立式包装机技术规格书
包装机使用说明书附包装机控制系统说明书
包装机使用说明书附包装机控制系统说明书BT 系列自动包装机械使用说明书欢迎购买本公司生产的自动包装机。
请您在使用本机器之前，详细阅读使用说明书，以保证机器的正常安装使用。
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目录BT-8160C机型包装机控制系统说明书一、主要技术参数1.1 本系统采用中文液晶显示，操作指示一目了然（如：长度、数量、速度等）1.2 个性化设计，可根据不同的厂家显示相应的公司名称、电话号码等信息1.3 全自动测量包装长度，无需人工参与包装膜长度的设定1.4 电子色标定位功能，替代手工移动光电眼1.5 中英文菜单转换功能，适用于国际市场1.6 采用特别的光电扑获和智能纠错技术，光电的准确性大大提高1.7 包装长度： 35mm －9999mm1.8 步进电机速度：0－16 档可调（包装长度为200mm 时，最快速度还能达到90 包/ 分钟）1.9 包装计数： 0－99 万包，并可累计计数1.10 包装速度显示，即时显示每分钟的产量1.11 菜单化的操作界面，并有操作提示，操作极奇简单1.12 智能化的故障诊断并中文显示出错位置（如：光电错误、行程错误等）1.13 主电机和步进电机都可“点动”运转1.14 集成 4 个辅助开关（温控、充气、前振动、后振动等）1.15 精细的前后振动力大小调整，使供料更快、更准确1.16 分切数 2-999 包可调1.17 可同时支持 2 个步进电机1.18 可加紧急停止按钮1.19 所有控制由软件程序实现，方便功能调整和技术升级1.20 主板采用贴片工艺生产1.21 适用机型：三边封背封四边封三角包二、面板按键功能。
立式液体包装机作业指导书
立式液体包装机作业指导书立式液体包装机操作规程一、先检查漏电保护器，确认正常后将其合上通电。
二、打开设备电源，将设备及打码机、温控表，设定至包装卷材所需温度，等候其升温。
三、温度升至设定值后，把包装卷材安装至卷材支架上，随后将卷材牵引至导向支架上。
四、测量光标长度，将其输入至操作栏里，打开光电，使光电探头对准卷材上的光标，把卷材引入设备纵封辊筒中，点动设备，使其通过辊筒，观察卷材封口情况，适当调整各辊筒压力，至到封口平整牢固、外观精美。
五、调整打码位置到预定位置，调整小切口到合适位置，合上切刀调整切刀位置，便其能精确切开、成型标准。
六、先通过预算得出下料时间先打开磁力泵开关、然后打开电磁阀开关、是物料进入包装、经过称量再进行微调、直至剂量达到要求为止。
七、用手压，脚踩来检查封口是否封牢，是否有漏料现象，进行进一步调整，使其达到要求。
八、检查一切合格后，方可进行成品的包装入库。
九、生产结束后，关掉磁力泵，然后关掉设备电源，最后关掉漏电保护器。
卧式DXD-130袋装包装机操作规程一、先检查漏电保护器，确认正常后将其合上通电。
二、打开设备电源，将设备及打码机、温控表，设定至包装卷材所需温度，等候其升温。
三、温度升至设定值后，把包装卷材安装至卷材支架上，然后按照产品包装规格调整机器尺寸。
四、再按照产品包装规格调整灌装计量使其达到标准灌装剂量为止。
五、先进性实验性灌装生产，检查封口处质量（可用手压、脚踩等可实施性方案）确认其封口处没有渗漏或溢药等情况。
六、通过电子秤称取产品重量，使其达到包装规格后开始安全生产。
七、生产结束后，关掉磁力泵，然后关掉设备电源，最后关掉漏电保护器。
今超越立式全自动包装机参数设置
今超越立式全自动包装机参数设置全自动包装机是工厂自动化技术的最新应用，替代了预制袋成形方式,大大提高了工
作效率、为各企业广泛采用。
全自动包装机参数：
型号：JD2403
包装膜宽：100-400mm
制成袋尺寸：40-200mm
包装速度：1-40袋/分钟
控制系统：PLC+光电+气源+中/英文操作屏幕
气源：0.4m3/分钟
功率：2400瓦
电源：交流电220V
重量：约重260kg
尺寸：1300*800*1650mm长*宽*高
全自动包装机
全自动包装机的主要特点
1、进口PLC全电脑控制系统，光栅计数、人机界面，操作简便、直观；
2、伺服动膜系统，气动控制系统，定位准确；同步动膜，稳定性高。
3、采用智能温控器，温度控控制准确；保证封口美观平整。
4、设有多种停机报警功能，减低损耗。
5、本机采用全自动完成计量、计数、制袋、填充、封合、日期打印等操作。
该机为组合式，分为震动盘、光栅计数、下料部分和制袋包装部分；该机标准配置为三个震动盘；可选择增加多个，以提高包装产品的多样化。
打包机使用说明书.pdf
中山市小榄镇丰兴包装机械厂1、主要用途及特点1．1主要用途自动打包机主要适用于纸箱、木箱、书刊等硬软包及方形、筒状、环状构件的捆包，广泛适用于家电、轻工、食品、外贸、百货、印刷、医药、邮电、化工、纺织等行业的包装捆扎。
1．2 产品特点本机捆扎速度快，捆一条带只需 1.5 秒，降低了工人的劳动强度，提高了工作效率，捆扎力大，且调整范围广，质量稳定可靠，操作、维修方便；热刀加热迅速，5 秒钟进入最佳打包状态，捆包完成后，如 1 分钟内不工作，电动机自停进入待机状态，节电、实用、噪声小。
2．产品主要规格及技术参数型号高台型低台型捆包带宽度6-15mm 6-15mm最小捆包物60mm 60mm最大捆包物不限不限捆包速度 1.5 秒/条 1.5 秒/条最大捆紧力60kg 60kg供给电源220V/50HZ±10% 220V/50HZ±10%额定功率、电流660W 3A 660W 3A电动机转速1400 转/分1400 转/分体积（长 x 宽 x 高）895x565x730mm 1490x565x460mm重量100kg 80kg3．主要部件名称及工作原理3．1 主要部件名称（图二）A 带盘带卷安装在此处B 导带杆带子经过导带杆，使送带时拉开刹车器C 导带轮为一白色尼龙轮，用以协助送带时易于滚动D 导带轮同上E 插头用以插接电源F 电源开关用以启动电源- 1 -中山市小榄镇丰兴包装机械厂G 长度调节器调节每次自动送带的长度H 归零开关按此钮每一次退带（半个动作），第二次为归零I 手动出带开关为手动调节任意出带长度J 出带槽带子穿过此，机器没归零或积塞杂物，即无法穿过K 捆包物为欲捆包之物品，紧靠阻挡器 L3．2 工作原理（图三）将捆包物放在捆包机的台面上，调整适当的供带长度，机器自动供带，操作者将捆包带绕过捆包物，将带头沿着导向槽插入直至触动微动开关，前顶刀便立即上升，将带头顶住，随之带子被张紧后，另一端也被上升的后顶刀顶住，中刀立即上升，将带子切断，与此同时，表面温度约 180。
420立式全自动电脑型包装机说明书
立式全自动电脑型包装机CH-420 型使用说明书I I一、设备说明 ....... .............. P2 ............1、概述 ..................... .….…P2 ........2、性能和规格 .................... P2 ...........二、整机配置图 ..................... P3 ...........三、安装须知 ....................... P3 ...........四、人机界面调试方法 ................. P5 .……五、设备调整 ....... .............. P8 ............1、纵封翻边器的调整 ................. P82、..................... 成型器与垂直加热调整P8 ..3、................. 包装袋纵封不齐边时的调整P9六、常见故障原因及排除 .................. P9….七、操作方法与设备维护_ .. (10)八、电路原理图一 ..................... P1.1..…九、电路原理图二 ...................... P12十、420气路图 .................. ...... P13十一、易损件表........................ P14 ..........十二、随机配件清单 ............... ...... P14………设备说明1、概述CH-42唯自动包装机系我司引进国外先进技术并加以消化吸收而生产的一种高品质、高性能的全自动包装机，具有完成自动送料、计量、制袋、充填、封口、打印日期及成品输出等一系列自动功能。
本机采用高精度伺服运膜系统卩LC程序控制、先进的触摸式人机界面、光电自动定位跟踪、数字式温控等，使整机的操作更加简单、完善，是食品包装行业提高生产效率，降低劳动强度，提高包装档次的首选设备。
立式袋包装机总体设计(设计说明书)
立式袋包装机总体设计作者姓名：指导教师：单位名称：专业名称：The overall design of a vertical bag packaging machineBySupervisor：毕业设计（论文）任务书立式袋包装机总体设计摘要本文主要介绍了立式袋包装机的设计过程，对设备的基本原理、结构设计、参数设计以及各个子系统的主要功能都作了详细介绍。
立式包装机适用于日化、医药、食品、农药等各个行业的连续灌装。
整机采用不锈钢制造，清洁卫生，完全符合食品生产的GMP要求。
其包装速度快，可调速，可自动完成制袋、计量、充填、封合、分切、计数。
这种方法适用于粉状、颗粒、块状、流体及胶体状物料的包装，特别以小食品、颗粒冲剂和速溶食品的包装应用最为广泛。
其包装材料可为塑料单膜、复合薄膜等。
立式包装机主要由计量装置、传动系统、横封装置、纵封装置，切断装置、成型器，光电监测系统等几部分构成。
本次设计主要完成机器总体、制袋成型器、横封装置，纵封装置、传动系统等主要零部件的设计，对主要结构的基本参数做了设计计算，完成了基本方案的确定。
在此基础上，运用三维绘图软件SolidWorks进行三维建模和结构优化，使用CAXA绘制二维工程图。
立式包装机的特点是设计紧凑合理，外形简洁美观，调节便利，装置准确，整体灵敏度高，速度稳定，工作电压稳定，抗干扰能力强。
关键词：立式包装机，传动系统，横封装置，纵封装置The overall design of a vertical bagpackaging machineAbstractThis paper introduces vertical bag packaging machine process, the basic principles of equipment, structural design, parameter design and the main functions of the various subsystems are described in detail.Vertical packaging machine is suitable for cosmetic, pharmaceutical, food, pesticide and other industries continuous machine made by stainless steel is clean, full compliance with GMP requirements of food production. Its packaging speed can be adjusted. The vertical packaging machine can automatically complete packing, measuring, filling, sealing, cutting and counting. This method is suitable for the packaging of powder, granule, block, fluid and gel-like materials, particularly in small food granules, and instant food products most widely used. The packaging material can be plastic single-membrane, composite film, etc.Vertical packaging machine is mainly composed of measurement devices, transmission, transverse sealing device, vertical sealing device, cutting devices, former, and optoelectronic monitoring system for several parts. This design was completed for the whole machine, former, transverse sealing device, vertical sealing device, transmission and other major components of the design. The basic parameters calculations of the main structural design and the basic program was completed. Moreover, the 3D modeling and structure optimizing are fulfilled by SolidWork, and the 2D engineering drawing is designed by CAXA.Vertical Packaging Machine is characterized by compact and reasonable design, simple and beautiful appearance, convenient adjustment, accurate installation, the overall high sensitivity, speed stability, voltage stability,anti-interference ability.Keywords : Vertical Packaging Machine, Transmission System, Transverse Sealing Device , Vertical Sealing Device目录毕业设计（论文）任务书....................... 错误!未定义书签。
