喷涂聚脲技术领域的新进展_聚天门冬氨酸酯聚脲_黄微波
- 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。
HINA PAINT 2005.08
中国涂料
C
聚天门冬氨酸酯聚脲
黄微波,刘培礼,胡松霞,卢 敏(海洋化工研究院,青岛266071)
摘要:介绍了聚天门冬氨酸酯聚脲的主要构成,对比讨论了其特性、反应活性和材料性质,提供了施工应用参考配方。
关键词:喷涂聚脲;聚天门冬氨酸酯
中图分类号:TQ637 文献标识码:B 文章编号:1006-2556(2005)08-0036-03
聚天门冬氨酸酯SPUA材料,是近年来聚脲工业领域出现的一种新型脂肪族、慢反应、高性能涂层材料,被称为第三代聚脲。可以制备高耐候性和耐化学腐蚀的防护涂
的诱导效应使得它在与HDI三聚体的反应过程中,表现出“减速”作用。通过人为增加聚天门冬氨酸酯分子中空间冠状结构的位阻密度,就能够合成出降低反应活性、延长能聚丙烯HDI三
具体
:聚天门
酸酯粘度
HDI三聚
凝胶时工寿命可以从5 min拓宽到2h以
上;喷涂一道就可达到0.6mm;涂层表面无气孔产生;配方体系的可调节范围很宽;对紫外线有很好的耐受性,光泽持久、色彩稳定、不泛黄;喷涂时的材料损耗少;固体含量可以从70%调节到100%。
3反应活性
聚天门冬氨酸酯与HDI三聚体的反应活性见表3。结果表明:两者的反应活性远远低于以往的脂肪族、芳香族扩链剂。因此,人们就可以按照施工季节的户外环境温
喷涂聚脲技术领域的新进展——
度,确定B料的组成,从而有效地掌握施工节奏和进度,大大提高施工效率,节约材料和费用。
天门冬氨酸酯与芳香族预聚物的反应活性如表4所示。从该表可以发现:空间位阻效应、异氰酸酯种类对聚天门冬氨酸酯的反应活性影响很大。据此,可以按照配方设计的需要,人为地制备出凝胶时间在数分钟至数小时的喷涂体系,满足不同使用场合的需求。
表4中还有一个有趣的现象:聚天门冬氨酸酯与TDI预聚物的反应活性远远低于它同MDI预聚物的反应活性,这说明TDI预聚物分子结构中NCO的空间位阻效应比MDI预聚物大得多,所以,其凝胶时间明显延长。
4材料性能
选择不同的聚天门冬氨酸酯与
NCO含量为20.5%的HDI三聚体反应,所生成的SPUA材料的拉伸强度和伸长率差别很大,见表5。它表明 :含有环己烷结构的DesmophenNH XP-7068和Desmophen NH1420样品的拉伸强度都在45MPa以上,但断裂伸长率只有4%,基本上属于刚性材料。而含有直链烷烃结构的Desmophen NH 1220和Desmophen NH XP-7161样品的拉伸强度都只有(12~16)MPa,但是,其断裂伸长率比环己烷结构有了显著的提高。特别是不含侧甲基的Desmophen NH XP-7161样品,其断裂伸长率达到了84%,从而成为一种很有韧性的材料,这一点与通常的MDI基SPUA材料差
别很大,主要原因系两者的相分离特性不同。
如果选择相同的聚天门冬氨酸酯与不同异氰酸酯结构、不同NCO含量的芳香族预聚物进行反应,所生成的SPUA材料的拉伸强度和伸长率差别也很大,但基本上都表现为高弹性材料,见表6。
5应用实例
聚天门冬氨酸酯SPUA材料
表2几种天门冬氨酸酯的物理性能
表3
几种聚天门冬氨酸酯与HDI三聚体的反应活性
Desmophen NH 1420Desmodur XP-71002023Desmophen NH 1220Desmodur XP-71001.52Desmophen NH XP-7161Desmodur XP-71001.5—CLEARLINK(r)1000Desmodur XP-7100
15s
—表4 几种天门冬氨酸酯与芳香族预聚物的反应活性
Desmophen NH 1420MDI预聚物(16%)5—Desmophen NH 1420TDI预聚物(3%)40~6090表5 聚天门冬氨酸酯对20.5%的HDI三聚体力学性能的影响*
Desmophen NH 1420Desmodur XP-7100 46.6 4Desmophen NH 1220Desmodur XP-7100 16.0 23 **HDI三聚体,NCO含量20.5%,粘度1 000mPa.s(25℃)。
研制成功以来,得到了比脂肪族
SPUA材料更好的应用,应用领域主要在地坪施工和双组分、快速固化型面漆制备。施工聚天门冬氨酸酯地坪时,为便于涂料具有自流平性,配方设计的凝胶时间比较长,允许采用双组分物料先混合、后滚涂工艺进行施工;快速固化型面漆的施工,由于反应速度很快,通常需要使用SPUA专业设备。当然,也可以根据前面的介绍,设计出反
HINA PAINT 2005.08
中国涂料
C
表6 异氰酸酯结构和NCO含量对力学性能的影响
Desmophen NH 1420MDI预聚物(8%)17.1360Desmophen NH 1420TDI预聚物(3%)3.7430表7 聚天门冬氨酸酯地坪涂料参考配方1及参数
表8 聚天门冬氨酸酯地坪涂料参考配方2及参数
SUMMARIES
Main Problems of Steel Structure Fire-retardant Coatings and the Countermeasures against Them
Wang Huajin, W ang Xianming etc. (11) Abstract: This paper analyzes main problems in durability, safety, test and application of steel structure fire-retardant coatings, and points out methods to solve them from the points of market management, application and test standards. Keywords: steel structure; fire-retardant; problem; countermea-sure
International Research Status and Development Trend of Fluorocarbon Powder Coatings
Gong Yongzhong, Wanglei etc.(18 ) Abstract: This paper introduces international research status and development of fluorocarbon powder coatings focusing on ther-mosetting fluorocarbon powder resin and coatings and compares performances and uses of thermoplastic fluorocarbon coatings with thermosetting fluorocarbon powder coatings, and points out the development trends of fluorocarbon powder coatings for the future.
