伍德沃德潍柴气体机WP6NG-2零件图册

前言
为使WP6NG-2系列天然气发动机在使用、维修等工作上的方便特编绘本图册，以供用户在使用中查阅参考。

图册基本上给出天然气发动机相关零部件的图形、相互关系；件号、数量Quan.、适用于发动机的型号、规格标准、中文名称、英文名称等列于明细表栏内。

随着技术和生产的不断发展，天然气发动机变型将增多，故本图册的内容将有所更新及变化，不再另行通知，特请用户注意。

2013.05
FOREWORD
The illustrated parts manual is specially prepared for customers to facilitate the use of WP6NG-2 series natural gas engine in operation and maintenance.
The parts list includes the pictures and correlations of parts of natural gas engine. Part No., quantity, model, DIN
/FremdfabrNr.,Chinese designation, English designation and so forth are written in the detail list.
With the development of technology and manufacture, the models of the natural gas engine will increase; therefore the manual will be revised in time. Please attention to our revised version.
2013.05
符号及说明
1、本图册包括的4种机型为：
WP6NG210E40, WP6NG240E40，WP6NG210E50, WP6NG240E50
2、DIN 德国标准
3、NO5斯太尔企业标准
Symbol and Indication 1、4 models are included in the illustrated parts manual as follows:
WP6NG210E40, WP6NG240E40,WP6NG210E50, WP6NG240E50
2、DIN German Industry Standard
3、NO5Steyr manufacturer standard
目录Contents
➢气缸盖部件Cylinder Head Subassembly1➢活塞连杆组件Piston and Rod Subassembly3➢混合器总成Mixer Subassembly 5➢低压滤清器与热交换器部件Low Pressure Fuel Filter And Heat Exchanger Subassembly6➢FMV与点火线圈部件FMV And Ignition Coil Subassembly8➢进气管部件Air Intake Pipe Subassembly10➢电磁阀部件Solenoid Valve Subassembly12➢稳压器部件Manostat Subassembly13➢高压滤清器部件High Pressure Fuel Filter Subassembly14➢减压器部件Regulator Subassembly15➢信号发生器总成Signal Generator Subassembly16➢燃气管Gas Pipe18➢增压器进、出水管Turbocharger Coolant Inlet And Outlet Pipe19➢废气控制阀及进、出气管Waste Gate Control Valve And Inlet And Outlet Pipe20➢指针Index21➢电器控制箱组件Electric Control Box Subassembly22➢传感器部件Sensor Subassembly23➢水管接头Water Pipe Tie-In24➢备件箱中燃气管Gas Pipe In Spare Parts Box25
➢线束及接插件Harness And Connectors26➢电子脚踏板及接插件Foot Pedal And Connectors27➢催化转化器Catalyst28✧附表1：燃气管规格统计表Table 1: Gas pipe StatisticsⅠ✧附表2：ECU线束统计表Table 2: ECU Harness StatisticsⅡ✧附表3：催化转化器统计表Table 3: Catalyst StatisticsⅡ
气缸盖部件Cylinder Head Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
11216469824
1气门锁夹Air Lock Folder
21216464512
1气门弹簧座Valve Spring Seat
30122200912
1气门弹簧Valve Spring Y
40122205112
2气门弹簧Valve Spring
5130377916
1气门摇臂Rocker Arm
60110772412Q43116轴用弹簧挡圈Shaft Circlip 7130331071气缸盖Cylinder Head 8130267011气缸盖垫片Cylinder Head Gasket 9121596066进气门Upper Connecting Rod Bearing 101330397786进气阀座Lower Cnnecting Rod Bearing 11121596086排气门Exhaust Valve 12130556616排气阀座Exhaust Valve Seat 131********进气门导管Into The Valve Guide 14130268646排气门导管Exhaust Valve Catheter
活塞连杆组件Piston and Rod Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1130267036
1梯形桶面环Trapezoidal Buckets Surface Ring
2130223496
1扭曲锥面环Twisted Cone Ring
3130267026
1油环Oil Ring
4130331086
2活塞Piston
51215139512
11.5×2.3弹性挡圈Circlip
6121523786活塞销Piston Pin 7130383956连杆衬套Connecting Rod Bushing 8130532816连杆体Connecting Rod Body 9130565096连杆上瓦Link On the Tile 10130561106连杆下瓦Link Under the Tile 111216704712连杆螺栓Connecting Rod Bolt 12130532826连杆盖Connecting Rod Cap
混合器总成Mixer Subassembly
序号 Pos.