全自动包装机技术参数
全自动包装机技术参数
概述
本文档旨在提供全自动包装机的技术参数，以帮助用户了解设备的功能和性能。
设备规格
- 包装机型号: XX-123
- 生产能力: 每小时1000个包装
- 包装材料: 塑料薄膜
- 包装尺寸范围: 长度30cm-100cm, 宽度15cm-50cm, 高度
10cm-35cm
- 电源要求: 220V, 50Hz
- 功率消耗: 2千瓦
- 设备尺寸: 长200cm, 宽100cm, 高150cm
- 设备重量: 300公斤
控制系统
- 控制方式: PLC自动控制
- 操作界面: 触摸屏
- 可编程功能: 自动计数、自动断电保护、自动故障报警
包装功能
- 自动包装方式: 自动上料、自动包装、自动封口、自动切断- 封口方式: 热封
- 封口温度范围: 0℃-200℃
- 封口时间可调节: 是
- 切断方式: 刀片切断
- 切断精度: ±2mm
安全保护
- 过载保护: 是
- 过热保护: 是
- 紧急停止: 是
- 安全门开关: 是
其他特点
- 设备材质: 不锈钢
- 运行噪音: 小于70分贝
- 工作环境温度: 5℃-40℃
- 工作湿度: 相对湿度不大于85%
以上是全自动包装机的技术参数，请根据实际需求进行选择和使用。
如有进一步的问题，请随时与我们联系。
DXDYZ60E型立式自动包装机标准操作规程
医院制剂室DXDYZ60E型立式自动包装机标准操作规程文件编号SSOP.01.022/1 批准人批准日期生效日期审核人审核日期颁发部门制订人制定日期分发部门目的：建立DXDYZ60E型立式自动包装机操作规程，规范操作，保证产品质量。
范围：DXDYZ60E型立式自动包装机。
职责：膏体包装机操作人员对此规程负责。
规程：1．准备1.1检查设备是否有“清洁”状态标志，并在有效期内，设备是否有“完好”状态标志。
1.2打开机器右门，用手盘动主电机皮带，使02分配轴至少转动2圈，观察机器运转是否灵活并无异响。
1.3将包装材料安装在架纸臂上。
包装材料中心要与成型器的中心一致，包材的印刷图案在外面。
1.4依次打开电源开关、拉袋开关、启动开关，机器空载运行。
观察输送带，看皮带是否是将袋送向外边，如果不是，将电源插头倒相。
2．操作2.1根据工艺要求安装包装材料。
2.2将安装好的包装材料的A点向下拉，使控制杆抬起，触发无触点开关发出信号。
将热封器停在封合状态，观察热封器的封合中心是否与拉纸轮的中心在一条线上。
如果不在，调在一条线上。
2.3按工艺要求，调整纵封压力、横封压力并设定温度，横封温度需稍高于纵封温度。
2.4调整好后，拿一段包材试走一下，观察包材上的纹路清晰程度。
2.5打开填充开关开始填充运行。
观察袋的横封是否夹料。
如夹料，调整打料时机。
2.6接通光控开关，修正状态由增速和减速指示灯显示。
2.7在料斗内加入膏体至观察窗高度，转动料盘调节手柄，调整装量直至符合工艺要求。
2.8接通转盘离合器，调整供料时间，使横封封合完毕时被包装物刚好填入袋中。
2.9用洁净容器收集包出的合格产品。
生产过程中不断向料斗内补充药材，使料斗内高度保持到观察窗。
2.10在生产过程中要不断称量袋重，保证产品的合格率。
2.11 包装结束，切断转盘离合器、裁刀离合器、电机开关、电源开关。
将剩余药材用洁净容器收集另放，进行包装机清洁。
2.11整机的电控操作。
颗粒快速立式包装机
颗粒快速立式包装机是一种专门用于颗粒状物料的自动化包装设备，其具备高效、快速、精确等特点，广泛应用于食品、制药、化工等多个行业。
以下是对颗粒快速立式包装机的详细介绍：一、产品概述颗粒快速立式包装机通过一系列自动化流程，如自动供料、称重、充填、封口和切断等，实现了对颗粒状物料的快速包装。
该设备不仅提高了包装效率，还保证了包装质量和产品卫生。
二、工作原理颗粒快速立式包装机的工作原理主要包括以下几个步骤：自动供料：包装材料（如卷膜）和颗粒物料分别通过自动供料装置输送到包装机的相应位置。
成型与充填：卷膜材料在成型器的作用下被卷成袋子形状，同时颗粒物料通过充填装置精确计量后填充到袋子内部。
封口与切断：充填完成后，包装袋的顶部通过封口装置进行自动封口，确保封口牢固可靠。
随后，切断装置将包装袋切成独立的个体。
输出与后续处理：成品包装袋通过输送带或其他传输装置输出，进入下一步工序，如装箱、码垛等。
三、产品特点高效快速：颗粒快速立式包装机能够实现高速连续生产，大幅提高生产效率。
精确计量：采用先进的计量装置，确保每袋物料的重量或体积精确无误，减少浪费和超装现象。
自动化程度高：整个包装过程自动化程度高，减少了人工干预，降低了人工成本。
适用范围广：可适应多种包装材料和不同规格的包装需求，满足客户的个性化定制要求。
操作简便：配备先进的PLC控制系统和触摸屏操作界面，操作简便直观，易于上手。
四、技术参数（示例）请注意，以下技术参数仅为示例，具体参数可能因不同型号和厂家而有所不同：包装速度：18～80袋/分钟电源：220V/50Hz整机功率：350瓦单袋误差：≤±8克称重范围：2～10千克（连续可调）整机重量：约190千克整机体积：890×1050×2230mm五、应用领域颗粒快速立式包装机广泛应用于以下领域：食品行业：如咖啡、茶叶、糖果、膨化食品等小包装食品的快速包装。
制药行业：药品颗粒、中药饮片等颗粒状物料的自动化包装。
420立式全自动电脑型包装机说明书-推荐下载
立式全自动电脑型包装机CH-420型使用说明书目 录、、设备说明P2、管路敷设技术在管路敷设过程中，要加强看护关于管路高中资料试卷连接管口处理高中资料试卷弯扁度固定盒位置保护层防腐跨接地线弯曲半径标高等，要求技术交底。
管线敷设技术中包含线槽、管架等多项方式，为解决高中语文电气课件中管壁薄、接口不严等问题，合理利用管线敷设技术。
线缆敷设原则：在分线盒处，当不同电压回路交叉时，应采用金属隔板进行隔开处理；同一线槽内，强电回路须同时切断习题电源，线缆敷设完毕，要进行检查和检测处理、电气课件中调试行调整使其在正常工况下与过度工作下都可以正常工作；对于继电保护进行整核对定值，审核与校对图纸，编写复杂设备与装置高中资料试卷调试方案，编写重要设备高中资料试卷试验方案以及系统启动方案；对整套启动过程中高中资料试卷电气设备进行调试工作并且进行过关运行高中资料试卷技术指导。
对于调试过程中高中资料试卷技术问题，作为调试人员，需要在事前掌握图纸资料、设备制造厂家出具高中资料试卷试验报告与相关技术资料，并且了解现场设备高中资料试卷布置情况与有关高中资料试卷电气系统接线等情况，然后根据规范与规程规定，制定设备调试高中资料试卷方案。
、电气设备调试高中资料试卷技术来确保机组高中资料试卷安全，并且尽可能地缩小故障高中资料试卷破坏范围，或者对某些异常高中资料试卷工况进行自动处理，尤其要避免错误高中资料试卷保护装置动作，并且拒绝动作，来避免不必要高中资料试卷突然停机。
因此，电力高中资料试卷保护装置调试技术，要求电力保护装置做到准确灵活。
对于差动保护装置高中资料试卷调试技术是指发电机一变压器组在发生内部故障时，需要进行外部电源高中资料试卷切除从而采用高中资料试卷主要保护装置。
2、性能和规格 P2、、整机配置图 P3、、安装须知 P3、、人机界面调试方法 P5、、设备调整P81、纵封翻边器的调整P82、成型器与垂直加热调整 P83、包装袋纵封不齐边时的调整 P9、、常见故障原因及排除 P9、、操作方法与设备维护P10、、电路原理图一 P11、、电路原理图二 P12、、420气路图 P13、、、易损件表 P14、、、随机配件清单P14、、设备说明1、概述CH-420全自动包装机系我司引进国外先进技术，并加以消化吸收而生产的一种高品质、高性能的全自动包装机，具有完成自动送料、计量、制袋、充填、封口、打印日期及成品输出等、问题看度固定线敷设管壁薄分线盒一线槽检测气课件负荷度工作图纸，料试气设备试过资料、了解现情况高中资资料试，并且料试，并且中资料差动保故障时保护一系列自动功能。
湖北山立包装机说明书
设备说明包装机规格型号：8RS-FC数量：1台外形尺寸：4000×2650×4240包装能力：2000～2400袋/h（50Kg）称量机构形式：电子秤包装能力：2200～2400袋/h, 称量精度：98%袋重优于50Kg+0.25/-0.25Kg 100%袋重优于50Kg+0.6/-0.4Kg连续十袋平均误差：50Kg +0.15/-0.15Kg20袋总重不超过1003Kg，不小于1000Kg主驱动调速方式：变频无级调速主驱动减速机：R47DT90L4 1.5KW叶轮电机：Yu132S4A 5.5KW×8气动控制压力：0.6MPa 耗气量：90m3收尘风量：上部400m3/h 下部12000m3/h外购件、外协件的供货商清单8RS-FC包装机的机械新特点该包装机机械设计基本沿袭了德国HA VER公司的原设计，但在其中两个细节作了改动：1、袋检测装置为保证包装机运转时，未插上袋的包装嘴和意外情况水泥袋滑落的包装嘴不继续向外喷射水泥，包装机上设有袋检测机构。
原德国HA VER公司设计的袋检测机构为行程开关和压力继电器的方式，由于我国大力推广塑料编织袋，行程开关回拨力过大，使套在料嘴上的塑料编织袋很容易滑脱，从而影响包装机工作。
压力继电器方式容易使粉尘进入气动回路，影响气动元件的使用寿命，同时出料嘴上钻孔也直接影响出料嘴的使用寿命。
我公司采用悬挂摆杆的方式，较好的解决了问题。
2、秤架稳定簧片我国八五计划引进的德国HA VER公司的包装机技术，其生产出的包装机在使用过程中，称量托架在运动中受到较小碰撞会偏离原来位置，从而使整个计量系统受到破坏，导致包装机工作不正常。
为此，我公司在秤架的运动方向增加了水平簧片，从而极大的增加了秤架的稳定性。
二、方案中外购件的选择（一）机械部份1、气动元件8RS-FC型包装机的气动元件是包装机最重要的执行元件，保证其长期可靠稳定的工作，是保证包装机低故障率的前提条件，如果没有优质的气动元件，保证包装机低故障率运行将是一句空话。
全自动包装机技术参数
全自动包装机技术参数
1. 机器概述
全自动包装机是一种用于快速、高效、无人化包装的机器设备。
它通过自动化控制系统对产品进行包装，可以广泛应用于食品、医药、日化等行业。
本文档将详细介绍全自动包装机的技术参数。
2. 技术参数
2.1 包装速度
- 最大包装速度：1000件/分钟
- 调整范围：100-1000件/分钟
2.2 适用产品
- 适用产品尺寸范围：10-100mm（长）、10-50mm（宽）、5-
30mm（高）
- 适用产品重量范围：1-100g
- 适用产品形状：方形、圆形、异型等
2.3 包装形式
- 包装形式：包装袋、盒装、罐装等
- 包装材料：聚乙烯、聚丙烯、铝箔、纸张等
- 包装袋尺寸范围：50-250mm（长）、30-150mm（宽）
2.4 电源要求
- 电源电压：AC 220V 50Hz
- 功率：2KW
2.5 控制系统
- PLC控制系统
- 人机界面：触摸屏
- 控制方式：自动控制
2.6 安全保护
- 安全门及光栅保护装置
- 自动停机保护系统
- 紧急停机按钮
2.7 机器尺寸及重量
- 尺寸：2000mm（长）× 1200mm（宽）× 1800mm（高）
- 重量：500kg
3. 注意事项
- 使用前请查看操作手册并根据要求正确安装和调试机器。
- 定期进行机器维护和保养，保持机器的正常运行。
- 请勿轻易修改机器参数，以免导致不稳定或错误的运行。
以上是关于全自动包装机的技术参数，希望本文档能对您有所帮助。
如有任何问题，请咨询技术支持部门。
包装机通用技术要求
技术文件3、包装机要求具有的主要特点及功能（1）操作方便，采用进口PLC控制，配触摸屏人机界面控制系统，操作方便（2）变频调速，本机使用变频调速装置，在规定范围内可随意调节速度。
（3）自动检测功能，如不开袋或开袋不完整时，不加料，不热封，袋子可再次利用，不浪费物料，为用户节约生产成本。
（4）安全装置，当工作气压不正常或者加热管故障时，将报警提示。
