泰科公司最新的军用高速连接器 Fortis Zd
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Fortis Zd Backplane Connector
Global Aerospace, Defense & Marine
Fortis Zd Backplane Connector Design Goals
Primary Goal: Highest Performance Rugged Connector in the Market Mechanical Goals – M55302/VITA 47 Environmentals – 500 Mating Cycles – Existing Architecture Compatibility Electrical Goals – 10+ Gb/s – Z-pack TinMan XTalk & IL (~2-3%, <3 dB @ 10 GHz) Materials – No Pure Tin – LCP or Other Engineered Plastics – 50u” Au over 50u” Ni
Information is Tyco confidential & proprietary Do not reproduce or distribute
Staggered Daughter Pin Length
page 3
Fortis Zd Backplane Connector: Features & Benefits
• Signal integrity requirements & footprint routability
– Differential pairs based on Z-pack Tinman footprint (12+ Gbps)
• Offers both density and performance in open-pin field contact design
Fortis Zd Backplane Connector
PHASE 1:
– All Plastic Differential Pair modules: • Vertical Differential modules:
En d M idd le
En d
Information is Tyco confidential & proprietary Do not reproduce or distribute
Middle
Right
(Double-wide, 20-column)
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 10 / page 10
Fortis Zd Backplane Connector Shell / Integration – All Plastic Version
page 6
Fortis Zd Backplane Connector
Merging of Tinman & Mini Box Technologies
• Mini-Box contact layout concept: – Shown with compliant tail configurations • Mini Box contact design: – Industry-proven contacts known for robustness, reliability, and small form factor – MIL-C-55302 pedigree – High Density contacts typically on .050” centerlines – 4 Points of Contact
3-pairs
G S S G
Example of differential pair daughtercard footprint layout
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 8
“A” “B”
S S G S S G S S G S S G S S
1.9 mm column-column spacing S S G S S G S S G G S S G S S G S S S S G S S G S S G G S S G S S G S S S S G S S G S S G G S S G S S G S S 1.4 mm between rows
Mini Box Contact System
Z-Pack TinMan Derived Chicklet & Leadframe
Shell Options – No Shell, Shield, Rugged Metal Shell Compliant Pin Board Attach
• 3 Options for Application Flexibility – weight, signal integrity, robustness • Proven & Effective Mfg • Superior Signal Integrity • Penetration of Conformal Coat • 2 Level Maintenance ESD Protection
• Potential Product Implementation
– Example of a potential 3U / 6U layout for 9 row • 3U: 10-column end modules, 20 column middle module – 40 total columns = 120 differential pairs, 360 single ended • 6U: 10-column end modules, 20 column middle modules – 100 total columns = 300 differential pairs, 900 single ended
Protected Pin Field on Backplane • Extreme Reliability • Prevention of Pin Damage • Prevention of Shorting • 500 Mating Cycle Durability • Resistance to Tin Whiskers • Proven Performance • Space Compatible Materials • Density with Superior Performance • Ease of Routing • Manufacturing & RTM benefits. • Ease of Implementation • Enables Custom Packaging with Superior Functional Density • Purpose Built for the Demands of Aerospace & Defense Industry
page 9
Fortis Zd Backplane Connector
PHASE 1:
– All Plastic Differential Pair modules: • Right Angle Differential modules (shown with 20-column middle)
Left
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 2
Fortis Zd Backplane Connector: Features & Benefits
Modularity • User configurability • Scalable - 3U, 6U, custom • Diff Pair, SE, Power, RF, Optic, Other – High Voltage • Aerospace Heritage • Renowned Reliability • 4 Pts of Contact • • • • 10+ Gb/s Diff Pair SE w/o Chicklet Shield 2-3% Xtalk < 3dB IL @ 10 GHz
Information is Tyco confidential & proprietary Do not reproduce or distribute
50 u” Gold Plating over Ni Tin/Lead Alloys LCP Plastic Designed for Multi-Industry Use 1.9 x 1.6 mm CL MB 1.9 x 1.4 mm CL DC Backplane Half is Symmetrical Compatible with VME/ATCA Reduced Form Factor Planned
6U
233mm wide pcb 10
column
20
column
20
column
10
column
10
column
20
column
10
column
100mm
• •
6 row 3U = 80 diff pair, 240 se 6 row 6U = 200 diff pair, 600 se
3U
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 11
Foห้องสมุดไป่ตู้tis Zd Backplane Connector
Product Stratification
– All Plastic shell – 360°Shield – Machined Metal shell PHASE 1 PHASE 2 PHASE 3
Note: double-wide (20- column) modules planned in future phase
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 5
Fortis Zd Backplane Connector
UPM Integration Example: • ICCON • UPM • Guide/Key Hardware • Cast • Machined ICCON
Guide/Key
Information is Tyco confidential & proprietary Do not reproduce or distribute
Not Ruggedized COTS
page 4
Fortis Zd Backplane Connector
• Product Architecture
– Scalable, built with guide hardware, end modules, middle modules – Base module: 3-pair, 10-column 1-bay 2-bay 3-bay 4-bay n-bay 3 diff pair (9 row) = 0.779“ (19.8mm) tall 2 diff pair (6 row) = 0.590“ (15mm) tall
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 7
Fortis Zd Backplane Connector Signal Integrity
• D/C Footprint layout concept- (for differential pair applications): – Footprint design drivers:
