AGV装配线技术方案

长安福特汽车有限公司南京公司

Changan Ford Automobile Co., Ltd. Nanjing Company

发动机、前后桥AGV系统

Engine & Axel AGV System

技术方案

Technical Plan

沈阳新松机器人自动化股份有限公司

Shenyang SIASUN Robot & Automation Co., Ltd.

目录Contents

1. 概述Summary (4)

2. 设计依据Design Gist (5)

2.1 生产工艺基本要求Basic Requirement of Production Process (5)

2.2 现场基本技术条件Basic Field Technical Condition (5)

2.3 责任范围Responsibility Scope： (6)

3. AGV装配输送系统概述AGV Assembly & Transportation System Summary (7)

4. 自动导引车AGV系统技术指标Automated Guided Vehicle AGV System Technical Specification (9)

5. AGV工作过程描述AGV Working Process Description (11)

6. 发动机装配升降工作台Engine Assembly Lifter Worktable (14)

6.1 伸缩套筒式升降工作台Extension Sleeve Lifter Worktable (14)

6.2 剪式液压机构升降工作台Scissor Hydraulic Lifter Worktable (16)

6.3 托盘底面距发动机最高点距离与升降平台高度关系计算Calculation on the Relation Between Distance from Pallet Bottom to Engine Zenith and Height of Lifter Table (19)

7. 后悬装配举升装置Rear Suspension Assembly Lifting Equipment (22)

7.1 伸缩套筒式升降工作台 (22)

7.2 剪式液压机构升降工作台Scissor Hydraulic Lifter Worktable (24)

7.3 升降平台上平面到地面的高度计算Calculation on the Height from the Plane of the Lifter Table to the Ground (26)

8. 不同轴距车体装配实现Body of Different Wheelbases Assembly Realization (28)

9. AGV 动态装配解决方案AGV Dynamic Assembly Solution (29)

10. AGV 主要设备AGV Main Equipment (29)

10.1 AGV（LGV）车载控制器AGV（LGV）Vehicle Controller (29)

10.2 AGV（LGV）驱动系统AGV（LGV）Drive System (30)

10.3 导航系统Navigation System (30)

10.4在线自动充电系统Online Automatic Charge System (32)

10.5无线局域网通讯系统Wireless LAN Communication System (33)

10.6驱动控制系统Drive Control System (34)

10.7非接触防碰装置Non-contact Bumper Device (35)

11. AGV安全系统AGV Safety System (35)

11.1非接触防碰装置Non-contact Bumper Device (35)

11.2接触式防碰装置Contact Bumper Device (36)

11.3离线保护系统Offline Guarding System (36)

11.4信息交互系统Information Exchange System (36)

11.5紧急停车系统Emergency Stop System (37)

11.6多AGV避碰Multi-AGV Collision Prevention (37)

12. AGV控制台和调度管理系统AGV Console & Dispatching Management System (37)

12.1 AGV控制台AGV Console (37)

12.2调度管理系统Dispatching Management System (38)

13. AGV车载控制系统和数据采集AGV Vehicle Control System & Data Collection (40)

14. 导航线的铺设Navigation Line Paving (41)

15. AGV系统特点AGV System Characteristics (42)

15.1 高速无线局域网的建立和应用Setup and Application of High-speed Wireless LAN (42)

15.2 AGV运行的灵活性Flexibility of AGV Running (43)

15.3 高精度导航系统High Accuracy Navigation System (43)

15.4 友好的人机界面User Friendly Human Machine Interface (44)

15.5 完善的自诊断系统Perfect Self-diagnosis System (44)

15.6 AGV可靠性措施Measures on AGV Reliability (44)

15.7 在线快速自动充电方法和快速充电电池的应用Online Automatic Instant Charge Method and Application of Instant Rechargeable Battery (46)

15.8 故障修复时间（MTR）Mean Time of Repair（MTR） (47)

AGV系统的故障修复时间有两类：There’re two kinds of MTR for AGV system: (47)