（5）水平送袋方式，储袋器可以存放更多包装袋，对成袋质量要求较低，分袋、上袋率高（6）正压吹气，将气管伸入袋中并夹紧袋口后吹气，使自立袋底部完整打开，避免袋子底部打开不完整导致物料溢出。
（7）调整袋宽采用电机控制，按住控制按钮即可调整各组机夹宽度，操作方便，节省时间；（8）部分采用进口工程塑料轴承，无需加油，减少对物料的污染；（9）采用无油真空泵，避免生产环境的污染。
（10）包材损耗低，本机使用的是预制好的包装袋，包装袋图案完美，封口质量好，从而提高了产品档次。
（11）机器上与物料或包装袋接触的零部件采用不锈钢或其他符合食品卫生要求的材料加工，保证产品的卫生和安全。
（12）包装范围广泛，通过选择不同的计量器，可以适用于液体、粉末等物料的包装。
（13）包装袋适应范围广泛，对于多层复合膜、单层PE、PP等材料制成的预制袋、纸袋均可应用。
4、我方已有设备特有技术说明（供参考）（1）粉剂称重灌装原理袋子开袋后进入粗灌装工位，灌装采用进口伺服电机带动螺杆下料，粗灌装约灌装总剂量的90%，约有±20g的误差（粗灌装与精灌装均采用压缩灌装头出料，压缩灌装头比普通灌装可减少70%的粉尘）。
灌装的同时“吸尘罩“下潜将溢出的粉尘吸走。
粗灌装灌完后进入下一工位，精灌装工位有称重装置，称重装置上的夹手先将袋子夹住，电脑将需要补偿的重量转换成脉冲，控制2#灌装头下料，约有±2-3g的误差。
（2）排气装置以往排气装置对于粉剂包装袋不能进行排气，排气过程容易将充填过满的粉剂排除袋口，此排气装置可以调节到袋口以下很小距离，并通过排气板排气能够将靠近袋口的粉剂向下压，抑制粉剂向上走，主要在于排气板的设计带有R20的圆弧，起到的向上抑制的作用，同时本装置通过可调气缸的调节，可控制排气量的大小，保证每种袋形充填完粉剂不向上走粉，同时袋子不会因排气而变形。
IMCL-500型立式自动包装机操作手册说明书
Operation Manual of IMCL-500 Type Vertical Automatic Packing MachineI. Technical parametersIMCL-500 Vertical-bag automatic liquid packaging machine adopts pneumatic drive, PLC control and touch screen man-machine interface, can automatically complete the whole packaging process, including bag making, capping, filling and measuring, sealing and cutting, date printing and finished product output. During the packaging process, the photoelectric calibration device will be used to ensure the integrity of the pattern of packaging bags.This machine has reasonable structure design, beautiful model, reliable working, accurate measurement, and easy to operation, adjustment and maintenance. It is applicable to the packaging of various non-carbonic beverages, fruit juice, wine (alcohol content is less than 60°), edible oil, vinegar, sauce and drinking water, and viscous materials, such as jams, spices and detergents having certain liquidity.The technical parameters of this machine are as follows:Production capacity: 15～30bags/minAir consumption: 0.4m3/min (0.8MPa)Packaging capacity: 150～1200ml (need to replace the fittings)Power supply voltage: AC220±10％V 50HzMeasuring accuracy: ±1.5％Whole machine power: maximum 4.0kw, normal work 2.0kwFilm width: 400～650(mm)Machine weight: 650kgWorking pressure: 0.65MPaAppearance size: 1950!1200!2500(mm)Film thickness: 0.10～0.14(mm)Structure introduction of vertical-bag automatic liquid packaging machine1. 传送带—Conveyer belt2. 横封切断机构—Horizontal sealing shutdown mechanism3. 膜牵引机构—Film traction mechanism4. 纵封机构—Vertical sealing mechanism5. 操作箱—Operating box6. 纵封高度调节机构—Vertical sealing height adjusting mechanism7. 袋折叠机构—Bag folding mechanism8. 电器箱—Electric appliance box9. 供料机构—Product feeding mechanism10. 供膜机构—Film supplying mechanism11. 打孔机—Hole-punching machine12. 下料管—Discharge pipeFigure 1 Structure diagram of packaging machineII. Performance introduction and adjustment methods of each part1. Composition of the whole machineThe machine consists of one main unit (packaging machine) and one belt conveyer (see the above Figure 1).2. Introduction and adjustment of the main mechanism ofpackaging machineNote: if the operations or adjustments mentioned below relate to the dangerous places, they only can be carried out after stopping the machine and pressing the emergency stop button.2.1 Conveyer beltThe conveyer belt of this machine is driven by the independent motor andreducer, and its startup and shutdown are controlled by the button of“conveyer belt” on the touch screen.1. Drive motor2. Drive roller3. Belt4. Driven roller5. Driven shaft6. Tension adjusting screw7. Operating slide8. Rear support9. Height adjusting nut10. Front supportFigure 2 Conveyer beltAs shown in Figure 2, rotate two tension adjusting screws 6 of the rear end, can adjust the tightness of the belt to balance the tension on both sides of belt; rotate the height adjusting nut 9, can change the height of the rear end of conveyer belt, and adjust to the appropriate height (under the normal working condition, the distance from belt to packaging bags is 20-30mm), then lock two nuts.2.2 Horizontal sealing shutdown mechanismThe mechanism consists of heat sealing, cold pressing part, shutdown part and servo lifting part. During the packaging process, it will complete the sealing, smashing, cutting-off and film tracking on both sides of packaging bags. The structure composition is shown in Figure 3.1. Servo motor2. Cold pressing cylinder3. Horizontal sealing cylinder4. Litter5. Horizontal sealing back6. Horizontal sealing head7. Pressure adjusting screw8. Shutdown cylinder9. Cold pressing head10. Blade11. Cold pressing back12. Pressure adjusting nut13. Lifting crank14. Lifting connecting rod15. Connecting rod nutFigure 3 Horizontal sealing shutdown mechanisms2.2.1 If the seal doesn’t fit due to the unbalance pressure of horizontal sealinghead, it can adjust the pressure of head ends and middle part through five pressure adjusting screws 7, make them balance, and then lock the nuts after the completion of adjustment. The five screws will not change the sealing head pressure, but can distribute the force of the cylinder on the whole sealing head uniformly.2.2.2 If the width of both seal sides of packaging bags is different significantly, itcan change the height of horizontal sealing back 5 and horizontal sealing head 6, until no significant difference of width on both seal sides.Horizontal sealing back 5 and horizontal sealing head 6 shall be aligned with each other during the adjustment process.2.2.3 Adjust the pressure adjusting nut 12, can make the balance of cold sealingpressure.2.2.4 Blade 10 is the part need to be replaced appropriately according to theservice condition, and the replacement method is shown below: put inner hexagonal wrench in the slot hole at the right lower end of cold sealing pressure head (facing machine), loosen the