MIAS伸缩货叉产品选型手册2017
LD-2017 提高抬升设备产品目录说明书
L i f t i n g D e v i c es2Lifting BeamsEconomicalAdjustable Spreader/Lifting Beam.............................................................4 Adjustable Lifting Beam ............................5 Fixed Spread Lifting Beam .................. .....6 Basket Sling Lifting Beam ........................7I ndustrialLow Headroom Multiple Spread Lifting Beam .....................................8-9 Heavy Duty Twin Basket Sling Lifting Beam ..................................................10 Twin Hoist Lifting Beam ...........................11 SpreaderFixed Spreader Beam...............................12 Adjustable Spreader Beam.......................13 Modular Spreader Beam (14)Coil LifterD ixon Coil Hook with PivotingWedge ....................................................15 . H eavy Duty Coil Hook (15)Construction ToolsBeam/Girder ClampsBeam Flange Clamp ..............................16 Beam Grab .............................................17 Pipe & Manhole Lifting Pipe Grab ..............................................18 Girder Clamps .......................................19 Pipe Tongs .............................................20 Concrete Manhole Lifter ........................21 Manhole Sleeve Lifter ............................22 Tea Cup Pipe Carrier .............................23 Tea Cup Sling ........................................23 Pipe Pick ...............................................24 Barrier Grab . (25)TABLE OF CONTENTSFork Lift AccessoriesBooms F ixed Fork Lift Booms ...................................26 S ingle Fork Hook ...........................................26 T elescoping Fork Lift Booms .........................27 D ouble Fork Beam ........................................27 P ivoting Fork Lift Booms . (28)Specialty ProductsFiberglass Battery Lifting Beam .......................29 Battery Lifting Beam, Low Headroom.......................................................................30 Adjust-A-Link (Chain)........................................31 Adjust-A-Leg (Wire Rope) (32)Gantry CranesFixed Steel ................................................ 33-35Adjustable Steel ..........................................36-40 Fixed Aluminum ...............................................41 Adjustable Aluminum (42)The Slings You Need With The Support You Want3Quality Engineered ProductsAll of the products in this catalog have been engineered and produced to the highest quality standards and meet or exceed all applicable U.S. government standards including OSHA and ASME B30.20 AND B30.9. Random proof testing is standard. Proof testing with certification is available upon request for a nominal charge.Product OverviewAllow for multiple pick points ofthe load for balance or supportissues. Spreader Beams have a top rigging that add stability to the lift. Available in 9 standard styles.Beam/Girder ClampsFor use in lifting and positioning structural beams. Two styles may also be hung from load bearing beams to suspend hoists or other lifting devices.Coil LiftersUse to lift, manipulate and reposition coils. Requiresminimum aisle space equal to Lifter arm length. Available in 2 standard styles.Gantry CranesThese portable cranes allow for the pick up and transport of a load wherever you have asmooth and level floor. Available in either steel or aluminum, fixed or adjustable height.Pipe & Manhole LiftingFor the lifting and positioning of steel, iron and concrete pipes.Pipe Grabs are for metal pipes. Pipe Picks and Tea Cups for concrete pipes.Barrier GrabsScissor style grab is the easy way to lift and move concrete road barriers. Auto-latch for hands-off operation.Forklift AccessoriesThree styles of booms and two hook devices provide added lifting capabilities to your forklift trucks.Battery Beams provide a non-conductive lifting method for industrial batteries.Adjust-A-Leg slings allowcontrolled lifting of loads where lift points are not equidistant from the load’s center of gravity.Specialty Products4FEATURES• Use for 2, 3, or 4-Point lifting, or as a spreader beam (optional top rigging)• Adjustable lifting points• Handles both wide and unbalanced loads • Low headroom capability • Shackles included • 6" spread adjustments • 4" bail adjustmentsOPTIONAL• Pair of swivel hooks*• Top chain rigging available