装配线各个工序说明模板

#40 Crimping process skipping
Omission Clamp
#50 Omission Grease Injection
#60 Vision Inspection
2/19
Operation for Assembly Process
#10 Part Assembly
Operation
#30-1
Error Proof
#10
#20
#30
#40
#Conveyor
#50
#60
OP No.
Description
#10 Crimping process skipping
#30-1 Wrong CV Joint
Ret. Ring (IB side) Missing #30
Ret. Ring (IB side) Missing
Error Proof
- Spider PreLeabharlann Baidus Load, Distance
4
Operation for Assembly Process
#30-1 CV Conveyor
Operation
- CV ASM Height Check (Auto) - CV ASM Diameter Check (Auto) - CV ASM Grease Injection (Auto)
#60
#Vision Inspection
#Containment & Packing
Process Flow #30-1
Process Flow
#10 #20
#30
#40
#Conveyor
#50
#60
#Containment & Packing
Halfshaft Assembly Line
Error Proof
- Shaft, Boot, Ring and Clamp Assembly - Crimping In/Outboard Small Clamp
Inspection
- Clamp Ear Gap
Error Proof
- Wrong Shaft Length - Wrong Boots - Crimp process Skipping - Barcode label for parts traceability - RFID system for process traceability
RFID Chip
3
Operation for Assembly Process
#20 Spider Assembly
Operation
- Spider assembly Press (Auto) - Assemble Ret. Ring (Auto)
Inspection
- Check the Spider Class (Color Marking) - Check the Retainer Ring
Shipping Cap
Operation
- Loading Halfshaft - Inspection (Auto) - Label Print (Auto) - Barcode Scanning (Manual) - Assemble Shipping Cap
Inspection
- Total Weight - Large Clamp Diameter
Error Proof
- Barcode label missing - Clamp missing - Grease Injection skipping
Barcode Label
- Part Number - Line code, Date, Serial Number - Class of Spider Assembly
#40 Outboard Swaging
Operation
- Grease Injection in Outboard Boot (Auto) - Outboard Large Clamp Crimping
→ to be Retooled for ear type clamp
Inspection
Total Assembly
#10 <Process> - Shaft Loading - OB/IB Boot, Clamp ASM - OB/IB Small Clamp Crimping
#20 <Process> - Spider Press - Ret. Ring ASM
#30-1
<Process> - CV Conveyor
Error Proof
- Ret. Ring for Spider asm. Missing - Ret. Ring for CVJ asm. Missing - Shaft Press Load and Distance - Wrong Shaft bar - Wrong CV Joint
6
Operation for Assembly Process
Inspection
- CV Joint Height, Diameter - Grease Amount
Error Proof
- Incorrect CV Joint
5
Operation for Assembly Process
#30 CV PRESS
Operation
- CV ASM Press & Shaft Assembly (Auto)
- CV Boot Grease Amount - Check Crimping Pressure
Error Proof
- Crimp process Missing - Grease Amount
7
Operation for Assembly Process
#50 Final Inspection
(Grease Injection)
#30 <Process> - C/V Press (Shaft & CVJ asm.)
#40 <Process> - C/V Boot Grease Injection - C/V Large Clamp Crimping
#50 <Process> - Total Weight Check - Attach Label & Scanning - Assemble Shipping Cap