screws of two clamp blades, remove the blade, plug the new blade into the original position and then lock the screw. The angle between the cutter edge and the plane of sealing head shall be between 135° to 160°, and the knifepoint is revealed 2-3 mm above the plane.2.2.5 Usually check whether the nut on both ends of lifting connecting rod 14 isloose, and timely fasten.2.3 Vertical sealing mechanismVertical sealing mechanism consists of bag top opening sealing part and bag bottom sealing part, as shown in Figure 4.1. Vertical sealing cylinder2. Fastening handle3. Bag bottom sealing back4. Bag bottom sealing head5. Bag opening sealing back6. Bag opening sealing head7. Pressure adjusting screwFigure 4 Vertical sealing mechanism2.3.1 Loosen the fastening handle 2, can move the corresponding sealing back orsealing head to the right and left sides, and realize the changes for arc height of bag bottom or width of upper seal.2.3.2 Adjust four pressure adjusting screws 7 to balance the sealing head pressureof bag bottom.2.4 Vertical sealing height adjusting mechanism (Figure 5)1. Vertical sealing height adjusting hand wheel2. Fastening hand wheel3. Vertical sealing adjusting screw4. Vertical sealing link blockFigure 5 Vertical sealing height adjusting mechanismTwo vertical sealing height adjusting hand wheels 1 can adjust the height of vertical sealing mechanism to align with the sealing position of bag bottom. Loosen the fastening hand wheel 2, rotate the vertical sealing adjusting hand wheel 1, and then lock the fastening hand wheel 2 after completing the adjustment.2.5 Bag folding shaping mechanism (Figure 6)1. Set square2. Film guiding roller3. Bag bottom folding supportFigure 6 Bag folding shaping mechanismThe positions of set square 1 and four film guiding rollers 2 have been adjusted before leaving the factory, without adjustment in the work. Bag bottom folding support 3 plays a role of assisting bag shaping, and can change the folding depth of bag bottom to some extent; loosen the fastening screw, and can rotate up and down, to make it fold to the appropriate depth, but do not rise too tight, otherwise it is easy to scratch the packaging film.2.6 Product feeding mechanismThe machine adopts the quantitative product feeding device composed by pneumatic piston measuring cylinder and double one-way valve, with adjustable packaging capacity and high measuring accuracy. As shown in Figure 71. Feed pipe2. Discharge pipe3. One-way valve4. Product feeding cylinder barrel5. Piston6. Product feeding cylinder7. Measuring adjusting nut8. Locking nutFigure 7 Product feeding mechanism2.6.1 After each cleaning or dismantling, install two one-way valves 3 with theacting force of internal valve plate downward.2.6.2 When installing the product feeding cylinder barrel 4 and piston 5, you shallmake them be concentric as much as possible, and do not rub each other in movement, to avoid the damage.2.6.3 The adjustment of measuring size: rotate the measuring adjusting nut 7inward, and make L in Figure 8 become shorter, can reduce the measuringcapacity; on the contrary, it can increase the measuring capacity, after the adjustment is completed, install the locking nut 8 and interlock with the measuring adjusting nut 7, to avoid loosening and affecting the measurement.2.6.4 Where excessive measuring accuracy arise, check whether all pipeconnectors are locked, or examine whether one-way valve 3 and piston 5 are worn; if the seal ring of piston 5 is worn badly, it may cause the leakage of piston rear-end.2.7 Film supplying mechanism:use the complete suspension type structure, and consist of film supplying mechanism frame, hole-punching machine, code printer, film supplying motor, film roller, proximity switch (film supplying detection), optical fiber and amplifier (cursor detection), and film automatic rectification device, etc.(see Figure 8).1. Film loading shaft2. Film supplying motor3. Thermal ribbon code printer4. Cursor detection5. Hole-punching machine6. Rectification detection7. Automatic rectification mechanism8. Film storage swing leverFigure 8 Film supplying mechanism2.7.1 Film loading shaft 1 is used to carry the film roll, adjust two catch wheels to theright and left sides when loading the film roll for the first time, make the film roll in the middle position (can measure the distance between both film roll ends and film mounting side panels with the ruler, to make equal), match the screws on the left side catch wheel with the top slot on the film loading shaft 1 and tighten, and have no need of moving the left side catch wheel when you load the film roll every time; after the left side catch wheel is fixed, use force in tightening the right side catch wheel.2.7.2 Film supplying motor 2 is controlled by proximity switch, when the packagingfilm is towed (including automatic operation, point feeding and manually drawing packaging film), and the swing lever 8 rises to the position of top proximity switch, film supplying motor 2 starts to operate and supply the film, and the fixed time of motor rotation is set by the program; when the swing lever8 goes down to the proximity switch at the bottom, indicating that this roll ofpackaging film is used up, the packaging machine will automatically shut down, then you need to replace the new packaging film roll.2.7.3 Thermal ribbon code printer 3, cursor detection 4 and hole-punching machine aremoved all round.2.7.4 Cursor detection 4 is composed of optical fiber head, fiber amplifier andauxiliary parts, and the distance between the end face of optical fiber head and baffle board is 3mm ~ 5mm; when the optical fiber head is fixed on the mounting plate, the