ECONOMICAL LIFTING BEAMSAdjustable Spreader/Lifting Beam (ASLB16)HeadroomSpread Min .5Adjustable Lifting Beam (ALB17)Bail Adjustment forunbalanced loads* For Optional Swivel Hooks, add an “S” to part No. Contact Lift-All for added cost.FEATURES• Adjust bail horizontally for lifting unbalanced loads • Provides clearance in low headroom applications • Spread adjusts in 6” increments • Shackles includedOPTIONS• Pair of swivel hooks - Code S*ECONOMICAL LIFTING BEAMS6ECONOMICAL LIFTING BEAMSFEATURES• Fixed spread lifting • Eye hooks with latches• Sealed construction for cleaner beamFixed Spread Lifting Beam (FSLB19)7Basket Sling Lifting Beam (BSLB18)FEATURES• Best beam for low headroom applications • Fixed spread lifting• Bent bar hooks allow for 2" wide sling eyes - One set for 3' & 4' spreads - Two sets for 6' - 12' spreads •Spread 2 is 1/2 of Spread 1ECONOMICAL LIFTING BEAMS8FEATURES• Great for low headroom applications• Swivel hooks with latches standard•3' & 4' beams have 2 spreads•Beams 6’ and longer have 3 spreads(Inner spread lengths are shorterthan outer spreads by 1' increments•Additional or repositioned holesavailable INDUSTRIAL LIFTING BEAMSLow Headroom Multiple Spread Lifting Beam (LHLB20)9Extra HolesAllows for extra hook positions in addition to the standard holes.Specify number and spread.Low Headroom Multiple Spread Lifting Beam (continued)Options:Extra HooksAllows for multiple pick points.Saves time from having to move hooks.FasPinsAllows for easyrepositioning of hooks.Recommended for frequenthook position changes.INDUSTRIAL LIFTING BEAMS10FEATURES• For use with slings in a basket hitch• Latch hooks designed to minimizesling eye damage•3’ and 4’ lengths (total of 4-hooks)• Two sets of fixed hooks are standardfor all lengths over 4' (total of 8-hooks)• Inner spread is 1/2 of outer spread • Extra spreads available upon requestINDUSTRIAL LIFTING BEAMSHeavy Duty Twin Basket Sling Lifting Beam (HDLB22)Two sets of Fixed Hooks (total of 8-hooks) shown11FEATURES• Use two (or more) hoists to increase lifting stability • Swivel hook with latch standardTwin Hoist Lifting Beam (THLB25)INDUSTRIAL LIFTING BEAMSCenter hook offset to accommodatehoists of unequal capacities.Custom pick points for both topand bottom.Center bail and extra pair of hooks for maximum versatility.T = Bail Thickness12FEATURES• Ideal where headroom is not limited • A dds stability to lift • Chain rigging standard •Wire rope rigging availableFixed Spreader Beam (FSB30)SPREADER BEAMS* Add a "W" for Wire Rope RIgging* Add an "A" for Adjust-A-Link Rigging13SPREADER BEAMSAdjustable Spreader Beam (ASB32)FEATURES• Great versatility and stability where headroom is not limited • Chain rigging standard • Wire rope rigging available•Telescoping spread adjusts in 1 inch increments* Add a "W" for Wire Rope RiggingSpread14SPREADER BEAMSModular Spreader Beam (MSB14)FEATURES• Designed to accommodate spreads from 10' to 22'• 1-Ton and 2-Ton capacities • Lightweight• Faspin with lanyard allows for quick adjustment of spread in 1' increments• Hair pin cotter to rigging attachment • Designed and manufactured to ASME standardsRecommended Optional Top Rigging (add "R" to part number)Two (2) Sets of 2-Leg Tuflex Roundslings per BeamMinimum Rigging Angle 45°Outer TubeInner Tube - each system contains (2)Short TubeLifting Eye Dimensions15COIL LIFTERSDixon Coil Hook with Pivoting Wedge (DCH80)Heavy Duty Coil Hook (HDCH82)FEATURES• For easy upending of coils from horizontal to vertical • Pivoting wedge great for lifting stacked coils • Wedge also acts as a coil retainer• Excels in use with small, lightweight coils • Good for limited overhead clearance•Standard handle for easier coil positioningFEATURES• Designed for heavy duty applications• High tensile alloy steel plate reduces physical size and weight • Counter balanced to hang level when empty • Inside radius on hooks avoid coil edge contact • Guide handles for ease of hook positioning • Handles a wide range of coil widths•Available with optional padding for additional coil protectionThroat16CONSTRUCTION TOOLSBeam Flange Clamps (BFC)Great for the lifting of, or suspension from, I-BeamsFEATURES• Rated load capacities from 1 to 10 metric tons.• Proof test with certificate.• Lightweight and portable design.• Left-hand thread and right-hand thread screw spindle allows for rapid clamping and unclamping.