连接器可靠性测试报告精华表单

未對插狀態連接器測試電壓 500 VAC
測
for Hi-pot
Test Voltages for Unmated Connectors 對插狀態連接器測試電壓
試
Test Voltages for Mated Connectors
300
VAC
條 件 for Humidity
溫度 Temperature
MΩ Min.
沒有閃光、火花和擊穿現象，漏電流小于5毫安為合格。
No evidence of flashover or sparkover, breakdown or leakage current in excess of the maximum 5mA.
端子接觸阻抗變化值 |△| C.R. of Contact
Judgment Pass
P2
群組B測試記錄 Test Record of Group B
測試項目
絕緣測試、耐電壓測試和溫濕測試
Test Item 測試標準
Insulation Resistant Test, Dielectric Withstanding Voltage Test & Humidity Test 參照EIA-364-21、EIA-364-20和 EIA-364-31電子連接器測試程序
20
mVolts Max.
5
mA
5
Volts Max.
100
mA
Sample No.
接觸阻抗測試數據（單位：毫歐） Contact Resistance Test Data (unit: mΩ)
判定
Pin No. 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th 17th 18th 19th Shell Judgment
測試項目 Test Item
測試群組和順序 Test Group & Sequence
每組5個樣品 5pcs Sample/group
A
B
C
D
E
F
G
H
I
Visual Inspection 1,7 1,7 1,5 1,5 1,3
25±1 ℃ 65±5 RH(%)
J KL
Low Level Contact Resistance 2,6
接觸阻抗測試數據（單位：毫歐） Contact Resistance Test Data (unit: mΩ)
判定
試
Pin No. 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th 17th 18th 19th Shell Judgment
備注 Note
核准 Approved by
審核 Checked by
檢測 Inspected by
Page 1/
群組A測試記錄 Test Record of Group A
測試項目 Test Item 測試標準 Test Method
判定標準 Judgment Method
測試條件 Test Condition
外殼接觸阻抗變化值 |△| C.R. of Shell
對插深度 Depth of Mating
4 mm
測試次數 Cycles
10,000 Cycles
循環速率 Rate of Cycling
接點測試電壓
接點測試電流
外殼測試電壓
Test Voltages for Contact
Test Current for Contact
飽和桶溫度 Temp. of Saturator Tower
47 ±1 ℃
試驗倉溫度 Temp. of Chamber
35 ±1 ℃
噴霧壓力 Compressed Air Pressure
1 ±0.01 Kgf/cm2
試驗后清洗水溫度 Temp. of Cleaning Water
< 35 ℃
鹽霧收集量 Volume of Collected Solution
數
據 1 # Initial
Final
|△R|
T
Initial
e s 2 # Final
t
|△R|
Initial
D 3 # Final a
t
|△R|
a
Initial
4 # Final
|△R|
Initial
5 # Final
|△R|
Visual Inspection
測試結論 Conclusion
備注 Note
Test Method
判定標準 Judgment Method
Referring to EIA-364-21, EIA-364-20 and EIA-364-31 test procedure
未對插狀態連接器 100 MΩ Min. I.R. of Unmated Connector
對插狀態連接器 10 I.R. of Mated Connector
2,4 2,4
Insulation Resistance
2,5
Dielectric Withstanding Voltage
3,6
Solderability
2
Durability 4
內容 Content
Humidity
4
Salt Spray
3
Mating and Unmating Force 3,5
25℃ ~ 85℃
相對濕度 (R.H.)
測試時間 Test Time 測試時間 Test Time
80% ~ 95%
60
sec.
60
sec.
測試期間 Duration
4 cycles (96 hours)
接點測試電壓
接點測試電流
外殼測試電壓
外殼測試電流
for C.R. Test Voltages for Contact Test Current for Contact
30
mΩ Max.
外殼接觸阻抗變化值 |△| C.R. of Shell
50
mΩ Max.
for I.R.