tightening force of fixing nut (m6) shall not be too large, and the maximum tightening torque is 10kgf-cm; when the end face of optical fiber head is contaminated, clean it with lens wiping paper, and avoid scratching the end face of optical fiber head. When adjusting the cursor detection 4 forwards and backwards, use hole-punching machine 5 to cooperate with the adjustment, and make the front and rear positions of the holes on the packaging film are located at the pattern cutting of two packaging bags, i.e., the cutting line of thefinished bags; while adjust the cursor detection 4 to the right and left sides, make the center of red light-spot is located in the middle of the length direction of cursor block to be detected.2.7.5 The centre distance between two punches of hole-punching machine 5 has beenadjusted according to the size of the user’s packaging bags before leaving the factory; if the punch cannot conduct punching, the complete set needs to be replaced, and the original centre distance shall be assured during the replacement.The purpose of adjusting the right and left directions of hole-punching machine5 is to punch two holes in the center of the width direction of packaging film byusing the ruler for measurement, and those experienced people can adjust it according to the situation of the finished bags; the purpose of adjusting the front and rear directions of hole-punching machine 5 is to divide the hole into two in the final cutting; when adjusting the hole-punching machine 5, do not change the front and rear relative positions of cursor detection 4 and hole-punching machine 5; the cursor detection 4 is installed on the motherboard of hole-punching machine, so it shall be integrally moved to the front and rear sides.2.7.6 Rectification detection 6 is also composed of optical fiber head, fiber amplifierand auxiliary parts; it is used to detect the edge of packaging film, and to control the motor counter-rotating of automatic rectification mechanism 7, only need to be adjusted according to the actual situation.2.7.7 “Turning on”, “turning off” and sensitivity of fiber amplifier can be adjustedaccording to the fiber amplifier’s instructions that came with the machine.3. Electronic control system3.1 Composition of electronic control system!PLCThe machine adopts CPU224 type PLC produced by Siemens Company to control the main unit (packaging machine) completely, and has the features ofaccurate control and high reliability; PLC can complete the action control of packaging machine, automatic supply and automatic rectification of packaging film, and automatic shutdown without film.!Touch screenThe machine adopts industrial man-machine interface, having a clear and simple picture; can enter all pictures to set the parameters of packaging machine and adjust its performance; easily open and close each function, and separately debug each action through the function buttons of “debugging picture”.!Temperature controller (control meter)The temperature controller chosen by this machine has the characteristics of high accuracy, reliable and durable performance, can control the temperature of each heater accurately, and change conveniently.3.2 Electronic control system distribution!Operating box: hang in front of the main unit, can move and consist of touch screen and power supply switch, connect to device box by using cables and terminal jacks, and easy to operate.!Device box (behind the main unit): install PLC, switch power supply, leakage protector, relay, electromagnetic air control valve and other components.III. Operation and utilization1. Working conditions1.1 Ambient temperature:＋15～＋401.2 Packaging material temperature:Refer to the relevant part of User Information on IMCL-500Vertical-bag Capping Automatic Liquid Packaging Machine.2. Operating instructions of electronic control system2.1 Instructions for operating panel of main control boxThe operating panel of main control box consists of touch screen,temperature control meter, and “emergency stop” button, “start/stop”button and “product feeding switch” button (see Figure 9).盖封头温度1 ——Cap sealing head temperature 1盖封头温度2 ——Cap sealing head temperature 2左纵封头温度——Left vertical sealing head temperature右纵封头温度——Right vertical sealing head temperature横封底温度——Horizontal sealing back temperature横封头温度——Horizontal sealing head temperature触摸屏——Touch screen启/停——Start/stop急停——Emergency stop供料——Product feedingFigure 9 Operating panel of main control box2.1.1 Operating picture of touch screen"This is the selection picture of main menu operating language, as shown in Figure 10.(1) Selecting “Chinese” will enter the Chinese operating picture.(2) Selecting “English” will enter the English operating picture.Figure 10"Entering the English running picture, as shown in Figure 11.Figure 11English running picture can show the packaging speed, accumulated packaging quantity and “clear” button, and opening and closing of heating, conveyer belt, rectification, alarm and code printing function. You can enter directly into other pictures from this picture.Entering the picture of “parameter setting”, as shown in Figure 12.Figure 12“Parameter setting” picture can set the coordinated parameters of various actions, to determine whether the packaging machine can be operated normally. The following describes the meaning of the parameters in the parameter picture: Horizontal sealing time delay: delay the horizontal sealing action for a few seconds after the film drawing is completed. Horizontal sealing time: action time of horizontal sealing. Drop off delay: start to control motor dropping after seeing the upper limit photo electricity for a few seconds. Rise and drop frequency: the rise and drop speed of film drawing servo motor. Cut delay: start to control cut action after seeing the upper limit photo electricity for a few seconds. Cut time: action time of cutting. Product feeding delay: start to feed after seeing the upper limit photo electricity for a few seconds. Product feeding time: action time of product feeding. Vertical sealing reset: press the stop button for a few seconds and then return the vertical sealing to the original position. Returning: return to the running picture.Note:1. Non-professional operators are forbidden to change the parameters of this picture freely.2. The parameter value of “parameter picture” in the packaging machine shall backup in the form of pictures or texts, to avoid the loss of parameters if the machine electricity is off for a long time.