Global Aerospace, Defense & Marine
Fortis Zd Backplane Connector Design Goals
Primary Goal: Highest Performance Rugged Connector in the Market Mechanical Goals – M55302/VITA 47 Environmentals – 500 Mating Cycles – Existing Architecture Compatibility Electrical Goals – 10+ Gb/s – Z-pack TinMan XTalk & IL (~2-3%, <3 dB @ 10 GHz) Materials – No Pure Tin – LCP or Other Engineered Plastics – 50u” Au over 50u” Ni
Information is Tyco confidential & proprietary Do not reproduce or distribute
Staggered Daughter Pin Length
page 3
Fortis Zd Backplane Connector: Features & Benefits
• Signal integrity requirements & footprint routability
– Differential pairs based on Z-pack Tinman footprint (12+ Gbps)
• Offers both density and performance in open-pin field contact design
Fortis Zd Backplane Connector
PHASE 1:
– All Plastic Differential Pair modules: • Vertical Differential modules:
En d M idd le
En d
Information is Tyco confidential & proprietary Do not reproduce or distribute
Middle
Right
(Double-wide, 20-column)
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 10 / page 10
Fortis Zd Backplane Connector Shell / Integration – All Plastic Version
page 6
Fortis Zd Backplane Connector
Merging of Tinman & Mini Box Technologies
• Mini-Box contact layout concept: – Shown with compliant tail configurations • Mini Box contact design: – Industry-proven contacts known for robustness, reliability, and small form factor – MIL-C-55302 pedigree – High Density contacts typically on .050” centerlines – 4 Points of Contact
3-pairs
G S S G
Example of differential pair daughtercard footprint layout
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 8
“A” “B”
S S G S S G S S G S S G S S
1.9 mm column-column spacing S S G S S G S S G G S S G S S G S S S S G S S G S S G G S S G S S G S S S S G S S G S S G G S S G S S G S S 1.4 mm between rows
Mini Box Contact System
Z-Pack TinMan Derived Chicklet & Leadframe
Shell Options – No Shell, Shield, Rugged Metal Shell Compliant Pin Board Attach
• 3 Options for Application Flexibility – weight, signal integrity, robustness • Proven & Effective Mfg • Superior Signal Integrity • Penetration of Conformal Coat • 2 Level Maintenance ESD Protection
• Potential Product Implementation
– Example of a potential 3U / 6U layout for 9 row • 3U: 10-column end modules, 20 column middle module – 40 total columns = 120 differential pairs, 360 single ended • 6U: 10-column end modules, 20 column middle modules – 100 total columns = 300 differential pairs, 900 single ended
Protected Pin Field on Backplane • Extreme Reliability • Prevention of Pin Damage • Prevention of Shorting • 500 Mating Cycle Durability • Resistance to Tin Whiskers • Proven Performance • Space Compatible Materials • Density with Superior Performance • Ease of Routing • Manufacturing & RTM benefits. • Ease of Implementation • Enables Custom Packaging with Superior Functional Density • Purpose Built for the Demands of Aerospace & Defense Industry
page 9
Fortis Zd Backplane Connector
PHASE 1:
– All Plastic Differential Pair modules: • Right Angle Differential modules (shown with 20-column middle)
Left
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 2
Fortis Zd Backplane Connector: Features & Benefits
Modularity • User configurability • Scalable - 3U, 6U, custom • Diff Pair, SE, Power, RF, Optic, Other – High Voltage • Aerospace Heritage • Renowned Reliability • 4 Pts of Contact • • • • 10+ Gb/s Diff Pair SE w/o Chicklet Shield 2-3% Xtalk < 3dB IL @ 10 GHz
Information is Tyco confidential & proprietary Do not reproduce or distribute
50 u” Gold Plating over Ni Tin/Lead Alloys LCP Plastic Designed for Multi-Industry Use 1.9 x 1.6 mm CL MB 1.9 x 1.4 mm CL DC Backplane Half is Symmetrical Compatible with VME/ATCA Reduced Form Factor Planned
6U
233mm wide pcb 10
column
20
column
20
column
10
column
10
column
20
column
10
column
100mm
• •
6 row 3U = 80 diff pair, 240 se 6 row 6U = 200 diff pair, 600 se
3U
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 11
Foห้องสมุดไป่ตู้tis Zd Backplane Connector
Product Stratification
– All Plastic shell – 360°Shield – Machined Metal shell PHASE 1 PHASE 2 PHASE 3
Note: double-wide (20- column) modules planned in future phase
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 5
Fortis Zd Backplane Connector
UPM Integration Example: • ICCON • UPM • Guide/Key Hardware • Cast • Machined ICCON
Guide/Key
Information is Tyco confidential & proprietary Do not reproduce or distribute
Not Ruggedized COTS
page 4
Fortis Zd Backplane Connector
• Product Architecture
– Scalable, built with guide hardware, end modules, middle modules – Base module: 3-pair, 10-column 1-bay 2-bay 3-bay 4-bay n-bay 3 diff pair (9 row) = 0.779“ (19.8mm) tall 2 diff pair (6 row) = 0.590“ (15mm) tall
Information is Tyco confidential & proprietary Do not reproduce or distribute
page 7
Fortis Zd Backplane Connector Signal Integrity
• D/C Footprint layout concept- (for differential pair applications): – Footprint design drivers: