意大利CMP公司介绍

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This method consists in comparing the manual inspection results with machine inspection results
A test-set, usually including 250 containers, is to be arranged. Some of these containers must include foreign particles, the others should be taken randomly from production.
Oxygen detection 氧气检测
Ampoules , vials controls
安瓿瓶,西林瓶的控制项目
Little cracks detection, leak test
细微裂纹的侦测,泄露测试
Other其他
Inkjet printing on glass and aluminum 在玻璃或铝制容器上的喷墨印刷
Filling level control
Cosmetic control (ampoule tip and vial flipoff)
适用于安瓿瓶、西林瓶
能力:1-20毫升,注射液 颗粒控制 灌装液位(量)控制 外观控制(安瓿瓶顶部及西林瓶推舌盖)
SA9 up to 9.000 pcs/hour
Target and application
目标及应用
All the infusion and injectable solutions must be subjected to this inspection (manually or automatically) before being introduced to the market 所有的静脉注射液及注射溶液在出厂上市前必须要检测, 无论是采用人工或自动检测的方式。
为检测颗粒,需要以合适的速度旋转容器,让容器内的液体运动
在容器停止旋转后,摄像系统检测一连串的图像,并配合软件,甄别运动中的 外来颗粒
经精细甄别后,系统接受或排除产品。产品的甄别直接由摄像系统完成,不需 通过电脑处理
Particle control features 颗粒控制特性
High-quality picture thanks to high-definition CCD sensor LED lighting system. manufactured by CMP Illuminators are designed and
SA9
Up to 9.000 pcs/h
SA18
Up to 18.000 pcs/h
Leak test machine 测漏机
LT01
Up to 12.000 pcs/h
CMP2 up to 3.500 pcs/h
Ampoules, vials
Capacity: from 1 to 20ml, injectable liquids Particles control
智慧型摄像机
对每个受检容器取36个影像。摄像机通过 专门设计的软件,甄别影像,并将“合格” 及“排除”信号发送至分类单元 CMP不需用电脑分析图像,检查所需时间更 短,系统也更耐用
Good 合格
Reject 排除
Automatic inspecting machines 全自动灯检机
CMP2
Up to 3.500 pcs/h
颗粒检测
In order to detect the particles it is necessary to put in rotation the container at a speed suitable to allow them to be in motion Terminate the rotation the vision system detects a sequence of images. The software elaborate them in order to identify possible moving foreign particles When the elaboration is completed, the system accepts or rejects the product. The elaboration is given directly by the camera without passing through a computer
Target and application
目标及应用
Another important issue is to test the possible leakage of the container to avoid contamination or efficiency deficit of the active principle in the solution 另外一个重要的目标是检测容器可能的泄露,以避免容器 内产品受到污染,或者容器内溶液的活性药物功效降低
Controls of ampoules, vials and cartridges
安瓿瓶、西林瓶、预灌装注射器的控制项目
Particles (glass, fibers, black dots, plastic, etc.)
颗粒(玻璃、纤维、黑点、塑料等等) Filling level 灌装液位(量)
Ampoules, vials and cartridges
适用于安瓿瓶、西林瓶、预灌装注射器
Capacity: from 1 to 20ml, injectable liquids
能力:1-20毫升,注射液
Particles control 颗粒控制
Filling level control 灌装液位(量)控制 Cosmetic control (ampoule tip and vial flipoff)
CMP灯检机已经出口至全世界30多个国家,我们也提供 持续的技术支持,确保设备良好的运转。现今已有超 过100台的灯检机在全时间运转,CMP在一些市场已经 成为领导品牌
Target and application
目标及应用
The inspecting system aim is the detection of the containers which, after cleaning, sterilizing, filling and closing processes, hold inside “visible” particulate matter potentially dangerous 使用检测系统的目的是要对已经完成清洗、灭菌,灌装及 封盖等程序的容器,检查容器内是否带有潜在危险性的 “可见”颗粒。
AUTOMATIC 自动
High production output 高效率 Constant efficiency 稳定的检测有效性 Excellent lighting conditions with LED lights from below, back and polarized 采用LED灯由容器底部、背面,上部 照射,提供完美的光线 Particle dimensions limit under 50µm 可以检查到50µm以下的颗粒
Made in Italy
CMP is an Italian Company who has been manufacturing inspection machines for more than 35 years. The factory is placed in Vicenza, north Italy, at 70 Km from Venice. The 100% of our production is manufactured inside our plants by high qualified technicians
CMP是意大利公司,生产灯检机超过35年历史。CMP工 厂坐落于北意大利的Vicenza市,离威尼斯约70公里。 所有的设备均由CMP的高级技术人员在CMP工厂内制造。
CMP exports its machines in more than 30 Countries all over the world assuring a constant support for the long life of all its equipment. More than 100 automatic inspecting machines are now working in all the Continents, allowing CMP to be leader in some markets
外观控制(安瓿瓶顶部及西林瓶翻舌盖)
Plunger control 预灌装注射器推注器控制 Colour of the liquid control 液体颜色控制 Ring colours control 色环颜色控制 Serigraphy control 丝印控制
The pa翻舌盖)
Plunger control 预灌装注射器推注器控制
Colour of the liquid control 液体颜色控制
Ring colours control 色环颜色控制 Serigraphy control 丝印控制
SA18 up to 18.000 pcs/h
Camera frame rate up to 300 frames/sec.
采用高解析度的CCD感光头,可获得高品质的图像 LED光源系统。照明器是由CMP设计及制造 摄像机取图像速度可达 每秒300幅
Knapp test validation method
Knapp测试验证方法
Created by Prof. Julius Z. Knapp
Comparision between manual and automatic inspection
自动检测及肉眼检测的比较
MANUAL 肉眼
Low production output 低效率 Inconstant efficiency, concentration and stress 可靠率、注意力集中度及抗压力低 Poor lighting conditions 光线效果差
Ampoules, vials and cartridges
适用于安瓿瓶、西林瓶、预灌装注射器
Capacity: from 1 to 20ml, injectable liquids
能力:1-20毫升,注射液
Particles control 颗粒控制 Filling level control 灌装液位(量)控制 Cosmetic control (ampoule tip and vial flipoff)
Particle dimensions limited to 50µm 只能检查到50µm以上的颗粒
The vision system used by CMP
CMP采用的视觉系统
Intelligent cameras 36 images for each inspected container. The camera , through a dedicated software, inspect the images and send the good/reject input to the sorting unit. Unlike our competitors we do not use the computer for analysis, thus ensuring regular inspecting times and a heavy-duty system
Cosmetic control : ampoule tip and vial flip-off 外观控制: 安瓿瓶顶端和西林瓶的推舌盖
Cartridge plunger 预灌装注射器推注杆
Colour of liquid Glass defects 液体颜色 玻璃的缺陷
Ampoule ring colours 安瓿瓶色环的颜色 Serigraphy 容器表面上的绢印
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