• Entering the manual picture can operate and test single action of thepackaging machine (as shown in Figure 13).Figure 13Note: when operating this picture, you cannot press two buttons ormore buttons at the same time, to avoid the mechanism collision ofpackaging machine and the damage to the machine parts.•Enter “alarm picture”, as shown in Figure 14Figure 14(1) The paperless alarm of packaging machine: when the packaging film is usedup, the alarm picture will pop up and shut down automatically, the lightwill flash, prompting there is no packaging film, and the user must stop the machine for replacing the film.(2) Photoelectric alarm: in the track state, if the cursor has not be detected threetimes in succession, the alarm picture will pop up and shut down automatically,the light will flash, prompting the user needs to check the photoelectric position or the location of packaging film, and can press “alarm reset” to release the alarm after determining the failure reason.(3) Returning: return to the running picture3. Operation specification and method3.1 Installation of the packing machine3.1.1 Check the following items after unpacking!Check the parts according to the Appendix 6 Packing List of the manual, and check whether the documents are complete or not.!Check whether the packing machine is damaged or damaged affecting the usage in the transportation process or not.3.1.2 Installation work!According to Figure1, the installation of all parts of the packing machine should be aligned, and fasten the connecting bolts. Adjust the bearing screw to make 4 casters of the host rack away from the ground, and make the packing machine in the steady state.!Pipelines connecting with all gas pipes and circuits.!After finding out AC220V, 50HZ, connect the power line of the packing machine to the power of the grounding device well and reliably.!Connect the gas source and the pressure regulator connector of the packing machine.3.2 Power on ready3.2.1 The operator must understand and master this manual, and be familiar withthe performance, operation and adjustment method.3.2.2 Before power on, check the positions of all agencies are correct, themovement mechanisms are flexible and the ，fasteners and the connectors are loosened or not, and remove and clean the foreign bodies, oil, dust and so on.3.2.3 Install the packaging film in the middle of the film roll, and complete thetransmembrane work by the Appendix 5 Transmembrane schematic diagram.3.2.4 The adjustment method of the pneumatic two linkage pieces (refer toFigure 15): Lift the pressure regulator knob 1 of the two linkage pieces,and rotate the knob to close counter-clockwise. After starting the aircompressor to 0.7MPa, open the air supply valve, rotate the pressureregulator knob 1 on the two linkage pieces clockwise, and press the knobuntil the pointer of the air pressure meter 3 to the position of 0.65MPa.Note: Press the water drain valve to release the water and drain the sewage.Figure 153.2.5 Replace the character printing the production date or lot number of the thermalcoder, install the needed production date or lot number, and check whether the print colored tape is run out or not (the installation of the characters and replacement of the colored tape refer to the manual of the thermal coder).3.2.6 Check the inside cover of the electromagnetic vibration feeder reservoir cover isfill or not, if it is not enough, supplement it.3.3 Power on trial operation3.3.1 Rotate the power switch clockwise, so that the host connects the power, at thistime, the packing machine is in the standby mode.3.3.2 Parameters setting（1）Setting of each end head, back cover temperatureSet the value of all temperature control meter in the operating box, and implement the approximate setting according to the features of the packing materials by the debugging or previous experiences. This temperature control meter has the memory function, after setting the value once, do not need to set the value in the next time, and implement the minor adjustment according to the actual situations.（2）Thermal coding temperature settingThe thermal coding temperature should be set by rotating the temperature control knob on the thermal coder according to the actual situation.