件号 Part No. 数量 Quan. 规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation 1 612600190277 1 1 放气接头 Vent Connector 2 610800190009 1 1 燃气接头 Gas Connector 3 13052075 1 1 混合器体 Mixer Body 4 610800190008 2 2 喷射管 Injection Pipe 5 13052076
1 1
喉管
Throat Pipe
低压滤清器与热交换器部件
Low Pressure Fuel Filter And Heat Exchanger Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
EnglishDesignation
1130582322
2水管接头Water Pipe Connector
26126001902963
3M16×1.5空心螺栓Hollow Bolt
3130556641
190°焊接弯头90°Welding Elbow
46108001902821
1燃气管Gas Pipe
56108001902691
1热交换器Heat Exchanger
6130582291
1热交换器安装板Heat Exchanger Bracket
7900126900014
4Q341C101型六角螺母HexagonNut
86126001907321
1滤清器总成Filter Assembly
96108001902801燃气管Gas Pipe 106108001902901水管Water Pipe 1161260019030112软管卡箍Clamp 126108001902731滤清器座Filter Seat 136108001902701节温器Thermostat
FMV与点火线圈部件
FMV And Ignition Coil Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
16126001902456点火线圈Ignition Coil 29001127006312M5×25六角头螺栓Six Hexagon Head Bolts 39001221001812M5GB/T61701型六角螺母HexagonNut 4130582531点火线圈支架Ignition Coil Bracket 5130582271安装板Bracket 6130503822线束支架Harness Bracket 7900130500092M8×16GB/T70.1-8.8-Zn.D内六角圆柱头螺钉Hexagon Socket Cap Screw 8900122100222M8GB/T61701型六角螺母HexagonNut 9130582671三通接头Three Way Tie-in 10900130500092M8×16GB/T70.1-8.8-Zn.D内六角圆柱头螺钉Hexagon Socket Cap Screw 11900122100222M8GB/T61701型六角螺母HexagonNut 126108001900501FMV支架FMV Bracket 13900130500063M6×16GB/T70.1-8.8-Zn.D内六角圆柱头螺钉Hexagon Socket Cap Screw 14900122100193M6GB/T61701型六角螺母HexagonNut 15900038623653Q218B0665内六角圆柱头螺钉Hexagon Socket Cap Screw 16900122100193M6GB/T61701型六角螺母Hexagon Nut 176108001900311八喷嘴FMV FMV
进气管部件Air Intake Pipe Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1130342461电子节气门Electric Throttle 2130329571进气弯管Intake Connecting Pipe 3900130500014M10*20-12.9 GB70内六角圆柱头螺钉Hexagon Socket Cap Screw 4011105604M8*20-12.9 GB70内六角圆柱头螺钉Hexagon Socket Cap Screw 56108001900103混合器垫片Mixer Gasket 6130342481进气温度和压力传感器T/MAP sensor 7900135500091Q218B0620内六角圆柱头螺钉Hexagon Socket Cap Screw 8130504151废气旁通阀进气管支架Exhaust Relief Valve Intake Pipe Bracket 9130503822线束支架Harness Bracket 10011105604M8*20-12.9 GB70内六角圆柱头螺钉Hexagon Socket Cap Screw 11130504341进气弯管Intake Elbow
电磁阀部件Solenoid Valve Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
EnglishDesignation
16126001903361电磁阀Solenoid Valve 2130586402燃气接头Gas Connector
36126001909971电磁阀支架Solenoid Valve Bracket
46126001909952卡夹Clamp
5900112700684M6×16GB六角头螺栓Six Hexagon Head Bolts
6900143500034Q40306弹簧垫圈Spring Washer
I 7900143300024Q40106平垫圈Plain Washer
8900122100194M6GB/T61701型六角螺母Hexagon Nut
稳压器部件Manostat Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
16126001905131稳压器Manostat 26126001903352燃气接头Gas Connector
36126001909952卡夹Clamp
46126001909941稳压器支架Manostat Bracket
5900143500034Q40306弹簧垫圈Spring Washer
