尺寸超差8D报告

(8D APPROACH)

__CAR No.:

Ref No.:

Please select appropriately : CAR ( ) CCAR ( ) VCAR ( v ) or *ECAR refers to

Section (A) : Customer Details (to be filled by originator /

Complain from originator (Name) :CaoYu email: yucao@ (Company /Department)WNC/SQE Complain to recipient (Name) :Sky email:'lishichun@ (Company /Department)HSBS

WN Part Number :1750173170

Rev : A00

Supplier Part no:

1750173170

Rev:A00

Part Description :

100.00%

Problem / Issue raised Date:2012/2/15

CPAR Issue Date:

Reply Due Date:2012/2/16

Descibe the problem: (Discipline 2)

Section (B) : 8D APPROACH (To be filled by recipient)

Affected Qty

Serial Number / Datecode:

Completed by: SKY

Completion date ：2012-2-23

Completed by:

Completion date:

Completed by:

Completion date:

Completed by:

Completion date:

Document #：Y / N Revision required?

Completion Date:

Review by Team Leader : (Recipient)Comments:

Reviewed by:Signature:Date :Approved by:

Signature:

Date :

Section (C) :Follow-up and

Approval by WNC QA / SQE / CQE / EMR

Comments:

Reviewed by:Signature:Date :

Disciplines 1, 2, 3 and 4 below must be completed for ALL requests.

1检具制作:2012-2-23制作了308.70mm 的检具，以中限尺寸进行检查，以确保发出零件能顺利装配。 责任人：贾亚涛 完成时间：2012-2-232检验指导书:现场控制308.7+/-0.20mm 尺寸，列入组装工序的检验项目。责任人：SKY 完成时间：2012-2-25

3现场培训:对现场QC 进行不良内容培训，并记录培训内容，现场将不良信息图片列入不良信息记录表。责任人：SKY 完成时间：2012-2-24

DISCIPLINE 3: CONTAINMENT ACTIONS

308.7+/-0.20尺寸偏小,实测:308.18mm,影响装配

DISCIPLINE 7: VERIFICATION OF EFFECTIVENESS

DISCIPLINE 6: PREVENT RECURRENCE

检具经过测量尺寸OK，零件正在全检中，OK后复测出货。另外与客户沟通修改图纸修改时间。

DISCIPLINE 4: ROOT CAUSE / RESULTS

FAILURE ANALYSIS:

DISCIPLINE 2: DESCRIBE PROBLEM

2012/2/15发生原因：此零件生产时未控制308.7+/-0.2mm 尺寸，图纸上未标明此尺寸，此尺寸超差影响客户组装。

流出原因：15日客户端发生类似问题并反馈至我司，我司零件在13号已经发货，不良零件流出未及时通知客户，流至产线发生不良。

DISCIPLINE 5: CORRECTIVE ACTIONS

1-wincor 不良品处理：客户端不良品现场装配好的机器共7台，拆下来后重新换良品装配上OK 。

2-客户端库存处置：WINCOR MRB 零件数量160PCS 用客户提供LED 进行全检实配，良品数量：46PCS ，不良品数量：114PCS 。3-HSBS 库存处理：HSBS 待出货数量200PCS ，2012-2-23制作检具进行全检，正在全检中。 2012-2-23下午完成。 责任人：SKY

DISCIPLINE 1: ESTABLISH TEAMS

List the team members: 改善小组组长：褚宏亮

质量部组长：贾亚涛 质量部部长：付宽进 生产部部长：余刘建 技术部部长；刘国民 WINCOR 项目经理：牛静

15PCS

Affecting Product:

308.7+/-0.20尺寸偏小,实测:308.18mm,影响装配CORRECTIVE AND PREVENTIVE ACTION REQUEST

Holder softkey frame PC1500co RL

WNC-Q-129_1(00)

Failure Rate:

DISCIPLINE 8: CONGRATULATE TEAM

OK

NG

以自然状态将检具放入零件检查，不可用力，如果用力判定NG

WNC Proprietary

如允许，请使用回收纸