（3）Parameters settingThe parameters have been set before delivery or debugging by the after-sale personnel, if the data is not lost, do not need to set it.3.3.3 Adjustment of the cursor detection sensitivity. Adjust it according to thesupplied fiber amplifier manual, and the after-sale personnel shall explain itby sound.3.3.4 Packaging empty bag test and inspection.3.3.4.1 Operate on the touch screen Operating Screen, and open the “heating” button,“correction” button, “coding” button and “conveyor belt” button. Start the aircompressor until the pressure reaches 0.7Mpa, open the intake valve androtate the reducing pressure valve to 0.65Mpa. When all sealing machinesreach the set temperature (need about 15min~20min), implement the emptypackaging bag test (note: if need single test for the packaging machine,operate it on the touch screen Manual Screen).3.3.4.2 Press the “Start/Stop” button on the operation box, and the packagingmachine enters the working state.Implement the following inspections for the empty bags:!Check the sealing quality of the empty bag by tearing method, and observe whether the sealing is firmly or not.!Check the integrity of the empty bag. Observe whether the cutting position is appropriate, the bag shape is intact or not. If it is not appropriate, adjust it.!Check whether the printed production date or lot number is clear or not, if it is not clear, increase the heating time of the print head.After the empty packaging bag passing the inspection, start the machine.3.4 Start for working3.4.1 Press the “feeding” button on the operation box.3.4.2 Press the “Start/stop” button on the operation box for trial packaging, andcheck the packaging quality, sealing quality and measurement accuracy ofthe finished bags. If the packaging capacity, sealing quality, measurementaccuracy do not meet the requirements, adjust it by pressing “Start/Stop”button on the operation box again.3.4.3 After normal operating, sample the sealing quality, measurement accuracy,patterns of the finished bags, integrity of the bag shape, the clarity of theprinted production date or lot number, if find the problems, stop themachine for adjustment.3.5 Stop the machine to complete the work3.5.1 Press the “Start/Stop” button on the operation box, the packing machineshall stop working.3.5.2 Turn off the “heating” button, “correction” button, “coding” button and“conveyor belt” button on the Operating Screen.3.5.3 Cut off the power by the power switch of the counterclockwise rotationdevices box.3.5.4 Tune the barometer of the pneumatic two linkage pieces to zero, and closethe air supply valve. Turn off the power supply switch of the air compressor,and the compressor shall stop to work.3.5.5 Clean all parts, remove the debris, and clean the feeding system.4. Notes4.1 Before use the packing machine, connect the ground wire strictly, empty thewater in the compressor tank, water and dust in the micro frog separator, at the same time, press the pneumatic two linkage pieces water drain valve (Figure 15) to drain the water.4.2 When the packing machine is working normally, prohibit putting the handsor hard object into the longitudinal and horizontal cutting bodies, and prohibit using the hands and other goods to contact the film roll to prevent damaging the equipments and causing the danger.4.3 The longitudinal and horizontal sealing silicon rubber strip is prohibitedscratching by the sharp object to prevent damaging the rubber tape and affecting the sealing quality, replace the PTFE tape on the silicon rubber tape regularly to ensure the sealing quality of the finished packing bags and reduce the damage rate.4.4 The packaging film should not have the dust, oil, water and other substances.When the film is run out, stop the machine and install the new film in time, bond the front-end and end of the upper rolling film by the adhesive tape, and pay attention to integrity of the packaging film pattern to improve the utilization of the membrane.4.5 When the packing machine is working, pay attention that when the adhesiveposition in the packing film moves to the photoelectric switch and punching device, turn off the touch screen Automatic Operating screen “feeding”button to stop feeding after replacing the new film, recover the feeding and enter the normal operating state until the adhesive position passed the horizontal sealing cutting bodies.4.6 When the packing machine is working, the finished bag should fall into theconveyor by the gravity naturally, do not use the hands or other goods to contact it to prevent leakage and adhesion. Remove the finished bag after falling 2~3S natural cooling, do not press and impact to avoid leakage.4.7 The quality of the packaging film has the great influence on the sealingquality, and users should understand the quality requirements of the film of the manufacturer in selection (such as heat sealing, thermal bonding strength, penetration resistance, composite strength, thickness requirements, etc). The packaging film with the poor quality (such as uneven thickness, low composite strength, poor thermal sealing performance, etc) should be feedback to the film manufacturer and request to treat it properly.4.8 As the electromagnetic vibration management feeder is working in thevibration condition, pay attention to check the fasteners of all parts, if the parts are loosened, fasten them. And pay attention to inspection the board spring, if it has the cracks, replace it by the same group.4.9 When the power voltage exceeds 240V or lower than 198V transiently, thepacking machine may produce the abnormal phenomena as result of the instable voltage (automatic power off, missing actions, disordered display, etc.). At this time, turn off the power switch immediately, check the power quality, if necessary, and install the voltage stabilizer device. The time interval from each stop to the next start should not be less than 10S.4.10 Before daily work, clean the movement friction surface of the horizontalsealing cutting bodies and punching devices, remove the dirt on the surface, and fill the appropriate lubrication oil on the sliding axis of the horizontal sealing cutting bodies. All sliding and rotating parts should be filled the lubrication regularly.4.11 Adjust the air source pressure each time, rotate the pneumatic two linkagepieces regulator knob to the closed position, and allow to open the pressure regulator knob to the working pressure 0.65Mpa of the packing machine until the pressure of the air compressor tank is more than or equal to0.7Mpa.4.12 Use the soft cloth to wipe the dirt on the molding surface and guide rollersurface, and clean the oil and liquid mark on the film roll.4.13 When the room temperature is lower than +100C, do not start the machinefor working to prevent damaging the cylinder and resulting in the malfunctions, if the cylinder is leaked, repair or replace it in time.4.14 When the machine is shutdown for a long time, start the machine every 30days, the starting pressure is 0.7Mpa, after two working loops, turn the pressure to 0.65Mpa, and stop the machine after working for 10min.。