• Lock nut prevents inadvertent loosening of clamp.• Jaw opening adjusts to a wide range of beam types and flange widths.• Use only for vertical loading.• Built-in suspension pin provides lower headroom.• Powder coated finish.• Available with Large Bail option for oversized hoisthooks.• 5:1 design factor meets portions of ASME B30.16.• Complies with ASME B30.20 and BTH-1 standardOPTION LB Large BailApplicationsAllows for the capability of hanging hoists orrigging from an overhead load bearing structure.For lifting and positioning structural beams. Can be used in pairs in conjuction with a spreader beam for additional versatility.17FEATURES• Heavy-Duty design for lifting wide flange beams and plate girders • Recessed base accepts studs in beam surface• Eliminates need for slings, chokers and spreader barsCONSTRUCTION TOOLSBeam Grab (F)For vertical lifting only, not suspensionOperation:1. Lower grab onto beam.2. Lift arms, if necessary, to slide under beam flange.3. As beam is lifted, pressure forces arms together to secure beam.4.The heavier the beam, the greater the clamping force.W18FEATURES• Automatically clamps to pipe when lowered onto it • Moveable outriggers stabilize the pipe during lift • No blocking required• Quick and efficient handling of properly balanced pipeCONSTRUCTION TOOLSPipe Grab (C OR S)(For cast iron or steel pipe only)Operation:1. Lower grab onto approximate center of pipe. Grab will open and seat on pipe.2. Lift slowly to check for pipe balance. Never exceed a 15° angle.3. If angle exceeds 15°, lower pipe and reposition grab.19FEATURES• Efficiently handles wide flange beam sections and plate girders • Design ensures positive grip and minimum maintenance• Thread screw spindles allow for quick clamping and unclampingCONSTRUCTION TOOLSGirder Clamps(Use for vertical lifting only)OperationFor lifting and positioning structural beams. Can be used in pairs in conjunction with a spreader beam for additional stability.WARNINGUse for vertical lifting only20FEATURES• Pipe Tongs are made of sturdy construction to handle pipe, round bars, castings, etc.• Tongs are provided with bare steel curved gripping arms• Optional replaceable urethane pads available to protect smooth or polished surfaces• Load must be balanced and controlled when lifting • May be used in pairs with a lifting beam for added stabilityCONSTRUCTION TOOLSPipe Tongs (PTL)(For vertical lifting only, not suspension)Decreasing the load by bumping or substantial imbalance can, under certain circumstances, loosenthe grip. Do not use in diameters other than those specified on nameplate.Specifications - Fixed DiameterSpecifications - Adjustable DiameterFixedAdjustable21FEATURES • Designed for 4"- 6" concrete wall thickness • Will not damage concrete seat• Legs can be quickly positioned to balance load • 2-Leg and 3-Leg models available • Conforms to ASME B30.9 & B30.20Note: Constant tension required to maintain positive load contact.CONSTRUCTION TOOLSConcrete Manhole Housing Lifter (MHL)2-Leg Model3-Leg Model22TWO LEG LIFTERS THREE LEG LIFTERSFEATURES• Easy to attach and release from sleeve•The quick and easy way to place castmanhole sleeves•2-Leg or 3-Leg models availableManhole Sleeve Lifter (MCL)Note: Flange diameter range 12"- 30".CONSTRUCTION TOOLS23FEATURES• Efficiently handles concrete water and sewer pipes • Three sizes available to lift up to 18 tons • Standard hand grip for ease of installation• Optional spoon handle available to assist Tea Cup placement (Model TC66 only) in small diameter pipesCONSTRUCTION TOOLSTea Cup Pipe Carrier (TC)Tea Cup Sling (TCS)For use with Tea Cup Carriers • 5 ft. standard lengthOPERATION1. Drop TCS Sling down through hole in pipe2. Align and insert Tea Cup Pipe Carrier onto sling3. Lift pipeModel TC66**Tea Cup Spoon Handle (TCSH)• Includes Bolt-on Lip • Length: 61.1”24FEATURES• Simple and fast• No need to reach inside the pipe• Worker remains above the pipe at all times •Use to easily join length of pipeCONSTRUCTION TOOLSPipe Pick (PP)For concrete pipe onlyLift arm counter-weighted for easy removal25FEATURES•New, compact & rugged design holds up to the work environment where barriers are used.• H andles concrete barriers from 6” – 12” nominal width at the top of barrier.• Stainless steel Auto-Latch.