燃烧器说明书(中英文)
合集下载
相关主题
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
XRQ-11 型系列油燃烧器 XRQ-11 Oil Burner
使用说明书
User’s Manual
江苏省徐州燃烧控制研究院有限公司 Xuzhou Combustion Control Research Institute Co., Ltd
目 录 Content
一、油燃烧器………………………………………………..1 Oil Burner……………………………………………..1
螺栓紧固。风口法兰与风道预留法兰用 14 只 M12×45 螺栓紧固。 Burner Installation: fix the mounting flanges on boiler wall and burner together with 12M16×50 bolts. Fix the mounting flanges of air inlet and air duct with 14 M12×45 bolts.
二级点火 Two Classes Ignition
角执行机构 Angle Action Device
400Nm,220V,4~20mA 控制电流 Control Current
四、安装与调试 Installation and Regulation 1、燃烧器安装 燃烧器上安装法兰与炉墙上预留的安装法兰用 12 只 M16×50
附图 1、2、3 Drawing 1,2,3 燃烧器外型尺寸图 Drawing of Burner Size
中国徐州燃烧控制研究院有限公司
XRQ-11 型油燃烧器
一 油燃烧器 Oil Burner
一、用途及特点 Application and Features XRQ-11 型系列油燃烧器系统是徐州燃烧控制研究院设计开发的，主要适用于石
二、主要性能及技术指标 Functions and technical standard： 附型号说明 Code Illustration： X RQ — 11 — 2200 A 调风方式代号：A：自动 Regulation Mode: A-auto control 燃油出力：22MW Fuel Capacity: 22MW 燃料种类: LO－轻油 Fuel : LO-light oil 产品代号：RQ-燃烧器 Product Code: RQ-burner 企业代号：XCC Manufacturer: XCC 1、 工作环境：普通型 Working Environment: Normal 2、 不含腐蚀性爆炸性气体 No corrosive or explosive air. 3、 环境温度≤60℃ Ambient Temperature≤60℃
1
Biblioteka Baidu
中国徐州燃烧控制研究院有限公司
4、 相对湿度≤90（25℃） Relative Humidity≤90（25℃）
5、 海拔≤1000m Altitude≤1000m
XRQ-11 型油燃烧器
三、系统概述 System Overview 本 20t/h 启动锅炉油燃烧器为 XRQ－11 型。燃烧器的燃料为 0＃轻柴油，点火采用高
1、启动燃烧器 Start-up Burner XRQ-11 型系列油燃烧器，主要由配风器、主油枪、点火油枪，稳燃器、点火枪、 火焰检测器，风门调节器，风油联动系统，油管路系组成。 The XRQ-11 oil burner consists of air distributor, main oil gun, ignition oil gun, flame holder, spark rod, flame scanner, air damper regulator, air and oil regulator, and oil pipeline. 本型燃烧器的主要特点是油枪位置固定，二级点火，点火枪通过电动推进器推至油枪 雾化区，将点火油枪点着后退回。后由点火油枪点着主油枪，增强点火成功率，减小炉膛 压力波动。配风器、风门调节器采用单片百叶窗式结构，减小了风阻，增强了平衡性，使 空气与油雾混合更充分均匀，因而易点火、升温快。风油风油联动系统将配风量和主油枪 的出力成比例联动，操作简单不需要人为的调风。 The position of the oil gun is fixed. The spark rod is advanced to oil gun atomizing zone by electric actuator, and then is retracted after ignition oil gun is ignited. Then the ignition oil gun ignites main oil gun that reduces hearth pressure fluctuation. The air distributor, air damper regulator is shutter with single slice that reduced air resistance, and reinforced balance. Consequently, the air and atomized oil are even mixed, and is easy to be heated and ignited. The air and oil regulator regulates air velocity and oil gun capacity in certain rate automatically.
五、DCL 系列电动执行机构…………………………………..29 DCL Electric Control Device…………………......29
六、XJTF 型燃油精密调节阀………………………………..37 XJTF Fuel Precision Regulating Valve…………………….37
化、冶金、电力、建材、机械等行业的中小型锅炉的主燃烧器。该类型燃烧器规格、 品种齐全，并可按用户的不同要求配套提供燃烧器、自动点火设备、灭火保护（火焰 检测）功能及油系统等。 XRQ-11 oil burner is designed by XCC and is applicable for main boilers in small or large scale of boiler in industries as medium and small petrochemical, metallurgy, electric power, construction products, and mechanic. The burner has auxiliary auto ignition device, flame scanner, and oil supply system as client need.
燃料额定消耗量 Fuel Rated Consumption 助燃风量
Combustion Air Velocity 点火枪行程
Spark Rod Stroke
20℃ 1800Kg/h 19176Nm3/h 300mm
推进装置电源 Power of Actuator
220VDC
点火方式 Ignition
二、高能点火装置………………..………………………..10 HEA Exciter………………..………………………...10
三、XTJ-11-300 型电动推进器…………………………... 17 Electric Actuator…………………………………... 17
四、回油机械(压力)雾化油枪……………………………...22 Oil return mechanic(pressure) atomizing oil gun…. 22
能点火枪点燃点火油枪，然后点火油枪点着主油枪的二级点火方式。点火安全可靠，成功 率高。 The XRQ-11 oil burner for 20t/h start-up boiler burns 0# light diesel oil, and ignite the ignition oil gun with HEA exciter, then the ignition oil gun may ignite the main oil gun. The ignition process is reliable.
After installation, move the flexible parts of oil gun and spark rod. If there is any
block, find the cause. 4、通电，就地操作点火枪进、退，检查进、退到位后，是否有信号发出。有误时，
应调整相应的行程开关位置，检查接线情况，保证达到要求。
4：1
主油枪种类 Main Oil Gun
回油式机械雾化油枪 Oil return mechanical atomizing oil gun
燃料种类 Fuel
0#轻柴油 0# light diesel oil
燃料压力 Fuel Pressure
2.8～3.5MPa
燃料温度 Fuel Temperature
Electrifying, check the signal correctness of spark rod advanced and spark rod
retracted. If there is any error, regulate the stroke switch and check wiring. 5、调试完后，应将各箱盖盖紧、关牢，以防止灰尘及杂物进入箱内。
After regulation, close the box tightly, and protect it from dust.
五、操作步骤 Operation Steps 1、点火 Ignition （1）点火：检查油管路系统，将各手动阀置于开位。启动电动推进器按钮，将
点火枪送至油枪前端。将风油联动系统开度至 40%处，启动高能点火器点火按钮使其 点 火 ， 接 着 打 开 燃 烧 器 前 的 点 火 油 枪 进 油 电 动 阀 ， 此 时 燃 油 即 开 始 雾 化 燃 烧 。（ 高 能 点火装置连续工作时间不能超过 30 秒），火焰稳定后火检着火信号反馈，主油枪进油 电动阀和回油电动阀打开，主油枪燃油雾化燃烧，点火油枪进油阀关闭，火检信号反 馈稳定，点火成功！（油枪前压力保证 2.8～3.5MPa）。 Ignition: check oil pipeline, and open all the manual valves. Press electric actuator start button, and advance spark rod to oil gun front. Open the air and oil regulator to 40%. Press HEA exciter ignition button, and open the oil inlet electric valve of ignition oil gun in front of burner, then the fuel is atomized combusting (the HEA exciter may not work over 30s continuously). The flame on signal is sent from flame scanner when the combustion is stable. Open oil inlet electric valve and oil return electric valve of main oil gun. Oil in the main oil gun is atomized combusting. Close oil inlet valve of ignition oil gun. When signals from flame scanner indicate stable
3
中国徐州燃烧控制研究院有限公司
XRQ-11 型油燃烧器
2、将两支油枪及高能点火枪分别穿入导管，调整好位置后，将连板夹紧、固定。
Insert two oil guns and HEA exciter into tubes respectively, adjusting their
positions and fix with connecting plates. 3、安装完毕后，应先用手推、拉移动部件，检查油枪、点火枪在导管中运动是否 通顺。如有卡滞应找出原因，排除故障至满意为止。
2
中国徐州燃烧控制研究院有限公司
XRQ-11 型油燃烧器
XRQ-11-3300 燃烧器的主要技术参数为：
Technical data of XRQ-11-3300 burner：
项 目 Item 燃烧器额定功率 Burner Rated Power
参 数 Data 22MW
调节比 Regulating Ratio
使用说明书
User’s Manual
江苏省徐州燃烧控制研究院有限公司 Xuzhou Combustion Control Research Institute Co., Ltd
目 录 Content
一、油燃烧器………………………………………………..1 Oil Burner……………………………………………..1
螺栓紧固。风口法兰与风道预留法兰用 14 只 M12×45 螺栓紧固。 Burner Installation: fix the mounting flanges on boiler wall and burner together with 12M16×50 bolts. Fix the mounting flanges of air inlet and air duct with 14 M12×45 bolts.
二级点火 Two Classes Ignition
角执行机构 Angle Action Device
400Nm,220V,4~20mA 控制电流 Control Current
四、安装与调试 Installation and Regulation 1、燃烧器安装 燃烧器上安装法兰与炉墙上预留的安装法兰用 12 只 M16×50
附图 1、2、3 Drawing 1,2,3 燃烧器外型尺寸图 Drawing of Burner Size
中国徐州燃烧控制研究院有限公司
XRQ-11 型油燃烧器
一 油燃烧器 Oil Burner
一、用途及特点 Application and Features XRQ-11 型系列油燃烧器系统是徐州燃烧控制研究院设计开发的，主要适用于石
二、主要性能及技术指标 Functions and technical standard： 附型号说明 Code Illustration： X RQ — 11 — 2200 A 调风方式代号：A：自动 Regulation Mode: A-auto control 燃油出力：22MW Fuel Capacity: 22MW 燃料种类: LO－轻油 Fuel : LO-light oil 产品代号：RQ-燃烧器 Product Code: RQ-burner 企业代号：XCC Manufacturer: XCC 1、 工作环境：普通型 Working Environment: Normal 2、 不含腐蚀性爆炸性气体 No corrosive or explosive air. 3、 环境温度≤60℃ Ambient Temperature≤60℃
1
Biblioteka Baidu
中国徐州燃烧控制研究院有限公司
4、 相对湿度≤90（25℃） Relative Humidity≤90（25℃）
5、 海拔≤1000m Altitude≤1000m
XRQ-11 型油燃烧器
三、系统概述 System Overview 本 20t/h 启动锅炉油燃烧器为 XRQ－11 型。燃烧器的燃料为 0＃轻柴油，点火采用高
1、启动燃烧器 Start-up Burner XRQ-11 型系列油燃烧器，主要由配风器、主油枪、点火油枪，稳燃器、点火枪、 火焰检测器，风门调节器，风油联动系统，油管路系组成。 The XRQ-11 oil burner consists of air distributor, main oil gun, ignition oil gun, flame holder, spark rod, flame scanner, air damper regulator, air and oil regulator, and oil pipeline. 本型燃烧器的主要特点是油枪位置固定，二级点火，点火枪通过电动推进器推至油枪 雾化区，将点火油枪点着后退回。后由点火油枪点着主油枪，增强点火成功率，减小炉膛 压力波动。配风器、风门调节器采用单片百叶窗式结构，减小了风阻，增强了平衡性，使 空气与油雾混合更充分均匀，因而易点火、升温快。风油风油联动系统将配风量和主油枪 的出力成比例联动，操作简单不需要人为的调风。 The position of the oil gun is fixed. The spark rod is advanced to oil gun atomizing zone by electric actuator, and then is retracted after ignition oil gun is ignited. Then the ignition oil gun ignites main oil gun that reduces hearth pressure fluctuation. The air distributor, air damper regulator is shutter with single slice that reduced air resistance, and reinforced balance. Consequently, the air and atomized oil are even mixed, and is easy to be heated and ignited. The air and oil regulator regulates air velocity and oil gun capacity in certain rate automatically.
五、DCL 系列电动执行机构…………………………………..29 DCL Electric Control Device…………………......29
六、XJTF 型燃油精密调节阀………………………………..37 XJTF Fuel Precision Regulating Valve…………………….37
化、冶金、电力、建材、机械等行业的中小型锅炉的主燃烧器。该类型燃烧器规格、 品种齐全，并可按用户的不同要求配套提供燃烧器、自动点火设备、灭火保护（火焰 检测）功能及油系统等。 XRQ-11 oil burner is designed by XCC and is applicable for main boilers in small or large scale of boiler in industries as medium and small petrochemical, metallurgy, electric power, construction products, and mechanic. The burner has auxiliary auto ignition device, flame scanner, and oil supply system as client need.
燃料额定消耗量 Fuel Rated Consumption 助燃风量
Combustion Air Velocity 点火枪行程
Spark Rod Stroke
20℃ 1800Kg/h 19176Nm3/h 300mm
推进装置电源 Power of Actuator
220VDC
点火方式 Ignition
二、高能点火装置………………..………………………..10 HEA Exciter………………..………………………...10
三、XTJ-11-300 型电动推进器…………………………... 17 Electric Actuator…………………………………... 17
四、回油机械(压力)雾化油枪……………………………...22 Oil return mechanic(pressure) atomizing oil gun…. 22
能点火枪点燃点火油枪，然后点火油枪点着主油枪的二级点火方式。点火安全可靠，成功 率高。 The XRQ-11 oil burner for 20t/h start-up boiler burns 0# light diesel oil, and ignite the ignition oil gun with HEA exciter, then the ignition oil gun may ignite the main oil gun. The ignition process is reliable.
After installation, move the flexible parts of oil gun and spark rod. If there is any
block, find the cause. 4、通电，就地操作点火枪进、退，检查进、退到位后，是否有信号发出。有误时，
应调整相应的行程开关位置，检查接线情况，保证达到要求。
4：1
主油枪种类 Main Oil Gun
回油式机械雾化油枪 Oil return mechanical atomizing oil gun
燃料种类 Fuel
0#轻柴油 0# light diesel oil
燃料压力 Fuel Pressure
2.8～3.5MPa
燃料温度 Fuel Temperature
Electrifying, check the signal correctness of spark rod advanced and spark rod
retracted. If there is any error, regulate the stroke switch and check wiring. 5、调试完后，应将各箱盖盖紧、关牢，以防止灰尘及杂物进入箱内。
After regulation, close the box tightly, and protect it from dust.
五、操作步骤 Operation Steps 1、点火 Ignition （1）点火：检查油管路系统，将各手动阀置于开位。启动电动推进器按钮，将
点火枪送至油枪前端。将风油联动系统开度至 40%处，启动高能点火器点火按钮使其 点 火 ， 接 着 打 开 燃 烧 器 前 的 点 火 油 枪 进 油 电 动 阀 ， 此 时 燃 油 即 开 始 雾 化 燃 烧 。（ 高 能 点火装置连续工作时间不能超过 30 秒），火焰稳定后火检着火信号反馈，主油枪进油 电动阀和回油电动阀打开，主油枪燃油雾化燃烧，点火油枪进油阀关闭，火检信号反 馈稳定，点火成功！（油枪前压力保证 2.8～3.5MPa）。 Ignition: check oil pipeline, and open all the manual valves. Press electric actuator start button, and advance spark rod to oil gun front. Open the air and oil regulator to 40%. Press HEA exciter ignition button, and open the oil inlet electric valve of ignition oil gun in front of burner, then the fuel is atomized combusting (the HEA exciter may not work over 30s continuously). The flame on signal is sent from flame scanner when the combustion is stable. Open oil inlet electric valve and oil return electric valve of main oil gun. Oil in the main oil gun is atomized combusting. Close oil inlet valve of ignition oil gun. When signals from flame scanner indicate stable
3
中国徐州燃烧控制研究院有限公司
XRQ-11 型油燃烧器
2、将两支油枪及高能点火枪分别穿入导管，调整好位置后，将连板夹紧、固定。
Insert two oil guns and HEA exciter into tubes respectively, adjusting their
positions and fix with connecting plates. 3、安装完毕后，应先用手推、拉移动部件，检查油枪、点火枪在导管中运动是否 通顺。如有卡滞应找出原因，排除故障至满意为止。
2
中国徐州燃烧控制研究院有限公司
XRQ-11 型油燃烧器
XRQ-11-3300 燃烧器的主要技术参数为：
Technical data of XRQ-11-3300 burner：
项 目 Item 燃烧器额定功率 Burner Rated Power
参 数 Data 22MW
调节比 Regulating Ratio