝不允许把防紫外线
的一面朝内安装;
5、在安装板材时，板材上所覆保护膜会影响填缝料与板材的结合,所以在安装
前把板材四周的保护膜揭起5,10cm，不要让型材夹住保护膜，但也不可揭起太
多，以免因操作而损伤板面;
注意:有些工人操作时把保护膜夹在型材里，然后用锋利工具划印再揭起，但
往往划伤板面而导致板材破坏;
6、板材冷弯安装的情况下，耐力板其弯曲半径不得小于板材厚度的100倍，
阳光板其弯曲半径不得小于板材厚度的175倍;阳光板只能顺楞筋方向弯曲;
7、如须在板上直接固定自攻自钻钉，须扩孔，所有钻孔直径应大于螺栓直
径，留出热胀冷缩间隙;故在材板开孔时，孔径须比螺丝直径大50%，在弯曲部分
避免锁螺丝，以免造成裂板;
accident responsibility, give notice of criticism and 50-100
economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction
and acceptance of field equipment 4 HGJ222-92 technical specification
for welding of aluminium and its alloys 5 low temperature steel welding procedure 6 SH3525-2004 petrochemical JB/ T4708-2000 of welding procedure qualification for steel pressure vessels 7 JB/4709-2000 8
JB4730-2005 pressure vessel welding procedures of steel pressure vessel NDT 9 JB/T4744-2000 steel pressure vessel products mechanical properties test of welded plate II, mechanical equipment installation engineering 1 GB150-98 2 GB50128-2005 vertical cylindrical steel pressure vessel steel welded specification for construction and acceptance of oil tank 3 JB/
T4735-1997 steel
8、自攻螺丝拧紧时用力要均匀，确保型材真正压实密封胶条和板材，同时亦
要防止螺丝锁紧过度，致使阳光板变形。

9、所有孔隙应以中性密封胶填充，并以中性密封胶涂敷外露部分以防止清洁
剂渗入边缘，防止延发性龟裂;当发现安装缺陷时，在可能发生渗漏的部位可加以密封胶进行弥补。

选用密封胶要选用固化后仍保持柔软、低模数、延伸率大于50,的中性耐候硅酮胶，施胶前一定要使铝型材及板材的表面清洁和干燥，做到无油污、尘土、水汽、露珠及其它杂物，施胶要均匀，胶层表面光滑，断面尺寸一致并不得有间断现象;须特别注意的是所使用的中性密封胶必须提前与板材做相容性试验，以避免与板材发生化学反应;
10、孔的中心到板材边缘间距应大于等于2.5cm;
11、板材在平面式安装时，建议顺楞筋方向轻微倾斜，倾斜的斜度至少5?(每
米长，头端高10cm)，以利于排水，若属于多雪地区要求倾斜更多以防止积雪过厚。

12、板材安装全过程中严禁足踏板面，操作时须使用跨越板材的可移式踏板;
13、PC板裁切长度务必大于宽度才可弯曲;
14、板材安装好后要求立即揭掉保护膜，如因施工特殊要求保护板面，也须先
揭掉保护膜，而后重新覆盖;
15、板材安装好后应进行自检，特别要认真做喷淋试验，检查是否漏水，如有
漏水隐患应及时消除，然后再检查外观质量;
安装注意事项
1、板面禁止接触碱性物质及有侵蚀性有机溶剂，如:碱、碱性盐、胺、酮、
醛、酯、醚、天钠水、甲醇及异丙醇等。

骨架上油漆面不能接触板材。

2、必须选用适合聚碳酸酯塑料的中性密胶和胶垫。

3、钻孔安装时为允许板材膨胀的移位，钻孔直径应大于螺丝直径的50%，且螺
丝孔到板边距离不少于50mm，螺丝不能上得太紧。

螺丝不宜太密，建议每隔50cm
或以上使用一颗螺丝(板材越厚所需螺丝间隔越大)。

4、两块板材的接头需根据当地温差的变化预留足够的伸缩空间。

一般情况下
缝隙宽度为螺丝直径的50%以上。

5、冷弯时，弯曲方向须垂直于板材棱筋方向，冷弯半径阳光板必须大于板材
厚度的175倍，耐力板的冷弯半径必须大于板材厚度的100倍。

accident responsibility, give notice of criticism and 50-100
economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding
engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 HGJ222-92 technical specification
for welding of aluminium and its alloys 5 low temperature steel welding procedure 6 SH3525-2004 petrochemical JB/ T4708-2000 of welding procedure qualification for steel pressure vessels 7 JB/4709-2000 8
JB4730-2005 pressure vessel welding procedures of steel pressure vessel NDT 9 JB/T4744-2000 steel pressure vessel products mechanical properties test of welded plate II, mechanical equipment installation engineering 1 GB150-98 2 GB50128-2005 vertical cylindrical steel pressure vessel steel welded specification for construction and acceptance of oil tank 3 JB/
T4735-1997 steel
冷弯半径计算公式: R= 1/2h + ? /8h(R= 弯曲半径 ;h= 拱高 ;m= 跨度)。

6、施工过程中严禁直接钻板上螺丝，应先打好螺丝孔，再上螺丝。

若板材需弯曲造型，弯曲受力点严禁上螺丝。

7、定期清洁保养，防止酸碱尘埃对板材的腐蚀作用，建议用温水冲洗。

PC板密封指南
1、封边胶带
任何时候，安装PC阳光板时应向下，有助于排出冷凝水，否则冷凝水会在槽
内沉积，出现绿色杂质等，就会影响到阳光板的透明度，隔热性和美观性，为了避免阳光板的槽内出现湿
昆虫污染，因此安装时尤为注意，尤其是开口端的槽孔一定要用专业的密封气积聚和灰尘/
胶条。