• Auto-Latch mounting insures proper alignment.• L ocating assembly orientates tong on barrier without operator intervention and will pivot when grab is set on the ground.• Gripping pads pivot to conform with the load.• Replaceable polyurethane pads protect barrier.• Alloy steel dog-point pads bite into painted barrier surfaces (typical in coastal areas). • Centering guide cut out on grab shoe helps to properly center tong over barrier for a level lift.• Extended handles on each side keep operator away from load and can be adjusted as needed.•Lifting eye allows for easy hook attachment,self-centers rigging, and will accommodate a fork.CONSTRUCTION TOOLSOperationPlace tong on barrier, lower crane completely todisengage the Auto-Latch.Lift and position barrier in desired location.Lower crane, line must goslack to engage Auto-Latch, lift tong off barrier and repeat!Barrier Lifting Grab (BRG74)26FEATURES• Easy attachment - no tools required • Welded construction for durability • Promotes versatility of fork lift trucks • 3,000 lb. rated capacityFEATURES• Fixed length beam design• Restraining chain with grab hookFORK LIFT ACCESSORIESFixed Fork Lift Booms (FFLB)FFLB-15 Single Pick Point• Use with 1" or 2" wide web sling • Optional swivel hook availableFFLB-40 Multiple Pick Points• 5 alternate hook positions at 1 foot intervals • Fixed or swivel hooks availableSingle Fork Hook (SFH)FFLB-15FFLB-40Swivel HookFixed Hook Fixed HookSwivel Hook27FORK LIFT ACCESSORIESTelescoping Fork Lift Booms (TFLB)FEATURES • T elescoping boom for versatility • T -Pin locks boom into position • Handle on end for easy extension of boom • Swivel hooks with latch standard • Restraining chain with grab hook standard •12-ft maximum horizontal reachDouble Fork Beams (DFB)FEATURES• Easy attachment - No tools required • Welded construction for durability •Promotes versatility of fork lift trucks28FEATURES• Vertical adjustability in five increments up to a maximum of 40 degrees • Telescoping boom for versability • T-Pin locks boom into position• Handle on end for easy extension of boom • Swivel hooks with latch are standard• Restraining chain with grab hook standard reach •Vertical pivoting boom to 6’-4” heightFORK LIFT ACCESSORIESPivoting Fork Lift Booms (PFLB)29FEATURES• Non-conductive fiberglass beam construction • Up to 70% lighter than other beams• Models for handling batteries of equal length or unequal lengths • Heavy duty capacities of 4,800 lbs. and 7,000 lbs.• Acid resistant, coated polyester straps and hooks • 36" standard spread - custom lengths available • Swivel hooks standardSPECIALTY BEAMSFiberglass Battery Lifting Beam (BLB)Adjustable (BLBA)Optional J HooksAvailable in place of swivel hooksNote: Maximum spread range is 12"* Add a "J" to Part No. for Optional J Hooks30FEATURES• Low Headroom, 18.28”• Adjustable to handle batteries of different lengths • Non-conductive beam• Acid-resistant, coated polyester straps • Swivel hooks standard •J-Hooks availableSPECIALTY BEAMSBattery Lifting Beam (BLBLHA)Low Headroom, AdjustableJ Hooks AvailableSwivel Hooks Standard31FEATURES• Chain cannot be removed from the master control plate, assuring the capacity rating will not be compromised• Alloy steel master control plate for strength and reliability • Each assembly serialized for traceability• Complies with OSHA - proof tested and certified• Grade 100 chain provides approximately 25% higher capacities than our previous Adjust-A-Links - replaces larger, more expensive slings• New angled plate design reduces bending torque on chain and plate - reduces wear and extends sling life• Wider top bearing surface reduces wear to both plate and crane hook• Versatile - one sling does many jobs• Using two Adjust-A-Links on the same crane hook eliminates the need for expensive triple and quad chain slings • Heat treated alloy steel construction for long sling life• Yellow powder coating on master plate and hooks prevents rust and extends sling life• More compact plate design fits larger hooks for easier rigging • Less bulky than typical double adjustable chain slings • High visibility yellow fittings make assembly easy to spot• Easily adjustable to accommodate a wide range of applications •No time wasted searching for just the right slingSPECIALTY SLINGSAdjust-A-LinkAdjustable 2-Leg Chain SlingSingleDoubleBasketNever