精益生产改善技能(DOC0页).doc

精益生产改善技能(DOC 40页)1 目录一﹑什么是精益生产改善(3)二﹑改善的目的(3)三﹑改善的意义(4)四﹑改善的意识(4)4.1问题/忧患的意识4.2什么是问题4.3问题的3种形态4.4问题本质五﹑如何作改善(5)5.1改善的SMART原则5.2解决问题的九大步骤(一)如何发掘问题(5)A.脑力激荡法(Brainstorming)B.查检表(Checklist)C.5W1HD.流程图(二)如何选择问题(7)A.八大浪费B.柏拉图(Pareto)C.生产线平衡分析(Line Balance)D.Leader time 分析E.成本分析F.工安分析(三)如何追查原因(11)A.特性要因图(Cause and effect diagram)B.层别图(Stratification)C.作业分析表(四)如何分析资料(17)A.抽样法B.散布图(Scatter Diahram)C.趋势图(Graph)D.直方图(Histogram)E.FMEA(潜在制程能力分析)F.QFD(质量功能展开)(五)如何提出办法(26)A.ECRSB.动作分析C.制程防呆(POKA-YOKE)D.DOE(实验设计)E.仿真分析(六)如何选择对策(35)A.决策矩阵B.多数表决法C.管制图(Control Chart)(七)如何草拟行动(36)A. 甘特图B. 性能评审技朮(八)如何成果比较(37)A. 效果评估B. 现值法(九)如何标准化(38)A.SPC(统计制程控制)B.控制计划C.标准制定D.推广计划六﹑改善案的评比标准(40)提案改善手册一﹑定义﹕什么是改善(KAIZEN)改善: 一种企业经营理念，用以持续不断地改进工作的做法和提高人员的效率等。