Keywords: fluorocarbon powder coatings; thermosetting; thermoplastic; development trends
Synthesis and Performance Discussion of Dually Cured Acrylic PU Yu Zongping (21 ) Abstract: This paper introduces the dually cured oligomers from TDI with TMPDE and hydroxypropyl acrylate and discusses the influence of materials adding order, selection of catalyst and etherification grade of TMPDE on the synthesis. It also tells the use performances such as dual cure and yellowing resistance. Keywords: acrylic PU; synthesis; dual cure; yellowing resis-tance
Preparation of Antirust Coatings with Ferrotitanium Com-plex He Jianhua, Y e Shaoying etc. (24 ) Abstract: This paper narrates the preparation of environment friendly alkyd antirust coatings with ferrotitanium complex an-tirust pigment.
Keywords: ferrotitanium complex antirust pigment; alkyd anti-rust coatings; low cost; environment friendly
Preparation of Polyester Coil Coatings
Chen Xirong , Liu Shuiquan (26 ) Abstract: This paper introduces the preparation of coil coat-ings film from high reactivity polyester and amino resin at high temperature for 1-2minitues. The films are of good weatherabil-ity and molding performances.
Keywords: polyester; amino resin; isocyanate; catalyst; cure Selection of Fluorocarbon Resin and the Comparison of Prop-erty and Price Jiang Caixing , Zhou Fugen (31 ) Abstract: To reduce the cost, we selected FEVE resins with eligible quality to test and compare their performances; and de-pending on this we prepared high performance fluorocarbon coat-ings of low price.
Keywords: FEVE fluorocarbon resin, ageing resistance, com-parison
Acrylate Coatings Modified by Potassium Methane-siliconic Alkoxide Used on Plasterboard
Yang Bo, Liu Donghui etc. (34 ) Abstract: The title waterproof latex coatings used on plaster-board are prepared through the copolymerization of potassium methane-siliconic alkoxide and acrylate. When the use level of potassium persulfate initiator is 0.95%, water sorption of plas-terboard in 2h is 2.23%; and when the use level of potassium methane-siliconic alkoxide is 9.56%, plasterboard is of good antipollution; 8.27% and 8.40%, good smear resistance. Keywords: potassium methane-siliconic alkoxide; modified acrylate; copolymer latex; pollution resistance Polyaspartic, New Material of Spraying Polyurea T echnol-ogy Field Huang Weibo, Liu Peili etc. ( 36 ) Abstract:This article introduces main components of polyaspartic; discusses its characteristics, reactivity and proper-ties as material and gives the reference compositions in application.
Keywords: spray; polyurea; polyaspartic
Warship Anticorrosion Coatings and Application
Cao Jingyi, Yin Dexiang etc. (39 ) Abstract: This article lists main manufacturing companies of warship coatings in China depending on the market status. Also, according to the use demands of every part of warships, it gives the serializing coatings system and application scheme. Main development trends are high performance, easy application, economy, and energy-saving and environment protection. Keywords: coatings; application; warship; development; present status
Familiar Problems in Container Coating Gu Xudong( 42 ) Abstract: This article introduces the coating characteristics and basic technology requirements of containers, analyzes the fa-miliar problems in container coating and tells how to solve them. Keywords: container; application; sagging; pinhole; cratering; flooding; floating
Analysis on the Factors Influencing Powder Stability
Liu Hong, Xiang Yuhua etc. (44 ) Abstract: This article introduces the harm when powder coat-ings are affected with damp, analyzes the factors influencing the powder coatings damped from the points of compositions, par-ticle size of powder and conditions of production and spray and points out how to improve the stability of powder coatings. Keywords: powder coatings; stability; influencing factors