exceed rated capacities.Chain must be seated at the base of adjusting slot of the Master Control Link.Note: To order latches on hooks, add an ‘L’ after the first 5 numbers in the part number (i.e., 30001LG10)32FEATURES• Easily adjust the legs for a level lift of unbalanced and non-symetrical loads• Can be locked in place for repetitive lifts • Use in pairs for 4-point lifts• Can be used as top rigging for spreader beams • Great as rigging to move machinerySPECIALTY SLINGSAdjust-A-LegThe adjustable, 2-Leg Wire Rope Sling* Reach should be a length of 70% or greater of the distance between pick up points.Level lifting of non-symetrical loads where lift points are not equidistant from center of gravity.Operation:For a level lift, adjust the leg lengths so that the master plate is above the approximate center of gravity. Test position by lifting only until one end of the load is raised. Lower and reposition master plate and legs for another test. Repeat until load raises without tilting. Adjust-A-Leg must be loaded to at least 10% of rated capacity before legs will fully lock into place.Level lifting of symetrical loads where lift points are not equi- distant from center of load.Lifting of any load at an angle.Typical ApplicationsReachACAC33FEATURES• Balanced design allows for easy rolling, even under load • Simple bolt together construction • Includes four (4) steel swivel casters • Easy set-up and maintenance •Adjustable span 10-ft up to 16-ftGANTRY CRANESFixed Height Steel (H90)34Fixed Height Steel H90(continued)GANTRY CRANES35Fixed Height Steel H90 (continued)GANTRY CRANES36FEATURES• Balanced design allows for easy rolling, even under load• Simple bolt together construction • Includes four (4) steel swivel casters • Easy set-up and maintenance• Height adjustable down from maximum in 1-ft. increments•Adjustable span standardGANTRY CRANESAdjustable Height Steel (K90)37GANTRY CRANESAdjustable Height Steel (K90)(continued)38GANTRY CRANESAdjustable Height Steel (K90)(continued)39GANTRY CRANESAdjustable Height Steel (K90)(continued)40GANTRY CRANESAdjustable Height Steel (K90)(continued)41FEATURES• Light-weight Aluminum construction • Balanced design allows for easy rolling, even under load• Simple bolt together construction • Includes 4 poly-coated swivel casters •Easy set-up and maintenanceGANTRY CRANESFixed Aluminum (HA90)42FEATURES• Light-weight Aluminum construction • Balanced design allows for easy rolling, even under load• Simple bolt together construction • Includes 4 poly-coated swivel casters • Easy set-up and maintenance• Height adjustable in 6 in. incrementsGANTRY CRANESAdjustable Aluminum (KA90)43CONVERSION, WEIGHT & DECIMAL TABLESWeights of Various Materials and LiquidsDecimal EquivalentsManufacturing and Warehousing in:AtlantaChicago Houston Las VegasHeadquarters, Customer Service & Manufacturing:1909 McFarland Dr.Landisville, PA 17538-1810800-909-1964FAX: 717-898-1215E-Mail:*********************CustomerService:****************************LD-2017 IG 2.5M 117LIFTING DEVICES RETURN POLICY1. Items to be returned MUST BE UNUSED and in like new condition.2. An RGA number must be obtained from our Customer Service Agents. No unauthorized returns will be accepted.3. Freight for returns must be prepaid by the customer to the location designated by our Customer Service Agents.4. Requests for returns must be made within 30 days of the original shipment date.5. A 25% restocking charge will apply to all authorized returns.6. Credit will be issued after receipt, inspection and acceptance.7.Custom ordered or modified items may not be returned.。
伸缩臂叉装车总体结构设计
伸缩臂叉装车总体结构设计摘要：伸缩臂叉装车已成为高空作业设备的重要门类，是广泛应用于建筑工地、工矿企业仓库和其他工地上起升、运输、堆放砖头、木材、钢材和其他物料的一种起重运输设备，随着经济建设的发展，对其需求越来越大，对其性能的要求也越来越高。
本文主要任务是完成对伸缩臂叉装车的总体计算、整体布局、臂架结构设计及其有限元分析。
本文主要内容：⑴介绍伸缩臂叉装车的用途、国内外伸缩臂叉装车发展状况的比较、及其发展前景。
同时对臂架的结构和工作原理做了简要介绍。
⑵完成对关键铰点的布置，作业高度、作业幅度的计算，及整机稳定性的校核计算。
并绘制出整机总体布局图。
⑶臂架的结构设计，臂架的强度、刚度和稳定性计算，并用ANSYS软件进行臂架有限元分析。
同时完成臂架系统装配图，一节臂、二节臂的装配图和相关零部件的工程图。
⑷设计过程采用Pro/E软件进行三维实体建模，并进行装配，最后应用其工程图模块转化为二维工程图。
本次设计的伸缩臂叉装车参考了JCB公司的JCB530型号伸缩臂叉装车的外形尺寸，并且严格按照《起重机金属结构》、《BS_EN_1459-1999》和《机械设计手册》等相关设计规范进行设计，其性能和质量满足相关要求。
