FMEA实例(注塑企业)-最完整最典型最实用

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Material ICY
Check labeling
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16 14 8 18 Review 30 personnel instructions Review 96 personnel instructions Production supervisor, WW26 Production supervisor, WW26 Production supervisor, WW26
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12 PM mould
Xu Zhenglin
6
1
2
12
6
★
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2
12 PM mould
Xu Zhenglin
6
1
2
12
6
★
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2
12 PM mould
Xu Zhenglin
6
1
2
12
6
★
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2
12 PM mould
Xu Zhenglin
6
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2
12
6
∆
5
2
60 PM mould
Xu Zhenglin
6
5
2
6
5
2
60
6
∆
5
Order start Dim check release plan
2
6
5
2
60
6
∆
5
Order start Dim check release plan
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60
6
5
2
60
3.2 Molding
Distance, Dim.9: 1.60± 0.05 out of Impact TOP spec. Overall width, Influence product Dim 12: 39.5± 0.1 assembly out of spec. Diameter, Dim13: Influence product 42± 0.1mm out of assembly spec Thickness, Dim Influence product 16: 6± 0.1mm out assembly of spec. Thickness, Dim Conflict with clip on 17: 10.36± 0.1 out product of spec. Distance, Dim 18: Impact illumination, 3.51±0.03mm out spot position of spec. Thickness, Dim 19: 1.3±0.1 out of spec.
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PM mould, check molding Xu Zhenglin 60 parameter /Amelia regularly PM mould, check molding Xu Zhenglin 60 parameter /Amelia regularly PM mould, QC check molding parameter regularly Xu Zhenglin /Amelia
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3
21
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★
Mould dimension wrong Mould dimension wrong Mould dimension wrong Mould dimension wrong Mould dimension wrong Mould dimension wrong
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Order start Dim check release plan Order start Dim check release plan Order start Dim check release plan Order start Dim check release plan Order start Dim check release plan Order start Dim check release plan
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★
Molding process or mold dim. Or mould temp.
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IPQC
Dim 2, 3, 4 are controlled during process
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PM mould, check molding Xu Zhenglin 21 parameter /Amelia regularly
措施执行结果 Executive Results of Actions 严 重 度 S 探 测 度 D
要求
Requirements Imaging lens thickness, Dim 2: Poor image quality, 1.93± 0.03 mm Influence TOP out of spec. Total height Influence imaging Dim.4: 5.05± function 0.05, out of spec. Distance, Dim 5: Impact illumination, 14.54± 0.03 out of spot position spec. Distance, Dim.6: Impact illumination, 7.86± 0.03 out of spot position spec.
ICY instruction ICY instruction Amelia Lu, WW26 ICY instruction ICY instruction
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Material ICY Check COCA Material ICY Check packing
1. ICY
3.1 Perry
6
o
Time or temp not right
4
4
6
3
4
72
3.2 Molding
Imaging lens Dia., Dim 1: 5.78± 0.03 Influence assay out of spec.
3
o
Wrong insert
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Order start Dim check release plan
7
1
3
21
6
★
Molding process or mold dim. Or mould temp. Molding process or mold dim. Or mould temp. Molding process or mold dim. Or mould temp.
5
IPQC
Dim check
采取的措施 Actions Taken
频 度 O
R O N
7
★
Incorrect stack height after PM mould
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Order start release plan+IPQC
Dim check
3
21 PM mould
Xu Zhenglin
Review PM mould personnel instruction Review PM mould personnel instruction, check molding parameter regularly Review PM mould personnel instruction, check molding parameter regularly Review PM mould personnel instruction, check molding parameter regularly Review PM mould personnel instruction, check molding parameter regularly Review PM mould personnel instruction Review PM mould personnel instruction Review PM mould personnel instruction Review PM mould personnel instruction Review PM mould personnel instruction
XXX High Tech Plastic (Suzhou) Co.,Ltd 注塑(苏州 XXX注塑 苏州 有限公司 注塑 苏州)有限公司 过程FMEA) 潜在过程失效模式及后果分析(过程 潜在过程失效模式及后果分析 过程 Potential Process Failure Modes and Effects Analysis (PFMEA) FMEA编号(FMEA No.): 项目名称 Item Name: 产品型号 Product Type: 核心小组 Core Team: FMEA-001 过程责任部门 Responsible Department: 关键日期 Key date: 页码 Page: 编制者/日期 Preparation/Date 确认者/日期 Approved/Date
Production, QA
Page 1 of 3 Pages
过程功能 Process function
潜在失效模式 Potential Failure Modes 潜在失效后果 Potential Effect of Failure
要求 Requirements
Influence optical function Raw plastic Influence optical material incorrect function Influence optical function Packing tray: not END material Raw material handling not properly Not dry enough Contaminate the products Influence optical function Bubble inside, Yellow product,