注意:越美板材上原有的封边胶带,仅为运输储存中临时起保护板材边缘所用.
不是用来防水
和安装的，是不耐老化的。

在安装工程中,阳光板板材两端封边胶带应该更换成专用的密封胶条。

2、密封胶条
PC阳光板安装时，按安装规程的要求密封板端孔格,把原来的封边胶带替换下来.安装工程专用的密封胶带。

密封胶带应有很好的耐候性,长期使用而不丧失其粘结性和机械强度。

安装操作时,贴胶带时要注意以下几点可以显著减少污染的技术方法:
(1)封边前确保所有的边光滑
(2)封前要吹干净槽内的灰尘，压缩空气必须是无任何杂质.干燥的
(3)要保证用型材、金属盖板，端部的U形保护槽把胶带完全盖住，安装完成后，不应该有暴露的部分
(4)在预安装最后上架安装之前要检查胶带有无损失,发现损坏的胶带,一定要
更换 (5)关于密封胶条，可向越美公司营销中心咨询。

清洁与保养
PC板材的保养与清洁
accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and
construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 HGJ222-92 technical specification
for welding of aluminium and its alloys 5 low temperature steel welding procedure 6 SH3525-2004 petrochemical JB/ T4708-2000 of welding procedure qualification for steel pressure vessels 7 JB/4709-2000 8
JB4730-2005 pressure vessel welding procedures of steel pressure vessel NDT 9 JB/T4744-2000 steel pressure vessel products mechanical properties test of welded plate II, mechanical equipment installation engineering 1 GB150-98 2 GB50128-2005 vertical cylindrical steel pressure vessel steel welded specification for construction and acceptance of oil tank 3 JB/
T4735-1997 steel
按照正确的步骤，用适合的清洁溶剂和工具定期清洗板材，能使板材美观，并
能延长板材使用寿命:
1、用清水(60?以下)冲洗;
2、清洁的软布或海绵蘸中性皂液或洗涤剂轻轻清洗板面上的灰尘和污垢，严
禁使用粗纤维织物或刷子等接触板面，绝对不可用刮板、剃刀或其它尖利的工具刮阳光板; 3、再次用水冲洗;
4、板面若有油脂、未干油漆、胶迹等，可用蘸有无水酒精的软布擦掉;
5、清
洁完后，用冷水冲洗再用软布擦干板材，防止留下水斑。

建议使用无水酒精，石油醚(BP65o)，已烷等中性溶剂清洗，严禁使用粗纤维
织物或刷子等接触板面，绝对不可用刮板、剃刀或其它尖利的工具刮阳光板。

板材包装
1、越美板材的双面都有PE材质的保护膜，上面印有越美板材信息和专业的安装指导;
2、越美板材的边缘使用封边胶带封口，防止灰尘进入影响板材质量;
3、卷式的PC耐力板外面还包有专业的纸塑复合布进行再次外包装，以免在运输过程中磨损板材;
4、板材也可以用木托盘和木箱包装，能更好的保护好板材;
5、外包装应该保存到板材安装之前。

运输与储存
搬运储存PC板材时，请尽量小心，以免刮花或损坏板边缘。

所有板材按照以
下方法包装运输储存，尽量减少板材损耗。

1、板材上下覆有保护膜，在搬运和安装时应将板材含有UV保护层的一面朝向太阳。

没有安装时，请不要去掉保护膜。

2、在温度超过60?的环境下存储时间过长，板材保护膜将不易揭掉。

3、运输、储存时必须妥善衬垫包装，不得存放于阳光直晒及可着雨淋之处;PC板材在运输时须小心轻放，注意保持车厢内清洁，为防止对板边和保护膜的擦伤和损折，应用纸皮或布条等物将四个角包好。

在运输时，板材下面应垫放纸皮以防擦伤板面。

accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and
construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 HGJ222-92 technical specification
for welding of aluminium and its alloys 5 low temperature steel welding procedure 6 SH3525-2004 petrochemical JB/ T4708-2000 of welding procedure qualification for steel pressure vessels 7 JB/4709-2000 8
JB4730-2005 pressure vessel welding procedures of steel pressure vessel NDT 9 JB/T4744-2000 steel pressure vessel products mechanical properties test of welded plate II, mechanical equipment installation engineering 1 GB150-98 2 GB50128-2005 vertical cylindrical steel pressure vessel steel welded specification for construction and acceptance of oil tank 3 JB/
T4735-1997 steel
4、板材上的封边胶带只是在运输储存中起保护作用，不是用来防水和安装
的。

安装前这条带应该换成专用封边胶带。

封边胶带应有良好的耐候性，长期使
用黏附力和机械强度不下降。

安装和搬运时应有良好的耐撕性和耐损性。

锯切
用标准的车间工具就可以很容易地且准确的切开板材，这些工具包括圆锯，手
锯和钢锯。

应用干净的压缩空气将板孔里的锯屑吹出去。

圆锯的刀片应有精致的锯齿。

当用手动锯和电锯时，应夹在工作台以免震动。

当锯完时，板材边缘应没有凹口和塑料屑。

对于厚度较薄的板材，可以直接用锋利的刀来切割。

钻孔
通过手钻或机械钻，可以钻孔。

当钻孔时，下面应有支撑以免晃动。

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