I 6900143300024Q40106平垫圈Plain Washer
7900122100194M6GB/T61701型六角螺母HexagonNut
高压滤清器部件Fuel Filter Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
16126001903671滤清器支架Fuel Filter Bracket 2130556501高压燃气滤清器High Pressure Gas Filter 32螺栓3/8-16 UNC bolt 4900039302612Q40108平垫圈Plain Washer 900039311022Q40308弹簧垫圈Spring Washer
I
减压器部件ReductorSubassembly
序号
Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1130504481减压器Reductor 2130520681燃气接头Gas Connector 3130521151减压器支架Reductor Bracket
信号发生器总成（13034858）Signal Generator Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1130348541传感器垫块Sensor Bearer 2900130500264M5×8 GB/T70-8.8-Zn.D内六角圆柱头螺钉Hexagon Socket Cap Screw 39001423000745GB/T955波形弹性垫圈Wave Spring Washer 4130348461盖板Cover Plate 5900122200031M14×1.5 GB/T6171-H.Y1型六角螺母细牙Hexagon Nut, Fine Pitch Thread 690014170002114GB/T859-H.Y轻型弹簧垫圈Light Spring Washer
7C62.40.03.20021传感器齿盘Signal Generator Plate 8130348471信号发生器壳体Signal Generator Housing 9900180100021M8×1 JB/T940.1直通式压注油杯Straight Hydraulic Grease Nipple 106126009800031接座Seat 119001602000126205 GB/T276深沟球轴承Ball Bearing 126126009800051轴承支管Bearing Spacer 131********信号发生器旋转轴Signal Generator Revolving Spindle 146126009800041压板Pressure Plate 15900130500274M5×12GB/T70.1-8.8-Zn.D内六角圆柱头螺钉Hexagon Socket Cap Screw 16130348531连接盘Connecting Plate 17900122200031M14×1.5 GB/T6171-H.Y1型六角螺母细牙Hexagon Nut, Fine Pitch Thread 1890014170002114GB/T859-H.Y轻型弹簧垫圈Light Spring Washer 11900122200031M14×1.5GB/T6171-H.Y1型六角螺母细牙Hexagon Nut, Fine Pitch Thread 1290014010003114GB/T93标准型弹簧垫圈Standard Spring Washer 131********连接盘Connecting Plate 146126009800041压板Pressure Plate 151********信号发生器旋转轴Signal Generator Revolving Spindle 166126009800051轴承支管Bearing Spacer 179001602000126205 GB/T276深沟球轴承Ball Bearing
18900175200111B20×35×7GB/T9877.1内包骨架旋转轴唇形
密封圈
Oil Seal
燃气管Gas Pipe
序号
Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
EnglishDesignation
1130582701200mm燃气管Gas Pipe 2130582721145mm燃气管Gas Pipe
增压器进、出水管Turbocharger Water Inlet and OutletPipe
序号
Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1011192432空心螺栓Hollow Bolt 2130387321增压器进水管Turbocharger Water Inlet Pipe 31305041311增压器水管螺座Turbocharger Water Pipe Bolt Holder 46126001902961空心螺栓Hollow Bolt 5130387351增压器进油管Turbocharger Lubrication Pipe 6130387331增压器回水管Turbocharger Water Outlet Pipe 7130503803管夹组件Pipe Clip Module
废气控制阀及进、出气管Waste Gate Control Valve and Inlet and Outlet Pipe
序号
Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1130387471废气控制阀出气管Waste Gate Control Valve Outlet Pipe 2130341831废气控制阀Waste Gate Control Valve 3900130500472M4×8GB/T70.1-8.8-Zn.D内六角圆柱头螺钉Hexagon Socket Cap Screw 4900143300012Q40104平垫圈Plain Washer 5900143500012Q40304弹簧垫圈Spring Washer
I
6130504141废气控制阀支架Waste Gate Control Valve Bracket 7130387361废气控制阀进气管Waste Gate Control Valve Inlet Pipe
指针Index
序号 Pos.