关键词：伸缩臂叉装车；稳定性；臂架；有限元分析The Frame Structure Design of TelehandlerAbstract：Telehandler is a kind of hoisting equipment which is widely used in building site、storage and other place to lift、transport、stack the tile 、wood 、steel products and other materiel . Along with the development of economic in our country, the requirement of crawler crane is larger and larger, and the request of the capability is higher and higher.the mission of this paper is to complete the frame structure design of telehandler、the design of boom structure and the finite analysis of boom.The primary contents in this paper can be concluded as follows:The use of the telehandler、the telehandler’s development comparison domestic with abroad、and the development trend of the telehandler are introduced.At the same time,the paper introduces the structure of boom and how boom works, and gives the principle of how to choose the boom.The pivot points arrangment , the calculation of lift height and forward reach, and the calculation of the stability are completed.The integral layout drawing is provided.The structure design of the boom, the calculation of the strength and stability of the boom system are accomplished and the finite analys of boom is achieved by ANSYS software. While at the same time planar engineering drawing must be done, such as the assembling of the boom system, the boom one the boom two and the related parts.I use the Pro-E software to design the 3D entity, and make dummy assembly. And then, the 3D entity is transformed to the planar engineering drawing with the Pro/E planar engineering drawing module.In the design process, I refer to the JCB530 telehandler of JCB, and accord to the《Crane Metal Stuctrure》、《BS_EN_1459-1999》and the《Machine Design Handbook》strictly. Its capability and quality meet the requirement.Key Words：Telehandler；Stability；Boom；The Finite element analysis目录摘要 (I)ABSTRACT (II)绪论 (1)1伸缩臂叉装车概述 (1)1.1 伸缩臂叉装车简介 (1)1.2 国外伸缩臂叉装车发展状况 (1)1.3 国内伸缩臂叉装车发展状况 (2)1.4 国内伸缩臂叉装车的前景及发展趋势 (2)1.5 国内、外相关标准 (3)第一章毕业设计任务书 (4)1题目来源：实际应用 (4)2设计要求和设计参数 (4)2.1设计要求： (4)2.2设计参数： (4)3个人重点工作 (5)4各阶段时间安排 (5)5应阅读的资料及主要参考文献目录 (5)第二章毕业设计计算说明书 (5)1设计参数及整机尺寸 (5)1.1 设计参数 (6)1.2 整机尺寸 (6)2重要铰点布置及其计算 (7)3作业高度H计算 (8)4幅度R计算 (9)5整机稳定性计算 (9)5.1 整体稳定性计算工况和载荷 (9)5.2 整体稳定性结果汇总 (11)6臂架结构设计及其计算 (12)6.1 臂架结构设计 (12)6.2 臂架理论计算 (12)6.2.1 臂架全伸，仰角62时刚度、强度计算 (13)6.2.2臂架全伸，仰角0度时刚度、强度、稳定性计算 (24)6.3 各臂节支反力计算 (26)6.3.1 对臂架整体受力分析 (26)6.3.2 伸臂时各臂节支反力计算 (27)6.3.3 缩臂时各臂节支反力及缩臂链拉力 (29)第三章：标准化审验报告 (30)1技术分析 (30)2结论 (30)参考文献 (32)致谢 (33)绪论1 伸缩臂叉装车概述1.1 伸缩臂叉装车简介在高空作业类小型机械中，主要有高空作业平台、伸缩臂叉装车等种类。
堆垛机伸缩货叉设计说明书
图书分类号：密级：毕业设计(论文)堆垛机伸缩货叉设计Stacker Telescopic Fork Design学生姓名殷录卿学院名称机电工程学院专业名称机械设计制造及其自动化指导教师张磊2008年6月02日徐州工程学院学位论文原创性声明本人郑重声明：所呈交的学位论文，是本人在导师的指导下，独立进行研究工作所取得的成果。
除文中已经注明引用或参考的内容外，本论文不含任何其他个人或集体已经发表或撰写过的作品或成果。
对本文的研究做出重要贡献的个人和集体，均已在文中以明确方式标注。
本人完全意识到本声明的法律结果由本人承担。
论文作者签名：日期：年月日徐州工程学院学位论文版权协议书本人完全了解徐州工程学院关于收集、保存、使用学位论文的规定，即：本校学生在学习期间所完成的学位论文的知识产权归徐州工程学院所拥有。
徐州工程学院有权保留并向国家有关部门或机构送交学位论文的纸本复印件和电子文档拷贝，允许论文被查阅和借阅。
徐州工程学院可以公布学位论文的全部或部分内容，可以将本学位论文的全部或部分内容提交至各类数据库进行发布和检索，可以采用影印、缩印或扫描等复制手段保存和汇编本学位论文。
论文作者签名：导师签名：日期：年月日日期：年月日摘要自动化立体仓库目前广泛应用于汽车、电子、医药、烟草、建材、邮电等许多行业，是实现物流系统合理化的关键，对加快物流速度、提高劳动生产率、降低生产成本都有重要意义。
其中堆垛机又是自动化立体仓库中最重要的搬运、起重、堆垛设备, 对立体仓库的出入库效率有重要影响。
本文将注重研究双伸位堆垛机，它的使用不仅减少巷道占地，而且还减少了堆垛机台数。
在相同面积条件下，大幅度提高了地面利用率和存取工作效率，同时能够为用户节约可观的投资。
由于双伸位堆垛机的这个独特优势，它已得到迅速推广，并具有很大的市场空间。
但与国外技术相比，目前我国堆垛机产品在技术参数、产品覆盖范围、技术稳定性和产业规模等方面均有差距。
因此，本设计课题将从堆垛机的最主要的部分——货叉展开研究，希望能进一步的提高堆垛机的工作效率及使用寿命。
米亚斯Mias货叉日常维护简明手册
220
340 470 660 890 1150 1700 2300 3090 3980 5150
22
24 27 30 32 36 41 46 50 55 60
1.3 单伸位伸缩叉主要组件 1 上叉 2 中叉 3 下叉 4 驱动系统 5 链条的紧固件/连接件 6 中心位置控制装置 8 旋转编码器
2.安装与调试
2.1 货叉的安装 2.1.1 在安装伸缩叉之前，先处理好安装表面，确保货叉具有最高的水平精 度。 2.1.2 调整两条叉臂的平行精度，使其≤2 mm。 2.1.3 调整货叉的水平精度必须≤1 mm。 2.1.4 用螺栓固定于载货台或者堆垛机上，紧固螺丝拧紧至相应的适当扭矩 （见附表一，说明书第10.4章“保养”中的“螺丝、螺母和支承滚轮紧固扭 矩表”）。 2.1.5 然后，将传动轴连接到传动轴上。 2.1.6 为了能对编码器编程，用户必须从制造商的网站下载适当的软件。
带尖嘴油枪
4 5
带轴承大齿轮 带轴承小齿轮
380
带尖嘴油枪
下叉视图
3.4 驱动系统如下图所示：
编号 部件名称 运行时间 检查维修 辅助工具及方法
1
2 4 5 6 7 8 9 10
电机
限扭器 滚轮和链条 带轴承的小 齿轮轴 链轮 传动轴 带轴承的齿 轮
2300
2300 3000 380 2300 2300 380
2 3
中叉视图
3.3 下叉部分如下图所示： 编号 部件名称 运行时间 检查维修 辅助工具及方法
1
导向轮
900
1 外圈磨损 2 转动灵活 3 润滑
1 磨损情况 2 与中叉的间隙 1 外圈磨损 2 转动灵活 3 润滑 1 损坏 2 清洁 3 润滑
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米亚斯物流设备（昆山）有限公司于拓及发展亚洲市场而采取的又一个重要举措。
中国昆山工厂主要为亚洲市场，尤其是中国市场提供快速、便捷、近距离的售前，销售及售后服务。