未對插狀態連接器測試電壓 500 VDC
Test Voltages for Unmated Connectors
對插狀態連接器測試電壓 150 VDC Test Voltages for Mated Connectors
測試項目 Test Item 測試標準 Test Method
判定標準 Judgment Method
鹽霧測試和接觸阻抗測試
Salt Spray Test & Contact Resistance Test 參照 EIA-364-23、EIA-364-26電子連接器測試程序
Referring to EIA-364-23 and EIA-364-26 test procedure
Initial 1#
Final
|△R|
測
試
Initial
數 2 # Final
據
|△R|
Initial
T 3 # Final
e
|△R|
s
Initial
t 4 # Final
D
|△R|
a
Initial
Initial 1#
Final
|△R|
測
Initial
試
數 2 # Final
據
|△R|
Initial
3 # Final
T
e
|△R|
s
Initial
t 4 # Final
|△R|
D
a
Initial
t 5 # Final
a
|△R|
Insulation Resistance
初始絕緣阻抗（單位：兆歐）Inintial unit: MΩ
初始拔出力 Initial Umating Force
耐久插拔后插入力 Final Mating Force after Test
4
kgf. Max
耐久插拔后拔出力 Final Umating Force after Test
端子接觸阻抗變化值 |△| C.R. of Contact
30
mΩ Max.
端子接觸阻抗變化值 |△| C.R. of Contact
30
mΩ Max.
外殼接觸阻抗變化值 |△| C.R. of Shell
50
mΩ Max.
鹽霧濃度 NaCl Concentration
5% ±1%
測試條件 Test Condition
鹽水PH值 Solution PH Value
6.5~7.2
Test Voltages for Shell
50 kgf. Min
50 kgf. Min 50 mΩ Max.
100 cycles/hour 外殼測試電流
Test Current for Shell
20
mVolts Max.
5
mA
5
Volts Max.
100
mA
樣號 Sample No.
5次插入力 5 Times Mating Force (unit: kgf.)
Temperature Life
3
Contact Retention
Resistance to Solder
Themal Shock
Applied Voltage Rating
Contact Current Rating
測試結果 Test Result
Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass
1.0~2.0 ml/h/80cm2
駐留(試驗)時間 Test Duration
12
hours
接點測試電壓 Test Voltages for Contact
接點測試電流 Test Current for Contact
外殼測試電壓 Test Voltages for Shell
外殼測試電流 Test Current for Shell
Initial Mating Force
Final Mating Force
1#
4.23
2#
3#
4#
5#
5次拔出力 5 Times Unmating Force (unit: kgf.)
Initial Umating Force
Final Umating Force
判定 Judgment
測 Sample No.
測試期間 Test Duration
樣品描述 Sample Description
測試設備 Test Equipment
Referring to the test equipment list 請參照《測試設備明細》
測試標準 Test Method
Referring to EIA-364 test procedure and the HDMI Specification 參照EIA-364電子連接器測試程序和HDMI規范
可靠性測試報告 Reliability Test Report
樣品料號 Part No.
客戶名稱 Customer
報告編號 File No.
樣品名稱 Sample Name
送樣數量 Sample Q'ty.
測試環境 Environment
樣品來源 Sample From
送檢單位 Request Dept.
測試記錄 Test record
P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13
測試結論 Conclusion
PASS
When test as specified, the submitted samples comply with the stated requirement of the product specification. 按指定規范對送檢樣品進行測試，樣品符合產品規格要求。
Test Voltages for Shell
Test Current for Shell
20
mVolts Max.
5
mA
5
Volts Max.
100
mA
Sample No.
接觸阻抗測試數據（單位：毫歐） Contact Resistance Test Data (unit: mΩ)
判定
Pin No. 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th 17th 18th 19th Shell Judgment
1#
2#
3#
4#
5#
試驗后絕緣阻抗 Final (After Humidity test) unit: MΩ
1#
2#
3#
4#
5#
Judgment Pass
Visual Inspection
Judgment Pass
来自百度文库
測試結論 Conclusion
備注 Note
P3
群組C測試記錄 Test Record of Group C
插拔力測試和耐插拔測試
Mating and Unmating Force Test & Durability Test 參照 EIA-364-13、EIA-364-09電子連接器測試程序
Referring to EIA-364-13 and EIA-364-09 test procedure
初始插入力 4.5 kgf. Max Initial Mating Force