件号 Part No. 数量 Quan. 规格标准 DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1 .13050417 1 指针 Index 2
90012210022
1
M8 GB/T6170
1型六角螺母
Hexagon Nut
电器控制箱组件Electric Control Box Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
16126001903431电器控制箱Electric Control Box 2130341871点火模块ICM 3900038623274Q218B0625内六角圆柱头螺钉Hexagon Socket Cap Screw 4900143300024Q40106平垫圈Plain Washer 5900143500034Q40306弹簧垫圈Spring Washer 6900038712324Q340B061型六角螺母Hexagon Nut 76126001902471发动机控制模块ECM 8900038623653Q218B0665内六角圆柱头螺钉Hexagon Socket Cap Screw 9900143300023Q40106平垫圈Plain Washer 10900143500033Q40306弹簧垫圈Spring Washer 11900038712323Q340B061型六角螺母Hexagon Nut
传感器组件Sensor Subassembly
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
16126001902291机油温度压力传感器Oil Temperature And Pressure Sensor 26126001902431湿度传感器Humidity Sensor 36126001903462MAP传感器MAP Sensor 46126001903401湿度传感器座Humidity Sensor Seat 5130600724NGP传感器Nature Gas Pressure Sensor 6130600714NGT传感器Nature Gas Temperature Sensor 76126001902281水温传感器Water Temperature Sensor 813034188113034188氧传感器Universal Exhaust Gas Oxygen Sensor 96126001902423相位传感器Phase Sensor
水管接头Water Pipe Tie -in
序号 Pos.
件号 Part No. 数量 Quan. 规格标准 DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation 1 13058650 1 水管接头 Water Pipe Tie -in 2 13058271 1 汽化器取水接头 Carburetor Water Fittings 3 13055850 1 减压器取水接头 Reducer Water Fittings 4
612600190309
1
90°焊接弯头
90°Welding Elbow
备件箱中燃气管Gas Pipe In Spare Parts Box
序号 Pos.
件号 Part No.
数量 Quan. 规格标准 DIN/FremdfabrNr. 中文名称
Chinese Designation
英文名称 EnglishDesignation
1 1 两端180° 燃气管 Gas Pipe 两端90° 燃气管 Gas Pipe
一端180°一端90°
燃气管
Gas Pipe
备注：配套厂家可参照表1选购燃气管规格
Notes ：The length of gas pipe can be determined according to the requirement of Lieferant.
线束及接插件Harness and Connectors
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
1130587111发动机线束Engine Harness 21ECU线束ECU Harness 3130586911套a set高压点火线总成Ignition Cable 46126001904921套a set整车接口接插件Vehicle Connector 备注：配套厂家可参照表2选购ECU线束
Notes：The mating manufacturers can choose the length of ECUaccording to the requirement
电子脚踏板及接插件Electronic Pedal And Connectors
序号 Pos.
件号 Part No. 数量 Quan. 规格标准 DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation 1 13034193 1 35° 电子脚踏板 Electronic Pedal 2 13050439 1 45° 电子脚踏板 Electronic Pedal 3
612600190363
1套 a set
脚踏板接插件
Foot Pedal Connector
备注：配套厂家可根据要求选购电子脚踏板型号
Notes ：The mating manufacturers can choose the type of electronic pedal according to the requirement
催化转化器Purifier
序号Pos.
件号
Part No.
数量
Quan.
规格标准
DIN/FremdfabrNr.
中文名称
Chinese Designation
英文名称
English Designation
11
普通两端带法兰
Ordinary With Flange
催化转化器Purifier
21
集成消音器不带法兰
Integrated Silencer Without
Flange
催化转化器Purifier
备注：配套厂家可参照表3选购催化转化器
Notes：The mating manufacturers can refer to table 3 to choose the type of purifier
附表1：燃气管规格统计表
附表2：ECU线束统计表
附表3：催化转化器统计表。