经过近些年的努力，取得了长足进1500台1000台500台0台MIAS-Group米亚斯集团三十M I A S伸缩货叉命名规则轻型伸缩叉单伸位Dingo 175 x 36轻型伸缩叉单伸位Dingo 120 x 40载重数量项目名称备注220kg 1台重庆移峰能源50kg 4台宁德新能源研究院100kg 2台金泉项目轻型伸缩叉双伸位F ox210x 36x 75(88)数量项目名称备注2台北京罗斯蒙特仪表210x36x756台天津捷威210x36x751台——210x36x888台——210x36x751台南昌县二级库210x36x752台——210x36x882台绵阳物理院210x36x75轻型伸缩叉同步输送带+伸缩叉灵活：可以与任何形式任何品牌的驱动结合-24℃的环境内使用夹抱式货叉单货位双伸位V i p e r I I夹抱式货叉双货位单伸位V i p e r X-2托盘伸缩叉单伸位D i n g o 170 x65伸缩叉长度标准伸缩行程最大负载特殊行程/负载800mm 900mm+30mm 1500kg 1000mm/1500kg 900mm 1000mm+30mm 1500kg 1100mm/1500kg 1000mm 1100mm+30mm 1500kg 1200mm/1500kg 1100mm 1200mm+30mm 1500kg 1300mm/1500kg 1200mm 1300mm+30mm 1500kg 1400mm/1350kg 1300mm 1400mm+30mm 1500kg 1500mm/1100kg 1400mm 1500mm+30mm 1250kg 1600mm/900kg 1500mm 1600mm+30mm 1000kg 1700mm/750kg 1600mm 1700mm+30mm 850kg 1800mm/600kg标准托盘伸缩叉单伸位D i n g o170x65长度1200mm载重数量项目名称备注1000kg 14台郑州思念冷库-20℃800kg 12台四川喜之郎600kg 10台炎帝生物立体库1200kg 23台广东利泰制药750kg 12台完美(中国)1500kg 22台辉山乳业标准托盘伸缩叉单伸位D i n g o170x65长度1300mm载重数量项目名称备注1450mm+30mm 1000kg 46台海澜之家1390mm+30mm 1350kg 27台海天酱油1365mm+30mm 1000kg 10台上海国药1320mm+30mm 1000kg 10台宁波某项目1450mm+30mm 1000kg 5台天津某项目1425mm+30mm 1000kg 4台台州烟草标准托盘伸缩叉单伸位D i n g o170x65长度1400mm载重数量项目名称备注1350kg 28台佛山海天1500kg 24台————1000kg 5台上海海通国际汽车650kg 14台百依百顺服饰1000kg 24台海澜之家1000kg 8台岳阳道道全托盘伸缩叉单伸位D i n g o 170 x60载重数量项目名称备注2000kg 3台中国运载火箭项目4叉联动500kg 10台SKF500kg 11台上海大众售后800kg 10台华北制药1000kg 7台常州普利司通500kg 62台好丽友500kg 7台发那科托盘伸缩叉单伸位Dingo 170 x 70伸缩叉长度标准伸缩行程最大负载特殊行程/载重800mm 900mm+30mm 2000kg 1000mm/1800kg 900mm 1000mm+30mm 2000kg 1100mm/1900kg 1000mm 1100mm+30mm 2000kg 1200mm/2000kg 1100mm 1200mm+30mm 2000kg 1300mm/2000kg 1200mm 1300mm+30mm 2000kg 1400mm/1700kg 1300mm 1400mm+30mm 1900kg 1500mm/1400kg 1400mm 1500mm+30mm 1600kg 1600mm/1150kg中等载荷伸缩叉单伸位Di ngo 180 x 80伸缩叉长度标准伸缩行程最大负载特殊行程/载重1000mm 1100mm+30mm 2500kg 1200mm/2400kg 1100mm 1200mm+30mm 2500kg 1300mm/2500kg 1200mm 1300mm+30mm 2500kg 1400mm/2500kg 1300mm 1400mm+30mm 2500kg 1500mm/2250kg 1400mm 1500mm+30mm 2500kg 1600mm/1850kg 1500mm 1600mm+30mm 2100kg 1700mm/1550kg 1600mm 1700mm+30mm 1800kg 1800mm/1300kg中载荷伸缩叉单伸位Dingo 180 x 100伸缩叉长度标准伸缩行程最大负载特殊行程/载重1000mm 1100mm+30mm 2900kg 1200mm/2400kg 1100mm 1200mm+30mm 2900kg 1300mm/2500kg 1200mm 1300mm+30mm 2900kg 1400mm/2500kg 1300mm 1400mm+30mm 3000kg 1500mm/2500kg 1400mm 1500mm+30mm 3000kg 1600mm/2500kg 1500mm 1600mm+30mm 2900kg 1700mm/2500kg 1600mm 1700mm+30mm 2900kg 1800mm/2500kg 1700mm 1800mm+30mm 2900kg 1900mm/2200kg 1800mm 1900mm+30mm 2500kg 2000mm/1900kg 1900mm 2000mm+30mm 2100kg 2100mm/1600kg重载伸缩叉单伸位Dingo 210 x 100伸缩叉长度标准伸缩行程最大负载特殊行程/载重1000mm 1100mm+30mm 4000kg 1200mm/4000kg 1100mm 1200mm+30mm 4000kg 1300mm/4000kg 1200mm 1300mm+30mm 4000kg 1400mm/4000kg 1300mm 1400mm+30mm 4000kg 1500mm/4000kg 1400mm 1500mm+30mm 4000kg 1600mm/4000kg 1500mm 1600mm+30mm 4000kg 1700mm/3900kg 1600mm 1700mm+30mm 4000kg 1800mm/3350kg 1700mm 1800mm+30mm 3800kg 1900mm/2800kg 1800mm 1900mm+30mm 3200kg 2000mm/2450kg 1900mm 2000mm+30mm 2750kg 2100mm/2100kg 2000mm 2100mm+30mm 2400kg 2200mm/1800kg重载伸缩叉单伸位Dingo 240 x 120(130)伸缩叉长度标准伸缩行程最大负载特殊行程/载重1500mm 1600mm+30mm 4900(4900)kg 1700mm/4500kg 1600mm 1700mm+30mm 4900(4900)kg 1800mm/4500kg 1700mm 1800mm+30mm 4900(4900)kg 1900mm/4500kg 1800mm 1900mm+30mm 4900(4900)kg 2000mm/4500kg 1900mm 2000mm+30mm 4850(4850)kg 2100mm/4500kg 2000mm 2100mm+30mm 4200(4650)kg 2200mm/4500kg 2100mm 2200mm+30mm 3650(4650)kg 2300mm/4100kg 2200mm 2300mm+30mm 3200(4400)kg 2400mm/3600kg 2300mm 2400mm+30mm 2800(3850)kg 2500mm/3200kg 2400mm 2500mm+30mm 2400(3400)kg 2600mm/2800kg 2500mm 2600mm+30mm 2100(3000)kg 2700mm/2500kg重载伸缩叉单伸位Dingo 280 x 145伸缩叉长度标准伸缩行程最大负载特殊行程1500mm 1600mm+30mm 8000kg 1700mm/7000kg 1600mm 1700mm+30mm 8000kg 1800mm/7000kg 1700mm 1800mm+30mm 8000kg 1900mm/7000kg 1800mm 1900mm+30mm 8000kg 2000mm/7000kg 1900mm 2000mm+30mm 8000kg 2100mm/7000kg 2000mm 2100mm+30mm 8000kg 2200mm/7000kg 2100mm 2200mm+30mm 8000kg 2300mm/7000kg 2200mm 2300mm+30mm 8000kg 2400mm/6400kg 2300mm 2400mm+30mm 7000kg 2500mm/5600kg 2400mm 2500mm+30mm 6200kg 2600mm/5000kg重载伸缩叉单伸位Dingo 290 x 160伸缩叉长度标准伸缩行程最大负载特殊行程/载重1500mm 1600mm+30mm 11500kg 1700mm/10000kg 1600mm 1700mm+30mm 11500kg 1800mm/9800kg 1700mm 1800mm+30mm 11000kg 1900mm/9500kg 1800mm 1900mm+30mm 10500kg 2000mm/9200kg 1900mm 2000mm+30mm 10000kg 2100mm/8800kg 2000mm 2100mm+30mm 9800kg 2200mm/8600kg 2100mm 2200mm+30mm 9400kg 2300mm/8300kg 2200mm 2300mm+30mm 9100kg 2400mm/7500kg 2300mm 2400mm+30mm 7900kg 2500mm/6600kg 2400mm 2500mm+30mm 7200kg 2600mm/5800kg重载伸缩叉单伸位Dingo 360 x 220是为这种应用开发的一种伸缩叉，伸缩叉长度标准伸缩行程最大负载特殊行程/载重1500mm 1600mm+30mm 17000kg 1700mm/16000kg 1600mm 1700mm+30mm 17000kg 1800mm/16000kg 1700mm 1800mm+30mm 17000kg 1900mm/16000kg 1800mm 1900mm+30mm 17000kg 2000mm/16000kg 1900mm 2000mm+30mm 17000kg 2100mm/16000kg 2000mm 2100mm+30mm 17000kg 2200mm/16000kg 2100mm 2200mm+30mm 17000kg 2300mm/16000kg超重载伸缩叉单伸位≥ 32 吨双伸位伸缩货叉双伸位单电机与双伸位双电机双伸位伸缩叉单电机Fox 180 x 65 x 160货物长度伸缩叉长度标准伸缩行程最大负载800mm 1000mm 1000/1900mm+30mm 1500kg 900mm 1000mm 1050/2050mm+30mm 850kg 900mm 1100mm 1100/2100mm+30mm 1350kg 1000mm 1000mm 1100/2200mm+30mm 550kg 1000mm 1100mm 1150/2250mm+30mm 1350kg 1100mm 1100mm 1200/2400mm+30mm 950kg 1100mm 1200mm 1250/2450mm+30mm 1350kg 1200mm 1200mm 1300/2600mm+30mm 1100kg 1200mm 1300mm 1350/2650mm+30mm 1250kg双伸位伸缩叉单电机Fox 180 x 70 x 165货物长度伸缩叉长度标准伸缩行程最大负载800mm 1000mm 1000/1900mm+30mm 1600kg 900mm 1000mm 1050/2050mm+30mm 1350kg 900mm 1100mm 1100/2100mm+30mm 1500kg 1000mm 1000mm 1100/2200mm+30mm 550kg 1000mm 1100mm 1150/2250mm+30mm 1350kg 1100mm 1100mm 1200/2400mm+30mm 950kg双伸位伸缩叉单电机Fox 180 x 80 x 175货物长度伸缩叉长度标准伸缩行程最大负载1000mm 1000mm 1100/2200mm+30mm 900kg 1000mm 1100mm 1150/2250mm+30mm 1350kg 1000mm 1200mm 1200/2300mm+30mm 1600kg 1100mm 1100mm 1200/2400mm+30mm 1100kg 1100mm 1200mm 1250/2450mm+30mm 1350kg 1100mm 1300mm 1300/2500mm+30mm 1600kg 1200mm 1200mm 1300/2600mm+30mm 1100kg 1200mm 1300mm 1350/2650mm+30mm 1350kg 1200mm 1400mm 1400/2700mm+30mm 1550kg 1300mm 1300mm 1400/2800mm+30mm 1100kg双伸位伸缩叉单电机Fox 220 x 80 x 140货物长度伸缩叉长度标准伸缩行程最大负载1000mm 1100mm 1150/2250mm+30mm 1350kg 1000mm 1200mm 1200/2300mm+30mm 1600kg 1100mm 1100mm 1200/2400mm+30mm 950kg1200mm1300mm1300mm1400mm1400mm1500mm1600mm1700mm1800mm1900mm2000mm* 以上负载第二伸位对应挠度不超过双伸位伸缩叉单电机Fox 205 x 100 x 220货物长度伸缩叉长度标准伸缩行程最大负载1000mm 1200mm 1200/2300mm+30mm 2500kg 1100mm 1300mm 1300/2500mm+30mm 2500kg 1200mm 1300mm 1350/2650mm+30mm 2500kg 1300mm 1300mm 1400/2800mm+30mm 2000kg 1300mm 1400mm 1450/2850mm+30mm 2200kg 1400mm 1400mm 1500/3000mm+30mm 2000kg 1500mm 1500mm 1600/3200mm+30mm 2100kg 1600mm 1600mm 1700/3400mm+30mm 1900kg 1700mm 1700mm 1800/3600mm+30mm 1600kg 1800mm 1800mm 1900/3800mm+30mm 1350kg 1900mm 1900mm 2000/4000mm+30mm 1100kg 2000mm 2000mm 2100/4200mm+30mm 950kg双伸位伸缩叉单电机Fox 240 x 110 x 220货物长度伸缩叉长度标准伸缩行程最大负载1000mm 1200mm 1200/2300mm+30mm 3000kg 1100mm 1300mm 1300/2500mm+30mm 3000kg 1200mm 1300mm 1350/2650mm+30mm 2500kg 1300mm 1300mm 1400/2800mm+30mm 2000kg 1300mm 1400mm 1450/2850mm+30mm 2500kg 1400mm 1400mm 1500/3000mm+30mm 2000kg 1500mm 1500mm 1600/3200mm+30mm 2100kg1800mm 1800mm1900mm 1900mm2000mm 2000mm2100mm 2100mm2200mm 2200mm2300mm 2300mm2400mm 2400mm2500mm 2500mm* 以上负载第二伸位对应挠度不超过双伸位伸缩叉单电机Fox 260 x 120 x 240货物长度伸缩叉长度标准伸缩行程最大负载1400mm 1500mm 1550/3050mm+30mm 2500kg 1500mm 1500mm 1600/3200mm+30mm 2000kg 1600mm 1600mm 1700/3400mm+30mm 2100kg 1700mm 1700mm 1800/3600mm+30mm 2100kg2300mm 2300mm2400mm 2400mm2500mm 2500mm2600mm 2600mm2700mm 2700mm2800mm 2800mm2900mm 2900mm3000mm 3000mm* 以上负载第二伸位对应挠度不超过双伸位伸缩叉双电机L i o n170 x65x 170货物长度伸缩叉长度标准伸缩行程1000mm 1300mm 1250/2350mm+30mm 1600kg 1050mm 1300mm 1275/2425mm+30mm 1500kg 1100mm 1300mm 1300/2500mm+30mm 1400kg 1150mm 1300mm 1325/2575mm+30mm 1350kg 1200mm 1300mm 1350/2650mm+30mm 1300kg 1250mm 1300mm 1375/2725mm+30mm 1150kg 1300mm 1300mm 1400/2800mm+30mm 1000kg 1200mm 1400mm 1400/2700mm+30mm 1450kg 1250mm 1400mm 1425/2775mm+30mm 1250kg 1300mm 1400mm 1450/2850mm+30mm 1100kg 1350mm 1400mm 1475/2925mm+30mm 950kg标准托盘伸缩叉双电机双伸位L i o n170x65x1701300 mm标准托盘伸缩叉双电机双伸位L i o n170x65x1701400 mm双伸位伸缩叉双电机L i o n170 x70x 173货物长度伸缩叉长度标准伸缩行程最大负载1000mm 1300mm 1250/2350mm+30mm 1800kg 1050mm 1300mm 1275/2425mm+30mm 1700kg 1100mm 1300mm 1300/2500mm+30mm 1600kg 1150mm 1300mm 1325/2575mm+30mm 1500kg 1200mm 1300mm 1350/2650mm+30mm 1350kg 1250mm 1300mm 1375/2725mm+30mm 1250kg 1300mm 1300mm 1400/2800mm+30mm 1150kg 1200mm 1400mm 1400/2700mm+30mm 1600kg 1250mm 1400mm 1425/2775mm+30mm 1450kg 1300mm 1400mm 1450/2850mm+30mm 1350kg双伸位伸缩叉双电机L i o n180 x80x 178货物长度伸缩叉长度标准伸缩行程最大负载1000mm 1400mm 1300/2400mm+30mm 2000kg 1050mm 1400mm 1325/2475mm+30mm 1900kg 1100mm 1400mm 1350/2550mm+30mm 1800kg 1150mm 1400mm 1375/2625mm+30mm 1700kg 1200mm 1400mm 1400/2700mm+30mm 1550kg 1250mm 1400mm 1425/2775mm+30mm 1450kg 1300mm 1400mm 1450/2850mm+30mm 1350kg 1350mm 1400mm 1475/2925mm+30mm 1250kgCoils卷装货物伸缩货叉 + 偏心升降装置单叉也可以带升降在需要微升降的工位，MIAS 提供了简单易用的解决方案，这类升降台的升降行程可以根据需要定制加工，一般为50mm ~ 300mm伸缩货叉 + 叉间距可调装置在托盘宽窄不一的项目里，有时候同一个巷道需要放置不同宽度的托盘，无法使用某一种货叉，MIAS也提供了这类解决方案，叉子间距可以根据托盘宽度来调整尺寸可以两叉同时运动，也可以一叉固定，另一叉运动。