改善: 是由于持续不断的努力，所产生的诸多的小步伐改进，而逐次累积而成。

改善: 就是超越目前所赋予的水平。

改善: 强调要以员工的努力,士气,沟通,训练,团队,参与及自律来达成目标。

这些都是一种常识性和低成本的改进方式。

改善是全员的工作。

二﹑提案改善的目的三﹑提案改善的意义1.可提升员工的工作价值观2.可培养员工改善思考的习惯3.能提供员工发挥智慧的机会4.可培养员工发掘问题与改善的能力5.有益于业绩的提升6.经营更加有效率7.有益于员工能力的开发8.有助于业务的改善9.工作环境的改善,使员工提高工作意愿四﹑改善的意识4.1 问题/忧患的意识•任何事情都绝对不可能是完美无缺的•船之所以会触礁是因为冰山隐藏在水下 4.2 什么是问题(现状与目标所产生的差距)4.3 問題的三種型態(问题意识是I E 的基本意识之一)*应有的情况*希望的状况*期待的结果想要达到的程度问题*实际的情况*猜想到的状况*未料到的结果已经做到的程度差距4.4 問題本質﹕五﹑如何做提案改善5.1 提案改善SMART 原则•Specific/Simple 制定特定的提案目标•Measurable/Message 将目标/问题/分析/绩效等量化•Attainable/Accelerate 目标要是可行的/有备案•Relevant/Reinvest 提案的相关性•Time-related/Talent 提案的时效性(一)如何发掘问题发掘问题之方向:1.不花钱或花很少的钱就可以取得很2.有预期之成果(成就感).3.可达到演练和实用之目的精益生产改善提案制度1videoconfere nce , Secretary of the provincial Committee of Xia Baol ong stressed: this year is t he "five water treatment" "357"timetables "for three years to resolve outstanding i ssues, obviously w orked," victory of the year. The County's departme nts at all levels must firmly establish t he "guanghui is gold and silver" gree n devel opme nt conce pt, convi nce d that Castle i s not relaxed, always maintai ning strategi c ability a nd strong determi nation to improve t he environment, consiste ntly playing w ell "five water treatment of" winning the w ar, ever -higher levels of compre hensive well -of f society was built. (A) lay the sewage uphill battle. This yearwe will "river water quality impr oved at the county level, up to five" this basic objective grasp of poll ution control that focus, with the focus on three thi ngs: a good job, "clear rivers" reaching t he County created. Organizati on "look ba ck" spe cial inspe ction, the County garbage River, black a nd od orous River is "Dragnet" investigati on, timely rectificati on of probl ems found in place firmly to prevent river polluti on re bound. In a ccorda nce wit h the "one-stop strategy", improving the i nferior five water quality monitori ng stations work t his year to e nsure t he Eliminati on of 1 provincial control , five water quality se ction 3 muni cipalities controll ed deterioration, ensure t he creati on thi s year of "clear rivers" standards. Second, pay special atte ntion t o pollution-cutti ng construction of na notubes. Intercepting nanotubes are the basi s of pol lution of water source engi neering , engi neering, matter of success or failure of water manageme nt. Urba n sewage treatment, to im prove "effluent from sewage treatment rate, runni ng accura cy, complia nce" requireme nt, speed up the t own's support network construction, is focusi ng on nanotubes home "last meters" questi on.Domesti c sewage treatment i n rural areas, this year is t he final year of the three-year a ction, determination t o fight and t he momentum around, ending the battle on whi ch fully t o ensure the reali zation of all County 648 formed village coverage. Al so, be sure to atta ch importance t o focus on rural domesti c wastewater treatment facility operation and management, ensure that wastewater treatment facility up a nd r unning, role play, avoi d the "Sun" problem. Thir d, pay speci al attention to the River Lake pond desilti ng operation. Provi nce s now have focuse d on poll ution control of water go to "dig up m ud", as the dee pening water of this year's "plays". Nex t, to jump-start an investigati on li ne touche s work, implementation pla n accordi ng to the prioritie s and t heprogramme of work, in a ccorda nce w ith the "one river one policy" requires detailed clea ning, dredgi ng pla n, pla nni ng ahea d of time clea ning out mud "way out", accordi ng to local conditions to do sl udge, promote scie ntific resource utilization of silt a nd mud.(B) the heavy regulati on of heav ily polluting industries. Polluti on of water must gra b the source, wastewater is primarily the sour ce of ba ckward production capa city, i ncrea se the i ntensity of文件编号制订部门品质部文件名称：员工绩效考核制度制订日期2008-10-01reatment of heavily polluting i ndustries. Accordi ng to municipal , and muni cipal g overnment depl oyment of seve n big heavy pollution industry regulation "three years a ction plans", requir ements to December 2016 e nd of Qia n, all included shut st opped elimi nated of enter prise al l shut stopped eli minated in pl ace ; June 30, 2017 Qia n, all included place regulation upgrade a nd aggl omeration restr uct uring of enter prise by unified standard reg ulation in pl ace, late not standard of enterpri se are impleme ntation disconti nue d; June 30, 2018 Qian, all intends Park production of enterpri se relocati on Park i n pla ce, late not Park of are di scontinued. In the process of renovati on, wi ll focus on four aspects: to firmly close the high energy consumption and heavy polluti on, hopeless enter prise gover nance a nd pr oducti on li nes, elimi nated a number of yearly emission intensity, l ow value -adde d pr oducts of ba ckwar d production capa city. Second, we must stri ctly enforce t he space , total project "Trinity" environment access system, promoti ng industry a cce ss and envir onme ntal conditi ons of access of e nterprise s to the Park, industrial park, in principle , no l onger t he cla ss on the new pr oject. Thirdl y, pr omoting replaceme nt and reconstruction of heavily polluti ng industries, mergers a nd re organizati ons, gui de enter prises t o energy conservation, recy cling a nd low-carbon and cl ean pr oducti on, a nd impr ove the level of green deve lopme nt. Four to establish a l ong-term supervision mechani sm, incre ase the intensity of spe cial inspe ctions, i nvestigate and punish the re ctification is not in pla ce, normal busi ness of running anti -polluti on i nstallations do not. (Iii) linkage to pr omote flood control wate r, drai nage, watersupply, impr oving water savi ng. Speed up cr oss ng support river dike reinfor cement, a nd al ong Pu seaw all exce pt insurance reinforcement, and Lake Qia n slui ce, a nd BA Ca o slui ce, a nd cloud cover reserv oir, focus flood contr ol drainage engi neeri ng construction, vigorously impl ementation "strong li brary" "solid di" "spread row" engine ering, i ncrea sed ge ologi cal disa ster hi dde n points gover nance efforts, sol id advance small basin t orrent di saster gover nance, efforts from esse ntially sol ution ba sin sex, a nd regi onal flood control drai nage ca pacity insufficie nt of problem. V igorously impleme nt the pi ers, algae and ot her water source s prote ction and, prom oting rural drinki ng water safety proje cts, setti ng up water pri cing reform and environmental protecti on mecha nism, gui ding water depth. Further soil poll ution and repair, strengthen agricultural non-poi nt source polluti on preventi on, mountai n, water, forest s, fields, l akes, various eleme nts mutual l ong. Four, manage to tighte n control, t o play "three to split" battle. Xia Ba olong, Se cretary of provincial party Committee stresse d that while the "three t o split" operation time is over thre e years, but "three to split" must continue to cat ch on, a nd resolve a split cannot be change d. All localities and department s to the village a nd "no unaut hori sed" created分发部门：精益生产改善提案制度文件编号：JIT-WI-001 版本：A/0 拟制：田继武审核：批准：生效日期：2008-10-16 受控印章：注意：盖上红色受控印章后方可视为生效；此为公司内部文件，未经许可不得翻印。