钦典QD-520全自动立式包装机设备说明书
全自动立式包装机使用手册温馨提示：使用本公司产品时请仔细阅读设备使用手册，严禁违规操作，防止安全事故发生，因人为操作导致设备故障及安全事故本公司概不负责！目录一、设备说明 2P1、概述 2P2、性能和规格 2P二、人机介面调试方法 3P三、安装须知 7P四、常见故障原因及排除 11P五、设备的维护 11P六、电路图 13p七、气路图 17P八、结构图 19P九、随机配件清单 25p一、设备说明:1、概述全自动包装机系我公司引进国外先进技术，并加以改进而生产的一种高品质、高性能的全自动包装机，具有完成自动送料、计量、制袋、纠偏、充填、封口、打印日期及成品输出等一系列自动功能。
本机采用高精度伺服运膜系统、PLC智能程序控制、先进的触摸式人机介面、光电自动定位跟踪、数字式温控等，使整机的操作更加简单、完善，是食品包装行业提高生产效率，降低劳动强度，提高包装档次的首选设备。
2、性能和规格适合包装物料膨化食品、小饼干、锅巴、玩具等颗粒产品的包装要求表面平整不得起波浪型，边缘10mm范围内不得印有花纹、字样等（即底色应纯净），色标点与底色必须反差明显。
二、人机介面的调试:1.触摸按钮进入主页（如图）：◇自动包装是指：按照当前设定的参数、功能进行自动完成包装◇手动是指：对设备的功能进行测试◇功能是指：当前所需的附加功能的运用或并闭◇参数是指：对功能的参数时间调整◇报警是指：可对报警画面进行设置◇温度设定是指：对横封，纵封的温度进行设定（部分安装温控表的机型没此按键）。
2.在主页触摸自动包装按钮，进入画面（如图）：（1）.触摸填充包装右边的关闭按钮可启动包装机（填充启动前，必须先打开运膜压轮）。
（2）.触摸调试右边的关闭按钮可启动包装机，此模式为调试设备时使用（启动前，必须先打开运膜压轮）。
（3）触摸运膜压轮右边的打开按钮就可夹紧拉膜皮带。
（4）向左，向右的三角形是手动左纠偏和右纠偏，包装袋子如果向左边走偏，可以按一下向右，如果向右走偏可以按下下向左，（部分机型没有纠偏功能）。
立式粉体包装机使用说明书
立式粉体包装机使用说明书一主要特点:1 同时控制两个步进电机 .2 单接近开关控制,分切、充气、振动、下料等功能不用接近开关控制.3 停机时停于横封开的位置.4 多种故障显示.5 多种自动停机报警功能.二技术参数:1 包装速度: 10-130包/分钟.2 袋长: 10-400mm/包.3 接近开关: 12-30vDC NPN 常开.4 光电眼: 12-30vDC NPN 常开 .5 驱动器: 400脉冲/周.6 步进电机: 4.2N.m 4A7 输出接口: 12vDC输入的固态继电器.8 接近开关的凸轮有效长度: 10-20mm.-20mm.三出厂调试步骤:1 凸轮位置的调整:翻开电源-按起动按钮起动包装机-等机器运行3周以上再按停顿,观察横封位置假设横封没有停顿在开着的位置那么转动凸轮位置,直到横封停顿在开着的位置。
2 系数的调整装好包装膜-翻开电源-关闭光电眼-袋长设为100-按起动按钮起动包装机-等机器运行3周以上-用尺测量所走的袋长，假设大于100mm那么调小系数，假设小于100mm那么调大系数，直到等于100mm。
四开机步骤：1 装好包装膜-翻开电源-设置好适当的横封纵封的温度，袋长设为所需要的袋长值，待温度稳定后进展下一步操作。
2 假设没有光电眼那么关闭光眼开关跳到第4步，假设有光电眼那么翻开光眼开关，调整光眼后按A测长，使光眼自动检测袋长，按起动按钮起动包装机后跳到第4步。
3 按起动按钮起动包装机，等机器运行3周以上，用尺测量所走的袋长，假设大于所需要的袋长那么调小袋长值，假设小于所需要的袋长那么调大袋长值，直到等于所需要的袋长。
4 翻开所需要的功能开关，调整各输出位置，到此主要开机步骤完毕。
五操作方法: (参照第12页界面流程图〕1 主界面显示〔界面A〕：〔1〕：当光眼关时或光眼开且主机起动时显示“袋长按A〞，此时按“A〞到设置袋长当光眼开且主机停顿时显示“测长按A〞，此时按“A〞电脑自动检测袋长。
CB-398 大型全自动立式包装机 说明书
目 录前 言 (2)第一章 安全须知一. 安全须知与各种标识 (3)二. 安装场地以及电源准备 (4)第二章 技术参数一. 包装机技术参数 (4)二. 配套选购件 (5)第三章 设备安装一．安装总图 (6)二．机器总部件说明 (7)1）准备工作 (8)2）安装包装膜 (8)3）包装膜安装示意图 (9)4）光电及其灵敏度调整 (9)5）成型器与纵封加热系统之间的调整 (10)6）包装袋单边的调整 (10)第四章 操作功能一. 触摸屏构成与各功能说明 (11)二．触摸屏显示内容的详细介绍 (11)1）联系我们 (11)2）语言选择 (12)3）主页 (13)4）自动包装 (13)5）手动操作 (14)6）功能选择 (15)7）参数设置（1/2） (16)8）参数设置（2/2） (18)9） 报警设置 (20)第五章 热打码机的操作一．热打印色带 (21)二．主要参数 (21)三．打码机结构 (21)四．调整使用方法 (22)1）．安装色带 (22)2).改变色带宽度 (23)3).更换字粒 (24)4).色带步进量调节（出厂设置为单排） (24)第六章 常见的故障与处理方法 (25)第七章 设备维护一．易损件的更换 (27)二．维护与保养 (27)第八章 电器原理图 (28)第九章 PLC信号图 (29)第十章 气动原理图 (30)第十一章 随机配件及清单 (31)前 言感谢您选用本公司CB-398大型全自动立式包装机，为了您更好地熟悉、了解和操作本机器，请您在使用前认真阅读本操作手册。
CB-398大型全自动立式包装机的设计特点是操作简单，实用性强，运行安全、可靠，经济效益高。
然而，该设备的结构及操作会根据各种用途以及适应各类包装所安装的装置不同而不同，为了更透切地了解特殊的不同点，请参阅附录，因为本操作手册所描述的是基本功能。
CB-398大型全自动立式包装机是按照高度安全操作的标准设计的，因此不会因大意的操作或错按开关而损坏或操作失灵。
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工作噪音 符合设计要求
提供的所有文字资料均为中文版
设备使用、维修、安装调试说明书、操作手册、关键配件规格书/使用说明书、随车配件清单、随车工具清
单、出厂合格证、等常规器件、易耗品清单（厂家、型号等）
资料类
电气接线图、电气说明书
保修期限相关文件
关键部件的寿命检测报告
设备材料符合性声明(自我声明)和材质合格检验报告(原厂或第三方)
使用温度记录仪 各轴承温升不高于部件定义温度的80%
记录连续工作后 非人体接触设备外表面最高温度不得超过电机的额定温度，增加电机故障检测，并张贴高温勿碰标识
的局部表面温度 人体接触设备外表面最高温度不得超过45℃
设备故障
30分钟内停线≤2次／月; 30分钟以上停线≤1次／月 设备效率=设备实际运行时间 / 设备排产时间*100%，不低于95%
支持自动和手动模式
报警软开关
图像+滚动文字报警
选择和未选择状态颜色区分
支持中文显示及输入法
参数可手动整体保存和恢复
高度适中，投料便捷
投料
可满足连续投料需求：8h不间断式工作 将产品导入投料 投料仓的大小需要满足产品投料周期30-60min/次的要求
斗 区域满足工作物料的承重
配比 包装
将产品按要求进 配比需要满足1~4种产品之间的配比切换控制
1台
Pass
NG
检验结果
结论
输送
将产品送至流水 传输线输送速度可调
线作业
传输线具备一定的摩擦力，不会让产品产生掉落
设备性能
需要设定投料饱满度要求
投料仓需要有异物卡料清除的卸料设计
投料
ห้องสมุดไป่ตู้
投料机构各功能 齐全，实际状况
符合要求
投料仓设计顺畅，物料运动过程中不得出现产品卡料情况 投料仓高度需适中，必要时设备整体需要搭配投料平台 投料仓设计易拆卸、易维护
合要求
输送线实际功能 检查
锯齿刀运动准确、稳定 传输速度可调，调 速传顺输畅运，动不顺出畅现，卡不 出现卡顿、杂音 高度适中，卸料便捷
整线定速1小时空 确认1小时疲劳测试过程机械步调的一致性
载测试
关键部件的松紧度检查.是否存在设计或用料风险
运行无异常报警
运行1小时 设备状态无异常
统计实际用电和用气量.核对设计参数
设备应能适应3P AC208-415V 50/60Hz的电网环境
各类输出电源有明确标识，可直观识别
直流控制电源需要选用开关电源，稳定性高
急停，暂停、运行物理按钮；联动设计
急停和恢复2合1物理按钮
操作界面颜色提示和线体三色信号灯一致
投料感应，卸料位指示信号等灯亮起
触屏模式
运行界面数据化，显示温度、包装数量、袋数、不良品数、良品数、运行时间
立式包装机测试验收标准
版本: A0
产品名称 生产日期 测试日期 验收依据
验收定义
检查内容
消杀隧道
企业要求
问题等级
检测说明 尺寸及公差
颜色 材料
机械部分
外观要求
传输 加工部位
电器 (1)
控制柜
电器 (2)
电器 (3) 电器 (4)
电源部分 按钮 信号灯
电器 (5)
操制面板
工艺部分
型号 测试地点
191223 立式包装机规格书及技术要求
设计2个投料仓，预留2个投料仓，预留1个配件装袋机构
配比
配比仓功能符合 配比仓的卸料功能需要操作简易、快捷、安全 要求
封切 输送 卸料 空载测试 带载测试 温度测试 其他指标
设备资料
封切机构功能齐 封袋温度可调，可适应不同材质的袋体
全，实际情况符 封切过程中，需进行温度监控，避免温度过高/过低造成袋体封盒不良
行配比
单独设置配比仓，配比仓需要有配比错误时的卸料功能
袋装前具有数量验证功能
对产品进行顺畅 的
袋装及封切
传输、袋装、封切过程不对物料造成损伤 整理工整，封袋不出现截面偏移情况 封袋不造成袋体损伤 切袋整齐，不造成袋体破损、无法切断
速度实现40-80包/min，可调
日期：20191223
设备编号
设备数量
YY-GC-LSBZ-01 判定结果
C: 次要问题：不影响设备运行、外观、使用寿命 B: 主要问题：影响设备运行、外观、使用寿命 A: 严重问题：影响人身安全
检验标准 符合设备技术规格书.部件加工图纸 金属灰 不锈钢 零部件外露表面应平整、光洁、无毛刺、锐角及明显损伤，金属零件表面应做防腐处理 电镀件镀层应表面平整、色泽均匀.不得有起泡、斑纹、脱落、划痕等缺陷 焊接件应焊接应牢靠.焊缝和焊点应平滑、均匀.无焊瘤、弧壳、夹渣、起层等缺陷 油漆涂层应平整光洁、色泽均匀.不应有明显划痕、起层、气泡、斑点、斑纹等缺陷 损伤、烫伤、电击等危险部位设置安全防护标识 设备易掉落部件安全设计，不掉落影响设备工作 密封良好，防粉尘、水、湿气 设备配备良好的减震、传动、变速、冷却、润滑装置，连续满负荷生产条件下，没有明显漏油和温升现象、 没有明显的震动和噪声恶化现象 传输运动顺畅，不出现卡顿、杂音 传输线输送速度可调 模块化设计，易于维护 锯齿刀及配件齐全，规格尺寸一致 电加热棒及配件齐全 模块化设计，易于维护 控制柜标牌、设备型号、电气容量等技术参数标识清晰; 控制柜密封良好，防粉尘、水、湿气 接线端子 同一端子只允许最多接2根电线 各个模块固定位置合理.便于拆装； 电气配线应有标号（两端），并与图纸一致 电箱接地，对环境有要求的做好防尘等密封措施 强弱电必须分开配置或中间用线槽隔开 电箱有漏电保护设计(工厂需外接漏电保护装置)